Nordson Spectrum II S2-900 C Series Installation, Operation And Maintenance Manual Download Page 189

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Troubleshooting

7-3

7.4.2 System Accuracy

Table 7-2 System Accuracy

Symptom

Possible Cause

Recovery Procedures

Inaccurate dispensing

Loose camera lens.

Refocus the camera. See

5.5 Focusing the

Camera

Bad offset routines.

Perform a Valve Offsets Routine. See

4.9 Valve

Offsets

Camera needs to be calibrated. Calibrate the camera. See

5.6 Calibrating the

Camera

Cal Maps disabled.

Enable Cal Maps. Contact a service technician.

Bent needle.

Replace the needle. Refer to the applicable valve

manual.

Bad height sensor.

Contact Nordson ASYMTEK Technical Support.

Z-head not counterbalanced

properly.

Balance Z-head. See

5.9 Adjusting the Z-Head

Counterbalance Force.

Fiducials not found

Loose camera lens.

Refocus the camera. See

5.5 Focusing the

Camera

Corrupted vision file.

Re-teach the vision targets or entire program as

necessary.

7.4.3 Fluidmove Startup

Table 7-3 Fluidmove Startup

Symptom

Possible Cause

Recovery

“The Dispenser ACLPlus

Device Failed to Respond”

message appears

Communications failure.

Verify COM port settings and serial communications

cables are attached. Restart computer and retry.

USB communications failure.

The USB hub may have failed or lost power. The

laptop PC communicates to system devices via the

USB hub. Check the USB connection and ensure

the USB hub is connected to its power source on

outlet AC4 from the Power Manager.

Main PWA NVRAM failure.

1. Replace battery and reinitialize Main PWA

memory.

2. Run escape sequences and reload machine

specific personalities. Refer to the system’s ACL

Recovery Disk.

Main PWA failure.

1. Check Main PWA’s “Heartbeat” to see if board is

functioning. Cycle power and retry.

2. Replace fuse. See

8.13 Replacing Fuses

No dispensing head

motion

No system power.

See

System Power Troubleshooting

(Table 7-1).

Interlock open.

Restore Interlock. See

2.12.1 Interlock Recovery

Home cable disconnected.

Connect cable.

Dispensing head fails to

find home

Obstruction preventing machine

motion, and the servo system

goes open loop.

Remove obstruction.

Home switch failure.

Inspect and adjust home flag and retry. Replace

home switch if broken.

Summary of Contents for Spectrum II S2-900 C Series

Page 1: ...Spectrum II Series S2 900 Dispensing System Installation Operations and Maintenance Manual P N 7255741 Rev B...

Page 2: ......

Page 3: ...rters 2747 Loker Avenue West Carlsbad CA 92010 6603 USA Toll Free 1 800 ASYMTEK 1 800 279 6835 Tel 1 760 431 1919 Fax 1 760 431 2678 E mail info nordsonasymtek com Website www nordsonasymtek com Techn...

Page 4: ...tware WARNING Personnel Safety Warning This symbol appears in a shaded text block to warn you about actions that could cause personal injury or death CAUTION Property Damage Caution This symbol appear...

Page 5: ...g 1 7 1 10 10 Emergency Machine Off EMO 1 7 1 10 11 Fids on the Fly 1 7 1 10 12 Heaters 1 7 1 10 13 Height Sensor 1 8 1 10 14 Interlock 1 8 1 10 15 Light Beacon 1 8 1 10 16 Low Fluid Sensor 1 8 1 10 1...

Page 6: ...2 13 2 10 1 Laser Height Sensor Specifications 2 13 2 11 Emergency Shutdown 2 14 2 11 1 Emergency Shutdown Situations 2 15 2 11 2 Emergency Shutdown Recovery 2 15 2 12 Interlock 2 15 2 12 1 Interlock...

Page 7: ...4 4 7 3 Using the Keyboard 4 17 4 8 Camera Operation 4 18 4 8 1 Camera States 4 18 4 8 2 Lighting and Color Adjustment 4 19 4 9 Valve Offsets 4 21 4 9 1 Safe Z Height 4 25 4 10 Creating a New Program...

Page 8: ...7 Adjusting the Lift Table Speed 5 31 5 18 Configuring the Light Beacon 5 34 6 Maintenance 6 1 6 1 Overview 6 1 6 2 Safety First 6 1 6 3 Record Keeping 6 1 6 4 Routine Maintenance Procedures 6 2 6 5 R...

Page 9: ...erview 8 1 8 2 Safety First 8 1 8 3 Parts Ordering Information 8 1 8 3 1 Placing Your Order 8 1 8 3 2 Shipping Instructions 8 1 8 4 Unpacking and Inspecting Replacement Parts 8 2 8 5 Credit and Exchan...

Page 10: ...troduction A 1 A 2 Safety Data Sheets A 1 A 2 1 Multemps PS NO 2 A 2 A 2 2 Moly Graph Extreme Pressure Multi Purpose Grease A 8 A 2 3 NSK Clean Grease LG2 A 15 Appendix B Block Diagrams B 1 B 1 Safety...

Page 11: ...g Brackets 3 2 Figure 3 2 Adjusting the Levelers 3 3 Figure 3 3 Removing the Front Cover 3 5 Figure 3 4 Scale Stem 3 5 Figure 3 5 Leveling the X Axis 3 6 Figure 3 6 Leveling the Y Axis 3 7 Figure 3 7...

Page 12: ...igure 4 41 Placing a Pattern 4 45 Figure 4 42 Save Program 4 45 Figure 4 43 Dry Run 4 46 Figure 4 44 Production Run Flow Chart 4 47 Figure 4 45 Production Window 4 47 Figure 4 46 Open Window 4 48 Figu...

Page 13: ...6 Removing the X Axis Covers 6 11 Figure 6 7 Removing the Y Axis Covers 6 11 Figure 6 8 Removing the Rear Cable Covers 6 12 Figure 6 9 Lubricating the X Axis Linear Guides 6 16 Figure 6 10 Lubricating...

Page 14: ...1 Routine Maintenance Procedures 6 2 Table 6 2 Purge Boot Colors Sizes and Compatible Needles 6 3 Table 7 1 System Power Troubleshooting 7 2 Table 7 2 System Accuracy 7 3 Table 7 3 Fluidmove Startup 7...

Page 15: ...footprint that maximizes floor space and increases throughput The S2 900 performs with a wide range of fluids processes and substrates and easily integrates with jets and valves from Nordson ASYMTEK...

Page 16: ...achine subassemblies troubleshoot real problems and learn a variety of setup techniques Nordson ASYMTEK training for current products is also offered in our worldwide Regional Support Centers located...

Page 17: ...onfigured dispensing platform The S2 900P comes standard with the IntelliJet Jetting System substrate heating mass flow calibration scale programmable fluid and valve pressure regulators Fids on the F...

Page 18: ...osed loop process controls Mass Flow Calibration MFC for needle dispensing Calibrated Process Jetting CPJ for jet dispensing Laser Height Sensor High accuracy 200 m diameter circle small dot Highest a...

Page 19: ...t a statistically meaningful flow rate value is obtained CPJ MFC automatically compensates for changes in fluid viscosity measuring the mass per dot and comparing it to user specified min max values C...

Page 20: ...spensing software 1 10 6 Conveyor The conveyor uses multi move technology which allows parts to move concurrently Simultaneous movement significantly decreases convey time contributing to increased th...

Page 21: ...dispensing valves mounted on a single Z head to simultaneously dispense fluid at two locations This feature provides the same capability as the standard ADS feature but includes a motor driven Z adjus...

Page 22: ...ally controls the duration of laser emission preventing measurement errors due to surface color and texture variations Three LHS models are available Contact Nordson ASYMTEK to determine the best fit...

Page 23: ...l is dispensed for each part from the beginning to the end of the production run Second it reduces daily setup time by automatically compensating for changes in viscosity or fluid delivery flow rate 1...

Page 24: ...of Dispense tile A ceramic tile dispensed upon during system offset routines Tactile needle sensor Measures the offset between the needle nozzle and the height sensor Purge station Small reservoir tha...

Page 25: ...ed in the program and automatically retrieved when loading the program 1 10 28 1 Standard Vision S2 900 The Vision System includes a digital 640 x 480 pixel camera and light source The customer can ch...

Page 26: ...pensing system Callouts locate major components options and switches seen in each illustration Detailed operating instructions for some of these features are treated in other sections of this manual S...

Page 27: ...r which runs the Fluidmove dispensing software 5 Exhaust Vent The Ventilation Exhaust System works in conjunction with the facility exhaust system to remove excess heat fumes or odors 6 Pre Queue Stat...

Page 28: ...w Particulate Air ULPA Filter provides a downward particle free air column within the dispense area 2 Enclosure The S2 9XXC Cleanroom system is equipped with a stainless steel enclosure Figure 1 2 S2...

Page 29: ...ve adjustable rear rail width A Dual Lane Conveyor configuration that allows parallel processing on two lanes for continuous dispensing is also available 4 Service Station The Service Station consists...

Page 30: ...le Needle Sensor measures the offset between the needle nozzle and the height sensor 3 Purge Station The Purge Station consists of a small reservoir that contains a disposable plastic cup and is attac...

Page 31: ...he Fluidmove software for mass flow calibration The scale is standard on S2 900P systems and an option on S2 900 systems 2 Scale Assembly with Shutter Cleanroom The S2 900 Cleanroom configuration has...

Page 32: ...achine Off The Front EMO is a built in safety feature located on the front panel of the dispensing system Activating the EMO vents all pressure in the pneumatic system de energizes the servo power and...

Page 33: ...d lift tables The regulator receives air from the main air regulator located on the back of the dispensing system 7 Conveyor Heater Module systems with heat Controls all conveyor functions motors sens...

Page 34: ...1 20 Introduction 1 11 7 Rear View Figure 1 8A S2 900 Rear View 30A Power Manager shown 1 2 3 4 5 7 6...

Page 35: ...in Circuit Breaker The Main Circuit Breaker is the main power switch for the dispensing system It protects the dispensing system from facility power surges and controls the flow of facility AC power s...

Page 36: ...1 22 Introduction 1 11 8 Rear View Open Figure 1 9A S2 900 Rear View Open 1 2 3 4...

Page 37: ...oller Z Axis Servo Amp and Applicator Pneumatics 2 Lower E Pan The Lower E Pan houses the Main PWA X Y Axis Servo Amps Main Air Pneumatic Valves and Conveyor Pneumatic Valves 3 Rear Cabinet The Rear C...

Page 38: ...f your system is equipped with dual conveyors there will be two Conveyor Heater Modules Note if the system does not have heat it will have a Conveyor Controller instead of a Conveyor Heater Module 2 P...

Page 39: ...he dispensing system to communicate with a host computer on a local area network Necessary for SECS GEM functionality 6 CV1 Downstream Allows for SMEMA communication between Conveyor 1 and a downstrea...

Page 40: ......

Page 41: ...personal injury or property damage Failure to properly operate and maintain the system in accordance with this manual could cause the built in safety features to be ineffective NOTE Safety is consider...

Page 42: ...nd person present when performing maintenance on a system under power Locate identify and obey all safety warning labels on your system before initial use See 2 8 Safety Warning Labels for details Imm...

Page 43: ...ake sure power cords and air supply hoses do not cross a walkway or aisle Before attempting to lift a load take into consideration facility lifting and transport precautions See 2 6 Lifting and Transp...

Page 44: ...ts into internal portions of the machine immediately contact Nordson ASYMTEK Technical Support Follow all recommended system maintenance procedures Always keep the dispensing area clear of any fallen...

Page 45: ...d place your feet at shoulder width Firmly grip the load and bring the load close to your body Lift your head and shoulders first and with your back straight use the strength of your legs to slowly an...

Page 46: ...rning Type Label Symbol Part Number Hazard Clean Dry Air Required 7241298 Warns that the water traps must be connected to clean dry air Consult Operator s Manual 7219555 Warns personnel to read the Op...

Page 47: ...mponents and surfaces Use extreme caution when working on or around these areas Can cause severe burns 70 0121 00 Laser Radiation Class 2 7206858 Warns personnel of the possibility of hazardous radiat...

Page 48: ...ency Machine Off Symbol Figure 2 1 Safety Warning Labels Front Cover Item Description 1 Laser Radiation Warning Label if Class 2 Laser Height Sensor present 2 Hot Surface Label if heaters present Figu...

Page 49: ...Safety 2 9 Item Description 1 Laser Radiation Warning Label if Class 2 Laser Height Sensor present Figure 2 3 Safety Warning Labels Z Head 1...

Page 50: ...em Description 1 Hot Surface Label if heaters present 2 Moving Parts Present Label Figure 2 4 Safety Warning Labels Conveyor Item Description 1 Clean Dry Air Warning Label Figure 2 5 Safety Warning La...

Page 51: ...11 Item Description 1 Hand Entanglement Label 2 Hot Surface Label Figure 2 6 Safety Warning Labels Rear Cabinet Item Description 1 Electrical Warning Label Figure 2 7 Safety Warning Labels Power Manag...

Page 52: ...beam on the laser height sensor The laser height sensor is located behind the camera and not visible from the front of the machine DO NOT bypass the safety interlock DO NOT open the hatch while the la...

Page 53: ...ensor NOTE The laser beam is not harmful to the skin so there is no danger in exposing arms or hands to the beam 2 10 1 Laser Height Sensor Specifications Table 2 2 contains Laser Height Sensor specif...

Page 54: ...r the camera the interior light and the light beacon TIP If the operator or technician is unable to reach the EMO button the main circuit breaker Figure 2 10 which is located on the back of the system...

Page 55: ...Locate and remedy the cause of the emergency shutdown If necessary refer to Section 7 Troubleshooting 2 If applicable close the dispensing area doors 3 Turn the EMO knob clockwise until it pops back...

Page 56: ...ns where LOTO practices might not be required are when troubleshooting electrical pneumatic or hydraulic components or assemblies that make de energizing the whole system impractical Troubleshooting o...

Page 57: ...the name of the technician taking the equipment out of operation the date and other facility required information It is a warning that the equipment cannot be put back into operation until the author...

Page 58: ...ndications Beacon Color System Status RED ALERT All motion outputs dispensing valve and motion controls are disabled until the fault is cleared One of the following conditions may exist A Solid Emerge...

Page 59: ...every person servicing or operating the dispensing system fully understands all hazards risks and safety precautions Refer to Section 2 Safety for additional information WARNING Installation procedure...

Page 60: ...As you unpack each item inside of the box identify the item locate it on the shipping list and place a checkmark next to the item 3 Referring to the uncrating instruction sheet use the flat bar and h...

Page 61: ...the front feet making sure that the blades reach from front to back WARNING The dispensing system has a high center of gravity causing sensitivity to tipping Use extreme caution when lifting and movin...

Page 62: ...cleanroom To unpack the dispensing chamber 1 Remove all tie wraps tape foam packing material and warning tags from the following areas Dispensing Head Conveyor Service Station NOTE Location of packagi...

Page 63: ...AUTION The scale stem is extremely sensitive Be careful not to hit or apply pressure to the scale stem Figure 3 4 Figure 3 4 Scale Stem 9 Replace the scale cover and reinstall the two mounting screws...

Page 64: ...ion of the bubble within the level s window The bubble should be centered indicating the dispensing system is level from side to side 3 If necessary adjust the levelers Figure 3 2 of the dispensing sy...

Page 65: ...n until the level s bubble is centered indicating that the system is level from front to back Turning the post nut clockwise raises the dispensing system Turning the post nut counterclockwise lowers t...

Page 66: ...n S2 900P dispensing systems and an option on the S2 900 dispensing systems To setup the Service Station 1 Place the scale lid cup pedestal and breeze shield on the scale station Figure 3 7 Figure 3 7...

Page 67: ...pensing system top cover Figure 3 9A 3 Attach it to the top panel using the four 4 screws temporarily installed Figure 3 9A 4 Make the beacon electrical connection Figure 3 9B J24 on the Main Board Fi...

Page 68: ...and the laptop computer are the same a Locate C Asymtek Recovery SNXXXXX ACL b Compare the serial number located in the name of the ACL file with the serial number on the dispensing system Figure 3 10...

Page 69: ...ress the laptop onto the base 12 Attach the locking cable to the laptop Item Description 1 Power Cable 2 Laptop Tray Figure 3 11 Aligning the Laptop Computer to the Tray NOTE The Fluidmove Software is...

Page 70: ...stand at least 220 lbs 100 kg of pullout force For additional information See 9 5 Stability Analysis Item Description 1 Bolt 2 Leveler Foot Figure 3 12 Anchoring the Dispensing System NOTE You may als...

Page 71: ...ug the female end of the power cable into the main power inlet on the rear of the dispensing system Figure 3 13 WARNING Make sure that the Main Circuit Breaker is in the OFF 0 position before connecti...

Page 72: ...air hose s to the quick disconnect s on the Main Air Regulator s 4 If not already connected also connect the air hose s to the facility air supply 5 Slowly open the facility air valve and listen for l...

Page 73: ...Gauges Calibrating the Camera Calibrating the E P Controllers Adjusting the Service Station Height Calibrating the Heaters Calibrating the Scale Adjusting Manual Airflow for Impingement Heaters S2 900...

Page 74: ...tal gauges and green power button should be on If not make sure the power cord is properly connected to the dispensing system and to an active facility power source For machines equipped with a vent a...

Page 75: ...m are communicating properly with Fluidmove CAUTION Do not press any keys or the touchpad while Fluidmove is starting unless prompted to do so 2 When the Fluidmove Message 30273 Dispenser Motor Refere...

Page 76: ...onnections Standard valve pneumatic and electrical connections are shown in Figure 4 3 Refer to the manual for your particular dispensing valve for additional information NOTE The bulkhead may change...

Page 77: ...Pressure 1 Verify that the facility air is connected to the main air pressure regulator inlet Figure 4 4 For accurate pressure adjustment lower the pressure below the desired level and then increase t...

Page 78: ...to the desired pressure 2 Rotate the adjustment knob counterclockwise until the gauge registers 0 psi 3 Rotate the adjustment knob clockwise until the associated gauge registers the air pressure valu...

Page 79: ...OTE Pressure settings depend on the fluid being dispensed and dispensing valve being used Refer to the applicable dispensing valve manual for additional information 4 Monitor the pressure gauge to mak...

Page 80: ...can be adjusted Electronic Pressure Control Utility E P Fluid Manager Air pressure values set in the Electronic Pressure Control Utility are the default settings and are only used if the fluid file d...

Page 81: ...luid file Figure 4 8 Fluid Manager Air Pressure Settings To view the Current Air Pressure Settings 1 Press Ctrl P in any Fluidmove Window to toggle the Current Pressure window Figure 4 9A ON and OFF F...

Page 82: ...e To set the low pressure threshold 1 In the Fluidmove Main Window select Configuration Setup Runtime Preferences Calibrate Low Air Pressure Detect The Low Air Pressure Detection Configuration Window...

Page 83: ...have been turned on as specified in 4 3 Powering on the Dispensing System To access the jog window 1 In the Fluidmove Main Window click on Jog The Jog Window opens Figure 4 11 Figure 4 11 Jog Window...

Page 84: ...location i e purge station scale station The white circles dots in the Target Box represent system locations that have been previously taught Clicking on Home sends the dispensing head to its home po...

Page 85: ...ose the Jog Window When you close the jog widow the last selected jogging device Dispenser Conveyor 1 or Conveyor 2 is the active jogging device To change devices select the desired jogging device bef...

Page 86: ...nting Up move the rear rail toward the back of the dispensing area and the arrows pointing Down move the rear rail toward the front of the dispensing area NOTE The single arrows and double arrows move...

Page 87: ...yor 1 belt to the left and the arrows pointing to the Right move it to the right On the X Y control panel the arrows pointing Up move the Conveyor 1 rear rail toward the back of the dispensing area an...

Page 88: ...ements N A Device Radio Buttons Click the Dispenser radio button to activate jog controls for the Dispensing Head Click the Conveyor 1 radio button to activate jog controls for the conveyor On dual co...

Page 89: ...he way to the back of dispensing chamber Slow 2 Ctrl Moves left Belts move left Ctrl Moves backward Rear rail moves to back Ctrl Moves right Belts move right Ctrl Moves to front Rear rail moves to fro...

Page 90: ...rver to refresh its state after the Genie has obtained an IP address Device IP Error The GigE server tray icon shows a warning when a device is connected but there is some type of IP error Device Not...

Page 91: ...Jog button in the Production Window Press Ctrl J on the keyboard 3 At the bottom of the Jog Window click on Video and when the video display screen appears click on Reticles See Figure 4 15 4 In the...

Page 92: ...4 20 Operation Item Description 1 Red Light Adjustment Slide 2 Green Light Adjustment Slide 3 Blue Light Adjustment Slide 4 Jog Controls Figure 4 15 Camera Lighting Adjustment 4 2 1 3...

Page 93: ...ge Station Weigh Station Change or Location Adjustment Height Sensor Change or Location Adjustment Needle Sensor Change or Location Adjustment Software Upgrade or Reinstallation There are three valve...

Page 94: ...ork area of any obstacles that might interfere with dispensing head movement 2 In the Main Window click on Configuration Machine Offsets Machine Offsets Parameters The Machine Offsets Parameters Windo...

Page 95: ...n Open All scripts files have a pss extension Figure 4 17 Machine Offsets 8 In the Machine Setup window verify the Valve 1 radio button is selected and click on Run to End If a message warns you that...

Page 96: ...k on OK Figure 4 18 Offsets Complete 12 Click Exit in the Machine Setup window NOTE If you end the routine prematurely you will receive an error message Figure 4 19 Click on OK to exit the routine and...

Page 97: ...ad cannot go when moving from one set of coordinates to another during operation NOTE This value is taught within the Valve Offsets procedure but can be taught independently if needed To set the Safe...

Page 98: ...piece fiducial 5 Raise or lower the dispensing head until it reaches a Safe Z Height 6 Click on Teach The Safe Z Height value will be recorded in the value textbox 7 Click on Done WARNING Safe Z Heigh...

Page 99: ...g your dispensing program you have the option of setting up workpiece alignment and defining the number of fiducials to be used in your program Workpiece alignment refers to the position of the board...

Page 100: ...lamped into place The substrate should be evenly clamped and level 4 Adjust the clamping mechanism as necessary to achieve a level dispensing plane When using heated tooling with pedestals the parts a...

Page 101: ...st you will be prompted to define the workpiece orientation in the X or Y axis when you begin programming See 4 10 1 Workpiece Alignment You will then be prompted to teach the workpiece origin If you...

Page 102: ...n you create a new program To attach a different fluid file follow the instructions below The fluid file is saved with the program Fluid file settings can be edited in the Fluid Manager See 4 10 7 1 S...

Page 103: ...appropriate tab to set the fluid parameters for your dispensing program Refer to the Fluidmove User Guide or Online Help for detailed information 3 Click on one of the following buttons to exit and re...

Page 104: ...e menu bar A window may open indicating the type of valve installed on your dispensing system and which valve Valve 1 or Valve 2 is currently active 2 Click on OK The Dot Parameters window opens Figur...

Page 105: ...ng Window select on Edit Edit Line Parameters from the menu bar A window may open indicating the type of valve installed on your dispensing system and which valve Valve 1 or Valve 2 is currently activ...

Page 106: ...nd parameters Both needle and tooling heat parameters are set in the Fluidmove software and saved with the dispensing program 4 10 8 1 Heater Setup 1 In the Fluidmove Main Window click on Configuratio...

Page 107: ...and OFF and monitor their function However only authorized personnel should set heater parameters NOTE Contact your applications engineer or Nordson ASYMTEK Technical Support for information about set...

Page 108: ...oop Name Column 6 Message Column Figure 4 31 Heater Control Window 3 To set the heater temperature and parameters double click on a channel loop name The heater parameters window opens Figure 4 32 4 E...

Page 109: ...zing at the set point SP WARNING The heater will be hot Avoid touching heater surfaces or burn injury may occur 2 If the heater is operating properly click on Exit to close the Heater Control Window I...

Page 110: ...Figure 4 24 2 Select the Dispensing Elements from the Program Commands Toolbar Figure 4 34 An Edit Window opens Figure 4 33 3 Select the desired dispensing element from the Dispensing Elements toolba...

Page 111: ...d into your program Create a Pattern Inserts Procedures into your program Inserts timer related functions into your program Inserts a Program Comment Dispensing Elements Disable Enable Instruction Ste...

Page 112: ...sing Elements toolbar Figure 4 35 Select the desired Dispensing Element by clicking on it You will then be prompted through the remainder of the programming process for the dispensing element selected...

Page 113: ...ows you to define an origin and fiducials for each pattern in addition to those defined for the Workpiece pattern Both methods are explained in the following sections NOTE For detailed information abo...

Page 114: ...n prompts 7 Click on Done when you are finished The dispensing command should be inserted between the Use Conveyor 1 and End Use Conveyor commands 8 Save the program A sample program is shown in Figur...

Page 115: ...her pattern The Workpiece pattern typically contains Dispensing Instructions Pattern Placement Instructions Procedures End Command To create a pattern 1 Click on the Create a Pattern button on the Pro...

Page 116: ...ed Placing a pattern is the process of defining the pattern location placement points on the workpiece in relation to the workpiece pattern origin You can place the same pattern at different locations...

Page 117: ...gure 4 41 Placing a Pattern 4 10 12 Saving the Program To save the program 1 Select File Save or Save as in the Programming Window The Save Window opens Figure 4 42 Figure 4 42 Save Program 2 Enter th...

Page 118: ...Window Alternately you may click on Dry Mode button on the toolbar and then on Run The system will locate fiducials perform height senses and simulate dispensing Figure 4 43 Dry Run To run the progra...

Page 119: ...Setup Monitor Production Run Figure 4 44 Production Run Flow Chart To start a production run 1 Install the dispensing valve See 4 5 Installing the Dispensing Valve 2 Install the fluid syringe Follow t...

Page 120: ...icates that the files will be used during the production run e Click on Open to load the program and attached file s The current program name will appear in the Production Window 6 Check the air press...

Page 121: ...ndow vary depending on the selected setup script The tasks are performed in the order listed When a task is complete a checkmark appears in the box next to the task d Adjust the camera focus and light...

Page 122: ...temperature before running the program NOTE The heater setup can be configured so that the dispensing program will not run until the heaters have reached set point 11 Click on Go in the Run Window to...

Page 123: ...nsing system 6 Shutdown the dispensing system See 4 13 System Shutdown 4 13 System Shutdown 1 If applicable perform a post production shutdown See 4 12 Post Production Shutdown 2 Exit Fluidmove NOTE W...

Page 124: ......

Page 125: ...Installing the Dispensing Valve Adjusting the Air Pressure Camera Operation Valve Offsets Setting the Heaters NOTE Refer to the Fluidmove User Guide for information on Fluidmove programming and fluid...

Page 126: ...conveyor belt This establishes the focal plane 2 In the Fluidmove Main Window click on Jog The Jog Window opens See 4 7 Jog Window 3 Click on Video The Video Window opens Figure 4 15 4 Position the c...

Page 127: ...racket Figure 5 2 b Slowly move the camera up and down in the bracket Figure 5 2 c When a sharp image is obtained in the Video Window hold the camera and tighten the three 3 screws securing the camera...

Page 128: ...is obtained in the Video Window Figure 5 3 c Tighten the locking ring to lock the focus Figure 5 3 Item Description 1 Locking Ring 2 Middle Section Figure 5 3 Additional Adjustments 10 Perform camera...

Page 129: ...machine unit value With this value established the vision system can accurately find the substrate and dispense at the correct location provided the vision target image is within the field of view NO...

Page 130: ...will take a snap image of the fiducial 8 If the fiducial is acceptable select Next If not select Prev and define a new fiducial NOTE The fiducial should fit inside the green square on the camera image...

Page 131: ...amera over the ceramic tile and adjust the three leveling feet to bring the ceramic tile into focus 3 Continue to adjust the leveling feet until all corners of the ceramic square are in focus 4 Tighte...

Page 132: ...is recommended Tools and Materials Needed Calibration Weight Set P N 193758 Screwdriver Latex gloves or tweezers To calibrate the scale 1 Power on the dispensing system and start Fluidmove 2 Select Co...

Page 133: ...anced Tab 5 Verify that the calibration weight is set to 50 and click on Calibrate Fluidmove will prompt you to place the weight on the scale 6 Remove the scale cover and cup Figure 5 9 Item Descripti...

Page 134: ...lay the following message Figure 5 10 Figure 5 10 Fluidmove Calibrating Scale Message 9 Upon completion Fluidmove displays the following message Figure 5 11 Figure 5 11 Fluidmove Calibration Complete...

Page 135: ...our 4 screws securing the camera and bracket to the Z head and carefully remove the camera and bracket Figure 5 12 and place to the side NOTE If the dispensing head is configured with a tactile height...

Page 136: ...e tension 1 Place valve on Z head and move it to middle of dispense area 2 Open the dispensing system hatch The Z head should not rise or drop more the 6 3 mm 1 4 inch 3 Readjust tension if necessary...

Page 137: ...rom the Fluidmove Main Menu The I O Test Dialog window opens Figure 5 14 Figure 5 14 I O Test Dialog 3 Click on HS_PROBE_EXTEND to extend the height sensor probe The bit should change from 0 to 1 4 Ma...

Page 138: ...Nozzle Alignment Figure 5 15C Probe to Needle Alignment Item Description Item Description 1 Nozzle 3 Height Sensor Locking Screws 2 2 Height Sensor Probe 4 Needle Figure 5 15 Adjusting the Height Sens...

Page 139: ...the conveyor rail Figure 5 16 NOTE Fiber ends are not designated as send or receive Each ferrule can be used in either amplifier position 2 Verify that the digital value of the amplifier is less than...

Page 140: ...ngle press switches between Light ON Dark ON L D indicator changes Mode Change MODE Button Switches between SET mode and RUN mode by a long press 3 seconds or longer of the key Sensitivity Setting But...

Page 141: ...button until 1no is displayed and then press SET NOTE The output function of the digital gauge is not used on your dispensing system 5 Verify the Response Time is set at 192 ms If it is not displayed...

Page 142: ...n the Fluidmove Main Window select Configuration Setup Runtime Preferences Local Machine Offsets The Local Machine Offsets window opens 2 Select the Air Pressure tab Figure 5 19 This tab displays the...

Page 143: ...the Set Point Offset column The external gauge output should now be 80 0 After the set point has been calibrated it is necessary to calibrate the external pressure gauge to the software reading To ca...

Page 144: ...d pressure does register on the digital gauge you must manually enable the fluid pressure output by selecting Tools Dispenser from the Fluidmove Main Window and toggling the Valve 1 Fluid Air V1_Fluid...

Page 145: ...Perform this procedure on each of the conveyor heater channels stations 5 14 1 Verifying Heater Calibration To verify heater calibration 1 Power on the system and start Fluidmove 2 In the Fluidmove Ma...

Page 146: ...eater Control Window 5 Enter a setpoint temperature value a Double click on the channel name The Heater Parameters window opens Figure 5 25 b Enter the setpoint value and click on OK c Repeat for each...

Page 147: ...ature 8 Use a thermal measuring device to measure the temperature on the heating tooling If the temperature is different from the setpoint temperature the heaters should be calibrated as described in...

Page 148: ...r Offsets is enabled If not checked click on the box to enable it 3 Select Edit 4 Select the heater to be calibrated Heater 1 2 3 or 4 The Heater Control window opens Figure 5 24 5 Double click on the...

Page 149: ...ment heaters and CpH only 5 15 1 CpH Configuration If the dispensing system is equipped with CpH make sure that option is selected in the Fluidmove Heater Setup Window Figure 5 28 See 4 10 8 Setting t...

Page 150: ...d Process States tab Figure 5 30 7 Enter the desired ramp temperature airflow and time The ramp temperature is generally higher than the dispense station temperature and is used to quickly heat a part...

Page 151: ...ow Controlled Process States 11 You may press Ctrl A in any Fluidmove Window to toggle the Current Air Flow toolbar ON and OFF Figure 5 31 Item Description 1 Conveyor 1 Impingement Airflow 2 Conveyor...

Page 152: ...operator To cool down the heaters 1 In the Fluidmove Main Window click on Run a Program The Production Window opens 2 Click on Shutdown The Cool Down button appears Figure 5 32 Figure 5 32 Fluidmove M...

Page 153: ...ity cure time To adjust the flowmeters 1 Locate the impingement air valve and flowmeters in the front cabinet of the dispensing system Figure 5 34 Depending on system configuration there can be up to...

Page 154: ...5 30 Calibration and Adjustment Item Description 1 Flowmeter Adjustment Knobs 2 Impingement Air Valve Figure 5 34 Adjusting the Impingement Heater Airflow S2 900P Dual Conveyor 1 2...

Page 155: ...tation to be adjusted Lift_Up_Left Lift_Up_Ctr Lift_Up_Right 3 Toggle the lift output buttons On 1 and Off 0 to lift and lower the table to test the speed adjustment setting Figure 5 35 Conveyor I O T...

Page 156: ...cessary to move the dispensing head to the rear of the machine 6 Adjust the FCV with the black hose for upward speed and the FCV with the blue hose for downward speed 7 Close the hatch and toggle the...

Page 157: ...Calibration and Adjustment 5 33 Figure 5 38 Dispense Lift Table Controls...

Page 158: ...tional conditions To configure the desired beacon state and audible alarm 1 In the Main Window select Configuration Setup Runtime Preferences Beacon Control The Beacon Configuration window opens Figur...

Page 159: ...Calibration and Adjustment 5 35 Figure 5 40 Beacon Configuration Window...

Page 160: ...gure button next to the desired condition to display the Dispenser I O window where you can select the desired beacon state Figure 5 41 Figure 5 41 Dispenser I O Window NOTE Refer to the Fluidmove Use...

Page 161: ...r mechanical devices and the use of hazardous materials It is essential that every person servicing or operating the dispensing system fully understands all hazards risks and safety precautions Refer...

Page 162: ...ling and cleanup of all materials used with the dispensing system Clean Purge Station Boot Daily 1 Remove the Purge Station cover 2 Carefully clean the boot and purge station cover with a small brush...

Page 163: ...d See 8 10 Replacing the Conveyor Belts Frequency is based on average use High use 24 7 customers may need to perform maintenance procedures more frequently 6 5 Replacing Consumables Consumables are i...

Page 164: ...ensing system is idle open the dispensing system hatch 2 Remove the covers on the purge station and scale stations Figure 6 1 3 Remove and discard the plastic cups inside the purge and scale stations...

Page 165: ...Item Description 1 Purge Boot 2 Purge Station Cover 3 Purge Station Cup 4 Purge Station 5 Scale Station Cover 6 Scale Station Cup 7 Scale Station Figure 6 1 Replacing the Purge and Scale Station Cups...

Page 166: ...ean it with the recommended cleaning agent and a soft cloth 5 Obtain a new boot See Table 6 2 for compatibility information 6 Insert the new boot narrow end first into the top of the cover 7 Push the...

Page 167: ...r of the dispensing system If the system water traps are connected to a bulk reservoir the bulk reservoir should be drained as needed 1 Locate the water traps at the rear of the system 2 Shut off faci...

Page 168: ...e is a Fluidmove message indicating that the hatch is open 4 Manually move the dispensing head in the X Y and Z axis Confirm that the dispensing head moves freely motors are not producing force 5 Whil...

Page 169: ...Start Control Panel on the Windows Task Bar The Windows Control Panel opens 2 Select Power Options Power Manager Launch Power Manager Battery Information Battery Maintenance The Battery Maintenance Wi...

Page 170: ...6 10 Maintenance Figure 6 5 Battery Gauge Reset Window 5 Click on Continue The process may take several hours to complete You should avoid using the computer during this period...

Page 171: ...e axis covers perform a service shutdown as specified in 2 13 Service Shutdown To remove the X axis covers 1 Use a 5 mm hex key to loosen the four 4 M 6 screws Figure 6 6 2 Lift off the covers and set...

Page 172: ...6 12 Maintenance To remove the rear cable covers 1 Use a 5 mm hex key to loosen the eight 8 M 4 screws Figure 6 8 2 Remove the covers and set aside Figure 6 8 Removing the Rear Cable Covers...

Page 173: ...36 Safety Glasses Moly Graph Extreme Pressure Multi Purpose Grease P N 40 0037 Rubber Gloves NOTE Refer to Appendix A Material Safety Information for the SDS for the Moly Graph Extreme Pressure Multi...

Page 174: ...machine 9 Move the Z head to the left side of the X beam and apply grease to all exposed cables on the X beam 10 Move the Z head to the right side of the X beam and apply grease to all exposed cables...

Page 175: ...screw the cartridge into the grease pump 4 Fit the canister of the grease gun over the cartridge and screw into the grease pump 5 Screw the nozzle into the grease pump 6 Screw the grease fitting adap...

Page 176: ...sition controls to move the dispensing head back and forth in both the X axis and the Y axis 11 Open the hatch and use a soft cloth to remove any excess grease along the rails Figure 6 9 Lubricating t...

Page 177: ...ure the brackets are loose 3 Manually move the Z head in a circle around the entire length and width of the dispensing area approximately five 5 times 4 Stop in the center of the dispensing area 5 Ret...

Page 178: ...3 Service Shutdown 2 Use an M3 hex wrench to loosen screw within slot DO NOT REMOVE Item Description 1 Tensioner Screw Figure 6 12 Tensioning the Z Axis Cables 3 Manually move the dispensing head up a...

Page 179: ...in access to the X axis linear encoder Figure 6 13 a Use a 3 mm hex key to remove the four 4 screws on the camera bracket two 2 Z head home switch screws and two 2 Z head panel screws b Remove one 1 e...

Page 180: ...d head mounting screws to secure the encoder in place 12 Reinstall the two 2 Z head panel screws and camera bracket screws 13 Manually move the dispensing head left and right and make sure that the en...

Page 181: ...hat the light beacon is yellow and that all axes move freely by hand 5 To establish the proper gap spacing on the linear encoder use the 3 mm hex key to loosen the two hex bolts on the encoder bracket...

Page 182: ...forth front to back along the full length of the Y axis travel Make sure that the encoder LED remains green throughout the move If the LED turns red or orange when the axis is in motion repeat Step 4...

Page 183: ...ead and the linear encoder strip 6 To adjust the Z axis linear encoder gap use the 3 mm hex key to loosen the two mounting screws on the encoder bracket Item Description 1 Linear Encoder 2 Encoder Mou...

Page 184: ...ht again If you notice that the LED turns red or orange in a specific location it may be due to an obstruction or a damaged encoder strip Try using a soft cloth and mild cleanser to clean that locatio...

Page 185: ...elt adjustment pulley while loosening the screw so that it will not turn with the screw 4 Move belt tension pulley right and left until the desired tension is obtained 5 Tighten the belt tensioner scr...

Page 186: ......

Page 187: ...wer mechanical devices and potentially the use of hazardous materials The S2 900 is an automated fluid dispensing system and the type of fluids used vary widely Customers should consult and adhere to...

Page 188: ...sub systems receive electrical power entirely through the Power Manager accessible from the rear of the machine The main circuit breaker switch is the only mechanism for completely powering down the...

Page 189: ...Failed to Respond message appears Communications failure Verify COM port settings and serial communications cables are attached Restart computer and retry USB communications failure The USB hub may h...

Page 190: ...correct bit mask Contact Nordson ASYMTEK Technical Support for correct bit mask values that control the pneumatic states for the particular fluid delivery system being used Syringe disconnected Connec...

Page 191: ...aster Offsets routine in Fluidmove For assistance refer to the Fluidmove User Guide or Online Help No fluid dispensing Valve setup incorrect Verify the valve type set in Fluidmove matches the dispensi...

Page 192: ...a test procedure that captures HS trigger values Fluidmove can display a statistical analysis of the captured values HS velocity is set too high Reduce the HS velocity to 2 inches per second and re r...

Page 193: ...on ASYMTEK Technical Support SMEMA interface is not functioning properly Contact Nordson ASYMTEK Technical Support Incorrect alignment of upstream or downstream machine The machines must be realigned...

Page 194: ...or fails to work properly System has low or no air pressure 1 Verify air is connected to facility air supply 2 Set main air regulator to approximately 620 kPa 90 psi Hot plate does not heat Set Point...

Page 195: ...g and Color Adjustment Lighting module disconnected Restore lighting module connection Lens is blocked by foreign matter 1 Remove and inspect the camera lens 2 If necessary replace lens See 8 11 Repla...

Page 196: ...floor can cause scale instability issues This is most common where the S2 900 is not installed on a concrete floor NOTE The scale can also be tested from the Fluidmove Terminal Mode See instructions...

Page 197: ...Troubleshooting 7 11 Figure 7 1 Scale Setup Menu Figure 7 2 Scale Error Message...

Page 198: ...tile Sensor Troubleshooting Symptom Possible Cause Recovery During setup routine error indicates that the tactile sensor is already engaged Tactile sensor cap is stuck in the down position Visually in...

Page 199: ...ve any residual fluid from around the circumference of the cap and around the tactile sensor opening Carefully remove any residual fluid from the sensor tip as well 3 Replace the cap 4 In the Main Win...

Page 200: ......

Page 201: ...r Service Your Customer Service Representative can take your order and assist you in setting up an account to purchase spare parts through our Internet Web Store https webstore nordson com Support Web...

Page 202: ...ing to spare parts Wear items and consumables are covered under warranty against manufacturer defect only Expected lifetimes for these parts will vary based upon application and use Consumable parts a...

Page 203: ...cessary to remove covers doors and access panels Figure 8 1 shows the location of these features WARNING Make sure that the dispensing system has been completely shut down before attempting to remove...

Page 204: ...moved at a time Use the other belt as a reference for proper orientation of the belt being replaced All components and fasteners removed during this procedure should be retained in an orderly manner a...

Page 205: ...5 Item Description Item Description 1 Pulley Tire 5 Stop Pin 2 Rear Conveyor Rail 6 Conveyor Belt 3 Tensioner 7 Front Conveyor Rail 4 Tensioner Pulley Tire Figure 8 2 Conveyor Belt Removal Installati...

Page 206: ...l If you cannot get the belt onto the pulley tire proceed as follows a Loosen the 4 mm screw attaching the tension pulley tire to the conveyor rail bracket b Slide the tension pulley tire to the right...

Page 207: ...o the bracket Figure 8 3 2 Slide the camera assembly to the top of the bracket Figure 8 3 3 Secure the camera to the bracket by tightening three 3 screws 4 Remove the lower middle and upper section as...

Page 208: ...tems are shipped with one lens and four 4 aperture disks with the F4 aperture disk already installed Replacement lenses are shipped with the F1 4 aperture disk installed and need to have the F1 4 aper...

Page 209: ...ens clockwise until hand tighted 10 Focus the camera as described in 5 5 Focusing the Camera Item Description Item Description 1 Bracket 5 Upper Section 2 Screw Third screw is located opposite of lowe...

Page 210: ...mbly and remove the height sensor sleeve 3 Remove the height sensor probe by turning it counterclockwise and sliding it out 4 Install a new height sensor probe and turn it clockwise to tighten it 5 Re...

Page 211: ...r Board Mounted Fuses Panel Mounted Fuses 8 13 2 Replacement Fuses There are approximately ten 10 replaceable fuses See Table 8 1 on the standard S2 900 Series Dispensing System This number may vary d...

Page 212: ...Diagrams for a list of applicable block diagrams Item Description 1 PDHC 2 Main PWA Figure 8 8 Rear Cabinet CAUTION The circuit board and its components are susceptible to damage by electrostatic disc...

Page 213: ...rvice shutdown as specified in 2 13 Service Shutdown 9 Replace the covers 10 Power on the dispensing system as described in 4 3 Powering on the Dispensing System Figure 8 9 Main PWA Fuse Location Figu...

Page 214: ...rvice shutdown as specified in 2 13 Service Shutdown 2 With your fingers gently push in and turn the fuse holder counterclockwise until the head of the fuse holder pops out enough to allow you to gras...

Page 215: ...Parts Replacement 8 15 Figure 8 11 Replacing a Panel Mounted Fuse...

Page 216: ...641 FRU PWA SERVO POWER CONTROL Base Machine 6105644 FRU REGULATOR E P 0 130 PSI Option 7209912 REGULATOR PRECISION 1 5 58 PSI SMC Option 7209913 REGULATOR PREC 1 5 116 PSI SMC Option 7212975 KIT S 9X...

Page 217: ...287575 7241302 7287576 7241302 7254821 KIT LASER HS S2 9XX Option 7254832 LIGHT SQUARE RED 32 MM 1 2 W Option 7254851 KIT LASER HS 200 UM DOT S2 9XX Option 7269305 LENS 25 MM F1 6 C MNT 5G Option 7297...

Page 218: ......

Page 219: ...covers the following topics Facility Requirements Declaration of Conformity System Dimensions Stability Analysis WARNING To ensure optimal performance and safety it is necessary to install the dispens...

Page 220: ...2 9XXC 1 CFM 22 inHg max during purge routine Energy Consumption 6 0KWh max with heat 0 4KWh max without heat System Noise 70 dBA 76 db peak 1 M does not include valve operation noise Environmental Co...

Page 221: ...pment Automated Dispensing System Product Series Name S2 900 Series Model Number Serial Number Year of Manufacture Applicable EU Directives 2006 42 EC Machinery Directive and all applicable amendments...

Page 222: ...mensions 9 4 1 S2 900 NOMINAL PASSLINE HEIGHT MM PASSLINE RANGE FOOT under machine clearance MIN 913 66 NOMINAL SMEMA1 953 106 MAX 965 118 1 SMEMA 953 mm 12 5 mm Front View mm Side View mm Figure 9 1...

Page 223: ...Specifications 9 5 Top View mm Back View mm Figure 9 2 S2 900 System Dimensions 2 of 2...

Page 224: ...2 S2 9XXC NOMINAL PASSLINE HEIGHT MM PASSLINE RANGE FOOT under machine clearance MIN 913 66 NOMINAL SMEMA1 953 106 MAX 965 118 1 SMEMA 953 mm 12 5 mm Front View mm Side View mm Figure 9 3 S2 9XXC Sys...

Page 225: ...Specifications 9 7 Top View mm Back View mm Figure 9 4 S2 9XXC System Dimensions 2 of 2...

Page 226: ...ront Right Rear Right Rear Left 92 0 kg 202 9 lbs 93 9 kg 207 1 lbs 94 2 kg 207 6 lbs 91 8 kg 202 4 lbs Seismic Loading Transverse Stability Anchorage Force Longitudinal Stability Anchorage Force Anch...

Page 227: ...g materials contained in the Nordson ASYMTEK Grease Kit P N 7212878 A 2 Safety Data Sheets Multemps PS NO 2 Moly Graph Extreme Pressure Multi Purpose Grease NSK Clean Grease LG2 WARNING Consult the Sa...

Page 228: ...A 2 Appendix A Material Safety Information A 2 1 Multemps PS NO 2...

Page 229: ...Appendix A Material Safety Information A 3...

Page 230: ...A 4 Appendix A Material Safety Information...

Page 231: ...Appendix A Material Safety Information A 5...

Page 232: ...A 6 Appendix A Material Safety Information...

Page 233: ...Appendix A Material Safety Information A 7...

Page 234: ...A 8 Appendix A Material Safety Information A 2 2 Moly Graph Extreme Pressure Multi Purpose Grease...

Page 235: ...Appendix A Material Safety Information A 9...

Page 236: ...A 10 Appendix A Material Safety Information...

Page 237: ...Appendix A Material Safety Information A 11...

Page 238: ...A 12 Appendix A Material Safety Information...

Page 239: ...Appendix A Material Safety Information A 13...

Page 240: ...A 14 Appendix A Material Safety Information...

Page 241: ...NGREDIENTS Preparation description A lubricating grease containing synthetic hydrocarbons a lithium soap thickener highly refined mineral oils and additives Dangerous components constituents On the ba...

Page 242: ...tis may result from prolonged or repeated exposure 5 FIRE FIGHTING MEASURES Specific hazards Combustion is likely to give rise to a complex mixture of gases and airborne particulates including carbon...

Page 243: ...S PERSONAL PROTECTION Occupational exposure standards None established Hygiene measures Wash hands before eating and drinking Respiratory protection Not normally required Hand protection PVC or nitril...

Page 244: ...ociated with carcinogenic effects Mutagenicity Data not available Other information Prolonged and or repeated contact with products containing synthetic hydrocarbons can result in defatting of the ski...

Page 245: ...ing markings or labels Non reusable small metal and plastic containers should be recycled where possible or disposed of as domestic refuse 14 TRANSPORT INFORMATION Not dangerous for conveyance under U...

Page 246: ......

Page 247: ...tion 2 Safety and other sections of this manual WARNING Only trained service technicians should perform troubleshooting servicing and parts replacement B 2 List of Pneumatic and Electrical Diagrams La...

Page 248: ...B 2 Appendix B Block Diagrams B 3 Power Manager Connections Figure B 1 Power Manager Connections 30APower Manager shown 3 4 5 6 7 8 9 10 11 12 13 14 17 16 18 20 2 1 21 19 15...

Page 249: ...er Reset Resets the AC8 circuit breaker 12 AC3 AC6 Breaker Reset Resets the AC3 AC6 circuit breakers 13 Power Controls Connects to the Start Stop and EMO power controls 14 DC Power Status Provides mac...

Page 250: ...B 4 Appendix B Block Diagrams B 4 Conveyor Heater Module Connections Front View Rear View Figure B 2 Conveyor Heater Module Connections 1 4 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 251: ...s external downstream SMEMA port 7 SMEMA Upstream Connects to the machine s external upstream SMEMA port 8 Interlock Connector Connects to the machine s safety interlock system 9 Home Sensor Connects...

Page 252: ......

Page 253: ...l or electronic components interconnected to perform one or more specific functions Cleaning Agent A solvent or other cleaning liquid recommended by the dispensing fluid manufacturer s Safety Data She...

Page 254: ...r damage to equipment Shutdown is accomplished by pushing the EMO button or switching off the Main Circuit Breaker EMO Emergency Off button on the front and back panels of the dispensing system Cuts p...

Page 255: ...face mount adhesive underfill encapsulants conformal coating UV adhesives and silver epoxy It is excellent for substrates that may be compromised by contact dispensing kPa Kilo Pascals Metric unit of...

Page 256: ...dispensing sites and compensates for minor workpiece misalignment during dispensing Personal Protective Equipment PPE Clothing and Equipment worn to reduce the risk of personal injury from hazards ass...

Page 257: ...ated between the conveyor rails These heaters can be located in up to three conveyor stations pre dispense dispense and post dispense Used to heat workpieces to control the flow and cure time of dispe...

Page 258: ......

Page 259: ...le B 4 CpH See Controlled Process Heat CPJ See Calibrated Process Jetting D Declaration of Conformity 9 3 Diagrams electrical B 1 pneumatic B 1 Digital Gauge initialization 5 17 DispenseJet See Dispen...

Page 260: ...edle 1 8 setting the temperature 4 37 troubleshooting 7 12 substrate troubleshooting 7 8 Height Sensor 1 8 laser specifications 2 13 troubleshooting 7 6 mechanical tactile probe adjustment 5 13 probe...

Page 261: ...essure threshold 4 10 tooling pressure adjustment 4 6 vacuum control adjustment 4 10 Power Manager 1 9 B 2 Powering on the Dispensing System 4 2 Pre and Post Queue Stations 1 9 Process Development Hot...

Page 262: ...7 5 Fluidmove startup 7 3 laser height sensor 7 6 mechanical tactile height sensor 7 6 needle heater 7 12 pneumatic 7 4 record keeping 7 1 scale 7 10 substrate heaters 7 8 system accuracy 7 3 system...

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