Nautilus T618 Service Manual Download

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NOTICE:

This document provides instructions for the replacement of the Drive Motor on the Nautilus

™

T618 Treadmill.

If you need assistance, please call Nautilus Customer Service at 1-800-605-3369.

1. Unplug the power cord from the machine and wait 5 minutes. Place the

power cord in a secure location.

2. Using a #2 Phillips screwdriver remove the 4 indicated screws and two

additional screws from the Motor Cover. Lift and remove the Motor Cover.

3. Using a #2 Phillips screwdriver remove the 2 indicated screws from the

MCB Cover. Lift and remove the MCB Cover.

To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the

wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure

location.

Motor Cover

MCB Cover

Motor Control Board (MCB)

Motor

Summary of Contents for T618

Page 1: ...embly 67 12 Replace the Deck Suspension 71 13 Replace the Deck Wheel and Shroud 74 14 Replace the Drive Belt 77 15 Replace the Front Roller 81 16 Replace the Incline Motor Assembly 86 17 Replace the I...

Page 2: ...ranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If necessary request replace...

Page 3: ...MENSIONS AND TOLERANCES PER ASME Y14 5M 1994 2 5 1 5 0 75 0 25 1 X X X X XX X XXX ANGULAR reproduced in whole or part provided to third parties or used for any purposes other than the performance of w...

Page 4: ...to our website at www nautilus com prop65 57 7 146 5 cm 35 2 89 5 cm 72 4 184 cm Maximum User Weight 350 lbs 158 8 kg Maximum Inclined Deck Height 17 2 inches 43 7 cm Assembled Weight approx 253 5 lbs...

Page 5: ...apter should be used only until a properly grounded outlet can be installed by a qualified electrician The tab for the grounding screw must be connected to a permanent ground such as a properly ground...

Page 6: ...walking deck and continue to hold the deck handle for the first part of the fold process 0 15 degrees Release the deck handle and lift the walking deck fully upward and engage the hydraulic lift Be su...

Page 7: ...d material or other objects that may hamper your ability to move freely with a sufficient clear workout area A rubber mat below the machine is recommended to prevent electrostatic discharge and protec...

Page 8: ...dmill comes equipped with a durable high quality walking belt designed to provide many hours of reliable ser vice The walking belt on a treadmill that has not been operated for a length of time either...

Page 9: ...family 1 Download the free Software App named Nautilus Trainer The software app is available on iTunes and Google Play Note For a complete list of supported devices review the software app on iTunes o...

Page 10: ...kout use a damp cloth to wipe your machine and Console free of moisture With the Walking Deck lowered if an edge of the Walking Belt can be seen adjust it until the edge is not visible Note Avoid exce...

Page 11: ...unnecessary friction and wears the belt motor and electronics 4 Push PAUSE STOP twice to stop the walking belt and end the Quick Start workout 6mm 6mm Aligning the Walking Belt The walking belt should...

Page 12: ...machine Place the power cord in a secure location Note Make sure the treadmill is located on a surface that is easy to clean 3 Fold the treadmill Refer to the Moving the Machine procedure in this man...

Page 13: ...your machine and start the belt at the slowest speed Let the belt operate for approximately 15 seconds Be sure not to touch the walking belt or step on the power cord Keep bystanders and children away...

Page 14: ...E Console Cable I O O Remote Speed Control Y Handlebar Shroud Left F Remote Speed Control Wire Upper P Handlebar Shroud Right Z Remote Incline Control G Console Grounding Cable Q Base Shroud Right AA...

Page 15: ...oller RR Deck Release Cable EE Fuse LL Walking Deck SS Incline Adjuster FF Power Input MM Base Support TT Pivot Assembly GG Motor Control Board MCB Cover NN Deck Cushioners UU Belt Tensioner HH Motor...

Page 16: ...until screen displays RESET LOG NO 11 If you have recorded all the numbers press Up Arrow and screen will display RESET LOG YES Press OK 12 Press PAUSE STOP to return to home screen RECORD FIRMWARE VE...

Page 17: ...working outlet NO YES Is the machine Circuit Breaker tripped Issue resolved Replace Circuit Breaker Press Circuit Breaker Switch next to the Power Switch to reset the Circuit Breaker Unplug the power...

Page 18: ...e source of the noise YES YES YES NO Check and tighten Deck Bolts Replace Deck if it persists Start a manual workout and advance the speed to 2 0 mph Is the noise present Is the noise a thump bump tha...

Page 19: ...w troubleshooting steps BeltsWontStayMoving pdf Issue resolved NO YES Did House or Machine breaker trip HOUSE MACHINE Try another outlet Machine will not work with some older GFI AFI or in houses with...

Page 20: ...ng noises or move without the rails inclining Be patient as the Motor moves slowly Replace Incline Motor Refer to Replace the Incline Motor procedure in the Service Manual and reseat all cable connec...

Page 21: ...st Strap Contact Chest Strap Dry or heavily calloused hands may need a heart rate cream to make better contact Is the issue still present YES NO Replace Chest Strap Follow Service Mode Procedure 2 to...

Page 22: ...test Machine working NO NO Contact Tech Support at 800 861 7401 for further assistance Follow Service Mode Procedure 2 to check firmware version and error codes Replace Safety Key Issue resolved YES N...

Page 23: ...Setup Maode ensure that the correct units of measure are set NO Is the issue still present YES Issue resolved Follow Service Mode Procedure 2 to check firmware version and error codes Contact Tech Sup...

Page 24: ...tart button beeps or causes the Display to change then the Console is NOT defective Refer to NoPower troubleshooting procedure Cycle the power off on If the issue persists continue on with the trouble...

Page 25: ...wait 5 minutes Remove Motor and MCB Cover Verify Speed Sensor is properly aligned and check Sensor and wire for damage Disconnect machine power for 1 minute Follow Service Mode Procedure 3 to reset Co...

Page 26: ...assistance Issue resolved Run the Belt at low speed and attempt to stop the Belt with your foot Does Belt slip NO Align the Walking Belt Can Belt be aligned Align the Walking Belt tension Shut off mac...

Page 27: ...nsole display shows the UNITS prompt with the current setting Push the Increase Decrease buttons to change between MILES and KM 7 Push OK to set 8 The Console display shows the Sound Settings prompt w...

Page 28: ...ERMINA M ENTER MFG TES MCB Calibration Procedure Item J of Engineering Mode 1 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to...

Page 29: ...With the machine at the Power Up Mode screen push and hold down the PAUSE STOP button and the Down arrow button for 3 seconds to shift the Console into the Demonstration Mode To exit Demonstration mo...

Page 30: ...tanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do m...

Page 31: ...e away from rotate the Adjustment Bolt a 1 4 turn clock wise 3 Allow the Walking Belt to adjust to the new tension 4 Repeat steps 2 and 3 until the Walking Belt is centered 5 Final Inspection Inspect...

Page 32: ...ure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person whe...

Page 33: ...ull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the wa...

Page 34: ...ndle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of...

Page 35: ...oot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service o...

Page 36: ...ight disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Not...

Page 37: ...ng deck fully upward and engage the hydraulic lift Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure...

Page 38: ...he Walking Belt should rest on the ground Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismou...

Page 39: ...a 13mm wrench and a 6mm hex wrench attach the new Base Frame Weldment to the Deck Frame 20 Using a 13mm wrench and a 6mm hex wrench re attach the Lift Shock to the Base Frame Weldment Be sure to keep...

Page 40: ...ly Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly...

Page 41: ...et up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep your back straight Be aware tha...

Page 42: ...es before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to...

Page 43: ...ight disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Not...

Page 44: ...click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arm...

Page 45: ...cient space to tilt the walking deck onto the left side and then onto the Walking Belt The Walking Belt should rest on the ground Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on...

Page 46: ...the Bottom Motor Cover Remove the old Bottom Motor Cover 20 Place the new Bottom Motor Cover onto the Deck Frame and attach it using a 2 Phillips screwdriver 21 Using a 13mm wrench and a 6mm hex wren...

Page 47: ...Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly h...

Page 48: ...et up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep your back straight Be aware tha...

Page 49: ...standers Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do...

Page 50: ...Cover Lift and remove the MCB Cover 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage...

Page 51: ...7 Re install all remaining parts that were removed in reverse order RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor N N G L L 2 1 3 4 N G L To Choke...

Page 52: ...to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these compon...

Page 53: ...ware 4 Unsnap and remove the Right and Left Tray from the Console and Handlebar Assembly 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce...

Page 54: ...rubber band or piece of wire Note Do not crimp the Cables 6 Using a 6mm hex wrench remove the indicated hardware from the Right Upright 7 From the Left Upright disconnect the Remote Incline Control Ca...

Page 55: ...connect all the Cables Note Do not crimp the Cables 12 Re install all remaining parts that were removed in reverse order Note When re attaching the Console Backing be sure to attach the hard ware mark...

Page 56: ...nders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do mai...

Page 57: ...re removed in reverse order 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and...

Page 58: ...affic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a se...

Page 59: ...chine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owne...

Page 60: ...ine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury t...

Page 61: ...ed in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straig...

Page 62: ...To remove the Right Roller Cover the Tilt Release Handle must be pushed for additional clearance Be sure not to pull down on the Deck when the Tilt Release Handle is pushed or the Deck may begin to lo...

Page 63: ...e walking deck forward toward the console and then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking...

Page 64: ...remove the Walking Belt Guides and attach them to the new Walking Deck in the same orientation 20 Turn over the new Walking Deck Assembly and replace it between the Walking Belt in the same orientati...

Page 65: ...arts stores Lube N Walk Treadmill Lubrication Kit available from your local specialty fitness dealer or Nautilus Inc 27 Manually rotate the belt 1 2 of the length of the belt and apply lubricant again...

Page 66: ...is free from grease or oil Clean off any excess oil from the machine surfaces 35 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do no...

Page 67: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintena...

Page 68: ...lbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second pe...

Page 69: ...r 8 With the Right Rear Roller Cover removed the spring that connects to the Deck Release Handle can be seen Note the orientation of the spring to assist with re assembly 9 Using a 2 Phillips screwdri...

Page 70: ...ject on or around the treadmill to spill or cause blockage from the fully unfolded position 17 Slightly push the walking deck forward toward the console and then push the Deck Release Handle until the...

Page 71: ...d the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Page 72: ...arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear rolle...

Page 73: ...d then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Kee...

Page 74: ...placement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away...

Page 75: ...lly with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt...

Page 76: ...walking deck forward toward the console and then push the Deck Release Button until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking de...

Page 77: ...placement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away...

Page 78: ...d Sensor and can easily be shifted accidentally during replacement procedures 5 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 6 Using a 13mm Open Ended Wrench rotate the Belt T...

Page 79: ...the Front Roller 9 Replace the old Drive Belt with the new Drive Belt around the Front Roller 10 Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into th...

Page 80: ...5 seconds to go into the Console Setup Mode The Console display will show the Date prompt with the current setting 20 Push the OK button 4 times until the Console displays the TOTAL RUN HOURS screen 2...

Page 81: ...placement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away...

Page 82: ...ch loosen the Walking Belt with the Adjustment Bolts found on both Rear Roller Covers Loosen the Adjustment Bolts only until the Walking Belt slides past the Rollers freely Do not loosen the Adjustmen...

Page 83: ...tally during replacement procedures 6 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 7 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to remove the Drive...

Page 84: ...the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 14 Roll the Drive Pulley...

Page 85: ...le displays RUN MCB CAL Be sure the area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 24 With the area...

Page 86: ...rs Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do mainte...

Page 87: ...d remove the MCB Cover 4 Remove the connectors for the Incline Motor Potentiometer and the Incline Motor from the Motor Control Board after noting their locations Note Be sure to note where all cables...

Page 88: ...sitive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filter To Motor To Incline Motor To Choke Incline Motor Potentiometer Cables Incline Moto...

Page 89: ...s do not lock in place and can abruptly move Injury to you or damage to the machine can occur 7 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure th...

Page 90: ...achine back upright and that the area is clear Incline Motor Assembly Incline Motor Assembly This step requires two people Be sure there is adequate clearance for the raised deck Some components of th...

Page 91: ...the OK button 4 times until the Console displays the TOTAL RUN HOURS screen 22 Push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Engineering Mode The C...

Page 92: ...all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps i...

Page 93: ...ight disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Not...

Page 94: ...click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arm...

Page 95: ...he Walking Belt should rest on the ground Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismou...

Page 96: ...the new Weldment 20 Using a 13mm wrench and a 6mm hex wrench attach the Incline Weldment to the Deck Frame and Base Frame Weldment 21 Using two 17mm wrenches re attach the Incline Weldment to the Incl...

Page 97: ...ly Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly...

Page 98: ...eck 28 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep y...

Page 99: ...t all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps...

Page 100: ...arts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure...

Page 101: ...Cable Assembly from the Lift Shock 9 Using a 13mm wrench and a 6mm hex wrench remove the indicated hardware with arrow from the Lift Shock Note Be sure to note the orientation of the Lift Shock for re...

Page 102: ...the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 14 The hydraulic lift is set up to...

Page 103: ...e to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when...

Page 104: ...e Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Note Do not crimp the Cables 5 Using a 6mm hex wren...

Page 105: ...ocked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is c...

Page 106: ...is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 16 Slightly push the walking deck forward toward the console and then push the Deck Release Handle u...

Page 107: ...nnector from the Motor Control Board after noting the location Note Be sure to note where the Lower I O Cable attaches for re assem bly 21 Remove the old Lower I O Cable from the Frame Assembly Route...

Page 108: ...108 RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filter To Motor To Incline Motor To Choke Lower I O Cable...

Page 109: ...rgency dismounts from the machine 26 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 27 Slightly push the walking deck forward towar...

Page 110: ...e with the followed by the remaining hardware Be sure to follow all warnings when rotating the Walking Deck and lowering the Walking Deck 30 Final Inspection Inspect your machine to ensure that all ha...

Page 111: ...to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when yo...

Page 112: ...ght disconnect the Grounding Input Output and Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire...

Page 113: ...e click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both ar...

Page 114: ...able to the lower connector of the old Middle I O Cable 15 Gently pull the old I O Cable from the Right Upright This will pull out the old I O Cable and place the new I O Cable Note Be sure the cable...

Page 115: ...the side of the machine Keep clear of the movement path of the walking deck 21 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down M...

Page 116: ...re working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being...

Page 117: ...e the Motor Cover 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover Lift and remove the MCB Cover To reduce the risk of electrical shock or unsupervised usage of the eq...

Page 118: ...their locations Note Be sure to note where all cables attach for re assembly RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filte...

Page 119: ...to loosen the Drive Belt Note To assist with reassembly be sure to record the number of threads exposed before loosening 9 Using a 6mm hex wrench remove the indicated screws from the Motor Mount Remov...

Page 120: ...18 Using a 6mm hex wrench fully tighten the screws that attach the Mo tor Assembly to the Frame 19 Connect the Motor Connectors to the Motor Control Board following the previous route Note Be sure to...

Page 121: ...bration procedure will begin by automatically moving the Walking Belt and lifting the Deck through the full range of incline motion Be sure not to touch or allow anyone else to touch the machine while...

Page 122: ...ure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person whe...

Page 123: ...dicated screws from the MCB Cover Lift and remove the MCB Cover 4 Remove the connectors from the Motor Control Board after noting their locations Note Be sure to note where all cables attach for re as...

Page 124: ...124 RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filter To Motor To Incline Motor To Choke...

Page 125: ...the OK button The calibration procedure will begin by automatically moving the Walking Belt and lifting the Deck through the full range of incline motion Be sure not to touch or allow anyone else to...

Page 126: ...to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when yo...

Page 127: ...install the parts that were removed in reverse order 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine ha...

Page 128: ...nd the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Page 129: ...e order 4 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for corre...

Page 130: ...eplacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets awa...

Page 131: ...ch loosen the indicated screws on the Motor Mount 6 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to loosen the Drive Belt Note To assist with reassembly be sure to record the...

Page 132: ...p the Drive Belt onto the Motor Pulley With the Drive Belt looped onto the Motor carefully roll the Drive Belt onto the Drive Pulley in a clock wise motion Be sure the Belt does not come off of the Mo...

Page 133: ...es until the Console displays the TOTAL RUN HOURS screen 21 Push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Engineering Mode The Console display will...

Page 134: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenan...

Page 135: ...ft and remove the Motor Cover 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover Lift and remove the MCB Cover To reduce the risk of electrical shock or unsupervised usa...

Page 136: ...age 7 Re install all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use un...

Page 137: ...Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pe...

Page 138: ...g deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Us...

Page 139: ...k Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismounts from the machine 9 Make sure there i...

Page 140: ...the same orientation 15 Using a 6mm hex wrench re attach the Adjustment Bolt to the Rear Roller Note Be sure to tighten the Adjustment Bolt the same number of turns it took to loosen the Walking Belt...

Page 141: ...nd the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Page 142: ...lbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second pe...

Page 143: ...se blockage from the fully unfolded position 11 Slightly push the walking deck forward toward the console and then push the Deck Release Handle until the locking tube releases and you can pull the wal...

Page 144: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintena...

Page 145: ...and Handlebar Assembly 5 From the Right Upright disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with...

Page 146: ...ifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physica...

Page 147: ...e Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly has been at tached 15 Reinstall the right Base Shroud...

Page 148: ...e that you use proper lifting technique bend your knees and keep your back straight Be aware that the walking deck can possibly drop quickly in the last part of the movement 20 Re install all remainin...

Page 149: ...bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you...

Page 150: ...CB Cover Lift and remove the MCB Cover 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usag...

Page 151: ...7 Re install all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until...

Page 152: ...nd the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Page 153: ...aulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting...

Page 154: ...r Roller Cover the Tilt Release Handle must be pushed for additional clearance Be sure not to pull down on the Deck when the Tilt Release Handle is pushed or the Deck may begin to lower 9 Using a 2 Ph...

Page 155: ...walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 15 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2...

Page 156: ...t all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps...

Page 157: ...istance affects the performance of the Speed Sensor and will be used for the re assembly process 4 Cut the 3 Zip Ties that secure the Speed Sensor Cable 1 Unplug the power cord from the machine and wa...

Page 158: ...e 2 indicated screws from the MCB Cover and remove it MCB Cover Motor Control Board MCB RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Senso...

Page 159: ...he Zip Ties Be sure not to cut the Speed Sensor Cable 10 Using a 2 Phillips screwdriver attach the new Speed Sensor and adjust it to be the same distance as the old Sensor from the Drive Pulley 11 Re...

Page 160: ...tanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do m...

Page 161: ...nism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can...

Page 162: ...ck forward toward the console Push the Deck Release Handle until the lift shock releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the si...

Page 163: ...e Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and...

Page 164: ...ep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if...

Page 165: ...r Cover the Tilt Release Handle must be pushed for additional clearance Be sure not to pull down on the Deck when the Tilt Release Handle is pushed or the Deck may begin to lower 8 Using a 2 Phillips...

Page 166: ...king deck forward toward the console and then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck...

Page 167: ...Drive Pulley This distance affects the performance of the Speed Sensor and can easily be shifted accidentally during replacement procedures 19 Make the Drive Belt come off of the Drive Pulley by rolli...

Page 168: ...screw from the Front Roller 21 Lift and pivot the Front Roller out of the Frame and slide it out of the Walking Belt This will free the Drive Belt from the Front Roller 22 Using a 6mm hex wrench remov...

Page 169: ...tion 30 Loop the Drive Belt around the Front Roller Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into the Bracket 31 Using a 6mm hex wrench attach th...

Page 170: ...can occur 38 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the tread...

Page 171: ...imes 47 Switch off your machine 48 Take care to clean up any excess lubricant from the deck To decrease the possibility of slipping be sure the deck area is free from grease or oil Clean off any exces...

Page 172: ...n 56 Flip the power switch to OFF Calibration is now complete for the machine 57 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not...

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Nautilus T618, Service Manual

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Summary of Contents for T618

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