3. ENGINE
3-
93
Carry out the tightening procedure described in
CRANKSHAFT ASSEMBLY in this subsection.
A.
Connecting rod, big end plain bearing
CONNECTING ROD BIG END RADIAL
800R
ENGINES
SERVICE
LIMIT
40.100mm(1.5787in)
1000
ENGINES
42.100mm(1.6575in)
If connecting rod big end diameter is out of
specification, replace plain bearings and recheck.
CONNECTING ROD BIG END RADIAL
800R/1000
ENGINES
SERVICE
LIMIT
0.09mm(.0035in)
If connecting rod big end radial clearance is out of
specification, replace plain bearings and recheck.
Crankshaft Radial Play MAG/PTO Side
Measure crankshaft on MAG/PTO side . Compare
to inside diameter of MAG/PT0 plain bearing
(refer to CRANKCASE).
1. Micrometer
2. Crankshaft area for MAG plain bearing
1. Micrometer
2. Crankshaft area for PTO plain bearing
CRANKSHAFT MAIN BEARING JOURNAL
DIAMETER (MAG/PTO SIDE)
NEW
42.016mm to42.040mm
(1.6542in to1.6551 in)
SERVICE LIMIT 42.000mm(1.6535in)
CRANKSHAFT RADIAL PLAY
(MAG/PTO SIDE)
SERVICE LIMIT
0.07 mm(.0028in)
Crankshaft Radial Play
(PTO Cover Bearing)
Measure crankshaft journal diameter (PTO cover
bearing) . Compare to plain bearing inside
diameter (PTO cover). Refer to PTO COVER in
this subsection.
Summary of Contents for UTV Desertcross 1000cc-3
Page 30: ......
Page 40: ...3 ENGINE 3 10 COOLING SYSTEM RADIATOR 1000R Engine...
Page 41: ...3 ENGINE 3 11 WATER PUMP 1000R Engine...
Page 58: ...3 ENGINE 3 28 MAGNETO SYSTEM...
Page 66: ...3 ENGINE 3 36 INTAKE MANIFOLD...
Page 69: ...3 ENGINE 3 39 TOP END CYLINDER HEAD NO 1...
Page 70: ...3 ENGINE 3 40 CYLINDER HEAD NO 2...
Page 71: ...3 ENGINE 3 41 CYLINDER AND PISTONS...
Page 95: ...3 ENGINE 3 65 TIMING CHAIN...
Page 105: ...3 ENGINE 3 75 BOTTOM END ENGINE DRIVE SHAFT...
Page 106: ...3 ENGINE 3 76 CRANKCASE AND PTO COVER...
Page 107: ...3 ENGINE 3 77 CRANKSHAFT...
Page 132: ...3 ENGINE 3 102 GEARBOX AND4X4 COUPLING UNIT GEARBOX COMPONENTS AND 4 4 COUPING MECHANISISM...
Page 133: ......
Page 152: ......
Page 158: ...4 COOLING SYSTEM 4 6...
Page 168: ......
Page 182: ......
Page 183: ...7 STEERING SYSTEM 7 1 7 STEERING SYSTEM ADJUSTMENT 7 2 TROUBLESHOOTING 7 3...
Page 186: ......
Page 188: ......
Page 200: ......
Page 216: ......