Nuvo Navigator Lift 150 Dual Installation Instructions Manual Download Page 1

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Installation Instructions Part 2 – Pendant system [EN]

Navigator Lift

™

150 Single, Navigator Lift

™

250 Single,

Navigator Lift

™

150 Dual, Navigator Lift

™

XL 250 Dual

Summary of Contents for Navigator Lift 150 Dual

Page 1: ...Installation Instructions Part 2 Pendant system EN Navigator Lift 150 Single Navigator Lift 250 Single Navigator Lift 150 Dual Navigator Lift XL 250 Dual...

Page 2: ...tinued The safety reliability and performance of the appliance are only assured if genuine parts from Nuvo are used If you encounter specific problems not covered in sufficient detail by these Install...

Page 3: ...vo Surgical 1565 West 12th Street Erie PA 16501 USA Phone 1 800 663 1152 USA and CANADA Phone 1 814 899 4220 INTERNATIONAL Nuvo Surgical 2019 1568911 Edition 2019 04 Version 0 Visit us on the Internet...

Page 4: ...s 18 2 7 Ambient conditions 19 2 7 1 Ambient conditions for storage and transport 19 2 7 2 Ambient conditions for operation 19 2 8 Information on the rating plate 19 2 9 Retrofit to an already install...

Page 5: ...6 48 11 4 1 Routing the cables from the distributor board to the DC DC converter 48 11 4 2 Routing the cables from the main board to the DC DC converter 48 11 4 3 Connecting the motor and the end swit...

Page 6: ...the cover caps 68 14 3 2 Dismantling the cover caps 68 14 4 Mounting the cover plates to the motor arm 69 14 4 1 Inserting the rear cover plates 69 14 4 2 Mounting the front cover plates 69 14 5 Mount...

Page 7: ...l Data 84 19 Electromagnetic Compatibility EMC Information 87 19 1 Guidelines and manufacturer s declarations 87 19 1 1 Electromagnetic emissions 87 19 1 2 Electromagnetic immunity 88 19 1 3 Test spec...

Page 8: ...68911 Edition 2019 04 Version 0 EN 1 Versions Scope of Delivery and Installation References Figure 1 Scope of delivery of the motor arm Navigator Lift 150 250 Single arm 1 1 Overview of the pendant sy...

Page 9: ...ssembled ceiling tube Pre assembled or loose components incl in the scope of delivery see Chapter 15 5 on Page 76 1 setscrew M16 DIN EN ISO 4028 2 ball stops 12 7mm 2 voltage selection plugs for the s...

Page 10: ...ns Scope of Delivery and Installation References 1568911 Edition 2019 04 Version 0 EN Figure 2 Scope of delivery of the extension arm with motor arm Navigator Lift 150 Dual arm 1 3 Overview of the pen...

Page 11: ...earthing cables for unassembled ceiling tube Pre assembled or loose components incl in the scope of delivery see Chapter 15 5 on Page 76 2 setscrews M16 DIN EN ISO 4028 4 ball stops 12 7mm 2 voltage...

Page 12: ...pe of Delivery and Installation References 1568911 Edition 2019 04 Version 0 EN Figure 3 Scope of delivery of the XL exten sion arm with motor arm Navigator Lift 150 250 XL Dual arm 1 5 Overview of th...

Page 13: ...ssembled or loose components incl in the scope of delivery see Chapter 15 5 on Page 76 1 setscrew M20 DIN EN ISO 4028 2 ball stops 16mm 1 setscrew M16 DIN EN ISO 4028 2 ball stops 12 7mm 2 voltage sel...

Page 14: ...14 1 Versions Scope of Delivery and Installation References 1568911 Edition 2019 04 Version 0 EN Figure 4 Scope of delivery of the optional accessories 1 7 Overview of the optional accessories...

Page 15: ...age 44 1 extension arm lighting 600mm long input voltage 12V DC Pre assembled components 3 sealing plugs on the top side of the extension arm 1 basic carrier with LED and connecting cable 1 electric s...

Page 16: ...Instructions of the Navigator M6 Part 3 Installing the Navigator M6 Power packs intended for the supply of end devices must ensure electrical isolation and provide two protective measures in accordanc...

Page 17: ...rom all the advantages of the pendant system and prevents any risk of injury or damage Observe the maximum load bearing capacity or maximum loading capacity payload warns of the risk of the appliance...

Page 18: ...ht adjustment mechanism The maximum duty cycle of the height adjustment mechanism on the motor arm must not exceed 3 minutes If the height adjustment mechanism is actuated over a longer period of time...

Page 19: ...m Power supply The rating plate provides information on the power supply of the pen dant system S2 3min 30min duty cycle of the height adjustment mechanism See Chapter 18 Technical Data on page 84 Loa...

Page 20: ...hazard Contact with energised components presents a danger to life from electric shock Motor driven mobile device components can cause injury in the case of being switched on unintentionally Prior to...

Page 21: ...Unauthor ised modifications or conversions to the pendant system are not per mitted for safety reasons only genuine spare parts or accessories and those defined and approved by Nuvo are used The use o...

Page 22: ...r the entire ceiling support system consist of separate documents For this reason these Installation Instructions are only valid and complete if all the documents are available at the place of install...

Page 23: ...that the pendant system is sufficiently secured before lifting it During the lifting motion make sure you avoid collisions with other pendant systems devices ceilings or walls and other assemblies Pr...

Page 24: ...t pendant system refer to the corresponding Installation Instructions G MB FG WARNING Table 01 Load data of the Navigator Lift 150 250 Navigator Lift 150 Single arm version Vertical Weight force FG in...

Page 25: ...0mm high the 6 12 threaded bolts M16 x 330mm must be cut to 240mm 2 Slightly deburr the 6 12 threaded bolts M16 x 330mm in order to ensure maximum thread engagement into the interface plate 1 6 1 3 Mo...

Page 26: ...6 2 Adjust the distance between the hexagonal nuts M16 and the in terface plate 1 to 150mm 3 Using a digital spirit level align the hexagonal nuts M16 in a hori zontal position 4 Place 1 flat washer w...

Page 27: ...the 6 Single version or 12 Duo version threaded bolts M16 x 330mm must be cut to length The Single Duo canopy 3 to be mounted later is flush with the interme diate ceiling 2 and covers the ceiling tu...

Page 28: ...se the pendant system to drop Make sure that all shortened threaded bolts M16 are completely screwed into the interface plate 1 up to the end stop on the raw ceiling Pendant system dropping The pendan...

Page 29: ...hexagonal nuts M16 onto the threaded bolts M16 at the calculated distance L 4 Using a digital spirit level align the hexagonal nuts M16 in a hori zontal position 5 Place 1 flat washer with an external...

Page 30: ...lange Pendant system dropping In order to ensure sufficient strength the threaded bolts M16 must not exceed a maximum length of 330mm 1 Screw 1 hexagonal nut M16 each onto the 6 12 threaded bolts M16...

Page 31: ...etween the hexagonal nuts M16 and the in terface plate 1 The distance between the hexagonal nuts M16 and the interface plate 1 must be 150mm 3 Using a digital spirit level align the hexagonal nuts M16...

Page 32: ...to the motor arm 4 or extension arm with motor arm 5 or XL extension arm with motor arm 5 The Figure shows a simplified representation with only the motor arm 4 or the extension arm with motor arm 5 o...

Page 33: ...tube 6 for the motor arm 4 or the extension arm with motor arm 5 8 Allen cylinder screws M10 x 25mm 8 8 DIN EN ISO 4762 and 8 lock washers S10 ceiling tube 6 for XL extension arm with motor arm 5 10...

Page 34: ...ll 3 Place the pre assembled cable in the cutout of the strain relief holder 4 Screw the strain relief holder onto the motor arm 4 the exten sion arm with motor arm 5 or the XL extension arm with moto...

Page 35: ...e 19 The system is delivered with the earthing cable pre assembled 1 Fit 1 lock washer S4 each above and below the ring cable lug of the earthing cable 4mm approx 1m long included in the scope of deli...

Page 36: ...4 or the extension arm with motor arm 5 or the XL extension arm with motor arm 5 illustrated in the Figure is mounted to the threaded bolts of the interface plate 1 The Figure shows a simplified repre...

Page 37: ...Duo version The flanges have a chamfered surface in order to ensure that they can be mounted at the same height Mount the flanges such that the chamfered surfaces are aligned towards each other as ill...

Page 38: ...with a tightening torque of 100Nm 1 Choose 1 of the 6 hexagonal nuts M16 as a reference point 2 Screw the 6 hexagonal nuts M16 under the flange crosswise onto the flange and tighten them to 100Nm Dest...

Page 39: ...extension arm 90 degrees in various direc tions and check the horizontal alignment The deviation from the horizontal must not exceed 0 2 degrees In case of deviations by more than 0 2 degrees the moto...

Page 40: ...1 Choose 1 of the 6 hexagonal nuts M16 on the first flange as a ref erence point 2 Screw the 6 hexagonal nuts M16 under the flange crosswise onto the flange and tighten them to 100Nm 3 Repeat the step...

Page 41: ...tension arm 90 degrees in various direc tions and check the horizontal alignment The deviation from the horizontal must not exceed 0 2 degrees In case of deviations by more than 0 2 degrees the motor...

Page 42: ...ube 7 illustrated in the Figure is mounted to the motor arm 4 or extension arm with motor arm 5 or XL extension arm with motor arm 5 The Figure shows a simplified representation with only the motor ar...

Page 43: ...the right clockwise the console tube must be mounted with the end stop on the left hand side 2 Screw the Drop tube 7 onto the motor arm using 8 Allen counter sunk screws M10 x 18mm 10 9 DIN EN ISO 10...

Page 44: ...extension arm with motor arm 5 or the XL extension arm with motor arm 5 without pre assembled cables 1 Dismantle the 3 sealing plugs not illustrated from the top side of the extension arm and dispose...

Page 45: ...ng board Colour code of the lighting boards Upper bearing green No 1546534 Intermediate bearing blue No 1546650 3 Route the power cable through the hole see arrow into the ex tension arm motor arm Mak...

Page 46: ...system is de energised Cover and shield any adjacent energised parts Damaged power cables gas hoses and compressed air hoses Damaged power cables can carry an electric voltage of 230V 120V which ener...

Page 47: ...nic unit slowly and gently 90 degrees 5 Install the cables as described in the following chapters 11 3 2 Retracting the electronic unit See Figure 30 1 Swivel the electronic unit slowly and gently 90...

Page 48: ...oard socket as illustrated in the Figure 7 Plug the cable plug onto the corresponding main board socket as illustrated in the Figure 11 4 4 Connecting the control cable of the brakes and the height ad...

Page 49: ...onverter cable Pre assembled Motor Main board Motor connecting cable Integrated in the motor End switch Main board End switch board Pre assembled Navigator M6 Assembly connection Navigator M6 interfac...

Page 50: ...butor board sockets as illustrated in the Figure 5 Plug 2 cable plugs each onto the brake indicator as described in Chapter 10 2 Mounting the brake indicators for retrofit only on page 45 11 5 2 Conne...

Page 51: ...ndica tor Distributor board Brakeguide1 PCB cable 1110 1510 1960 Ext arm length 1 1000 1200 Extension arm length 1 600 800 Extension arm length 1 XL only 1400 1600 pre assembled Navigator M6 Assembly...

Page 52: ...pply cables and hoses through the extension arm with motor arm Dual arm with Navigator M6 See Figure 34 The power supply cables and gas hoses are pre assembled in the Navigator M6 Order specific cable...

Page 53: ...1 Mounting Cables EN Figure 33 Connecting the earthing cables to the extension arm with motor arm Dual arm with Navigator M6 Figure 34 Routing the supply cables and hoses through the extension arm wit...

Page 54: ...e corresponding main board socket as illustrated in the Figure 11 8 3 Connecting the control cable of the brakes and the height adjustment mechanism See Figure 35 6 Establish the assembly connection b...

Page 55: ...ard DC DC converter Power board DC converter cable Pre assembled Motor Main board Motor connecting cable Integrated in the motor End switch Main board End switch board Pre assembled Navigator M6 Assem...

Page 56: ...Plug the 2 cable plugs of the brake indicator onto the corresponding DC DC con verter socket as illustrated in the Figure 3 Plug 2 cables each onto the brake indicator as described in Chapter 10 2 Mo...

Page 57: ...Cable assignment motor arm Single arm with Navigator M6 optional accessories No in Fig 36 From To Designation Length mm Remark Brake indicator DC DC converter Brakeguide PCB cable 750 Pre assembled N...

Page 58: ...g the supply cables and hoses through the motor arm Single arm with Navigator M6 See Figure 38 The power supply cables and gas hoses are pre assembled in the Navigator M6 Order specific cables includi...

Page 59: ...19 04 Version 0 11 Mounting Cables EN Figure 37 Connecting the earthing cables to the motor arm Single arm with Navigator M6 Figure 38 Routing the supply cables and hoses through the motor arm Single...

Page 60: ...iance is de energised Cover and shield any adjacent energised parts Electric shock hazard through defective insulation The pendant system or the Navigator M6 can be energised if the insulation is defe...

Page 61: ...ination and clean them with oil free air 2 Fit a hose clamp to the gas supply hose remove the sealing plug and push the hose onto the correct gas supply outlet point Up to 3 gas outlets and up to 2 va...

Page 62: ...ug for the 120V 230V power supply 12 4 Installing the voltage selection plug and con necting the power cables 12 4 1 Installing the voltage selection plug for the 120V 230V power supply See Figure 41...

Page 63: ...onic unit out of the motor arm as de scribed in Chapter 11 3 on Page 47 3 Unlock the cover via the two unlocking mechanisms on the sides and then remove the cover 4 Remove the fuse from its holder 5 I...

Page 64: ...echanisms All power cables must be securely installed in the strain relieving mechanisms NOTE Connection to separate electric circuit required If the electromagnetic brake is overcharged the power pac...

Page 65: ...DIN EN ISO 11197 3 Congestion in accordance with DIN EN ISO 7396 1 or DIN EN ISO 7396 2 4 Solid contamination in accordance with DIN EN ISO 7396 1 or DIN EN ISO 7396 2 5 Gas type in accordance with D...

Page 66: ...e 1 The 4 hexagonal nuts M10 must be tightened to 46Nm Figure 45 Mounting the canopy halves 14 1 2 Mounting the canopy halves See Figure 45 The Figure shows a simplified illustration of the interface...

Page 67: ...halves 14 2 2 Mounting the canopy halves See Figure 47 The Figure shows a simplified illustration of the interface plate without ca bles and without the extension arm or motor arm 1 Place the section...

Page 68: ...sion arm with motor arm 5 or the XL extension arm with motor arm 5 3 Check that the cover cap is securely in place The cover cap muss be absolutely level with the contours of the extension arm with mo...

Page 69: ...coming unusable Observe the cover plate positions indicated in the description below 1 Place the 2 rear cover plate halves motor side see the 2 cutouts around the motor arm The upper and the lower cov...

Page 70: ...k that the side cover panels are securely in place The 3 locking devices must be connected with each other The cover plate must slide in the guides of the side cover pan els The side cover panels must...

Page 71: ...f the side cover panel 4 Gently push the 2 straps at the bottom of the side cover panels in to each other and engage them with each other 5 Check that the side cover panels are securely in place The c...

Page 72: ...mechanical brake for the Naviga tor M6 See Figure 55 The mechanical brake friction brake on the console tube keeps the Nav igator M6 in its adjusted position for all versions Adjust the brake force o...

Page 73: ...d first by the end stop ensures a decelerated starting or braking SoftStart SoftStop of the motor The second end switch or switches off the motor 3 The upper and lower vertical lifts are adjusted sepa...

Page 74: ...nd switch The vertical lift adjustment can change gradually during operation if the Allen countersunk screws M4 x 6mm ISO 7380 10 9 have not been properly tightened In this case there is a risk of the...

Page 75: ...4 2 Correcting the vertical alignment See Figure 58 Tool to be used Use an Allen key size 4 and a spanner wrench size 36 5 Loosen the setscrew M4 DIN 914 6 Place the spanner wrench onto the hexagonal...

Page 76: ...5 5 2 Extension arm and motor arm without pre assembled swivel stop See Figure 59 In exceptional cases the 2 ball stops and the setscrew are delivered as separate components which means that the motor...

Page 77: ...st 1 ball stop must be mounted This individual ball stop serves as twist protection To restrict the angle of rotation of the extension arm and motor arm to 340 degrees mount at least 1 ball stop as de...

Page 78: ...g fixtures using a screwdriver whilst gently rotating the extension arm or motor arm 5 Rotate the extension arm or motor arm into the desired second end stop position and then insert 1 additional ball...

Page 79: ...extension arm or XL extension arm or motor arm until the ball stop in the threaded hole is visible 5 Using a telescopic magnet pick up tool remove the ball stop from the threaded hole and keep it in...

Page 80: ...ed to the Navigator M6 3 The proper functioning of the appliance has been approved by the operator during initial commissioning and documented by signing a test report in accordance with Appendix G DI...

Page 81: ...ection presents configuration examples for the Navigator Lift 150 250 product family The schematic representation differs from the individually configured Navigator Lift 150 250 The round canopy can o...

Page 82: ...This section presents configuration examples for the Navigator Lift 150 250 product family The schematic representation differs from the individually configured Navigator Lift 150 250 The round canopy...

Page 83: ...This subchapter presents configuration examples for the Navigator Lift 250 product family The schematic representation differs from the individually configured Navigator Lift 150 250 The round canopy...

Page 84: ...ed off it must cool down for 10 minutes and then be disconnected from the mains for 10 seconds before being switched back on again Normal system operation can only be resumed afterwards Rating plate T...

Page 85: ...n arm lighting DC 12V 2 4 lighting boards supply voltage 12V DC 2 lighting boards each connected in series to 24V DC Noise level Sound energy level 65db A EN ISO 3746 not exceeded Brake torque Brake t...

Page 86: ...urgical If applicable the conformity assessment must be repeated Read the Installation Instructions for combined medical products The pendant system can be equipped with adaptions and end devices of t...

Page 87: ...on tests Compliance ELECTROMAGNETIC ENVIRONMENT Guideline RF emissions in accordance with CISPR 11 Group 1 The Navigator Lift 150 250 uses RF energy only for its internal FUNCTIONING Therefore its RF...

Page 88: ...c discharge in accordance with IEC 61000 4 2 8kV contact 2kV 4kV 8kV 15kV air passed Electrical fast transients bursts in accor dance with IEC 61000 4 4 2kV 100kHz repetition rate passed Surges Line t...

Page 89: ...lines may not apply in all cases Electromagnetic propagation is affected by absorption and reflection from structures objects and people a The field strength of stationary transmitters including the b...

Page 90: ...DECT LTE Band 1 3 4 25 UMTS Pulse modulation b 217Hz 2 0 3 28 1845 1970 2450 2400 to 2570 Bluetooth WLAN 802 11 b g n RFID 2450 LTE Band 7 Pulse modulation b 217Hz 2 0 3 28 5240 5100 to 5800 WLAN 802...

Page 91: ...er converters and other cables than those prescribed or provided by the MANUFACTURER of this device can lead to increased ELECTROMAGNETIC INTERFERENCE EMISSIONS or reduced electromagnetic immunity of...

Page 92: ...on the upper extension arm Navigator in lengths of 800mm and 1000mm Navigator XL in lengths of 1000mm and 1200mm 22 Possible Combination with Third Party Products Approved third party products with CE...

Page 93: ...93 1568911 Edition 2019 04 Version 0 EN Notes...

Page 94: ...94 EN Notes 1568911 Edition 2019 04 Version 0...

Page 95: ...95 EN 1568911 Edition 2019 04 Version 0 Notes...

Page 96: ...No 1568911...

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