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3. ENGINE
3-
32
HOLDING STRIP SCREWS
Service product
LOCTITE243
(BLUE)
(P/N293 800 060)
Tightening torque
4N·m± 0.5N·m
(35lbf·in±4lbf·in)
STATOR RETAINING SCREWS
Tightening torque
11N·m± 1N·m
(97lbf·in±9lbf·in)
HOLDING STRIP SCREWS
Service product
LOCTITE243 (BLUE)
(P/N293 800 060)
Tightening torque
4N·m± 0.5N·m
(35lbf·in±4lbf·in)
ROTOR
Rotor Removal
Remove MAGNETO COVER. See procedure in
this subsection.
Lock
crankshaft(refer
to
CRANKSHAFT
LOCKING PROCEDURE in the BOTTOM END
subsection).
REQUIRED TOOL
CRANKSHAFT
LOCKING BOLT (P/N
529035617)
Heat screw in order to break the Loctite.
Remove screw and washer securing rotor to
crankshaft.
Remove rotor.
REQUIRED TOOL
MAGNET0 PULLER
(P/N529 035 748)
CRANKSHAFT
PROTECTOR
(P/N529 036 034)
NOTE: Use grease to place protector on crank-
shaft end prior to screw on the magneto puller.
1. Rotor
2. Magneto puller
Screw magneto puller bolt to remove rotor.
Rotor Inspection
Check inner side of rotor for scratches or other
damage.
Blow pressurized air in the rotor oil bore and make
sure it is not clogged.
1. Rotor
2. Oil bole
Check keyway of the rotor for wear or damages.
Check if trigger wheel teeth are bent or otherwise
damaged.
Check woodruff key and keyway on the crank-
shaft for wear or damages.
Replace parts as necessary.
Summary of Contents for UTV Desertcross 1000cc-3
Page 30: ......
Page 40: ...3 ENGINE 3 10 COOLING SYSTEM RADIATOR 1000R Engine...
Page 41: ...3 ENGINE 3 11 WATER PUMP 1000R Engine...
Page 58: ...3 ENGINE 3 28 MAGNETO SYSTEM...
Page 66: ...3 ENGINE 3 36 INTAKE MANIFOLD...
Page 69: ...3 ENGINE 3 39 TOP END CYLINDER HEAD NO 1...
Page 70: ...3 ENGINE 3 40 CYLINDER HEAD NO 2...
Page 71: ...3 ENGINE 3 41 CYLINDER AND PISTONS...
Page 95: ...3 ENGINE 3 65 TIMING CHAIN...
Page 105: ...3 ENGINE 3 75 BOTTOM END ENGINE DRIVE SHAFT...
Page 106: ...3 ENGINE 3 76 CRANKCASE AND PTO COVER...
Page 107: ...3 ENGINE 3 77 CRANKSHAFT...
Page 132: ...3 ENGINE 3 102 GEARBOX AND4X4 COUPLING UNIT GEARBOX COMPONENTS AND 4 4 COUPING MECHANISISM...
Page 133: ......
Page 152: ......
Page 158: ...4 COOLING SYSTEM 4 6...
Page 168: ......
Page 182: ......
Page 183: ...7 STEERING SYSTEM 7 1 7 STEERING SYSTEM ADJUSTMENT 7 2 TROUBLESHOOTING 7 3...
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