MTS Systems R Series V Operation Manual Download Page 20

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Temposonics

R-Series

EtherNet/IP™

Operation Manual

I 20 I

Follow the manufacturer‘s mounting instructions

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

O-rings

Mounting hardware

Ø 16.4

(Ø 0.65)

Ø 2.2

(Ø 0.09)

Ø 19.3

(Ø 0.76)

Ø 2.2

(Ø 0.09)

M18×1.5-6g

A/F 27

8.7

(0.34)

¾"-16 UNF-3A

A/F 28

(0.43)

O-ring for threaded ﬂ ange

¾"-16 UNF-3A

Part no. 560 315

O-ring for threaded ﬂ ange

M22×1.5-6g

Part no. 561 337

Hex jam nut M18×1.5-6g

Part no. 500 018

Hex jam nut ¾"-16 UNF-3A

Part no. 500 015

Material: Fluoroelastomer

Durometer: 75 ± 5 Shore A

Operating temperature:

−40…+204 °C (−40…+400 °F)

Material: FPM

Durometer: 75 Shore A

Operating temperature:

−20…+200 °C (−6…+392 °F)

Material: Steel, zinc, plated

Material: Zinc plated with nylon insert

Mounting hardware

Accessory for M12 cable connector

4 Holes

Ø 5.3 (Ø 0.21) 28 (1.1)

9 (0.35)

50 (1.97)

2 (0.08)

68 (2.68)

9 (0.35)

Mounting clamp width

14.6 (0.57)

(0.16)

11.5

(0.45)

4.5

(1.8)

(0.31)

M5 thread

20 (0.79)

60 (2.36)

16 (0.63)

12 (0.47)

3.2 (0.13)

Ø 3.2 (Ø 0.13)

M3 fastening screws (6×)

M12

Ø 16 (Ø 0.63)

(0.63)

(0.24)

Mounting clamp

Part no. 400 802

T-nut

Part no. 401 602

Fixing clip for rod with Ø 10 mm

Part no. 561 481

M12 connector end cap

Part no. 370 537

Material: Stainless steel (AISI 304)

Fastening torque for M5 screw: 4.5 Nm Application: Used to secure sensor

rods (Ø 10 mm (Ø 0.39 in.)) when

using an U-magnet or block magnet

Material: Brass, non-magnetic

Female connectors M12 should be

covered by this protective cap

Material: Brass nickel-plated

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.39…0.49 Nm

Cable connectors

Cables

(2.05)

Ø 19.5 (Ø 0.77)

(2.09)

Ø 20

(Ø 0.79

)

(1.7)

(Ø

0.47)

M12

Ø 16 (Ø 0.63)

(0.63)

(0.24)

M12 D-coded male connector

(4 pin), straight

Part no. 370 523

M12 A-coded female connector

(5 pin), straight

Part no. 370 677

M8 female connector (4 pin), straight

Part no. 370 504

M12 connector end cap

Part no. 370 537

Material: Zinc nickel-plated

Termination: Insulation-displacement

Cable Ø: 5.5…7.2 mm (0.2…0.28 in.)

Wire: 24 AWG – 22 AWG

Operating temperature:

−25…+85 °C (−13…+185 °F)

Ingress protection: IP65 / IP67

(correctly fi tted)

Fastening torque: 0.6 Nm

Material: GD-Zn, Ni

Termination: Screw

Contact insert: CuZn

Cable Ø: 4…8 mm (0.16…0.31 in.)

Wire: 1.5 mm²

Operating temperature:

−30…+85 °C (−22…+185 °F)

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.6 Nm

Material: CuZn nickel plated

Termination: Solder

Cable Ø: 3.5…5 mm (0.14…0.28 in.)

Wire: 0.25 mm

Operating temperature:

−40…+85 °C (−40…+185 °F)

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.5 Nm

Female connectors M12 should be

covered by this protective cap

Material: Brass nickel-plated

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.39…0.49 Nm

Summary of Contents for R Series V

Page 1: ...R Series V EtherNet IP Operation Manual Temposonics Magnetostrictive Linear Position Sensors GENERATION I AM V THE NEW ...

Page 2: ...t installation 13 4 5 Replacement of sensor 16 4 6 Electrical connections 17 4 7 Frequently ordered accessories 19 5 Operation 22 5 1 LED Status 22 6 Programming and configuration 23 6 1 IP address Configuration 23 6 2 Setting the IP address of the sensor 23 7 Integration in RSLogix 5000 25 7 1 Install the MTS EtherNet IP EDS file 25 7 2 Add sensor to I O configuration using EDS file 27 7 3 Add se...

Page 3: ...ust be connected to suitable evaluation electron ics e g a PLC IPC indicator or other electronic control unit Foreseeable misuse Consequence Wrong sensor connection The sensor will not work properly or can be damaged Operate the sensor out of the operating temperature range No signal output The sensor can be damaged Power supply is out of the defined range Signal output is wrong no signal output t...

Page 4: ... of the checks 7 Before applying power ensure that nobody s safety is jeopardized by starting machines 2 4 Safety instructions for use in explosion hazardous areas The sensor is not suitable for operation in explosion hazardous areas 2 See also applicable MTS Sensors terms of sales and delivery on www mtssensors com 2 5 Warranty MTS Sensors grants a warranty period for the Temposonics position sen...

Page 5: ...0 200 in 4 in 200 250 in 10 in Standard stroke length mm Ordering steps 25 500 mm 25 mm 500 2500 mm 50 mm 2500 5000 mm 100 mm 5000 6350 mm 250 mm c Mechanical options A Standard V Fluorelastomer seals for the electronics housing g System 1 Standard f Connection type D 5 6 2 M12 female connectors 5 pin 1 M8 male connector 4 pin D 5 8 2 M12 female connectors 5 pin 1 M12 male connector 4 pin h Output...

Page 6: ...7620 mm X X X X U 001 0 300 0 in Standard stroke length mm Ordering steps 25 500 mm 5 mm 500 750 mm 10 mm 750 1000 mm 25 mm 1000 2500 mm 50 mm 2500 5000 mm 100 mm 5000 7620 mm 250 mm g System 1 Standard Non standard stroke lengths are available must be encoded in 5 mm 0 1 in increments f Connection type D 5 6 2 M12 female connectors 5 pin 1 M8 male connector 4 pin D 5 8 2 M12 female connectors 5 p...

Page 7: ...DVA certified 3 5 Scope of delivery RP5 profile sensor Sensor Position magnet 2 mounting clamps up to 1250 mm 50 in stroke length 1 mounting clamp for each 500 mm 20 in additional stroke length RH5 rod sensor RH5 B Base unit 3 socket screws M4 RH5 J M S T Sensor O ring RH5SA0080U01D561U201 MAC 00 03 CA 00 58 F6 S N 15030203 12JAN2018 Order code MAC address Date of Production Serial number ...

Page 8: ...fields releases a torsional strain pulse that propagates the length of the waveguide When the ultrasonic wave reaches the end of the waveguide it is converted into an electrical signal Since the speed of the ultrasonic wave in the waveguide is precisely known the time required to receive the return signal can be converted into a linear position measurement with both high accuracy and repeatability...

Page 9: ...the sensor is firmly installed and the position magnet is fastened to the mobile machine part Thus it can travel along the sensor profile The sensor is fitted on a flat machine surface using the mounting clamps Fig 4 A length dependent number of these clamps are delivered with the sensor and must be distributed over the profile at regular distances For fastening use M5 20 screws to DIN 6912 that s...

Page 10: ... 300 Ø 10 0 13 Ø 0 39 0 01 Stroke length 5000 mm 196 9 in RH5 T A V RH5 with threaded raised face flange 16UNF connection type D58 A F 46 48 1 89 17 0 67 Ø 25 4 Ø 1 Threaded flange T 16 UNF 3A Stroke length 25 7620 1 300 Sensor electronics housing 65 11 2 56 Null zone 51 2 01 Magnet Stroke length 5000 mm 196 9 in Dead zone 63 5 66 2 5 2 6 Ø 10 0 13 Ø 0 39 0 01 2 5 0 1 Optional bushing on rod end f...

Page 11: ...lectronics housing 68 2 68 Null zone 51 2 01 Stroke length 25 7620 1 300 Ø 25 4 Ø 1 Threaded flange J M22 1 5 6g Magnet Ø 12 7 0 13 Ø 0 5 0 01 Dead zone 73 6 2 9 RH5 B A V RH5 base unit for replacement connection type D58 Port 1 L A L A Port 2 48 1 89 17 0 67 Sensor electronics housing 58 2 28 Null zone 61 2 4 Stroke length 25 7620 1 300 Dead zone 52 54 57 2 05 2 13 2 24 Stroke length 25 1575 1 62...

Page 12: ...on see chapter 4 5 Replacement of sensor on page 16 Fig 8 Mounting example of threaded flange Fig 9 Sensor in cylinder 3 RH5 B is for replacement see Step 4 5 In the case of threaded flange M18 1 5 6g or M22 1 5 6g provide a screw hole based on ISO 6149 1 Fig 11 See ISO 6149 1 for further information Controlling design dimensions are in millimeters Sealing via O ring in the flange undercut Sealing...

Page 13: ...guided by the profile The distance between the magnet and the waveguide is strictly defined Easy coupling via the ball joint Mounting ring magnets U magnets block magnets Install the magnet using non magnetic material for mounting device screws spacers etc The magnet must not grind on the sensor rod Alignment errors are compensated via the air gap Permissible surface pressure Max 40 N mm2 only for...

Page 14: ...0 mm 196 9 in RP5 with block magnet Reference edge of mounting Sensor electronics housing Stroke length 5000 mm 196 9 in End position 68 5 73 5 2 7 2 9 Start position 25 5 1 RH5 with ring magnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position 63 5 66 2 5 2 6 Stroke length 5000 mm 196 9 in RH5 with block magnet Sensor electronics housing Reference ...

Page 15: ...i position measurement Contact MTS Sensors if you need a magnet distance which is smaller than 75 mm 3 in Controlling design dimensions are in millimeters and measurements in are in inches Multi position measurement The minimum distance between the magnets is 75 mm 3 in RP5 with U magnet 75 3 RP5 with magnet sliders 75 3 RP5 with block magnets 75 3 RH5 with ring magnets U magnets 75 3 RH5 with blo...

Page 16: ...e Base unit Sensor electronics housing Plastic tube with inner sensor element 1 Loosen the screws 3 socket head screw M4 A F 2 5 2 Pull out the base unit 4 5 Replacement of sensor The base unit of the sensor models RH RH5 B is replaceable as shown in Fig 20 and Fig 21 The sensor can be replaced without interrupting the hydraulic circuit 3 Insert the new base unit Mount the ground lug on a screw Ti...

Page 17: ...electronics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large cross section or use cables with separate double shielding and connect only one end of the shield Use only stabilized power supplies in compliance with the specified electrical ratings Grounding of profile and rod sensors Connect the s...

Page 18: ...1 View on sensor 1 Tx 2 Rx 3 Tx 4 Rx 5 Not connected Port 2 M12 female connector D coded Pin Function 2 3 4 5 1 View on sensor 1 Tx 2 Rx 3 Tx 4 Rx 5 Not connected Power supply M12 male connector A coded Pin Function 1 2 4 3 View on sensor 1 12 30 VDC 20 2 Not connected 3 DC Ground 0 V 4 Not connected Fig 25 Connector wiring D58 ...

Page 19: ...M4 screws 1 Nm Operating temperature 40 105 C 40 221 F Material PA 66 GF30 magnets compound filled Weight Approx 26 g Surface pressure 20 N mm2 Fastening torque for M4 screws 1 Nm Operating temperature 40 75 C 40 167 F Material PA ferrite GF20 Weight Approx 14 g Surface pressure Max 40 N mm2 Fastening torque for M4 screws 1 Nm Operating temperature 40 105 C 40 221 F Material PA ferrite Weight Appr...

Page 20: ...que for M5 screw 4 5 Nm Application Used to secure sensor rods Ø 10 mm Ø 0 39 in when using an U magnet or block magnet Material Brass non magnetic Female connectors M12 should be covered by this protective cap Material Brass nickel plated Ingress protection IP67 correctly fitted Fastening torque 0 39 0 49 Nm Cable connectors 4 Cables 52 2 05 Ø 19 5 Ø 0 77 53 2 09 Ø 20 Ø 0 79 43 1 7 Ø 12 Ø 0 47 M8...

Page 21: ...es Cat 5e Cable length 5 m 16 4 ft Cable Ø 6 5 mm 0 26 in Ingress protection M12 connector IP67 correctly fitted Ingress protection RJ45 connector IP20 correctly fitted Operating temperature 30 70 C 22 158 F Cables Programming kit Cable with M8 female connector 4 pin straight pigtail Part no 530 066 5 m 16 4 ft Part no 530 096 10 m 32 8 ft Part no 530 093 15 m 49 2 ft TempoLink smart assistant for...

Page 22: ...ddress configured Flashing OFF IP address not configured OFF Flashing Duplicate of IP address recognized Network status LED Port 1 L A L A Port 2 Green Red Information ON OFF Connection established Flashing OFF No connection OFF ON Unrecoverable error OFF Flashing Recoverable error Port 1 L A IN Port 1 L A L A Port 2 Green Red Information ON OFF LINK activity on port 1 Flickers OFF Data transfer o...

Page 23: ...escriptions in step 3 2 can help when reviewing the sensor parameter data and for making any changes NOTICE 1 Choose an IP address that is not being used on your network or subnetwork 2 After the IP address is assigned to the sensor record the IP address and have it available as you will need it to communicate with the sensor 6 2 Setting the IP address of the sensor Each sensor comes from the fact...

Page 24: ...ct your sensor in the Relation List box and click the disable BOOTP DHCP button 6 2 8 The Status message at the bottom of the window will read Command Successful if the disable command was successful The sensor is now assigned a static IP address If needed repeat step 6 2 7 until the disable command is successful 6 2 9 Exit the BOOT DHCP Server software If installing the MTS EtherNet IP EDS file d...

Page 25: ...es full backwards compatibility to the previous generation of R Series EtherNet IP sensors 7 1 1 Open the RSLogix 5000 software interface 7 1 2 Click the Tools menu and select EDS Hardware Installation Tool Fig 31 Select the EDS Hardware Installation Tool Fig 32 EDS wizard launch screen Fig 33 Register an EDS file 7 1 3 The EDS Wizard window opens click Next in the Options window select Register a...

Page 26: ...rigin Fig 37 EDS Installation Complete 7 1 4 The Registration window opens click Browse and select the EDS file provided either with the sensor or downloaded from the MTS website Click Next 7 1 5 If the installation completed successfully the EDS File installation test results window displays Click Next 7 1 6 The Final Task Summary window opens click Next 7 1 7 Click Finish ...

Page 27: ... 7 2 2 In the Select Module Type window choose R Series EtherNet IP and click Create 7 2 3 In the New Module window enter a name in the Name field select the IP address radio button and enter the static IP address that is assigned to the sensor Click OK and close the new module window 7 2 Add sensor to I O configuration using EDS file Fig 38 Add a new module to the RSLogix 5000 IO tree Fig 39 Crea...

Page 28: ... need the sensors static IP address you recorded in from step 6 2 7 7 3 1 Open the RSLogix 500 software interface 7 3 2 Open the controllers directory tree Click I O configuration then right click your network Select New Module The Select Module window opens 7 3 3 In the Select Module window select Generic Ethernet Module and press OK The New Module window opens Fig 41 New module on the network Fi...

Page 29: ... field information NOTICE Enter the Connection Parameters and Comm Format exactly in the following order in step 7 3 4 1 7 3 4 4 otherwise your sensor may not function properly NOTICE RPI limitations are 2 ms up to 4800 mm stroke 4 ms up to 7620 mm stroke Select the open module properties check box and click OK The Module Properties window opens 7 3 4 1 7 3 4 2 7 3 4 3 7 3 4 4 7 4 Set Module RPI 7...

Page 30: ...7 6 1 In the I O configuration tree click to open the Controller Tags directory The controller tag table displays in the left pane Fig 47 The description column fields will be blank by default Fig 47 Device control tags 7 6 2 In the Style column change the field data default from hex to decimal ...

Page 31: ...easuring direction 0 Forward counts increase as you move away from the electronics default value 1 Reverse counts decrease as you move away from the electronics Data Byte 3 Number of magnets 0 Used for missing magnet detection purposes only If the Value 0 the sensor will determine how many magnets are on the sensor at startup It will use the determined number of magnets to determine missing magnet...

Page 32: ...n Run or Idle mode 7 8 2 Magnet Data The remaining data is laid out according to the data format selected in the configuration The screenshot on page 32 in section 7 8 shows the position data for magnet 1 in Data 1 and the velocity for magnet 1 in Data 2 Magnet data Position The position data for magnet one in this example is 100887 This number multiplied by the resolution default 0 001 mm gives y...

Page 33: ...ors or a repair facility explicitly authorized by MTS Sensors 8 Maintenance and troubleshooting 9 Removal from service dismantling The product contains electronic components and must be disposed of in accordance with the local regulations 8 4 List of spare parts No spare parts are available for this sensor 8 5 Transport and storage The conditions of transport and storage of the sensor match the op...

Page 34: ...0 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EC directives and is marked with Magnet movement velocity Magnet slider Max 10 m s U magnet Any block magnet Any Design Material Sensor electronics housing Aluminum painted zinc die ca...

Page 35: ...ding to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EC directives and is marked with Operating pressure 350 bar 5076 psi 700 bar 10153 psi peak at 10 1 min for sensor rod Magnet movement velocity Any Design Material Sensor electronics housing Aluminum painted zinc die cast Sensor flange Stainless steel 1 4305 AISI 303 RH5 J Stainless ste...

Page 36: ...nclude safety data sheets of the substances if applicable Short description of malfunction Corporate information Company _______________________________________________ Address _______________________________________________ _______________________________________________________ Contact partner Name _______________________________________________ Phone ____________________________________________...

Page 37: ...nd 4 32 in 32 in 125 in B 1 105 in Minimum Full Thread Depth 0 875 in dia 0 015 0 000 0 769 in dia 0 015 0 000 0 500 in dia 0 005 in dia FIM A 45 5 15 1 0 094 in max 0 008 in 0 004 in 0 125 in 0 125 in 3 4 16 UNF 2B Thread R 0 813 in dia 0 002 in 0 106 in 0 008 in A 0 008 A 0 004 A R0 015 in max Pitch dia 1 180 in Recommended Minimum Spotface Diameter See Note 1 0 866 in dia Minimum See Note 2 1 1...

Page 38: ...jp mtssensors com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States These trademarks may be protected in other countries All other trademarks are the property of their respective owners Copyright 2018 MTS Systems Corporati...

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