MR TAPCON 230 basic Operating Instructions Manual Download Page 56

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5 Mounting

TAPCON® 230 basic

2117246/02 EN

© Maschinenfabrik Reinhausen 2012

5.4.5

Wiring the device

To wire the device proceed as follows:

1. Remove 4 hexagon socket screws from cover plate and take off cover

plate.

Figure 24

Cover plate

Hexagonal recess head screw of cover plate

Cover plate

Connection diagram

2. Disconnect the connectors required.

Summary of Contents for TAPCON 230 basic

Page 1: ...Voltage regulator TAPCON 230 basic Operating Instructions 2117246 02 ...

Page 2: ...ts reserved in the event of the grant of a patent utility model or ornamental design registration The product may have been modified after this document went to press We expressly reserve the right to make changes to the technical data the design or the scope of delivery Generally the information provided and the arrangements agreed during processing of the relevant quotations and orders are bindi...

Page 3: ...ments 10 1 5 Safekeeping 10 1 6 Notation conventions 10 1 6 1 Abbreviations used 11 1 6 2 Hazard communication system 12 1 6 3 Information system 13 1 6 4 Instruction system 14 1 6 5 Typographic conventions 15 2 Safety 15 2 1 General safety information 15 2 2 Appropriate use 16 2 3 Inappropriate use 16 2 4 Personnel qualification 17 2 5 Operator duty of care 17 3 Product description 19 3 1 Perform...

Page 4: ...cription of key functions 29 3 4 4 Description of LEDs 30 4 Packaging transport and storage 31 4 1 Packaging 31 4 1 1 Purpose 31 4 1 2 Suitability structure and production 31 4 1 3 Markings 32 4 2 Transportation receipt and handling of shipments 32 4 3 Storage of shipments 33 5 Mounting 35 5 1 Unpacking device 35 5 2 Unpacking individual parts 37 5 3 Mounting the device 38 5 3 1 Preparing for moun...

Page 5: ...eck 59 6 Commissioning 61 6 1 Commissioning 61 6 2 Configuration 62 6 2 1 Setting the language 62 6 2 2 Selecting control mode 63 6 3 Function tests 64 6 3 1 Function tests for control functions 64 6 3 2 Function tests for additional functions 66 7 Functions and settings 71 7 1 Key lock 72 7 1 1 Activating key lock 72 7 1 2 Deactivating key lock 73 7 2 NORMset 73 7 2 1 Setting desired value 1 75 7...

Page 6: ...ensation 101 7 4 Configuration 111 7 4 1 Transformer data 112 7 4 2 General 122 7 4 3 Configurable inputs and outputs 135 7 4 4 LED selection 140 7 5 Info 142 7 5 1 Displaying info screen 142 7 5 2 Displaying measurement values 143 7 5 3 Display calculated values 144 7 5 4 Carrying out LED test 145 7 5 5 Displaying MIO inputs 146 7 5 6 Displaying MIO outputs 147 7 5 7 Resetting parameters 147 7 5 ...

Page 7: ...157 8 1 6 Other faults 158 8 2 Event messages 159 9 Technical Data 161 9 1 Indicator elements 161 9 2 Electrical data 161 9 3 Dimensions and weight 161 9 4 Ambient conditions 163 9 5 Tests 163 9 5 1 Electrical safety 163 9 5 2 Electromagnetic compatibility 164 9 5 3 Environmental durability tests 164 9 5 4 Mechanical stability 165 10 Menu overview 167 11 MR worldwide 171 ...

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Page 9: ...enfabrik Reinhausen GmbH Falkensteinstraße 8 93059 Regensburg Tel 49 9 41 40 90 0 Fax 49 9 41 40 90 7001 E Mail sales reinhausen com Further information on the product and copies of this technical file are availa ble from this address if required 1 2 Subject to change without notice The information contained in this technical file comprise the technical specifi cations approved at the time of prin...

Page 10: ...s Also observe generally valid legislation standards guidelines and specifica tions on accident prevention and environmental protection in the respective country of use 1 5 Safekeeping This technical file and all supporting documents must be kept ready to hand and accessible for future use at all times 1 6 Notation conventions This section contains an overview of the abbreviations symbols and text...

Page 11: ... Unit CT Current Transformer DC Direct Current DIN Deutsches Institut für Normung German Institute for Standardization DNP Distributed Network Protocol EMC Electromagnetic compatibility EN European standard ESC Escape GZS German abbreviation for Accessible Emission Limit Hz Hertz I Current IEC International Electrotechnical Commission IED Intelligent Electronic Device IP Internet Protocol kBaud Ki...

Page 12: ... SNTP Simple Network Time Protocol T Time TCP Transmission Control Protocol V Voltage VActual Actual voltage VDesired Desired voltage V Volt VDE Verband der Elektrotechnik Elektronik und Informati onstechnik e V German Association for Electrical Electronic Information Technologies VT Voltage Transformer Table 1 Abbreviations used 1 6 2 Hazard communication system The warning notices in this techni...

Page 13: ... Possible dangerous situation Minor or moderate injury could oc cur Notice Possible dangerous situation Damage to property could occur Table 2 Signal words in warning notices Symbols are used to warn of dangers Picto gram Definition Danger Dangerous electrical voltage Fire hazard Danger of tipping Table 3 Symbols used in warning notices 1 6 3 Information system Information is designed to simplify ...

Page 14: ...st of only a single process step are structured as fol lows Aim of action Requirement optional Step 1 of 1 Result of step optional Result of action optional Figure optional Multi step instructions Instructions which consist of several process steps are structured as follows Aim of action Requirements optional Requirement 1 Requirement 2 1 Step 1 Result of step optional 2 Step 2 etc Result of actio...

Page 15: ...ons in the subsequent menu Example Normset UPPERCASE Designation of keys Example MENU key Table 4 Typographic conventions 2 Safety 2 1 General safety information This technical file contains detailed descriptions on the safe and proper mounting connection commissioning and monitoring of the product Read this technical file through carefully to familiarize yourself with the prod uct Particular atte...

Page 16: ...m ensures a consistently high quality standard particularly in regard to the observance of health and safety re quirements Use is considered to be appropriate if the product is operated in accordance with this technical file and the agreed delivery conditions and technical data and the associated equipment and special tools supplied with it are used solely for the intended purpose and in accordanc...

Page 17: ...nstructions contained therein Regulations and operating instructions for safe working as well as the rele vant instructions for staff procedures in the case of accidents and fires are kept on hand at all times and are displayed in the workplace where appli cable The product is only used when in a sound operational condition and safety equipment in particular is checked regularly for operational re...

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Page 19: ... is the control deviation dV If the control deviation is greater than the specified bandwidth B the de vice emits a switching pulse after a defined delay time T1 The switching pulse triggers an on load tap changer tap change which corrects the trans former s output voltage The device parameters can be optimally adjusted to the line voltage behavior to achieve a balanced control response with a sma...

Page 20: ...tside the display for freely selectable functions Display of all measured values such as voltage current active power ap parent power or reactive power power factor cos φ Plug terminals make it easier to connect the cables Selection of 3 different desired values 3 1 1 Operating modes The device can be operated in the following operating modes AUTO MANUAL In auto mode AUTO the voltage is automatica...

Page 21: ...Key for door Folder with all device documentation Quick reference guide DIN A6 in pocket in the device door Optional DIN rail clip Please note the following 1 Check the shipment for completeness on the basis of the shipping docu ments 2 Store the parts in a dry place until installation Please read the Packaging Transport and Storage page 31 chapter for more information The functional range of the ...

Page 22: ...to any wall Alternatively it can also be fitted in a control panel and mounted on a cap rail The LCD graphic display LEDs and function keys are integrated in the front of the device The lockable door can be used to protect the device from unauthorized opera tion Figure 2 Front view 1 Operating panel with display and LEDs 2 Door lock 3 Door ...

Page 23: ...2 2117246 02 EN TAPCON 230 basic 23 3 3 1 Internal design The device is controlled by a microregulator and includes isolated optocoupler inputs and floating output relay contacts in addition to the voltage and current transformers Figure 3 Block diagram ...

Page 24: ...a PC The COM 1 RS232 serial interface on the front panel is provided for this purpose TAPCON trol software is needed for parameterization It can be obtained from the Download Center on the Maschinenfabrik Reinhausen website www reinhausen com Figure 4 Device connection to a PC 1 PC with TAPCON trol software 2 Connection cable with RS232 connection 3 TAPCON 230 device ...

Page 25: ...ce is split into different areas for operating the device and displaying information Below you can see an overview of the individual ele ments Figure 5 Operating panel 1 Adjusting screw for display contrast 2 Keys for parameterization and configuration 3 COM1 serial interface RS232 4 Keys for operating the device 5 Labeling strip for LEDs 6 LEDs ...

Page 26: ...peration control level key activation is signaled visually by means of LEDs The LEDs integrated in the and key are illuminated during the en tire tap change operation of the on load tap changer if motor running is sig naled at the status input This signal must have previously been parameterized This visual monitoring option makes operation of the device easier The device is equipped with a key loc...

Page 27: ...display with graphics capabilities Figure 6 Main screen 1 Status line 2 Measured voltage Vactual 3 Reference voltage Vreference 4 Other measured values use or to switch between them 5 Bandwidth upper and lower limit 6 Time bar for delay time T1 7 Highlighting for reference voltage 8 Highlighting for measured voltage Vactual 9 Remaining delay time T1 ...

Page 28: ...e measured value display can be set using the or keys The following measured values can be displayed Control deviation dV Current I Apparent power S Active power P Reactive power Q Phase angle Phase Cosine Cos Information relating to events page 159 and settings is displayed in the sta tus line display text Events ...

Page 29: ...ration of the and keys is disabled MANUAL Manual mode is used for manual control of the motor drive unit and parameterization of the device AUTO In auto mode voltage regulation is automatic Arrow keys NEXT PREV In auto and manual mode the measured value display can be set using the arrow keys They can also be used to switch between parameter screens ENTER Confirms or saves a changed parameter ESC ...

Page 30: ...te various operating statuses or events Figure 7 Description of LEDs 1 Green Operating display 2 Red Overcurrent blocking 3 Red Undervoltage blocking 4 Red Overvoltage blocking 5 Green Parallel operation On 6 Green NORMset On 7 Yellow Configurable LED1 8 Yellow Configurable LED2 9 Yellow green Configurable LED3 10 Yellow red Configurable LED4 ...

Page 31: ...so prevents undesired position changes of the packaged goods within the packaging during storage The packaged goods must be prepared for shipment before actually being packed so that the goods can be transported safely economically and in accordance with regulations 4 1 2 Suitability structure and production The goods are packaged in a sturdy cardboard box This ensures that the shipment remains in...

Page 32: ...nd colliding with the product If a crate falls from a particular height e g when slings tear or experiences an unbroken fall damage must be expected regardless of the weight Before acceptance all deliveries must be checked by the recipient acknowl edgement of receipt for the following Completeness based on the delivery slip External damage of any type The checks must take place after unloading whe...

Page 33: ...s possible by telephone and in writing and prepare a damage report Observe in this regard the time periods applicable to such actions in the respective country Inquire about these in good time With hidden damage it is very hard to make the transportation company or other responsible party liable Any insurance claims for such damages can only be successful if relevant provisions are expressly inclu...

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Page 35: ...ace during transport or the floor after it is un loaded Inlays inside the box stabilize the goods preventing impermissible changes of position and protect them from vibration Unpack the device as follows 1 Remove the lid from the lower part of the cardboard box The upper inlay contains the accessories supplied The separate box labeled Documentation contains all the device do cuments 2 Check scope ...

Page 36: ... Remove the upper inlay from the packaging The voltage regulator in the underlying inlay can now be freely accessed 5 Remove voltage regulator from the packag ing The voltage regulator has been unpacked and can be mounted For mounting proceed as described in the Mounting section ...

Page 37: ...2117246 02 EN TAPCON 230 basic 37 5 2 Unpacking individual parts The upper inlay contains the following accessories Figure 9 Individual parts in upper inlay 1 Mounting bracket for wall mounting 2 Covering strip for door 3 Cap rail clip optional ...

Page 38: ...nting page 42 Wall mounting with flat bar mounting bracket page 44 Cap rail mounting optional page 45 These variants are described below 5 3 1 Preparing for mounting Before commencing mounting the two fixing brackets back on the rear of the device must be removed and the M screw connection plate taken off To do so proceed as follows 1 Unscrew the 4 hexagon socket screws on the pre mounted fixing b...

Page 39: ...enfabrik Reinhausen 2012 2117246 02 EN TAPCON 230 basic 39 Figure 10 Rear view 1 Hexagonal recess head screw of mounting bracket 2 Mounting bracket 3 Hexagonal recess head screw of M connecting plate 4 M connecting plate ...

Page 40: ...ing brackets The diagram below shows the dimensions required for the control panel cu tout Figure 11 Cutout for flush panel mounting A wall thickness of 2 5 mm is needed for secure device fixing To mount the device in the control panel or control cabinet proceed as fol lows 1 Close the device s door 2 Insert the device through the cutout in the control panel or control cabinet 3 Screw both fixing ...

Page 41: ... Reinhausen 2012 2117246 02 EN TAPCON 230 basic 41 Figure 12 Mounting with flush panel mounting side view schematic The device is mounted and can be wired up When wiring proceed as de scribed in the Connection on page 48 section ...

Page 42: ...m in diameter in the wall as shown in the drilling template below Figure 13 Drilling template for wall mounting To mount the device directly on the wall proceed as follows 1 Close the device s door 2 Fix the device on the wall from behind using 4 screws M5 The screws for wall mounting are not included in the scope of supply The screw length required depends on the wall thickness ...

Page 43: ...inenfabrik Reinhausen 2012 2117246 02 EN TAPCON 230 basic 43 Figure 14 Wall mounting side view schematic The device is mounted and can be wired up When wiring proceed as de scribed in the Connection on page 48 section ...

Page 44: ...wn in the drilling template below Figure 15 Drilling template for wall mounting with mounting brackets To mount the device using the mounting brackets proceed as follows 1 Lay the device carefully on the door 2 Screw the mounting brackets supplied to the back of the device using the hexagon socket screws 3 Fix the device on the wall using 4 screws maximum diameter of 5 mm The screws for fixing to ...

Page 45: ...ou to mount the device on a cap rail in accordance with EN 50022 When attaching the cap rail sufficient space for the device must be planned for At least 5 cm of space must be provided above and at least 35 cm below the fixing bolts of the cap rail for the device housing To mount the device using the cap rail proceed as follows 1 Lay the device carefully on the door 2 Screw the cap rail clip into ...

Page 46: ...ON 230 basic 2117246 02 EN Maschinenfabrik Reinhausen 2012 Figure 17 Cap rail mounting side view schematic The device is mounted and can be wired up When wiring proceed as de scribed in the Connection on page 48 section ...

Page 47: ...ere pro tected from environmental influences The device then satisfies protection category IP21 Figure 18 Device with open door 1 Hinge 2 Earthing strip 3 Fixing bolt Proceed as follows to remove the door 1 Unscrew the earthing strip 2 Unscrew the fixing bold and lift the door out of the upper mounting 3 Hang the covering strip to the hinge at the top and secure using the fixing bolt The exposed a...

Page 48: ... Voltage measurement X2 1 2 shielded 1 5 mm 0 6 Nm Power supply X2 3 4 unshielded 1 5 mm 0 6 Nm Cable clips X1 to X4 are on the MIO card see Wiring the device on page 55 of the de vice Table 6 Recommendation for connection cable NOTE Output relay malfunction Excessive electrical power can prevent the relay contacts from break ing the contact current The effect of the cable capacitance of long cont...

Page 49: ...e at least 10 m away from cir cuit breakers load disconnectors and busbars 5 4 2 2 Wiring requirement of operating site Note the following when wiring the operating site The connection cables must be laid in metallic cable ducts with a ground connection Do not route lines which cause interference e g power lines and lines susceptible to interference e g signal lines in the same cable duct Maintain...

Page 50: ...aschinenfabrik Reinhausen 2012 Figure 19 Recommended wiring 1 Cable duct for lines causing interference 2 Interference causing line e g power line 3 Cable duct for lines susceptible to interference 4 Line susceptible to interference e g signal line ...

Page 51: ...the shielding NOTE Reduced effectiveness of the shielding Using pigtails may considerably reduce the effectiveness of the shielding Connect shield to cover all areas 5 4 2 3 Wiring requirement in control cabinet Note the following when wiring in the control cabinet The control cabinet for fitting the device must be prepared in accordance with EMC requirements functional division of control cabinet...

Page 52: ... cables must be laid in contact with the grounded metal housing or in metallic cable ducts with a ground connection Signal and power switching lines should be laid in separate cable ducts The device is grounded using the grounding screw fitted to the outside of the housing with a line lead cross section min 4 mm see diagram be low The device s ground connection is a functional ground and serves to...

Page 53: ...ounting Maschinenfabrik Reinhausen 2012 2117246 02 EN TAPCON 230 basic 53 The diagram below shows the ground connection for wiring inside the device Figure 22 Ground connection for wiring inside the device ...

Page 54: ... current and voltage transformers Connect the output relays correctly to the motor drive unit NOTICE Damage to device and system periphery An incorrectly connected device can lead to damages in the device and system periphery Prior to commissioning be sure to check the entire configuration and the actual and operating voltage To obtain a better overview when connecting cables only use as many lead...

Page 55: ...ry supply NOTICE Voltage transformer damage Connecting an auxiliary voltage when bridges are present between the X2 1 3 and X2 2 4 terminals can result in voltage transformer damage Remove the bridges between the X2 1 3 and X2 2 4 terminals if supplying the device with an auxiliary voltage Proceed as follows to supply the device with auxiliary voltage 1 Remove the bridges between terminals X2 1 3 ...

Page 56: ...2 5 4 5 Wiring the device To wire the device proceed as follows 1 Remove 4 hexagon socket screws from cover plate and take off cover plate Figure 24 Cover plate 1 Hexagonal recess head screw of cover plate 2 Cover plate 3 Connection diagram 2 Disconnect the connectors required ...

Page 57: ...rminal X3 4 Current transformer connection terminal X1 5 Voltage transformer and power supply terminal X2 3 Remove 4 hexagon socket screws from the M screw connection plate and remove the M screw connection plate 4 Remove dummy plug of required M screw connections in order to guide cables through Note Maschinenfabrik Reinhausen s recommendation on cable bushings see diagram below ...

Page 58: ...gs to ensure an IP54 degree of protection 5 Strip insulation from lines and leads 6 Compress stranded wires with core cable ends 7 Guide lines through M screw connection 8 Guide leads into corresponding connector terminals and secure by tighten ing screws 9 Guide M screw connection plate onto the device opening provided for this purpose 10 Plug connectors into the correct slots 11 Secure M screw c...

Page 59: ...ulator is wired correctly Check the following After being switched on the screen displays the MR logo and then a vol tage value The green Operating display LED in the top left on the voltage regulator lights up The voltage regulator can now be configured The actions required for this are described in the following chapter see Commissioning on page 61 ...

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Page 61: ...e following chapter 6 1 Commissioning NOTICE Damage to device and system periphery An incorrectly connected device can lead to damages in the device and system periphery Prior to commissioning be sure to check the entire configuration and the actual and operating voltage We recommend using a registration device to record the transformer voltage actual value in order to evaluate how the voltage reg...

Page 62: ...missioning are described in more detail in the following sections 6 2 1 Setting the language You can change the display language The following languages are available English German French Spanish Italian Portuguese Russian 1 Configuration General 00 Language 2 Press or to select the required lan guage 3 Press The language is set ...

Page 63: ...RMset mode 3 Set desired value 1 The value is set in V secondary voltage by default You can also set de sired value 1 in kV primary voltage To do so you must change the dis play from V to kV page 120 This setting also determines whether the actual value is displayed in V or kV 4 Set the primary voltage 5 Set the secondary voltage 6 Execute one tap change operation manually A manual tap change oper...

Page 64: ...ntrolled in manual mode using the or keys 1 Press to select manual mode 2 Measure actual voltage and compare with that displayed by the device 3 Press several times to display the operating values for current out put and phase angle If necessary measure and compare operating val ues with operating measurement devices at the same time 4 Control the on load tap changer manually with the or keys unti...

Page 65: ... After 20 s the device lowers the on load tap changer one step and af ter another 10 seconds another step 19 Press to select manual mode 20 Set delay times T1 and T2 to the desired values If T2 is not used select the OFF value We recommend a temporary setting of 100 seconds for the delay time T1 when commissioning the transformer Depending on the operating condi tions you can also specify the dela...

Page 66: ...manual mode 2 Set V undervoltage limit to 85 3 Set desired value 1 such that the measured voltage VAct is below the V undervoltage limit Example Measured voltage 100 V set desired value 1 to 120 V greater than 100 V 0 85 117 V The red V undervoltage LED will light up After around 10 s the Undervoltage message appears in the display and the relevant signaling relay is activated Contact X4 1 3 close...

Page 67: ...ght up The Overvoltage message appears in the display and the relevant signaling relay is activated Contact X4 1 3 closes and contact X4 2 3 opens 4 Press to select auto mode The LOWER output relay periodically emits a control command at ap prox 1 5 s intervals 5 Press to select manual mode 6 Set the operating values you want for desired value 1 and V overvoltage limit Setting overcurrent limit I ...

Page 68: ...shown on the main screen Checking and setting line drop compensation LDC A load current of 10 of the nominal transformer current is needed for the following function tests 1 Press to select manual mode 2 Set parameters for line drop compensation and Z compensation to 0 3 Select the control deviation dV display on the main screen press if necessary The measured voltage must be within the bandwidth ...

Page 69: ...ain screen press if necessary The measured voltage must be within the bandwidth 4 Set the Z compensation and Z comp limit value parameters to 15 The control deviation dV must be negative If the control deviation appears in the opposite direction change the polarity of the current transformer 5 Set the Z compensation and Z comp limit value parameters to the op erating values you want Installation o...

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Page 71: ...ress to select the main menu Normset Control parameters Configuration Info Sub menus Sub menus are subordinated menu items Example Sub menu Control parameters Voltage regulation Limit values Compensation To navigate through the menu structure press one of the function keys Parameter screen The parameter screens are located at the end of the menu paths The pa rameter screens allow you to set values...

Page 72: ...n the device Settings can only be carried out in manual mode MANUAL The key lock must be deactivated The procedure for activating or deactivating the key lock is described in the following sections 7 1 Key lock The device is equipped with a key lock to protect against unintentional opera tion Parameters can only be carried out in manual mode MANUAL with a deactivated key lock 7 1 1 Activating key ...

Page 73: ...ommissioning the voltage regulator in NORMset mode the following parameters must be set Desired value 1 Primary voltage Secondary voltage When these 3 parameters have been set the voltage regulator is ready to op erate Once NORMset has been activated no additional settings can be undertaken for line drop compensation The desired value is compared with the measured voltage present on the vol tage r...

Page 74: ...described in the following sections A manual tap change operation is required once NORMset has been acti vated This is how the voltage regulator determines the bandwidth required If the transformer has been switched off another manual tap change opera tion is required If NORMset is activated the bandwidth and delay time settings will be un dertaken automatically by the voltage regulator The follow...

Page 75: ...voltage transformer Desired values set in V apply to the secondary voltage of the connected voltage transformer All transformer data page 111 must be entered correctly Settings in kV are only possible if you have previously entered the parame ters for primary and secondary voltage Setting range Step size Factory setting 49 V 140 V 0 1 V 100 V Table 7 Setting range for NORMset desired value 1 in V ...

Page 76: ...rimary voltage In general the regulator only indicates the secondary voltage in V if you have not set the primary voltage The primary voltage is only displayed if parameter Display kV V has been set to kV Example Primary voltage Secondary voltage kV or V Display No parameterization 100 V V 100 V 110 kV 100 V kV 110 kV Table 9 Example of displayed values in V or kV Setting range Step size Factory s...

Page 77: ...ed as follows 1 Normset 2x 02 Primary voltage 2 Press to highlight the decimal place The decimal place is defined and the value can be changed 3 Press to highlight a digit The digit position you want is highlighted and the value can be changed 4 Press to increase the value or to reduce it 5 Press The primary voltage is set ...

Page 78: ... V 100 V Table 11 Setting range for secondary voltage in V To set the secondary voltage proceed as follows 1 Normset 3x 03 Secondary voltage 2 If necessary Press to highlight the de cimal place The decimal place is defined and the value can be changed 3 Press to highlight a digit The digit position you want is highlighted and the value can be changed 4 Press to increase the value or to reduce it 5...

Page 79: ...2 Desired voltage values One important fixed value is the desired voltage level VDes You can enter the desired value via the user interface in both the NORMset and the correspond ing parameter screen of the voltage regulation sub menu During operation you can change the level of a desired value and change be tween different desired values You use the GPI5 and GPI6 binary inputs to define whether d...

Page 80: ...Step size Factory setting 49 V 140 V 0 1 V 100 V Table 12 Setting range for desired value 1 in V Setting range Step size Factory setting 0 kV 9999 kV 0 kV 999 9 kV 0 kV 99 99 kV 1 kV 0 1 kV 0 01 kV 1kV Table 13 Setting range for desired value 1 in kV To set desired value 1 proceed as follows 1 Control Parameters Vol tage Regulation 00 Desired Value 1 2 If you have already entered the transformer d...

Page 81: ...range for desired value 2 in V Setting range Step size Factory setting 0 kV 9999 kV 0 kV 999 9 kV 0 kV 99 99 kV 1 kV 0 1 kV 0 01 kV 1kV Table 15 Setting range for desired voltage value 2 in kV To set desired value 2 proceed as follows 1 Control Parameters Vol tage Regulation 1x 01 Desired Value 2 2 If you have already entered the transformer data page 111 press to select the unit you want V or kV ...

Page 82: ...ing range for desired value 3 in V Setting range Step size Factory setting 0 kV 9999 kV 0 kV 999 9 kV 0 kV 99 99 kV 1 kV 0 1 kV 0 01 kV 1kV Table 17 Setting range for desired value 3 in kV To set desired value 3 proceed as follows 1 Control Parameters Vol tage Regulation 2x 02 Desired Value 3 2 If you have already entered the transformer data page 111 press to select the unit you want V or kV 3 Pr...

Page 83: ...d value using appropriately configured GPIs this parameter s setting is ignored Refer to the Configuration see Configurable inputs and outputs on page 135 section for more information about GPI configuration Proceed as follows to select a desired value 1 Control Parameters Vol tage Regulation 3x 03 Desired Value Selection 2 Press or to to select the active de sired value 3 Press The selected desir...

Page 84: ...egative direction If the level is persistently above or below the bandwidth the Function monitor ing alarm message is triggered after 15 minutes The corresponding relay is also activated The alarm message is only reset when the measured voltage returns to the set bandwidth Figure 27 Measured voltage over time 1 ΔVStep Step voltage 2 VDesired Desired value in V 3 B Bandwidth range 4 T1 Set delay ti...

Page 85: ...ther the measured voltage is above within or below the set bandwidth Progress of delay time T1 is indi cated by the gradual filling of the time bar in the device display The seconds display above this indicates the remaining delay time T1 Figure 28 Visual display of deviation from desired value 1 Bandwidth upper and lower limit 2 Time bar for delay time T1 3 Desired voltage value 4 Measured voltag...

Page 86: ...ed in such a way that the output voltage of the transformer Vactual returns to within the specified tolerance range after the tap change If too small a bandwidth is defined the output voltage exceeds the band width selected and the device must immediately issue a tap change com mand in the opposite direction If a very large bandwidth is selected this results in a major control devia tion Sample ca...

Page 87: ... V 100 11000 V B 1 5 7 3 7 3 Setting the bandwidth Setting range Step size Factory setting 0 5 to 9 0 01 2 Table 18 Setting range for bandwidth The calculated bandwidth is entered as follows 1 Control Parameters Vol tage Regulation 4x 04 Bandwidth 2 Press to highlight a digit The digit position you want is highlighted and the value can be changed 3 Press to increase the value or to reduce it 4 Pre...

Page 88: ...y time a tap change com mand is issued If during the delay time the measured voltage returns to within the bandwidth range the delay time still running is counted down in seconds starting from the time already expired The absolute time display disappears from the dis play The time bar is shown hatched and shrinks steadily If the measured vol tage exceeds the set bandwidth once more whilst the time...

Page 89: ... 600 s 1 s 40 s Table 19 Setting range for delay time T1 To set the delay time T1 proceed as follows 1 Control Parameters Vol tage Regulation 5x 05 Delay Time T1 2 Press to highlight a digit The digit position you want is highlighted and the value can be changed 3 Press to increase the time or to re duce it 4 Press The delay time is set ...

Page 90: ...ice responds with a variable delay time which is dependent on the control deviation The greater the control deviation ΔV in relation to the set bandwidth B the shorter the delay time The delay time can therefore be reduced down to 1 second This means that the device reacts faster to large voltage changes in the grid The level of regulation accuracy increases Switching frequency however also increa...

Page 91: ...ange operation is required for returning the voltage to within the specified bandwidth With integral control response in particular the time until release of an output pulse would increase after each tap change process The first output pulse occurs after the set delay time T1 After the set delay time T2 has elapsed additional pulses occur These are needed to correct the existing control deviation ...

Page 92: ...ettings in particular To set the delay time T2 proceed as follows 1 Control Parameters Vol tage Regulation 8x 08 Delay Time T2 2 Press to increase the time or to re duce it 3 Press The delay time T2 is set 7 3 12 Limit values This sub menu contains all the parameters required for monitoring the limit values The limit values are set as percentage values For the undervoltage and overvoltage paramete...

Page 93: ... set limit value If the measured voltage VAct falls below the set limit value the relevant sig naling relay comes into operation after the set signaling delay time page 94 Contact X4 1 3 closes and contact X4 2 3 opens Setting range Step size Factory setting 60 100 of desired value 1 90 Table 21 Setting range for V undervoltage limit value To set the V undervoltage limit value for undervoltage blo...

Page 94: ...d V LED will light up immediately in any case Setting range Step size Factory setting 0 s 20 s 0 1 s 10 s Table 22 Setting range for signaling delay for V delay time To set the delay time for the V undervoltage signal proceed as follows 1 Control Parameters Limit Values 1x 01 V Delay Time 2 Press to highlight a digit The digit position you want is highlighted and the value can be changed 3 Press t...

Page 95: ...ceed as follows 1 Control Parameters Limit Values 2x 02 Blocking V Undervolt 2 Press or to to activate ON deactivate OFF undervoltage blocking 3 Press Undervoltage blocking is activated deactivated 7 3 12 4 Activating deactivating signal for V undervoltage below 30 V Disabling the V undervoltage signal may be a good idea if you want to avoid error messages when the transformers are switched off me...

Page 96: ...t signaling relay is activated Contact X4 1 3 closes and contact X4 2 3 opens You can set the interval and or the switching pulse time for LOWER see Setting the switching pulse time on page 126 If the limit value for Overvoltage V is exceeded either control can take place via the quick switch back or instead the control can be blocked The V overvoltage limit is entered as a percentage of the set d...

Page 97: ...d deactivate the overvoltage blocking If overvoltage blocking is deactivated then the rapid return control page 96 is used To activate deactivate the overvoltage blocking proceed as follows 1 Control Parameters Limit Values 5x 05 V Blocking Overvolt 2 Press or to to activate ON deactivate OFF overvoltage blocking 3 Press Overvoltage blocking is activated deactivated ...

Page 98: ...rent exceeds the set limit value control is blocked The red I LED lights up and the relevant signalling relay is acti vated Contact X4 1 3 closes and contact X4 2 3 opens Setting range Step size Factory setting 50 210 1 110 Table 24 Setting range for I overcurrent limit value To set the I overcurrent limit value for overcurrent blocking proceed as fol lows 1 Control Parameters Limit Values 6x 06 O...

Page 99: ...locking When the overcurrent blocking is deactivated the I LED lights up and the relevant signalling relay is activated Contact X4 1 3 closes and contact X4 2 3 opens Regulation continues To activate the I overcurrent blocking proceed as follows 1 Control Parameters Limit Values 7x 07 Blocking I Overcurrent 2 Press or to to activate ON deactivate OFF overcurrent blocking 3 Press The I overcurrent ...

Page 100: ...nt blocking proceed as follows 1 Control Parameters Limit Values 7x 07 undercurrent I 2 Press to increase the value or to reduce it 3 Press The I undercurrent limit value is set 7 3 12 10 Activating deactivating I undercurrent blocking You can set the I undercurrent limit value and then activate deactivate un dercurrent blocking To activate the I undercurrent blocking proceed as follows 1 Control ...

Page 101: ... Press or to to activate ON deactivate OFF blocking 3 Press Blocking the regulator with negative active power is activated deactivated 7 3 13 Compensation The quality of the energy supply depends not only on the voltage at the bus bar of the supply transformer measurement value V but also the voltage di rectly at the equipment In some cases the line impedance of the cables or overhead lines needs ...

Page 102: ...res exact line data Line voltage drops can be compensated very accurately using LDC To set the line drop compensation correctly you have to calculate the ohmic and inductive voltage drop in relation to the secondary side of the voltage transformer in V The existing measuring circuit also has to be set correctly The setting values must first be calculated in order to enter the correct values for th...

Page 103: ...enfabrik Reinhausen 2012 2117246 02 EN TAPCON 230 basic 103 Formula for calculating the ohmic voltage drop Vr Formula for calculating the inductive voltage drop Vx Calculation IN 5 A kCT 500 A 5 A kVT 30000 V 100 V r x 10 Ω km L 10 km ...

Page 104: ...ive voltage drop Vr and reactive voltage drop Vx are set correctly then the voltage at the line end remains constant irrespective of the load Figure 30 Line drop compensation equivalent circuit Figure 31 Line drop compensation The settings for the compensation methods are described in more detail be low ...

Page 105: ...on a compensation method must be selected You can select between LDC for line drop compensation and Z for Z com pensation To set the compensation method proceed as follows 1 Control Parameters Com pensation 00 Compensation Method 2 Press or to to select a compensa tion method The selected compensation method is highlighted 3 Press The compensation method is set ...

Page 106: ...p size Factory setting 25 V 25 V 0 1 V 0 V Table 26 Setting range for ohmic voltage drop Vr line drop compensa tion First you have to select the LDC compensation method page 105 To set the ohmic voltage drop Vr proceed as follows 1 Control Parameters Com pensation 1x 01 Line Drop Compensation Vr 2 Press to highlight a digit The digit position you want is highlighted and the value can be changed 3 ...

Page 107: ...ze Factory setting 25 V 25 V 0 1 V 0 V Table 27 Setting range for inductive voltage drop Vx line drop compen sation First you have to select the LDC compensation method page 105 To set the inductive voltage drop Vx proceed as follows 1 Control Parameters Com pensation 2x 02 Line Drop Compensation Vx 2 Press to highlight a digit The digit position you want is highlighted and the value can be change...

Page 108: ...tly set the parameters you need to calculate the voltage increase ΔV taking the current into account 7 3 13 6 Setting Z compensation Sample calculation ΔV Z compensation setting as VTr Transformer voltage in V with current I VLoad Voltage on line end in V with current I and on load tap changer in same operating position I Load current in A IN Nominal current in A of selected current transformer co...

Page 109: ...6 02 EN TAPCON 230 basic 109 Calculation UCT 30000 V ULoad 10000 V IN 5 A kCT 5 I 500 A The calculated voltage increase percentage relates to the desired value and must be entered in this screen If you do not want to use a method of compensation you must enter a 0 ...

Page 110: ...ory setting 0 15 of desired value 0 1 0 Table 28 Setting range for Z compensation First you have to select the Z compensation method page 105 To set the Z compensation proceed as follows 1 Control Parameters Com pensation 3x 03 Z Compensation 2 Press to increase the value or to reduce it 3 Press The Z compensation is set ...

Page 111: ...ired value 0 1 0 Table 29 Setting range for Z compensation limit value ΔV First you have to select the Z compensation method page 105 To set the ΔV limit value for Z compensation proceed as follows 1 Control Parameters Com pensation 4x 04 Z Comp Limit Value 2 Press to increase the value or to reduce it 3 Press The limit value ΔV is set 7 4 Configuration This section describes all the settings for ...

Page 112: ... described in the following sections 7 4 1 1 Setting the primary transformer voltage The device displays the secondary transformer voltage in V as standard In order to display the primary transformer voltage in kV you have to set kV as the unit for the voltage display page 120 The setting variants are shown in the table below Primary voltage Secondary voltage Setting Display No parameterization 10...

Page 113: ...rimary transformer voltage To set the primary transformer voltage proceed as follows 1 Configuration Transformer data 00 Primary Voltage 2 Press to highlight the decimal place The decimal place is defined and the value can be changed 3 Press to highlight a digit The digit position you want is highlighted and the value can be changed 4 Press to increase the value or to reduce it 5 Press The primary...

Page 114: ...e Step size Factory setting 57 V 123 V 0 1 V 100 V Table 32 Setting range for secondary transformer voltage To set the secondary transformer voltage proceed as follows 1 Configuration Transformer data 1x 01 Secondary Voltage 2 Press to highlight a digit The digit position you want is highlighted and the value can be changed 3 Press to increase the value or to reduce it 4 Press The secondary transf...

Page 115: ...mperes The primary current is always displayed in amperes A display on the main screen 0 is only displayed if no primary current is specified Setting parameter Current Current Display Primary trans former current Secondary transformer cur rent Electrical con nection Info screen Pri mary secondar y current Main screen No parameterization Unknown 1 A 100 0 A No parameterization 1 A 1 A 1 A 0 A 50 A ...

Page 116: ...t position you want is highlighted and the value can be changed 3 Press to increase the value or to reduce it 4 Press The primary transformer current is set 7 4 1 4 Setting the current transformer connection To obtain a correct display you must select a current transformer connection While Unknown is set for the current transformer connection the current is displayed as a percentage in relation to...

Page 117: ...for the current voltage transformer The normal measuring circuit values can be set as follows System Setting Display 1 phase 0 0 1PH 3 phase 0 0 3PH 3 phase 90 90 3PH 3 phase 30 30 3PH 3 phase 30 30 3PH Table 35 Setting options for the measuring circuits Circuit a 1 phase Figure 32 Circuit a phase difference 0 1PH The voltage transformer VT is connected to the outer conductor and neu tral The curr...

Page 118: ... phase The voltage drop on an outer conductor is determined by the current IL1 Circuit b Figure 34 Circuit b phase difference 0 3PH The voltage transformer VT is connected to the outer conductors L1 and L2 The current transformer CT1 is looped into the outer conductor L1 and CT2 into the outer conductor L2 The current transformers CT1 and CT2 are connected crosswise in parallel total current IL1 I...

Page 119: ...to the outer conductor L3 The current IL3 is ahead of voltage VL1 L2 by 90 The voltage drop on an outer conductor is determined by the current IL3 Circuit d Figure 36 Circuit d phase difference 30 3PH The voltage transformer VT is connected to the outer conductors L1 and L2 The current transformer CT is looped into the outer conductor L2 The current IL2 is ahead of voltage VL1 L2 by 30 The voltage...

Page 120: ... IL1 To set the phase difference for the measured transformer circuit proceed as follows 1 Configuration Transformer data 4x 04 Transformer Circuit 2 Press or to to select a setting for the phase difference 3 Press The phase difference is set 7 4 1 6 Setting the voltage display kV V Switching the display from V to kV converts the measurements and setting values in the device on the primary side of...

Page 121: ... the voltage display is set 7 4 1 7 Setting current display unit In this display you can set the unit for the limit values displayed for overcur rent and undercurrent as a percentage or absolute value A The limit values can be displayed as a percentage or absolute value A To set the unit for the current display proceed as follows 1 Configuration Transformer data 6x 06 Display A 2 Press or to to se...

Page 122: ...s general settings which are also required for commis sioning to be made on the device You can change the following general set tings Language Regulator ID Baud rate COM1 setting Raise lower switching pulse time Operation counter Display dimming Key lock Function monitoring Motor runtime Manual and auto mode Local and remote ...

Page 123: ...30 basic 123 7 4 2 1 Setting the language You can change the display language The following languages are available English German French Spanish Italian Portuguese Russian 1 Configuration General 00 Language 2 Press or to select the required lan guage 3 Press The language is set ...

Page 124: ...r ID consists of a sequence of digits maximum 4 digits The regulator ID ensures that the link from the TAPCON trol software to a particular voltage regulator is established During online communication the TAPCON trol software installed on a PC establishes the regulator ID and compares this with those already stored During online communication the TAPCON trol software installed on a PC establishes ...

Page 125: ...wish to enter a multi digit sequence pro ceed to step 3 If you do not wish to enter addi tional digits proceed to step 7 3 Press repeatedly digit 9 until another position appears 4 If necessary press to highlight a digit po sition The digit position you want is highlighted and can be changed 5 Press or to change the digit 6 Repeat steps 3 to 5 until all required digits have been entered 7 Press Th...

Page 126: ...57 6 kilobaud To set the baud rate proceed as follows 1 Configuration General 2x 02 Baud Rate 2 Press or to to select the required baud rate 3 Press The baud rate is set 7 4 2 4 Setting the switching pulse time This display can be used to set the duration of the switching pulse for the mo tor drive unit If you set the raise or lower switching pulse time to 1 5 seconds for example after the set del...

Page 127: ...tching pulse 3 Switching pulse time Ti 1 5 seconds 4 Start of second raise lower switching pulse In rapid return control mode the next switching pulse can only take place after 1 5 seconds Figure 39 Switching pulse in rapid return control mode 1 Start of first raise lower switching pulse 2 Set switching pulse time Ti 1 5 seconds 3 Earliest time for the next raise lower switching pulse 1 5 seconds ...

Page 128: ...03 R L pulse duration 2 Press or to to set the pulse dura tion 3 Press The switching pulse time is set 7 4 2 5 Setting operation counter The device is fitted with an internal operation counter In this screen you can set the number of tap change operations for comparing with the operation counter of the motor drive unit for example To ensure correct operation counter function the Motor running sign...

Page 129: ...ration counter is set 7 4 2 6 Activating deactivating display dimming If this function is active and you do not press a key for 15 minutes the display is automatically dimmed However the display can still be read Activating this function extends the lifespan of the display The display returns to full bright ness by pressing any key To activate deactivate display dimming proceed as follows 1 Config...

Page 130: ... key lock 3 Press The automatic key lock is activated deactivated 7 4 2 8 Activating deactivating function monitoring If the measured value leaves the current bandwidth desired value bandwidth for more than 15 minutes the function monitoring relay is acti vated This results in an alarm message on the display which is only reset when the measured value returns to within the current bandwidth If the...

Page 131: ...r voltages 30 V Setting delay time for function monitoring You can set the delay time after which an alarm is to be signaled Setting range Step size Factory setting 0 to 120 minutes 1 minute 15 minutes Table 38 Setting range for function monitoring delay time If you select 0 as the delay time function monitoring is deactivated To set the delay time for function monitoring proceed as follows 1 Conf...

Page 132: ...ized to Motor running in order to use runtime monitoring The motor runtime must also be set The motor drive unit supplies the Motor running signal during the tap change operation This signal is present until the tap change operation is complete The voltage regulator compares the duration of this signal with the motor runtime set If the set motor runtime is exceeded the voltage regulator triggers v...

Page 133: ...or protective switch tripped optional 4 GPO Motor runtime exceeded optional In order to be able to use the GPOs you must wire the feedback from the motor drive unit Motor protective switch tripped to a GPI and parameterize the GPI see Assigning function to inputs GPIs on page 135 This message resets the Motor runtime exceeded GPO when the motor protec tive switch is switched back on and activates ...

Page 134: ... is highlighted and the value can be changed 3 Press to increase the value or to reduce it 4 Press The motor runtime is set 7 4 2 11 Activating manual auto mode This parameter has the same functions as the and keys You can activate manual or auto mode To activate manual or auto mode proceed as follows 1 Configuration General 10x 10 Manual auto 2 Press or to to activate manual mode ON or auto mode ...

Page 135: ...e device can only be remote controlled via the inputs To activate Local or Remote operating mode proceed as follows 1 Configuration General 11x 11 Local Remote 2 Press or to to activate Local ON or Remote OFF operating mode 3 Press The operating mode is set 7 4 3 Configurable inputs and outputs You can individually configure the digital inputs GPI and outputs GPO The following digital inputs and o...

Page 136: ...g P pulsed inputs is displayed on the screen You can assign one of the following functions to each of the digital inputs GPIs 1 6 Function Description Off No function selected Remote Local Define Remote Local operating mode Signal on Remote operating mode active Signal off Local operating mode active Blocking Block automatic regulation Quick Tap Activate high speed return deactivate T1 T2 page 96 ...

Page 137: ...GPI 2 P SW 2 To assign a function to digital input GPI 1 on X4 13 or to deactivate it pro ceed as follows example GPI 1 X4 13 1 Configuration User I Os for GPIs 2 6 see table press 00 GPI 1 X4 13 2 Press or repeatedly until the de sired function appears 3 Press The function is set Functions can be assigned to all other GPIs as described above You can se lect the GPIs as follows GPI Press Page numb...

Page 138: ...ge Overcurrent blocking Desired value 1 Message Desired value 1 Desired value 2 Message Desired value 2 Desired value 3 Message Desired value 3 Trip MPS Message Motor protective switch was tripped Motor runtime Message Motor runtime exceeded Motor running Message Motor running Bandwidth Message Value below bandwidth Bandwidth Message Bandwidth exceeded GPI 1 Message GPI 1 active GPI 2 Message GPI ...

Page 139: ... ceed as follows 1 Configuration User I Os 6x 06 GPO 1 X4 9 2 Press or repeatedly until the de sired function appears 3 Press The function is set 7 4 3 2 2 Setting GPO 2 X4 12 To assign a function to digital output GPO 2 on X4 12 or to deactivate it proceed as follows 1 Configuration User I Os 7x 07 GPO 2 X4 12 2 Press or repeatedly until the de sired function appears 3 Press The function is set ...

Page 140: ...a signal at the GPI 4 input 6 GPI 5 There is a signal at the GPI 5 input 7 GPI 6 There is a signal at the GPI 6 input 8 GPO 1 The relay on the GPO 1 output has activated 9 GPO 2 The relay on the GPO 2 output has activated 10 Undercurrent Undercurrent detected 11 Trip MPS Motor protective switch tripped 12 Blocking Blocking was triggered 13 Bandwidth Value has fallen below bandwidth 14 Bandwidth Va...

Page 141: ... LED 1 1 Configuration LED selec tion for LEDs 2 4 see table press 00 LED 1 2 Press or repeatedly until the de sired function appears 3 Press The function is assigned All additional LEDs can also be assigned as described above You can select the LEDs as follows LED Characteristics Press Page number in the display LED 1 Single colored 00 LED 2 Single colored 1x 01 LED 3 yellow Two colored 2x 02 LED...

Page 142: ...l up the following information Measured values Calculated values Functional reliability of the LEDs LED test MIO card digital inputs MIO card digital outputs Default parameter Memory overview Event overview 7 5 1 Displaying info screen The info screen displays the following information Figure 41 Info screen 1 Type designation 2 Software version 3 Serial number 4 Additional cards 5 RAM memory ...

Page 143: ...alues can be displayed Figure 42 Measured values 1 Voltage V in V or kV 2 Current I in or A 3 Measurement performance PMeas in or MW 4 Phase angle from V to I in degrees The values on the right in the Voltage V Current I and Measurement per formance PMeas rows are only displayed if the transformer data has been entered previously The value actually measured can be seen on the left and the value co...

Page 144: ...y calculated values Calculated values are shown in this screen The following values can be dis played Figure 43 Calculated values 1 I active active share in 2 I blind blind share in 3 Apparent power S in MVA 4 Reactive power Q in Mvar 5 Operation counter 6 Power factor cos φ The values on the right in the rows are only displayed if the transformer data has been entered previously ...

Page 145: ...ck whether the LEDs are functioning properly On the screen you can see which function key needs pressing to light up an LED This function will only test the functional reliability of the respective LED The function of the device linked to the LED is not tested To carry out the LED test proceed as follows 1 Info 3x 03 LED Test 2 To carry out the function test press the func tion key for the LED you...

Page 146: ...ED 7 V LED 8 Parallel operation LED 9 NORMSET All LEDs All LEDs Table 45 Selecting the LEDs for tests 7 5 5 Displaying MIO inputs The statuses of the optocoupler inputs are shown in this display As soon as a continuous signal is present at the input status 1 is displayed 0 indicates no signal at the input To display the MIO inputs proceed as follows Info 4x 04 MIO inputs ...

Page 147: ...c tivated To display the MIO outputs proceed as follows Info 5x 05 MIO outputs 7 5 7 Resetting parameters With this display you can reset your settings to the factory settings If you reset the parameters to the factory settings then your settings are permanently deleted To reset all the parameters proceed as follows 1 Info 6x 13 Default parameters 2 Press and at the same time Default parameters ac...

Page 148: ...le Events To display the database entries proceed as follows 1 Info 7x 14 Memory overview 2 Press or to to select an entry The relevant number of records is dis played 7 5 9 Displaying event overview The event overview can be used to display the number of current red and yel low events The events are marked in color depending on their priority Yellow Corresponds to an advance warning or status inf...

Page 149: ...parameter setting error The GPI parameter setting error event occurs if multiple inputs have been parameterized with the same function If this event occurs check all GPIs for correct function assignment and correct if necessary Make sure that parameter settings for a function are only made on one GPI To view the event overview proceed as follows Info 8x Event overview ...

Page 150: ...00 140 of desired value 1 110 I Overcurrent 50 210 1 110 I Undercurrent 0 210 1 0 Line drop compensa tion Vr ohmic voltage drop 25 V 25 V 0 1 V 0 V Line drop compensa tion Vx inductive voltage drop 25 V 25 V 0 1 V 0 V Z compensation 0 15 of desired value 0 1 0 Z compensation limit value 0 15 of desired value 0 1 0 Primary transformer voltage 0 kV 9999 kV 0 kV 999 9 kV 0 kV 99 99 kV 1 kV 0 1 kV 0 0...

Page 151: ...tions and settings Maschinenfabrik Reinhausen 2012 2117246 02 EN TAPCON 230 basic 151 Parameter name Setting range Step size Factory setting Motor runtime 0 s 30 s 0 1 s 0 s Table 47 Summary of setting ranges ...

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Page 153: ... effect RAISE LOWER LEDs light up periodically Local Remote switch in mo tor drive unit switched to LOCAL Check operating mode Correct if necessary No connection Check wiring as per connection diagram Blocking Reverse power lock active Check parameter Correct if necessary Negative power flow Check current transformer polarity Function assigned to sever al GPIs Check parameterization of GPIs Correc...

Page 154: ...ive Check parameter Correct if necessary Bandwidth set too high Determine recommended bandwidth page 86 Table 48 Troubleshooting No control in AUTO mode 8 1 2 Man Machine Interface Characteristics detail Cause Remedy Keys Does not switch be tween MANUAL AUTO REMOTE selected Select LOCAL mode Keys MANUAL and AUTO LEDs do not light up Parameter error Reset to factory settings page 147 Display No dis...

Page 155: ...Plug terminals Plug terminal cannot be installed Plug terminal and socket are not the same Check coding and plug terminal Table 49 Troubleshooting Man Machine Interface 8 1 3 Incorrect measured values Characteristics detail Cause Remedy Measured voltage No measured value Connection has no contact in the plug terminal Check wiring and plug terminal Insulation trapped Wire not inserted far enough Ci...

Page 156: ... ratio not cor rectly parameterized Correct parameterization Incorrect input connected Check wiring of terminal strip X1 Phase angle V I Fault in external transformer circuit Check transformer circuit Transformer circuit incorrectly parameterized Compare with system connec tion diagram Correct parameters Compare measurement values on info screen Transpose current transformer connection Check polar...

Page 157: ...ers Signal discontinuous Intermittent DC voltage Check source of DC voltage Check signal transmitter Check wiring No signal Info screens 04 05 displaying 0 Supply voltage too low Reset parameter to factory settings page 147 Table 51 Fault elimination GPIs and GPOs 8 1 5 General faults Characteristics detail Cause Remedy No function Supply voltage Fuse tripped Check all fuses Replace if necessary R...

Page 158: ... Please have the following data to hand Serial number This can be found Outer right side when viewed from the front Info screen Info Please provide answers to the following questions Has a firmware update been carried out Has there previously been a problem with this device Have you previously contacted Maschinenfabrik Reinhausen about this is sue If yes then who was the contact ...

Page 159: ...g voltage not adjusted within 15 min Message is displayed if the voltage has not been adjusted within 15 min 13 Yellow Motor drive unit runtime monitoring Message is displayed if the set motor runtime is exceeded Parameter setting Set motor run time monitoring page 132 16 Red Parameter reloaded Confirm with F3 En ter Message is displayed if the current set of para meters is flawed and the system h...

Page 160: ...been reached or exceeded 35 Red Blocking Raise blocked because tap position limit reached or exceeded Message is displayed if raise is blocked be cause the corresponding tap position limit has been reached or exceeded 36 Yellow Tap position limit reached or exceeded Message is displayed if the set tap position limit has been reached or exceeded 37 Yellow Negative active power Message is displayed ...

Page 161: ...splay and messages of which 4 LEDs are freely programmable 2x yel low 1x yellow green 1x yellow red Table 54 Indicator elements 9 2 Electrical data Power supply 110 20 350 V DC 88 265 V AC Power consumption TAPCON 230 pro 12 5 VA TAPCON 230 expert 15 VA Table 55 Electrical data 9 3 Dimensions and weight Housing W x H x D 198 x 310 x 95 5 mm Door W x H 242 x 343 mm Weight 6 0 kg Table 56 Dimensions...

Page 162: ...9 Technical Data 162 TAPCON 230 basic 2117246 02 EN Maschinenfabrik Reinhausen 2012 Figure 44 Front view and side view Figure 45 View from above with door fitted ...

Page 163: ...l safety EN 61010 1 Safety requirements for electrical measurement and control and regulation equipment and labora tory instruments IEC 61131 2 Dielectric test with operating frequency 350 V AC 5870 V AC depending on the operat ing voltage of the power circuit IEC 60255 Dielectric test with impulse voltage 5 kV 1 2 50 μs VDE 0435 Short time current and long term load capacity of current transforme...

Page 164: ...C 61000 4 8 Power frequency magnetic field immunity 1000 A m IEC 61000 6 2 Immunity requirements for industrial environ ments IEC 61000 6 4 Emission standard for industrial environments Table 59 Electromagnetic compatibility 9 5 3 Environmental durability tests DIN EN 60529 Determination of protection class for protection against contact ingress of foreign objects and water for electrical equipmen...

Page 165: ... 165 9 5 4 Mechanical stability IEC 60068 2 31 Drop and topple unpacked 100 mm fall height IEC 60068 2 32 Free fall unpacked 250 mm fall height IEC 255 21 1 Class 1 Bounce test IEC 255 21 2 Class 1 Shock and bump test IEC 255 21 3 Class 1 Seismic test Table 61 Mechanical stability ...

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Page 167: ...activation Desired value 1 Primary voltage Secondary voltage Desired value 1 Desired value 2 Desired value 3 Desired value selection Bandwidth Delay time T1 Characteristics T1 Activation T2 Delay time T2 V Undervoltage V Delay time V Undervoltage blocking V below 30 V V Overvoltage V Overvoltage blocking I Overcurrent I Overcurrent blocking I Undercurrent I Undercurrent blocking Negative active po...

Page 168: ... compensation Z compensation limit value Primary voltage Secondary voltage Primary current Current transformer connection Measurement transformer circuit Display kV V Display A Language Regulator ID Baud rate R L pulse duration Operation counter Display dimming Key lock Function monitoring Function monitoring delay time Delay function monit Motor runtime Manual automatic Local remote ...

Page 169: ...ameters GPI 1 X4 13 GPI 2 X4 14 GPI 3 X4 15 GPI 4 X4 16 GPI 5 X4 17 GPI 6 X4 18 GPO 1 X4 9 GPO 2 X4 12 LED 1 LED 2 LED 3 yellow LED 3 green LED 4 red LED 4 yellow Info Measured values Calculated values LED test MIO inputs MIO outputs Default parameter Memory overview Event overview Table 62 Menu overview ...

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Page 171: ...com Italy Reinhausen Italia S r l Via Alserio 16 20159 Milan Phone 39 02 6943471 Fax 39 02 69434766 E mail sales it reinhausen com Japan MR Japan Corporation German Industry Park 1 18 2 Hakusan Midori ku Yokohama 226 0006 Phone 81 45 929 5728 Fax 81 45 929 5741 Luxembourg Reinhausen Luxembourg S A 72 Rue de Prés L 7333 Steinsel Phone 352 27 3347 1 Fax 352 27 3347 99 E mail sales lu reinhausen com ...

Page 172: ...2117246 02 EN 03 12 Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg Germany 49 941 4090 0 49 941 4090 7001 sales reinhausen com www reinhausen com ...

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