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029 2085 8200

6

Safety first! – before commencing any work ensure:

That all appropriate risk assesments have been carried 
out, and the required safety measures have been taken

That you understand the work required

That you are trained and competent to carry it out

XBOXER XBC 

ECOSMART (CO) MODELS

2.0 DELIVERY OF EQUIPMENT

1.1 Receipt of equipment

All equipment is inspected prior to despatch and leaves the factory in
good condition.  Upon receipt of the equipment an inspection should be
made and any damage indicated on the delivery note.

Particulars of damage and/or incomplete delivery should be endorsed by
the driver delivering the goods before offloading by the purchaser.

No responsibility will be accepted for damage sustained during the
offloading from the vehicle or on the site thereafter.
All claims for damage and/or incomplete delivery must be reported to
Nuaire within two days of receipt of the equipment.

2.2 OFF LOADING AND HANDLING FROM THE
DELIVERY VEHICLE 

The weight of the unit modules and palletised items is displayed on the
unit rating plate or on the packaging. Some of the modules have an
uneven weight distribution, and this will be indicated by labelling where
appropriate. Ensure that lifting and handling equipment is adequately
rated.

Offloading and positioning of the equipment is the responsibility of the
purchaser.

Spreaders should be used when lifting with slings to avoid damage to
the casings.  Care must be taken to ensure that slings are correctly
positioned to avoid crushing and twisting of the unit castings.

Where channels and/or support frames are bolted to the underside of
the unit casing, slings or fork-lift arms should be positioned to locate in
the apertures in the channels. If Lifting Eyes have been supplied / fitted
it is recommended that they are used.

Figure 5: Lifting.

XBOXER XBC unit sections will be delivered to site in the number of
sections shown below.

Unit

No. of sections

XBOXER XBC Central Ventilation Unit

1

The unit will be labelled with the direction of air flow. 

The direction convention must be observed during assembly. 
The unit may only be operated in its intended horizontal
installation plane.

The unit must be fully levelled during installation (this is essential to
ensure that condensate drains correctly).

See page 7. for dimensions and weights.

2.3 STORAGE

The equipment must be stored in a dry, internal location. Ductwork
connection apertures shall be sealed against the ingress of dust, water
and vermin. 

If the storage period is to exceed two months, contact Nuaire for
guidance on the appropriate “mothballing” procedures.

Do not stack units, modules or components.

3.0 ERECTION AND ASSEMBLY

Units must be installed in accordance with good industry practice.

These units may only be mounted horizontally and must be fully
levelled in the horizontal plane.

The units are heavy, and should be mounted using the fixing brackets
supplied or other suitable methods of support. 
The supporting structure must be assessed for structural suitability.  

Heat recovery components and modules that incorporate cooling coils
may produce condensation during use. 
An insulated drip tray and condensate pump is provided. 
The drain connection must be connected to a suitable drainage point.
(See fig 13, page 13 for details).

CONDENSATE PUMP ALARM

The condensate pump incorporates an alarm function. If the water level
in the condensate tray exceeds a maximum level (for example, as a
result of the discharge tube becoming blocked or frozen), the alarm
contact will open. This contact is internally connected to the heat
exchanger bypass actuator, and the unit will automatically be placed
into bypass mode, preventing further condensate production. Unit
operation will otherwise be unaffected.

CONDENSATE PUMP SPECIFICATION

Maximum flow rate = 12 l/h 

Maximum head = 20m Vertical, 100m Horizontal

Pipe Connection size (Low Pressure Condensate 
connection) XBOXER XBC = 8 mm

LPHW Coils, if fitted, are tested during manufacture to 16 Bar (using
dry compressed air). Coil and valve assemblies are similarly tested to
10 Bar. Operation of standard equipment is rated at PN6, if the
intended system requires higher operating pressures; please contact
the Nuaire Technical department for advice.

Electrical connections to the unit shall be made in accordance with the
appropriate product (see below); and installation wiring diagrams, and
shall use appropriately sized and rated cables.

Only the prepared apertures in the unit casing may be used for cable
entry. Do not drill or cut the unit casing for this purpose. Cable access
points are provided at the ends of the control enclosure.

If the control is rotated to aid connection of cables, please ensure that
sufficient flexibility is provided in the final connection run.

NB to avoid conflict with the unit access panels, it is recommended
that electrical and plumbing service connections to the unit are run at
90 degrees to the main air flow axis.
Control circuit connections must be segregated (i.e. routed 
separately) from power connections.

The unit rating label shows the maximum electrical load of the
equipment. Connections to the unit may include single phase supply
connections, and a variety of control circuits.  

Only the prepared apertures in the unit casing may be used for cable
entry. Do not drill or cut the unit casing for this purpose.

The equipment must be earthed and earth-bonded. 
Means of local isolation for maintenance purposes are generally
required (by others). Ensure that all mains connections are isolated.

Palletised.

Slings via spreaders fitted to unit with base frame.

Summary of Contents for ecosmart CONNECT XBOXER XBC

Page 1: ...r 671710 FOR THE COMPLETE VENTILATION SOLUTION M A D E I N T H E U K M A DE IN THE U K ErP COMPLIANT 2016 XBOXER XBC UNIT SIZES 10 65 WITH ECOSMART CONNECT CONTROL CO INSTALLATION CONTROL DETAILS OPER...

Page 2: ...OPERATING MAINTENANCE INSTRUCTIONS 3 13 DESCRIPTION OF CONTROL SOFTWARE STRATEGY 15 44 ELECTRICAL DETAILS 45 47 HARDWARE POSITIONS ON THE UNIT 48 WIRING DIAGRAMS 49 61 MAINTENANCE SERVICE SCHEDULE 62...

Page 3: ...ASSEMBLY 6 XBC UNIT DIMENSIONS 7 ATTENUATOR FLANGE CONNECTOR DIMENSIONS 8 ATTENUATOR DIMENSIONS 9 INSTALLING THE XBC FAN UNIT ATTENUATORS 10 INSTALLING THE XBC WEATHERPROOF ROOF ON ECOSMART CONNECT CO...

Page 4: ...e Discharge Attenuator 1050 1250 1600 mm long optional Duct Connection Blanking Panel Access to Intake Filter Fan Condensate tray and Pump Attenuator Flange connector Attenuator Flange connector CODE...

Page 5: ...mum of around 600mm clearance as stated in ADF 2010 is allowed 8 Where these arrangements are not suitable the Consultant s and Contractor s project specific requirements will always be accommodated w...

Page 6: ...alled in accordance with good industry practice These units may only be mounted horizontally and must be fully levelled in the horizontal plane The units are heavy and should be mounted using the fixi...

Page 7: ...hed to every unit Add 50mm to dimension A to include both flanges Type of heater battery 4 1 XBOXER XBC UNIT HANGING BRACKET POSITIONS C B A C 1 2 3 4 Unit code Dimensions to hole centres mm A B C XBC...

Page 8: ...R XBC55 FLANGE CONNECTOR 11 INLET OUTLET 10 417 5 607 5 22 438 5 628 5 1067 472 430 11 450 M8 Inserts 10 XBC65 FLANGE CONNECTOR INLET OUTLET 10 290 5 551 5 22 311 5 572 5 884 402 360 11 380 0 M8 Inser...

Page 9: ...E MS12 1250 280 365 66 XBC45 HS MS16 1600 525 365 114 XBC45 HE MS16 1600 280 365 81 XBC55 HS MS10 1050 580 435 79 XBC55 HE MS10 1050 410 435 62 XBC55 HS MS12 1250 580 435 101 XBC55 HE MS12 1250 410 43...

Page 10: ...e length of the associated attenuators Installation of the XBOXER XBC units including all external services and controls should be installed in accordance with the appropriate site procedures and MUST...

Page 11: ...to be removed if necessary WEATHERPROOF COMPONENTS Item Description Quantity A Roof Assembly 1 B Control Cover 1 C Fixing Channel 4 D Control Lid with Heater 1 OPTIONAL EXHAUST INTAKE TERMINALS Item D...

Page 12: ...levels are kept to a minimum The motorised damper units will be supplied loose and are designed to fit directly onto the flange connector by others l Fully interlocking parallel blades half inch diame...

Page 13: ...ss to the fan section is via lift off panels see figs 1 13 For non Ecosmart units wiring to the fan motor unit terminal box should be mechanically protected and in made in accordance with the details...

Page 14: ...NCTIONS 15 18 EXPOSED BACNET OBJECT LIST BY CATEGORY 19 23 NETWORKING 24 BUS DEVICES 25 33 ROOM MODULE WIRING 34 ROOM MODULE DIMENSIONS 35 AVAILABLE ROOM MODULES 36 SENSOR ADDRESSING 37 CONNECTION AND...

Page 15: ...er via a SA Sensor Actuator MS TP bus See NetworkAccessory section for more connection details 7 4 1 ROOM MODULE PIR When a Room Module PIR sensor is connected via the SA bus the control will automati...

Page 16: ...0 to 100 C 0 10V Output Range 0 to 80 C 0 to 90 C 0 10V Pressure 0 10V is scaled as defined by 0 25Pa Sensor the network input 0 50Pa Pressure Sensor 0 100Pa 0 300Pa 0 500Pa 0 1000Pa 0 1600Pa 0 2500P...

Page 17: ...nables Fan Boost mode l Heater Boost The heater function will be enabled Fan speeds will be increased where necessary to keep supply temp at the heater boost setpoint Default 35 C 7 7 1 FAN BOOST When...

Page 18: ...k input Trickle Deadband 7 13 HIBERNATE This mode is available for LPHW and CW units where the valves are required to be driven open in anticipation of a period where the unit is electrically isolated...

Page 19: ...ription Object Object ID DefaultValue Units Page Type 32 Enable Software enable switch MSV 10218 Off Off On 19 SL Enable The state of the enable input BI 10161 N A Off On 10 Run on Enable Run on timer...

Page 20: ...us 15 RTC Min SupplyTemp Min supply temp when in RTC mode AV 10308 12 Degrees Celsius 7 15 EXPOSED BACNET OBJECT LIST BY CATEGORY FAN COMMISSIONING LCD Browser BACnet Object Description Oject Object I...

Page 21: ...AV 14534 N A Degrees Celsius XBCTEMPERATURE SENSORS 1 SupplyAirTemp B The supply air temperature AI 10005 N A Degrees Celsius 1 FreshAirTemp H The fresh air temperature AI 10008 N A Degrees Celsius 1...

Page 22: ...Seconds in a frost protection state 12 Frost Prot Temp Supply temperature at which frost AV 10275 4 Degrees Celsius protection becomes active HIBERNATE 32 Hibernate Mode Unit is ready for hibernation...

Page 23: ...larm 38 Nor A Circ 1 For LCD Event Signal only MSV 17282 N A Normal Alarm 38 Ala Low SupplyTemp For LCD Event Signal only MSV 17285 N A Normal Alarm 38 Nor Low SupplyTemp For LCD Event Signal only MSV...

Page 24: ...200 24 XBOXER XBC ECOSMART CO MODELS 8 0 NETWORKING Sensor Actuator SA bus Ethernet IP MSTP to IP Router Field Controller FC bus For best results use a linear network and switch on the EOL resistors a...

Page 25: ...USB 2 0 Type B receptacle which is only used to obtain power from a computer or USB adapter A mains adapter and cable is supplied The router connects to the FC bus via screwed terminals AddressType De...

Page 26: ...to the previous section Home Shortcut to the configured Home Page Back Moves to the previous page in the same section Forward Moves to the next page in the same section Enter Applies changes Device Na...

Page 27: ...9 5 1 SETTING UPATARGET OBJECT Target objects allow the user to view a target device and object within the entire network To choose a target object l Navigate to the settings page l Select the right...

Page 28: ...To add or remove favourites l Navigate to the settings page l Select the right arrow six times to reach theView Config screen l Select the function tickbox and favourite star l Select the home icon l...

Page 29: ...et page When the home page is set to target 9 5 3 2TO SETA SERVICE PASSWORD l Navigate to the settings page l Select the right arrow twice to reach the display settings screen l Change the service pas...

Page 30: ...ing the delete icon If all events are deleted alarm states can still be checked by navigating to the BACnet alarm objects via the network browser page See the BACnet alarm list for alarm objects The L...

Page 31: ...cut button Service Password Password required to enter settings page 0 User Password Password Required to change locked values 0 All values are locked by default Stand By It defines the behaviour of t...

Page 32: ...unches a Network Discovery function The purpose of this function is to find other BACnet devices residing on the same MS TP trunk The maximum number of devices supported by the FAD discovery function...

Page 33: ...o permanently change the default display 1 If the display backlight is off press and release the push button to illuminate the backlight If the display backlight is already on proceed to Step 2 2 Pres...

Page 34: ...Bus Screw Terminal Block Network Sensor Bus Com SA SA SA Power from Controller 15 VDC COM SA PWR Standard SensorWiring CO2 SensorWiring SA Bus 24V Brown Grey Screw Terminal Block Network Sensor Bus Co...

Page 35: ...35 nuaire co uk 10 0 SA BUS DEVICES XBOXER XBC ECOSMART CO MODELS 80 80 35 120 80 35 10 5 DIMENSIONS ROOM MODULES MM Figure 28 30 11 15 Leaflet Number 671710...

Page 36: ...TDFS 80x80 YES YES YES YES 199 Max of 1 Per fixed per Controller controller ESCO TS 80x80 YES 200 203 ESCO THS 80x80 YES YES 200 203 ESCO TDS 80x80 YES YES 200 203 ESCO TDHS 80x80 YES YES YES 200 203...

Page 37: ...FF 201 OFF ON 202 ON OFF 203 ON ON 212 219Address Switch Settings Address Switch Settings Switch 4 Switch 2 Switch 1 212 OFF OFF OFF 213 OFF OFF ON 214 OFF ON OFF 215 OFF ON ON Not supported ON ANY AN...

Page 38: ...ther by modular RJ12 connections or by screwed terminals using plain ended cable All sensors are fitted with both 8 2 3 1 MODULAR CABLE UPTO 30METRES The Room Modules can connect using a 24AWG twisted...

Page 39: ...he following cable is recommended ESCO MSTPC30M Ecosmart Connect MSTP cable reel 30m ESCO MSTPC150M Ecosmart Connect MSTP cable reel 150m Note On the SA Bus the and wire are one twisted pair and the C...

Page 40: ...ss 215 AI 10146 Parts Per Million N A 6 RM212Temp The temperature at RM address 212 AI 10149 Degrees Celsius N A 6 RM213Temp The temperature at RM address 213 AI 10152 Degrees Celsius N A 6 RM214Temp...

Page 41: ...oint AV 10309 Degrees Celsius 22 15 STC H C Pref STC Heat Cool Pref AV 10310 No units 50 16 STC HX Efficiency STC HX Efficiency AV 10311 No units 0 8 16 Supply Fan Max Individual fan maximum speed set...

Page 42: ...otification Notification N A 25 Time Schedule LocalTime Schedule SCH 10496 N A 25 PurgeTime Schedule PurgeTime Schedule SCH 10499 N A 25 Night C Sample Daytime schedule for winter or summer SCH 15875...

Page 43: ...sor operation MSV 10213 AverageValue MaxValue Average Value 31 SetPoint Op Setpoint operation MSV 10214 LastValue Changed LastValue Software Only Changed 31 T Sens Op Temperature sensor operation MSV...

Page 44: ...11 Normal Alarm N A 37 High SA TAlarm High SupplyAirAlarm MSV 17012 Normal Alarm N A 37 FrostAlarm FrostAlarm MSV 17013 Normal Alarm N A 37 Ala Acir 1 For LCD Event Signal Only MSV 17281 Normal Alarm...

Page 45: ...d 12 3 SWITCHED LIVE Switch Live SL terminal A signal of 100 230V a c will activate the switched live signal Switch Live 2 SL2 terminal A signal of 100 230V a c will activate the switched live 2 Fan B...

Page 46: ...rcuit 1 Fan Heater IN6 27 28 Some Models 1 Alarm Circuit 2 Pump Filter IN7 29 30 1 Volt Free Enable Input Signal IN8 33 34 1 Volt Free Boost Input Signal IN9 35 36 1 Extract Fan 0 10V OUT1 1 Supply Fa...

Page 47: ...d conductors are simply pushed in until they hit the backstop No tool required TERMINATION OF FINE STRANDED CONDUCTORS Open the clamp by inserting an operating tool as shown below until it clicks into...

Page 48: ...fan drive health B Delivery air temperature sensor C Extract air temperature sensor D Re heater trip electric heater models only E LPHW re heat drive LPHW models only F Bypass damper drive G Condensa...

Page 49: ...49 nuaire co uk 30 11 15 Leaflet Number 671710 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 2 I O DAMPER CONNECTION 24VACTUATORVERSION XBC15 MD CO Figure 33...

Page 50: ...029 2085 8200 50 XBOXER XBC ECOSMART CO MODELS Figure 34 13 0 DIAGRAMS 13 3 BASIC CONNECTION DIAGRAM...

Page 51: ...51 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 52: ...029 2085 8200 52 XBOXER XBC ECOSMART CO MODELS Figure 35 13 0 DIAGRAMS 13 4 PHYSICAL LAYOUT...

Page 53: ...53 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 54: ...029 2085 8200 54 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 5 XBC10 15 NO HEATER LPHW Figure 36...

Page 55: ...55 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 56: ...029 2085 8200 56 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 6 XBC25 65 NO HEATER LPHW Figure 37...

Page 57: ...57 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 58: ...029 2085 8200 58 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 7 XBC10 15 ELECTRIC HEATERVERSION Figure 39...

Page 59: ...59 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 60: ...029 2085 8200 60 XBOXER XBC ECOSMART CO MODELS 13 0 DIAGRAMS 13 8 XBC25 65 ELECTRIC HEATERVERSION Figure 40...

Page 61: ...61 nuaire co uk XBOXER XBC ECOSMART CO MODELS 30 11 15 Leaflet Number 671710...

Page 62: ...raps should be checked that they are fully primed and functioning Drain pans should be flushed out periodically to remove contamination and chemical treatments may be used to provide protection betwee...

Page 63: ...or ropes must be arranged so as not to bear on the casing 3 3 Equipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0...

Page 64: ...art of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice Telephone calls may be recorded for quality and training purposes FOR MORE IN...

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