ODES UTV Desertcross 1000cc-3, Maintenance Manual

Page: 118 / 230

3. ENGINE
3-
88
1. Plain Bearing
2. Oil bore
A. Measure plain bearing inside diameter
MAIN BEARING INSIDE
DIAMETER(PTO/MAG)
SERVICE
LIMIT
42.100 mm(1 6575in)
Plain Bearing Replacement (Main)
Plain Bearing Removal
NOTICE Always support crankcase halves
properly when plain bearings are removed.
Damages to crankcase halves may occur if this
procedure is not performed correctly.
NOTE: Always use a press for removal of plain
bearings.
Carefully press the plain bearings out, from the
crankcase half inside towards the outside.
REQUIED TOOLS
CRANKCASE
SUPPORT MAG/PTO
PLAIN BEARING
REMOVER/INSTALLER
NOTE: During disassembly, make sure not to
damage the sealing surfaces of the crankcase
halves.
PUSH PLAIN BEARING OUTSIDE
1. Crankcase half
2. plain bearing remover/installer
3. Crankcase support sleeve
Plain Bearing Installation (Main)
NOTICE Unless otherwise instructed, never use
hammer to install plain bearings. Use press only.
NOTE: Place the proper crankcase support sleeve
under crankcase halves before installing the plain
bearings (refer to BEARING REMOVAL
PROCEDURE)
Carefully press in the plain bearings in the same
direction as during disassembly, from the
crankcase inside towards the outside.
During reassembly, make sure not to damage the
sealing surfaces of the crankcase halves.
Install plain bearings in a cold crankcase.
NOTE: Do not lubricate plain bearings and/or
crankcase for installation.
Use an 0-ring (
φ
42xlmmto1.5mm
(.04into.06in) thickness) to hold plain bearings in
place during installation .The O-ring will disappear
in the groove of the plain bearing
remover/installer.
Mark position of plain bearing oil bore on plain
bearing remover/installer.
Mark position of oil bore on crankcase half.
Align mark on plain bearing remover/installer with
mark on crankcase half.