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NAiS FP0 Series, Hardware Manual

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Chapter 7

Wiring

7.1 Safety Instructions

7 - 3

. . . . . . . . . . . . . . . . . . . . . . .

7.1.1

Interlock Circuit

7 - 3

. . . . . . . . . . . . . . . . . .

7.1.2

Emergency Stop Circuit

7 - 3

. . . . . . . . . . .

7.1.3

Start Up Sequence

7 - 3

. . . . . . . . . . . . . . .

7.1.4

Momentary Power Failures

7 - 4

. . . . . . . .

7.1.5

Protecting Power Supply and

Output Sections

7 - 4

. . . . . . . . . . . . . . . . . .

7.2 Wiring the Power Supply to the Control Unit

7 - 5

.

7.3 Grounding

7 - 7

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7.4 Input Wiring

7 - 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.1

Sensors

7 - 8

. . . . . . . . . . . . . . . . . . . . . . . . .

7.4.2

LED-Equipped Reed Switch

7 - 9

. . . . . . .

7.4.3

Two-Wire Type Sensor

7 - 9

. . . . . . . . . . . .

7.4.4

LED-Equipped Limit Switch

7 - 10

. . . . . . .

7.5 Output Wiring

7 - 11

. . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.1

Protective Circuit

for Inductive Loads

7 - 11

. . . . . . . . . . . . . .

7.5.2

Precautions for Using

Capacitive Loads

7 - 12

. . . . . . . . . . . . . . . .

7.6 Wiring the Terminal Type

7 - 13

. . . . . . . . . . . . . . . . .

7.7 Wiring the MOLEX Connector Type

7 - 15

. . . . . . . .

7.8 Wiring the MIL Connector Type

7 - 17

. . . . . . . . . . .

7.8.1

Contact Puller Pin for Rewiring

7 - 18

. . . .

7.9 Wiring the RS232C Port

7 - 19

. . . . . . . . . . . . . . . . . .

Summary of Contents for FP0 Series

Page 1: ...PROGRAMMABLE CONTROLLER FP0 Hardware is a global brand name of Matsushita Electric Works...

Page 2: ...Y All implied warranties on the product including merchantability and fitness are limited to one year from the date of purchase If physical defects caused by distribution are found Matsushita Electric...

Page 3: ...Introduction FP0 i Matsushita Automation Controls Introduction This manual explains hardware configurations installation wiring procedures I O allocations and maintenance...

Page 4: ...ower transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges Static electricity D In dry locations ex...

Page 5: ...etect the input fluctuations and may begin an unscheduled operation Before turning ON the power When turning ON the power for the first time be sure to take the precautions given below D When carrying...

Page 6: ...ifications 2 7 2 2 1 General Specifications 2 7 2 2 1 1 Weight 2 7 2 2 1 2 Current Consumed by the Control Unit 2 8 2 2 2 Performance Specifications 2 10 2 2 3 Input Specifications 2 14 2 2 3 1 Limita...

Page 7: ...utput Type 3 11 3 3 2 1 NPN Open Collector Type E16T E32T 3 11 3 3 2 2 PNP Open Collector Type E16P E32P 3 13 3 3 3 Expansion Input Units E8X E16X 3 14 3 3 4 Expansion Output Units 3 15 3 3 4 1 NPN Op...

Page 8: ...s 6 3 6 2 Important Notes 6 5 6 3 Attachment to DIN Rails 6 8 6 4 Installation Using FP0 Slim Type Mounting Plate 6 9 6 5 Installation Using FP0 Flat Type Mounting Plate 6 10 Chapter 7 Wiring 7 1 Safe...

Page 9: ...t 10 4 10 1 2 Continuing After an Operation Error 10 4 10 2 Troubleshooting 10 5 10 2 1 ERROR ALARM LED is Blinking 10 5 10 2 2 ERROR ALARM LED is ON 10 7 10 2 3 All LEDs are OFF 10 7 10 2 4 Diagnosin...

Page 10: ...Contents FP0 viii Matsushita Automation Controls A 2 Analog I O Unit A 5 A 3 Mounting on DIN Rail A 6 A 4 FP0 Slim Type Mounting Plate A 7 A 5 FP0 Flat Type Mounting Plate A 8 Index I 1 Record of cha...

Page 11: ...1 3 1 1 2 Expansion Units 1 4 1 1 2 1 Expansion I O Units 1 4 1 1 2 2 Intelligent Unit 1 5 1 2 Expansion Possibilities 1 6 1 3 Combination Possibilities 1 7 1 3 1 Relay Output Type Units 1 7 1 3 2 Tr...

Page 12: ...Overview FP0 1 2 Matsushita Automation Controls...

Page 13: ...t 8 Relay output 6 Terminal type FP0 C14RS MOLEX type FP0 C14RM 14 points Input 8 Relay output 6 Input 8 Transistor output 8 16 points MIL type NPN open collector FP0 C16T PNP open collector FP0 C16P...

Page 14: ...put 8 Transistor output 8 16 points 32 points Input 16 Transistor output 16 MIL type NPN open collector FP0 E16T PNP open collector FP0 E16P MIL type NPN open collector FP0 E32T PNP open collector FP0...

Page 15: ...Overview FP0 1 5 Matsushita Automation Controls 1 1 Components 1 1 2 2 Intelligent Unit Analog I O unit Input 2 channels Output 1 channel FP0 A21...

Page 16: ...ntrol unit easily Special expansion cables backplanes and so forth are unnecessary as the expansion unit employs a stacking system that uses expansion connector and expansion hooks on the surface of t...

Page 17: ...8 Output 6 16 Input 8 Output 8 8 Input 4 Output 4 14 Input 8 Output 6 8 Input 4 Output 4 8 Input 4 Output 4 8 Input 4 Output 4 42 Input 22 Output 20 10 Input 6 Output 4 16 Input 8 Output 8 16 Input 8...

Page 18: ...put 16 16 Input 8 Output 8 32 Input 16 Output 16 16 Input 8 Output 8 16 Input 8 Output 8 16 Input 8 Output 8 16 Input 8 Output 8 32 Input 16 Output 16 32 Input 16 Output 16 16 Input 8 Output 8 32 Inpu...

Page 19: ...and the RS232C port 25 pins of RS232C port adapter AFC8513 3 m 9 84 ft Note 2 Programmer FP programmer II Ver 2 Handheld programming device AFP1114V2 FP peripheral cable Cable needed for connection be...

Page 20: ...Overview FP0 1 10 Matsushita Automation Controls 1 4 Programming Tools...

Page 21: ...ance Specifications 2 10 2 2 3 Input Specifications 2 14 2 2 3 1 Limitations on Number of Simultaneous Input ON Points 2 15 2 2 4 Output Specifications 2 16 2 2 4 1 Relay Output Type 2 16 2 2 4 2 Tran...

Page 22: ...2 2 Matsushita Automation Controls 2 4 Pin Layouts 2 22 2 4 1 C10RS C10CRS C10RM C10CRM 2 22 2 4 2 C14RS C14CRS C14RM C14CRM 2 22 2 4 3 C16T C16CT 2 23 2 4 4 C16P C16CP 2 24 2 4 5 C32T C32CT 2 25 2 4...

Page 23: ...with RS232C port terminal type 4 C14CRS with RS232C port terminal type 5 C10RM connector type 6 C14RM connector type 7 C10CRM with RS232C port connector type 8 C14CRM with RS232C port connector type...

Page 24: ...ol Unit Types 1 2 EXPANSION CONNECTOR C10RS C14RS C10CRS C14CRS terminal type C10RM C14RM C10CRM C14CRM connector type All control unit types C16T C16CT C16P C16CP C32T C32CT C32P C32CP Control unit w...

Page 25: ...onnector made by Molex Japan Co product number 51067 0900 section 7 7 13 16 Expansion hook is used to secure expansion units The hook is also used for installation on FP0 flat type mounting plate AFP0...

Page 26: ...because of the program and the watchdog timer is activated 2 1 1 2 Mode Switch This switch turns ON and OFF RUN PROG the operation of the FP0 The FP0 can also be turned ON and OFF by the programming t...

Page 27: ...e between I O terminal and power supply ground terminal relay output type only Insulation resistance min 100 M measured with a 500 V DC megger between I O terminal and ground terminal Vibration resist...

Page 28: ...32P C32CP 60 mA or less Expansion I O E8X 10 mA or less p unit E8YT E8YP 15 mA or less E8RS E8RM E16RS E16RM E16X 20 mA or less E16YT E16YP E16T E16P 25 mA or less E32T E32P 40 mA or less Analog I O u...

Page 29: ...on FP0 E16RS 100 mA Type Current consumption FP0 C14RS 100 mA FP0 E32T 40 mA FP0 E16T 25 mA FP0 E16RS 20 mA FP Programmer II Ver 2 50 mA Total current consumption 235 mA or less FP Programmer II Ver 2...

Page 30: ...ry Built in EEPROM no back up battery required Program capacity 2 720 steps 5 000 steps Numbers of instruction Basic instruction 83 types st uct o High level instruction 114 types Operation speed 0 9...

Page 31: ...interrupt programs 7 programs external 6 internal 1 Self diagnostic function Such as watchdog timer program syntax check Memory Timer Non hold type all points y backup Note Counter Non hold type From...

Page 32: ...2 3 Counter mode Addition subtraction one phase Input point number 4 channels maximum Maximum counting speed 10 kHz maximum for all 4 channels Note 4 Input contacts used Minimum input pulse width X0...

Page 33: ...E and CCITT V 28 standards D 2 The combinations 1 phase 2 channels and 2 phases 1 channel are also possible for the high speed counter D 3 For details and limitations on the high speed counter pulse o...

Page 34: ...C32T C32CT C32P C32CP 16 points common ON voltage ON current 19 2 V or less 3 mA or less OFF voltage OFF current 2 4 V or more 1 mA or more Response time at 24 V DC and 25 qC 66 qF OFF l ON 50 s or l...

Page 35: ...CRM C14RS C14CRS 8 35 95 55 131 Ambient temperature qC qF 3 45 113 at 24 V DC Number of input points per common which are simultaneous ON at 26 4 V DC 5 FP0 C16T C16CT C16P C16CP Number of input point...

Page 36: ...y output Rated control capacity 2 A 250 V AC 2 A 30 V DC 4 5 A maximum per common Output points per common C10RM C10CRM C10RS C10CRS 2 points common 1 point common 1 point common C14RM C14CRM C14RS C1...

Page 37: ...e NPN open collector type 4 75 to 26 4 V DC PNP open collector type 21 6 to 26 4 V DC Max load current 0 1 A Max surge current 0 3 A Output points per common C16T C16CT C16P C16CP 8 points common C32T...

Page 38: ...RS C10CRS C10RM C10CRM C14RS C14CRS C14RM C14CRM Internal circuit X0 Xn COM Y0 Yn COM Power supply Input side Output side 5 6 k Note 1 5 6 k Internal circuit Internal circuit Internal circuit Load Loa...

Page 39: ...supply for driving internal circuit are the same In this situation there is only one power supply X0 Xn COM Y0 Yn Load Load 5 6 k Internal circuit Input side Output side Internal circuit Internal circ...

Page 40: ...CT X0 X1 Xn Internal circuit Internal circuit Internal circuit Y0 Y1 Yn 24 V DC External power supply for driving internal circuit Load for 24 V Load for 5 V Load for 5 V 5V DC Rated load voltage Inte...

Page 41: ...Y0 Yn Load Load 5 6 k 5 6 k Internal circuit Input side Output side Internal circuit Internal circuit Internal circuit 24 V DC Load voltage and external power supply Note 1 24 V DC Note 2 Note 1 Note...

Page 42: ...S C10RM C10CRM X0 X5 COM Y0 Y3 COM Load Load Note Y0 3 Y0 3 Power supply Load Load X0 5 X0 5 2 4 2 C14RS C14CRS C14RM C14CRM C14RS C14CRS C14RM C14CRM X0 X7 COM Y0 Y5 COM COM X0 X1 X6 X7 X2 X3 X4 X5 C...

Page 43: ...Y4 Y6 Y0 Y2 Input Output X0 7 Y0 7 A Load Load Load Load Load Load Load Load A X1 Y1 X0 Y0 COM COM C16T C16CT Note 1 Notes D The two COM terminals of input terminal X0 7 are connected internally howe...

Page 44: ...Y4 Y6 Y0 Y2 Input Output X0 7 Y0 7 A Load Load Load Load Load Load Load A X1 Y1 X0 Y0 COM COM C16P C16CP Load Note 1 Notes D The two COM terminals of input terminal X0 7 are connected internally howe...

Page 45: ...ted internally however they should be externally connected as well D The terminals of output terminals Y0 7 and output terminals Y8 F are connected internally however they should be externally connect...

Page 46: ...ted internally however they should be externally connected as well D The terminals of output terminals Y0 7 and output terminals Y8 F are connected internally however they should be externally connect...

Page 47: ...tions 3 8 3 2 3 1 Relay Output Type 3 8 3 2 3 2 Transistor Output Type 3 9 3 3 Internal Circuit Diagram 3 10 3 3 1 Relay Output Type E8RS E8RM E16RS E16RM 3 10 3 3 2 Transistor Output Type 3 11 3 3 2...

Page 48: ...ation Controls 3 4 Pin Layouts 3 18 3 4 1 E8RS E8RM 3 18 3 4 2 E16RS E16RM 3 19 3 4 3 E16T 3 20 3 4 4 E16P 3 21 3 4 5 E32T 3 22 3 4 6 E32P 3 23 3 4 7 E8X 3 24 3 4 8 E16X 3 25 3 4 9 E8YT 3 26 3 4 10 E8...

Page 49: ...on I O unit types available 1 E8RS terminal type 2 E16RS terminal type 3 E8RM connector type 4 E16RM connector type 5 E16T 6 E16P 7 E32T 8 E32P 9 E8X input type 10 E16X input type 11 E8YT output type...

Page 50: ...ion Controls 3 1 Parts and Terminology 3 1 1 Expansion I O Unit Types 5 6 4 2 3 E8RS E16RS terminal type E8RM E16RM connector type 16 15 17 18 1 E16T E16P E32T E32P E16X E8X 11 12 E8YT E8YP E16YT E16Y...

Page 51: ...ut and output connectors 5 and 6 use a connector made by Molex Japan Co product number 51067 0900 section 7 7 7 11 Input connector 10 pin 8 13 Output connector 10 pin 9 12 Input connector 10 pin 2 10...

Page 52: ...at 24 V DC Input impedance approx 5 6 k Operating voltage range 21 6 to 26 4 V DC Input points per common E8RS E8RM 4 points common pe co o Note E16RS E16RM E16T E16P E8X 8 points common E32T E32P E16...

Page 53: ...ure Number of input points per common which are simultaneous ON 8 at 26 4 V DC at 24 V DC Ambient temperature qC qF 6 FP0 E16RS E16RM 47 116 6 55 131 Number of input points per common which are simult...

Page 54: ...ype Normally open 1 Form A relay output Rated control capacity 2 A 250 V AC 2 A 30 V DC 4 5 A maximum per common Output points per common E8RS E8RM 4 points common pe co o E16RS E16RM 8 points common...

Page 55: ...16YP 16 points common OFF state leakage current 100 A or less ON state voltage drop 1 5 V or less External power supply for Voltage 21 6 to 26 4 V DC supply for driving internal circuit Current Y0 and...

Page 56: ...RM Internal circuit X20 X2n COM Y20 Y2n COM Power supply Input side Output side 5 6 k 1 k 5 6 k Internal circuit Internal circuit Internal circuit 24 V DC Note Load Load 1 k Notes D Either positive or...

Page 57: ...ving internal circuit are the same In this situation there is only one power supply X20 X2n COM Y20 Y2n Load Load 5 6 k Internal circuit Input side Output side Internal circuit Internal circuit Intern...

Page 58: ...21 X2n Internal circuit Internal circuit Internal circuit Y20 Y21 Y2n 24 V DC External power supply for driving internal circuit Load for 24 V Load for 5 V Load for 5 V 5V DC Rated load voltage Intern...

Page 59: ...Y2n Load Load 5 6 k 5 6 k Internal circuit Input side Output side Internal circuit Internal circuit Internal circuit 24 V DC 1 k 1 k 24 V DC Note Notes D Either positive or negative polarity is possi...

Page 60: ...X FP0 E8X E16X Internal circuit X20 X2n COM Input side 5 6 k Internal circuit 24 V DC Note 5 6 k 1 k 1 k Notes D Either positive or negative polarity is possible for the input voltage supply D The inp...

Page 61: ...e is when the values of the rated load voltage and external power supply for driving the internal circuit are the same In this situation there is only one power supply FP0 E8YT E16YT Y20 Load Load Out...

Page 62: ...tage 5 V DC and 12 V DC and other load voltages can be connected FP0 E8YT E16YT Y20 Y21 Y2n 24 V DC External power supply for driving internal circuit 5V DC Rated load voltage Internal circuit Interna...

Page 63: ...t Diagram 3 3 4 2 PNP Open Collector Type E8YP E16YP FP0 E8YP E16YP Y20 Y2F Load Load Output side Internal circuit Internal circuit 24 V DC Note The output number given above is the output number when...

Page 64: ...M Y20 Y21 NC NC Y22 Y23 NC NC Power supply Load Load Load Load Y0 3 X0 3 X0 3 Notes D Either positive or negative polarity is possible for the input voltage supply D The I O number given above is the...

Page 65: ...6 Y27 Y22 Y23 Y24 Load Load Load Load Load Load Load Load Note Power supply Notes D Either positive or negative polarity is possible for the input voltage supply D The I O number given above is the I...

Page 66: ...te 1 Notes D The two COM terminals of input terminals are connected internally however they should be externally connected as well D 1 Either positive or negative polarity is possible for the input vo...

Page 67: ...te 1 Notes D The two COM terminals of input terminals are connected internally however they should be externally connected as well D 1 Either positive or negative polarity is possible for the input vo...

Page 68: ...y should be externally connected as well D The two terminals of output terminals are connected internally however they should be externally connected as well D The two terminals of the output terminal...

Page 69: ...y should be externally connected as well D The two terminals of output terminals are connected internally however they should be externally connected as well D The two terminals of the output terminal...

Page 70: ...ls are connected internally however they should be externally connected as well D 1 Either positive or negative polarity is possible for the input voltage supply D The input number given above is the...

Page 71: ...erminals of input terminals are connected internally however they should be externally connected as well D 1 Either positive or negative polarity is possible for the input voltage supply D The input n...

Page 72: ...Y21 Output 3 4 10 E8YP E8YP Y25 Y27 Y21 Y23 Y24 Y26 Y20 Y22 Load Load Load Load Load Load Load Load A Y20 Y21 Output Note The output number given above is the output number when the expansion output u...

Page 73: ...two terminals of the output terminals are connected internally however they should be externally connected as well D The two terminals of the output terminals are connected internally however they sho...

Page 74: ...two terminals of the output terminals are connected internally however they should be externally connected as well D The two terminals of the output terminals are connected internally however they sho...

Page 75: ...nput Specifications 4 6 4 2 3 Analog Output Specifications 4 8 4 3 A D Conversion Characteristics 4 9 4 4 D A Conversion Characteristics 4 12 4 5 Wiring 4 13 4 5 1 Analog Input Wiring 4 13 4 5 2 Analo...

Page 76: ...Analog I O Unit FP0 4 2 Matsushita Automation Controls...

Page 77: ...the same range section 4 1 1 2 Analog I O terminal 9 pin Use a terminal block socket made by Phoenix Contact Co product number 1840434 section 4 1 2 and 7 6 3 6 Expansion hook is used to secure expans...

Page 78: ...ching ON 4 Notes D 1 No averaging Conversion data is set for the specified input contact point area for each A D conversion on each channel D 2 With averaging On each channel for each A D conversion t...

Page 79: ...oltage 500 V AC for 1 minute between I O terminal and power supply ground terminal 500 V AC for 1 minute between input and output terminals Insulation resistance min 100 M measured with a 500 V DC meg...

Page 80: ...ple range 560 ms fixed Overall precision Voltage current range Voltage current range 1 F S or less 0 to 55 qC 32 to 131 q F 0 6 F S or less 25 qC 77 q F Thermocouple range Offset error 0 to 55 qC 32 t...

Page 81: ...it input 0 ms to scan time 1 ms number of expansion units 0V 10V K0 K2000 Conversion time 1 ms Refresh standby Refresh Analog input WX2 D 4 Refer to the section 4 6 Boosting the Precision of the Therm...

Page 82: ...ion method Note 2 Between analog output terminal to FP0 internal circuit Photocoupler insulation Between analog output terminal to analog I O unit external power supply insulation type DC DC converter...

Page 83: ...500 15 0 3000 17 5 3500 20 0 4000 Processing if the range is exceeded Input value Converted value 0 mA or less including negative value 0 20 mA or more 4000 Input voltage V A D conversion value 0 0 0...

Page 84: ...range is exceeded Input value Converted value Temperature of terminal or less Temperature of terminal Upper limit 350 qC or more with T type thermocouple 350 750 qC or more with J type thermocouple 7...

Page 85: ...al using the analog mode switch section 4 1 1 Temperature qC A D conversion value Temperature of terminal Temperature of terminal 0 0 25 25 50 50 75 75 100 100 Processing if the range is exceeded Inpu...

Page 86: ...put Digital input value Output current mA 0 0 0 500 2 5 1000 5 0 1500 7 5 2000 10 0 2500 12 5 3000 15 0 3500 17 5 4000 20 0 Processing if the range is exceeded Digital input value Analog output value...

Page 87: ...I 0 V 1 I 1 COM V I COM IN OUT Thermocouple input when measured at temperature higher than the temperature of terminal Connect IN V terminal to the side of the thermocouple and connect IN COM termina...

Page 88: ...n on switch settings see section 4 1 1 Item Output terminal OUT Current terminal I Voltage terminal V 0 mA output based on current range setting 0 mA 10 V 0 V output based on voltage range setting 10...

Page 89: ...ls 4 5 Wiring D For voltage output Value of WY K 2000 K0 K2000 Digital value to DA converter 0 2047 4095 Analog output 10 V 0 V 10 V D For current output Value of WY K0 K2000 K4000 Digital value to DA...

Page 90: ...tion using the offset value taken approximately 5 minutes after power is turned ON in order to take has been supplied taking into consideration the heat generated by the unit itself Temperature qC 200...

Page 91: ...ch0 1800 100 min 1850 1900 1830 1870 1780 1810 1800 100 min 1850 1900 1830 1870 110 100 1800 90 min 100 1910 max 100 110 100 1800 1850 1900 1830 1870 8 1195 110 100 1800 1850 1900 1830 1870 1780 8 140...

Page 92: ...1000 Internal processing for analog I O unit ch0 100 100 90 min 100 1000 max 100 100 100 3 100 100 100 1000 1000 max 100 100 1000 3 400 100 1000 1000 1000 max 100 1000 1000 3 700 1000 1000 1000 max 1...

Page 93: ...s are subtracted from the data from the last ten times just as in averaging processing of section 4 7 1 and the data from the remaining eight times is used for the averaging ch1 ch0 ch1 Data from 8 ti...

Page 94: ...Analog I O Unit FP0 4 20 Matsushita Automation Controls 4 7 Averaging Function...

Page 95: ...Chapter 5 I O Allocation 5 1 I O Number 5 3 5 2 Control Unit 5 4 5 3 Expansion I O Unit 5 5 5 4 Analog I O Unit 5 6...

Page 96: ...I O Allocation FP0 5 2 Matsushita Automation Controls...

Page 97: ...handled in units of 16 points they are expressed as a combination of decimal and hexadecimal numbers as shown below Decimal 1 2 3 Hexadecimal 0 1 2 3 A B F X0 X1 XF X10 X11 X1F X20 X21 X2F Example Ext...

Page 98: ...unit is fixed Type I O number C10RS C10CRS C10RM C10CRM Input 6 points X0 to X5 Output 4 points Y0 to Y3 C14RS C14CRS C14RM C14CRM Input 8 points X0 to X7 Output 6 points Y0 to Y5 C16T C16CT C16P C16...

Page 99: ...sion E8RS E8RM Input 4 points X20 to X23 X40 to X43 X60 to X63 Output 4 points Y20 to Y23 Y40 to Y43 Y60 to Y63 E8X Input 8 points X20 to X27 X40 to X47 X60 to X67 E8YT E8YP Output 8 points Y20 to Y27...

Page 100: ...determined by the installation location I O number Type First expansion Second expansion Third expansion A21 Input channel 0 16 points WX2 X20 to X2F WX4 X40 to X4F WX6 X60 to X6F Input channel 1 16...

Page 101: ...nstallation 6 1 Adding Expansion Units 6 3 6 2 Important Notes 6 5 6 3 Attachment to DIN Rails 6 8 6 4 Installation Using FP0 Slim Type Mounting Plate 6 9 6 5 Installation Using FP0 Flat Type Mounting...

Page 102: ...Installation FP0 6 2 Matsushita Automation Controls...

Page 103: ...he seal on the side of the initial lot products the shaded part is exposed Cut off the shaded part with a pair of nippers or similar tool so that the internal connector is exposed Cut here Shaded part...

Page 104: ...d bottom sides of the unit with a screwdriver Expansion hook 3 Align the pins and holes in the four corners of the control unit and expansion unit and insert the pins into the holes so that there is n...

Page 105: ...ne dust or metal particles Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Excessive vibration or shock Direct sunlight Water in an...

Page 106: ...vent the generation of heat Tool port Do not install the FP0 control unit as shown below Upside down I O connectors or I O terminals on top Installation which blocks the air duct Installations such th...

Page 107: ...acement 50 mm 1 97 in or more 50 mm 1 97 in or more FP0 Maintain a minimum of 100 mm 3 937 in between devices to avoid adverse affects from noise and heat when installing a device or panel door to the...

Page 108: ...rail 2 Without moving the upper hook press on the lower hook to fit the FP0 unit into position DIN rail FP0 unit Mounting panel 1 2 You can easily remove the FP0 unit as described below Procedure 1 I...

Page 109: ...60 mm 2 362in FP0 slim type mounting plate Screw Screw Procedure 1 Fit the upper hook of the FP0 unit onto the FP0 slim type mounting plate 2 Without moving the upper hook press on the lower hook to f...

Page 110: ...a diagram showing detailed dimensions of the FP0 flat type mounting plate see section A 5 Mounting panel 60 mm 2 362in screws FP0 flat type mounting plate Procedure 1 Raise the expansion hooks on the...

Page 111: ...ushita Automation Controls 6 5 Installation Using FP0 Flat Type Mounting Plate D An FP0 unit with an attached FP0 flat type mounting plate can also be installed sideways on a DIN rail DIN rail FP0 fla...

Page 112: ...Installation FP0 6 12 Matsushita Automation Controls 6 5 Installation Using FP0 Flat Type Mounting Plate...

Page 113: ...5 7 3 Grounding 7 7 7 4 Input Wiring 7 8 7 4 1 Sensors 7 8 7 4 2 LED Equipped Reed Switch 7 9 7 4 3 Two Wire Type Sensor 7 9 7 4 4 LED Equipped Limit Switch 7 10 7 5 Output Wiring 7 11 7 5 1 Protectiv...

Page 114: ...Wiring FP0 7 2 Matsushita Automation Controls...

Page 115: ...on is controlled provide an interlock circuit that prevents clockwise and counter clockwise signals from inputting into the motor at the same time 7 1 2 Emergency Stop Circuit Add an emergency stop ci...

Page 116: ...etaining sequence program that uses a hold type internal relay 7 1 5 Protecting Power Supply and Output Sections An insulated power supply with an internal protective circuit should be used The power...

Page 117: ...em Descriptions Rated voltage 24 V DC Operating voltage range 21 6 to 26 4 V DC Notes D To minimize adverse effects from noise twist the brown and blue wires of the power supply cable D To protect the...

Page 118: ...C power supply D The power supply sequence should be set up so that power to the control unit is turned OFF before the input output power supplies D If the input output power supplies are turned OFF b...

Page 119: ...control unit as possible The ground wire should be as short as possible D If two devices share a single ground point it may produce an adverse effect Always use an exclusive ground for each device D D...

Page 120: ...0 mm 3 937 in In this section you find some examples for wiring sensors an LED equipped reed switch a two wire type sensor and a LED equipped limit switch 7 4 1 Sensors Relay output type NPN open coll...

Page 121: ...t turn OFF because of leakage current from the two wire type sensor the use of a bleeder resistor is recommended as shown below The OFF voltage of the FP0 input is 2 4 V therefore select an R value so...

Page 122: ...circuit r Internal resistor of limit switch k R Bleeder resistor k The OFF voltage of the FP0 input is 2 4 V therefore when the power supply voltage is 24 V select R so that the current will be great...

Page 123: ...ut wiring are separated and so that the output wiring is separated from the power wiring as much as possible Do not route them through the same duct or wrap them up together D Separate the output wire...

Page 124: ...he load voltage Average rectified forward current I0 Load current or more Diode COM Output terminal Diode 7 5 2 Precautions for Using Capacitive Loads When connecting loads with large in rush currents...

Page 125: ...to 1 25 mm2 Analog I O unit Size AWG 28 to 16 g Conductor cross sectional area 0 08 to 1 25 mm2 Pole terminal with a compatible insulation sleeve If a pole terminal is being used the following models...

Page 126: ...ise Wire Notes D When removing the wire s insulation be careful not to scratch the core wire D Do not twist the wires to connect them D Do not solder the wires to connect them The solder may break due...

Page 127: ...ing Contact Suitable wire Supplied connector Manufacturer Item Product number Molex Japan Co Ltd Housing 51067 0900 2 pieces p Contact 50217 8100 20 pieces Suitable wires twisted wire Size AWG 24 to 1...

Page 128: ...e contact and lightly squeeze the tool Crimping tool Wire Contact 3 Insert the crimped wire into the housing until it contacts the back side Housing Note When removing a wire use a flat head screwdriv...

Page 129: ...ieces E16 E32 Semi cover AXW61001 2 pieces 4 pieces Welder contact AXW7221 5 pin 4 5 pin 8 Suitable wires twisted wire Size Conductor cross sectional area Insulation thickness Rated current AWG 22 0 3...

Page 130: ...over Note If using a MIL connector for flat cables please specify the order number AXM110915 7 8 1 Contact Puller Pin for Rewiring If there is a wiring mistake or the cable is incorrectly pressure con...

Page 131: ...ry These are changed using system registers 412 to 414 The settings in effect when the unit is shipped from the factory are noted below 412 RS232C port is not used 413 Character bit 8 bits Parity chec...

Page 132: ...37 with a blade size of 0 4 2 5 The tightening torque should be 0 22 to 0 25 N m 2 3 to 2 5 kgf cm or less Procedure 1 Remove a portion of the wire s insulation 7 mm 0 276 in Suitable wire 2 Insert wi...

Page 133: ...them D Do not solder the wires to connect them The solder may break due to vibration D After wiring make sure stress is not applied to the wire D In the RS232C port terminal construction if the wire...

Page 134: ...Wiring FP0 7 22 Matsushita Automation Controls 7 9 Wiring the RS232C Port...

Page 135: ...1 Connecting the I O P D01 D30 M01 M30 8 3 8 1 1 Connection Using the RS232C Port 8 3 8 1 2 Connection Using the Tool Port 8 4 8 2 Connecting the I O P B01 B30 8 5 8 2 1 Connection Using the RS232C Po...

Page 136: ...Connecting the I O P Display Panel FP0 8 2 Matsushita Automation Controls...

Page 137: ...8 bits 414 Baud rate 19 200 bps Pin no Abbreviation Wire color Dotted line color 1 N C Orange Red 2 SD Orange Blue 3 RD Gray Red 4 RS Gray Blue 5 CS White Red 6 N C 7 SG White Blue 8 N C 9 N C Length...

Page 138: ...the following chart For more complete details refer to the FP0 Programming Manual System register Setting 411 Modem communication Enabled Character bits 8 bits 414 Baud rate 19 200 bps Serial communi...

Page 139: ...its 414 Baud rate 19 200 bps Pin no no no Abbreviation Wire color Dotted line color 1 N C Orange Blue 2 N C Orange Red 3 SD Yellow Blue 4 RD Yellow red 5 CS Pink Blue 6 RS Pink Red 7 SG Gray Blue 8 SG...

Page 140: ...ers 411 and 414 according to the following chart For more complete details refer to the FP0 Programming Manual System register Setting 411 Modem communication Enabled Character bits 8 bits 414 Baud ra...

Page 141: ...Chapter 9 Trial Operation 9 1 Before Turning ON the Power 9 3 9 2 Turning the Power ON 9 4...

Page 142: ...Trial Operation FP0 9 2 Matsushita Automation Controls...

Page 143: ...s S Does the unit type match the device list during the design stage S Are all of the units firmly fixed Power supply S Is operating voltage supplied correctly S Is the power supply cable properly con...

Page 144: ...FP programmer II Ver 2 Use the proramming tool s total check function to check for syntax errors 5 Check output wiring Use the forced output function to check the output wiring 6 Check input wiring Ch...

Page 145: ...ALARM LED is ON 10 7 10 2 3 All LEDs are OFF 10 7 10 2 4 Diagnosing Output Malfunction 10 8 10 2 5 Communication Error with Programming Software 10 10 10 2 6 PROTECT ERROR is Displayed 10 11 10 2 7 P...

Page 146: ...Self Diagnostic and Troubleshooting FP0 10 2 Matsushita Automation Controls...

Page 147: ...RM Description execution status N l ON OFF OFF Normal operation in RUN mode Operation Normal condition OFF ON OFF Normal operation in PROG mode Stop Blink OFF OFF Forcing ON OFF in RUN mode Operation...

Page 148: ...gister 20 settings ENAB using the programming software duplicated output is not regarded as an error and the FP0 continues to operate 10 1 2 Continuing After an Operation Error When you change system...

Page 149: ...stic error occurs the screen shown on the right is displayed READ 1 ENT ACLR OP SLF DIAGN ERR CD Error code Content of error 1 0 Check the error code using the programming tool Procedure 1 Using FPSOF...

Page 150: ...status display menu described on the previous page Using FP programmer II Press the keys as shown on the right Error code 43 and higher can be cleared D In the PROG mode the power supply can be turne...

Page 151: ...oo long Check D if instructions such as JP or LOOP are programmed in such a way that a scan can never finish D that interrupt instructions are executed in succession Procedure 1 Procedure 2 10 2 3 All...

Page 152: ...re is probably an abnormality in the FP0 s output circuit Please contact your dealer Check the wiring of the loads Procedure 1 Procedure 2 Check of output condition output indicator LEDs are OFF Monit...

Page 153: ...nput device or input power supply Check the input device and input power supply Check the wiring of the input devices Procedure 1 Procedure 2 Check of input condition input indicator LEDs are ON Monit...

Page 154: ...Z NPST CONFIGURATION In this window you can find the baud rate as shown below TRNS RATE bps 19200 9600 4800 2400 1200 600 300 Select a baud rate 9600 press the F1 key and select SAVE DISK YES to regis...

Page 155: ...enable Open NPST MENU by pressing the Esc key and then select PLC CONFIGURATION to skip to the PLC CONFIGURATION window In the PLC CONFIGURATION window select SET PLC PASSWORD Enter the password and...

Page 156: ...he folowing keys READ 1 ENT ACLR OP 1 0 Then the self diagnostic error code will be displayed 2 Check the error contents in the error code list of section 10 3 2 and 10 3 3 using the error code ascert...

Page 157: ...ht stop depending on the content of error and the system resister setting D The error codes will be stored in the special data resister DT9000 D In the case of operation error the error address will b...

Page 158: ...ther missing or in an incorrect position Change to PROG mode and enter the two instructions which must be used in a pair in the correct positions E4 System register parameter error Mismatch Stops An i...

Page 159: ...noise is possible Turn OFF the power and check the noise conditions There is no interrupt program for an interrupt which occurred Check the number of the interrupt program and change it to agree with...

Page 160: ...Self Diagnostic and Troubleshooting FP0 10 16 Matsushita Automation Controls 10 3 Error Codes...

Page 161: ...6RS A 3 A 1 2 FP0 C10RM C10CRM C14RM C14CRM E8RM E16RM A 3 A 1 3 FP0 C16T C16CT C16P C16CP E16T E16P E8X E8YT E8YP A 4 A 1 4 FP0 C32T C32CT C32P C32CP E32T E32P E16X E16YT E16YP A 4 A 2 Analog I O Uni...

Page 162: ...Dimensions FP0 A 2 Matsushita Automation Controls...

Page 163: ...for wiring Approx 100 0 3 937 60 0 2 362 90 0 3 543 Approx 130 0 5 118 7 5 0 295 DIN rail DIN EN50022 35 1 378 attachment gap 8 5 0 335 9 0 354 unit mm in 3 5 0 138 A 1 2 FP0 C10RM C10CRM C14RM C14CR...

Page 164: ...erence measurements for wiring Approx 78 0 3 071 60 0 2 362 90 0 3 543 3 5 0 138 60 0 2 362 90 0 3 543 25 0 0 984 unit mm in 3 5 0 138 18 0 709 A 1 4 FP0 C32T C32CT C32P C32CP E32T E32P E16X E16YT E16...

Page 165: ...Dimensions FP0 A 5 Matsushita Automation Controls A 2 Analog I O Unit A 2 Analog I O Unit Illustration FP0 A21 60 0 2 362 90 0 3 543 25 0 0 984 unit mm in 3 5 0 138...

Page 166: ...DIN rail DIN rail unit mm in Note A B C D dimensions Unit mm in Control unit type A Control unit only A B 1 expansion unit connected A B C 2 expansion units connected A B C D 3 expansion units connec...

Page 167: ...0 984 4 0 157 60 0 2 362 90 0 3 543 10 0 0 394 6 0 0 236 dir 10 0 0 394 dir 5 0 0 197 3 5 0 138 2 5 0 098 unit mm in unit mm in 90 0 3 543 100 3 937 60 0 2 362 dir 10 0 0 394 25 0 0 984 60 0 2 362 di...

Page 168: ...0 0 197 dir 10 0 0 394 2 2 0 087 4 0 0 157 unit mm in Unit type A mm in B mm in C10RS C10CRS C10RM C10CRM C14RS C14CRS C14RM C14CRM C16T C16CT C16P C16CP 31 2 1 23 25 0 98 C32T C32CT C32P C32CP 36 2 1...

Page 169: ...nversion characteristics 4 12 dimensions A 3 to A 8 duplicated output error 10 14 E error 10 3 10 12 error codes 10 12 ERROR ALARM LED 10 3 10 5 10 7 expansion I O units 1 4 expansion method 6 3 F FP...

Page 170: ...10 3 10 13 self diagnostic error codes 10 15 self diagnostic function 10 3 10 13 sensors 7 8 suitable wires 7 13 7 15 7 17 7 19 supplied connector 7 15 7 17 syntax check error 10 12 syntax check erro...

Page 171: ...ACG M0084 2 JUL 1997 2nd edition x Size change from A5 to B5 x Newly addition of FP0 transistor output type information ACG M0084 3 JUN 1998 3rd edition x Descriptions for FP0 control units with RS232...

Page 172: ...Record of changes FP0 R 2 Matsushita Automation Controls...

Page 173: ...OUP H Head Office 1048 Kadoma Kadoma shi Osaka 571 8686 Japan H Telephone Japan 81 Osaka 06 908 1050 H Facsimile Japan 81 Osaka 06 908 5781 ACG M0084 3 JUN 98 3Ya Specifications are subject to change...

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