3. ENGINE
3-
62
1. Piston of cylinder 1
2. Mark on piston must show to intake side of
cylinder 1
3. Piston of cylinder 2
4. Mark on piston must show to exhaust side of
cylinder 2
Use the piston appropriate circlip installer to
assemble the NEW piston circlip as per following
procedure:
ENGINE TYPE
TOOL
800R
PISTON CIRCLIP
INSTALLER
1000
PISTON CIRCLIP
INSTALLER
TYPICAL
NOTICE Always replace disassembled piston
circlip(s) by NEW ones. Place a rag on cylinder
base to avoid dropping the circlip inside the
engine.
Place circlip in sleeve as per following illustration.
1. Circlip
2. Sleeve
3. Assembly jig from piston clip installer
Push taper side of assembly jig until circlip reaches
middle of sleeve.
Align sleeve with piston pin axis and push
assembly jig until circlip engages in piston.
1. Hold piston while pushing circlip in place
2. Sleeve
3. Assembly jig
4. Direction to push circlip
NOTE: Take care that the hook of the piston circlip
is positioned properly.
Summary of Contents for UTV Desertcross 1000cc-3
Page 30: ......
Page 40: ...3 ENGINE 3 10 COOLING SYSTEM RADIATOR 1000R Engine...
Page 41: ...3 ENGINE 3 11 WATER PUMP 1000R Engine...
Page 58: ...3 ENGINE 3 28 MAGNETO SYSTEM...
Page 66: ...3 ENGINE 3 36 INTAKE MANIFOLD...
Page 69: ...3 ENGINE 3 39 TOP END CYLINDER HEAD NO 1...
Page 70: ...3 ENGINE 3 40 CYLINDER HEAD NO 2...
Page 71: ...3 ENGINE 3 41 CYLINDER AND PISTONS...
Page 95: ...3 ENGINE 3 65 TIMING CHAIN...
Page 105: ...3 ENGINE 3 75 BOTTOM END ENGINE DRIVE SHAFT...
Page 106: ...3 ENGINE 3 76 CRANKCASE AND PTO COVER...
Page 107: ...3 ENGINE 3 77 CRANKSHAFT...
Page 132: ...3 ENGINE 3 102 GEARBOX AND4X4 COUPLING UNIT GEARBOX COMPONENTS AND 4 4 COUPING MECHANISISM...
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Page 158: ...4 COOLING SYSTEM 4 6...
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Page 183: ...7 STEERING SYSTEM 7 1 7 STEERING SYSTEM ADJUSTMENT 7 2 TROUBLESHOOTING 7 3...
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