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nuaire.co.uk

Technical or commercial considerations may, from time to time, make it necessary to alter the design, performance and 

dimensions of equipment and the right is reserved to make such changes without prior notice.

DECLARATION OF INCORPORATION AND INFORMATION FOR SAFE INSTALLATION, 
OPERATION AND MAINTENANCE

XBOXER XBC 

ECOSMART (CO) MODELS 

18.0 CERTIFICATION

We declare that the machinery named below is intended to be assembled with
other  components  to  constitute  a  system  of  machinery.    All  parts 
except for moving parts requiring the correct installation of safety guards comply
with 

the 

essential 

requirements 

of 

the 

Machinery 

Directive.

The 

machinery  shall  not  be  put  into  service  until  the  system  has  been 
declared  to  be  in  conformity  with  the  provisions  of  the  EC  Machinery 
Directive.

Designation of machinery:

XBOXER XBC Ecosmart Connect models (CO)

Machinery Types:

Supply & Extract fans with 
Heat Recovery 

Relevant EC Council Directives:

2006/42/EC (Machinery Directive)

Applied Harmonised Standards:

BS EN ISO 12100, BS EN ISO 13857 
EN60204-1, BS EN ISO 9001

Applied National Standards:

BS848 Parts 1, 2.2 and 5 

Note: All standards used were current and valid at the date of signature.

Signature of manufacture representatives:

Name:

Position:

Date:

1)  C. Biggs

Technical Director

02. 11. 15

2)  A. Jones

Manufacturing Director 

02. 11. 15

INFORMATION FOR SAFE INSTALLATION, OPERATION AND MAINTENANCE 
OF NUAIRE VENTILATION EQUIPMENT

To comply with EC Council Directives 2006/42/EC’ Machinery Directive 
and 2004/108/EC (EMC).

To be read in conjunction with the relevant Product Documentation (see 2.1)

1.0

GENERAL

1.1

The equipment referred to in this 

Declaration of Incorporation 

is supplied by Nuaire to 

be assembled into a ventilation system which may or may not include additional 
components.

The entire system must be considered for safety purposes and it is the responsibility of 
the installer to ensure that all of the equipment is installed in compliance with the 
manufacturers recommendations and with due regard to current legislation and codes 
of practice.

2.0

INFORMATION SUPPLIED WITH THE EQUIPMENT

2.1

Each item of equipment is supplied with a set of documentation which provides the 
information required for the safe installation and maintenance of the equipment. 
This may be in the form of a Data sheet and/or Installation and Maintenance instruction.

2.2

Each unit has a rating plate attached to its outer casing.  The rating plate provides 
essential data relating to the equipment such as serial number, unit code and electrical 
data.  Any further data that may be required will be found in the documentation. 
If any item is unclear or more information is required, contact Nuaire.

2.3

Where warning labels or notices are attached to the unit the instructions given must be 
adhered to.

3.0

TRANSPORTATION, HANDLING AND STORAGE

3.1

Care must be taken at all times to prevent damage to the equipment.  Note that shock 
to the unit may result in the balance of the impeller being affected.  

3.2

When handling the equipment, care should be taken with corners and edges and that 
the weight distribution within the unit is considered.  Lifting gear such as slings or ropes 
must be arranged so as not to bear on the casing.

3.3

Equipment stored on site prior to installation should be protected from the weather and 
steps taken to prevent ingress of contaminants.

4.0

OPERATIONAL LIMITS

4.1

It is important that the specified operational limits for the equipment are adhered to 
e.g. operational air temperature, air borne contaminants and unit orientation.

4.2

Where installation accessories are supplied with the specified equipment eg. 
wall mounting brackets.  They are to be used to support the equipment only.  
Other system components must have separate provision for support.

4.3

Flanges and connection spigots are  provided for the purpose of joining to duct work 
systems.  They must not be used to support the ductwork.

4.4

Local Environment - Humidity.

Ambient humidity (the humidity at the unit’s installed 

location) shall be within the range: 10 to 95% (for controls, non-condensing). 
Air humidity (the humidity of the air passing through the unit) shall be within the 
range: 10 to 95% (for controls, non-condensing). 

5.0

INSTALLATION REQUIREMENTS

In addition to the particular requirements given for the individual product, the following 
general requirements should be noted.

5.1

Where access to any part of equipment which 

moves

, or can become 

electrically live

are 

not prevented by the equipment panels or by fixed installation detail (eg ducting), then 
guarding to the appropriate standard must be fitted.

5.2

The electrical installation of the equipment must comply with the requirements of the 
relevant local electrical safety regulations.

5.3

For EMC all control and sensor cables should not be placed within 50mm or on the same 
metal cable tray as 230V switched live, lighting or power cables and any cables not 
intended for use with this product.

6.0

COMMISSIONING REQUIREMENTS

6.1 

General pre-commissioning checks relevant to safe operation consist of the following: 

Ensure that no foreign bodies are present within the fan or casing. 

Check electrical safety.  e.g. Insulation and earthing.

Check guarding of system.

Check operation of  Isolators/Controls.

Check fastenings for security.

6.2

Other commissioning requirements are given in the relevant product documentation.

7.0

OPERATIONAL REQUIREMENTS

7.1

Equipment access panels must be in place at all times during operation of the unit, and 
must be secured with the original  fastenings.

7.2

If failure of the equipment occurs or is suspected then it should be taken out of service 
until a competent person can effect repair or examination. (Note that certain ranges of 
equipment are designed to detect and compensate for fan failure).

8.0

MAINTENANCE REQUIREMENTS

8.1

Specific maintenance requirements are given in the relevant product documentation.

8.2

It is important that the correct tools are used for the various tasks required.

8.3

If the access panels are to be removed for any reason the electrical supply to the unit 
must be isolated.

8.4

A minium period of two minutes should be allowed after electrical disconnection before 
access panels are removed.  This will allow the impeller to come to rest.

NB: Care should still be taken however since airflow generated at some other point 
in the system can cause the impeller to “windmill”  even when power is not present.

8.5

Care should be taken when removing and storing access panels in windy conditions.

30. 11. 15. Leaflet Number 671710     

Summary of Contents for ecosmart CONNECT XBOXER XBC

Page 1: ...r 671710 FOR THE COMPLETE VENTILATION SOLUTION M A D E I N T H E U K M A DE IN THE U K ErP COMPLIANT 2016 XBOXER XBC UNIT SIZES 10 65 WITH ECOSMART CONNECT CONTROL CO INSTALLATION CONTROL DETAILS OPER...

Page 2: ...OPERATING MAINTENANCE INSTRUCTIONS 3 13 DESCRIPTION OF CONTROL SOFTWARE STRATEGY 15 44 ELECTRICAL DETAILS 45 47 HARDWARE POSITIONS ON THE UNIT 48 WIRING DIAGRAMS 49 61 MAINTENANCE SERVICE SCHEDULE 62...

Page 3: ...ASSEMBLY 6 XBC UNIT DIMENSIONS 7 ATTENUATOR FLANGE CONNECTOR DIMENSIONS 8 ATTENUATOR DIMENSIONS 9 INSTALLING THE XBC FAN UNIT ATTENUATORS 10 INSTALLING THE XBC WEATHERPROOF ROOF ON ECOSMART CONNECT CO...

Page 4: ...e Discharge Attenuator 1050 1250 1600 mm long optional Duct Connection Blanking Panel Access to Intake Filter Fan Condensate tray and Pump Attenuator Flange connector Attenuator Flange connector CODE...

Page 5: ...mum of around 600mm clearance as stated in ADF 2010 is allowed 8 Where these arrangements are not suitable the Consultant s and Contractor s project specific requirements will always be accommodated w...

Page 6: ...alled in accordance with good industry practice These units may only be mounted horizontally and must be fully levelled in the horizontal plane The units are heavy and should be mounted using the fixi...

Page 7: ...hed to every unit Add 50mm to dimension A to include both flanges Type of heater battery 4 1 XBOXER XBC UNIT HANGING BRACKET POSITIONS C B A C 1 2 3 4 Unit code Dimensions to hole centres mm A B C XBC...

Page 8: ...R XBC55 FLANGE CONNECTOR 11 INLET OUTLET 10 417 5 607 5 22 438 5 628 5 1067 472 430 11 450 M8 Inserts 10 XBC65 FLANGE CONNECTOR INLET OUTLET 10 290 5 551 5 22 311 5 572 5 884 402 360 11 380 0 M8 Inser...

Page 9: ...E MS12 1250 280 365 66 XBC45 HS MS16 1600 525 365 114 XBC45 HE MS16 1600 280 365 81 XBC55 HS MS10 1050 580 435 79 XBC55 HE MS10 1050 410 435 62 XBC55 HS MS12 1250 580 435 101 XBC55 HE MS12 1250 410 43...

Page 10: ...e length of the associated attenuators Installation of the XBOXER XBC units including all external services and controls should be installed in accordance with the appropriate site procedures and MUST...

Page 11: ...to be removed if necessary WEATHERPROOF COMPONENTS Item Description Quantity A Roof Assembly 1 B Control Cover 1 C Fixing Channel 4 D Control Lid with Heater 1 OPTIONAL EXHAUST INTAKE TERMINALS Item D...

Page 12: ...levels are kept to a minimum The motorised damper units will be supplied loose and are designed to fit directly onto the flange connector by others l Fully interlocking parallel blades half inch diame...

Page 13: ...ss to the fan section is via lift off panels see figs 1 13 For non Ecosmart units wiring to the fan motor unit terminal box should be mechanically protected and in made in accordance with the details...

Page 14: ...NCTIONS 15 18 EXPOSED BACNET OBJECT LIST BY CATEGORY 19 23 NETWORKING 24 BUS DEVICES 25 33 ROOM MODULE WIRING 34 ROOM MODULE DIMENSIONS 35 AVAILABLE ROOM MODULES 36 SENSOR ADDRESSING 37 CONNECTION AND...

Page 15: ...er via a SA Sensor Actuator MS TP bus See NetworkAccessory section for more connection details 7 4 1 ROOM MODULE PIR When a Room Module PIR sensor is connected via the SA bus the control will automati...

Page 16: ...0 to 100 C 0 10V Output Range 0 to 80 C 0 to 90 C 0 10V Pressure 0 10V is scaled as defined by 0 25Pa Sensor the network input 0 50Pa Pressure Sensor 0 100Pa 0 300Pa 0 500Pa 0 1000Pa 0 1600Pa 0 2500P...

Page 17: ...nables Fan Boost mode l Heater Boost The heater function will be enabled Fan speeds will be increased where necessary to keep supply temp at the heater boost setpoint Default 35 C 7 7 1 FAN BOOST When...

Page 18: ...k input Trickle Deadband 7 13 HIBERNATE This mode is available for LPHW and CW units where the valves are required to be driven open in anticipation of a period where the unit is electrically isolated...

Page 19: ...ription Object Object ID DefaultValue Units Page Type 32 Enable Software enable switch MSV 10218 Off Off On 19 SL Enable The state of the enable input BI 10161 N A Off On 10 Run on Enable Run on timer...

Page 20: ...us 15 RTC Min SupplyTemp Min supply temp when in RTC mode AV 10308 12 Degrees Celsius 7 15 EXPOSED BACNET OBJECT LIST BY CATEGORY FAN COMMISSIONING LCD Browser BACnet Object Description Oject Object I...

Page 21: ...AV 14534 N A Degrees Celsius XBCTEMPERATURE SENSORS 1 SupplyAirTemp B The supply air temperature AI 10005 N A Degrees Celsius 1 FreshAirTemp H The fresh air temperature AI 10008 N A Degrees Celsius 1...

Page 22: ...Seconds in a frost protection state 12 Frost Prot Temp Supply temperature at which frost AV 10275 4 Degrees Celsius protection becomes active HIBERNATE 32 Hibernate Mode Unit is ready for hibernation...

Page 23: ...larm 38 Nor A Circ 1 For LCD Event Signal only MSV 17282 N A Normal Alarm 38 Ala Low SupplyTemp For LCD Event Signal only MSV 17285 N A Normal Alarm 38 Nor Low SupplyTemp For LCD Event Signal only MSV...

Page 24: ...200 24 XBOXER XBC ECOSMART CO MODELS 8 0 NETWORKING Sensor Actuator SA bus Ethernet IP MSTP to IP Router Field Controller FC bus For best results use a linear network and switch on the EOL resistors a...

Page 25: ...USB 2 0 Type B receptacle which is only used to obtain power from a computer or USB adapter A mains adapter and cable is supplied The router connects to the FC bus via screwed terminals AddressType De...

Page 26: ...to the previous section Home Shortcut to the configured Home Page Back Moves to the previous page in the same section Forward Moves to the next page in the same section Enter Applies changes Device Na...

Page 27: ...9 5 1 SETTING UPATARGET OBJECT Target objects allow the user to view a target device and object within the entire network To choose a target object l Navigate to the settings page l Select the right...

Page 28: ...To add or remove favourites l Navigate to the settings page l Select the right arrow six times to reach theView Config screen l Select the function tickbox and favourite star l Select the home icon l...

Page 29: ...et page When the home page is set to target 9 5 3 2TO SETA SERVICE PASSWORD l Navigate to the settings page l Select the right arrow twice to reach the display settings screen l Change the service pas...

Page 30: ...ing the delete icon If all events are deleted alarm states can still be checked by navigating to the BACnet alarm objects via the network browser page See the BACnet alarm list for alarm objects The L...

Page 31: ...cut button Service Password Password required to enter settings page 0 User Password Password Required to change locked values 0 All values are locked by default Stand By It defines the behaviour of t...

Page 32: ...unches a Network Discovery function The purpose of this function is to find other BACnet devices residing on the same MS TP trunk The maximum number of devices supported by the FAD discovery function...

Page 33: ...o permanently change the default display 1 If the display backlight is off press and release the push button to illuminate the backlight If the display backlight is already on proceed to Step 2 2 Pres...

Page 34: ...Bus Screw Terminal Block Network Sensor Bus Com SA SA SA Power from Controller 15 VDC COM SA PWR Standard SensorWiring CO2 SensorWiring SA Bus 24V Brown Grey Screw Terminal Block Network Sensor Bus Co...

Page 35: ...35 nuaire co uk 10 0 SA BUS DEVICES XBOXER XBC ECOSMART CO MODELS 80 80 35 120 80 35 10 5 DIMENSIONS ROOM MODULES MM Figure 28 30 11 15 Leaflet Number 671710...

Page 36: ...TDFS 80x80 YES YES YES YES 199 Max of 1 Per fixed per Controller controller ESCO TS 80x80 YES 200 203 ESCO THS 80x80 YES YES 200 203 ESCO TDS 80x80 YES YES 200 203 ESCO TDHS 80x80 YES YES YES 200 203...

Page 37: ...FF 201 OFF ON 202 ON OFF 203 ON ON 212 219Address Switch Settings Address Switch Settings Switch 4 Switch 2 Switch 1 212 OFF OFF OFF 213 OFF OFF ON 214 OFF ON OFF 215 OFF ON ON Not supported ON ANY AN...

Page 38: ...ther by modular RJ12 connections or by screwed terminals using plain ended cable All sensors are fitted with both 8 2 3 1 MODULAR CABLE UPTO 30METRES The Room Modules can connect using a 24AWG twisted...

Page 39: ...he following cable is recommended ESCO MSTPC30M Ecosmart Connect MSTP cable reel 30m ESCO MSTPC150M Ecosmart Connect MSTP cable reel 150m Note On the SA Bus the and wire are one twisted pair and the C...

Page 40: ...ss 215 AI 10146 Parts Per Million N A 6 RM212Temp The temperature at RM address 212 AI 10149 Degrees Celsius N A 6 RM213Temp The temperature at RM address 213 AI 10152 Degrees Celsius N A 6 RM214Temp...

Page 41: ...oint AV 10309 Degrees Celsius 22 15 STC H C Pref STC Heat Cool Pref AV 10310 No units 50 16 STC HX Efficiency STC HX Efficiency AV 10311 No units 0 8 16 Supply Fan Max Individual fan maximum speed set...

Page 42: ...otification Notification N A 25 Time Schedule LocalTime Schedule SCH 10496 N A 25 PurgeTime Schedule PurgeTime Schedule SCH 10499 N A 25 Night C Sample Daytime schedule for winter or summer SCH 15875...

Page 43: ...sor operation MSV 10213 AverageValue MaxValue Average Value 31 SetPoint Op Setpoint operation MSV 10214 LastValue Changed LastValue Software Only Changed 31 T Sens Op Temperature sensor operation MSV...

Page 44: ...11 Normal Alarm N A 37 High SA TAlarm High SupplyAirAlarm MSV 17012 Normal Alarm N A 37 FrostAlarm FrostAlarm MSV 17013 Normal Alarm N A 37 Ala Acir 1 For LCD Event Signal Only MSV 17281 Normal Alarm...

Page 45: ...d 12 3 SWITCHED LIVE Switch Live SL terminal A signal of 100 230V a c will activate the switched live signal Switch Live 2 SL2 terminal A signal of 100 230V a c will activate the switched live 2 Fan B...

Page 46: ...rcuit 1 Fan Heater IN6 27 28 Some Models 1 Alarm Circuit 2 Pump Filter IN7 29 30 1 Volt Free Enable Input Signal IN8 33 34 1 Volt Free Boost Input Signal IN9 35 36 1 Extract Fan 0 10V OUT1 1 Supply Fa...

Page 47: ...d conductors are simply pushed in until they hit the backstop No tool required TERMINATION OF FINE STRANDED CONDUCTORS Open the clamp by inserting an operating tool as shown below until it clicks into...

Page 48: ...fan drive health B Delivery air temperature sensor C Extract air temperature sensor D Re heater trip electric heater models only E LPHW re heat drive LPHW models only F Bypass damper drive G Condensa...

Page 49: ...49 nuaire co uk 30 11 15 Leaflet Number 671710 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 2 I O DAMPER CONNECTION 24VACTUATORVERSION XBC15 MD CO Figure 33...

Page 50: ...029 2085 8200 50 XBOXER XBC ECOSMART CO MODELS Figure 34 13 0 DIAGRAMS 13 3 BASIC CONNECTION DIAGRAM...

Page 51: ...51 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 52: ...029 2085 8200 52 XBOXER XBC ECOSMART CO MODELS Figure 35 13 0 DIAGRAMS 13 4 PHYSICAL LAYOUT...

Page 53: ...53 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 54: ...029 2085 8200 54 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 5 XBC10 15 NO HEATER LPHW Figure 36...

Page 55: ...55 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 56: ...029 2085 8200 56 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 6 XBC25 65 NO HEATER LPHW Figure 37...

Page 57: ...57 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 58: ...029 2085 8200 58 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 7 XBC10 15 ELECTRIC HEATERVERSION Figure 39...

Page 59: ...59 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 60: ...029 2085 8200 60 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 8 XBC25 65 ELECTRIC HEATERVERSION Figure 40...

Page 61: ...61 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 62: ...raps should be checked that they are fully primed and functioning Drain pans should be flushed out periodically to remove contamination and chemical treatments may be used to provide protection betwee...

Page 63: ...or ropes must be arranged so as not to bear on the casing 3 3 Equipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0...

Page 64: ...art of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice Telephone calls may be recorded for quality and training purposes FOR MORE IN...

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