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Mitsubishi Electric HG-KN, Instruction Manual, Page: 48 / 104

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Mitsubishi Electric HG-KN Instruction Manual Download Page 48

5. WIRING OPTION 

5 -  11 

 

(a)  Connection of servo amplifier and servo motor 

Servo motor
HG-KN

MR-J3JCBL03M-A2-L

MR-EKCBL_M-_

1)

2)

2)

Servo motor
HG-KN

MR-J3JCBL03M-A1-L

1)

or

CN2

Servo amplifier

 

Cable model 

1) Junction connector 

2) Encoder-side connector 

MR-J3JCBL03M-A1-L Housing: 1-172169-9 

Contact: 1473226-1 
Cable clamp: 316454-1 
Crimping tool: 91529-1 
(TE Connectivity) 

MR

1

2

3

MRR

MD

4

5

6

MDR

P5

7

8

9

LG

SHD

View seen from the wiring side.

CONT

BAT

 

Connector: 2174053-1 
Crimping tool for ground clip: 1596970-1 
Crimping tool for receptacle contact: 1596847-1 
(TE Connectivity) 

MDR

CONT

MD

9

SHD

7
5 MR
3 P5
1

8
6 LG
4

MRR

2

View seen from the wiring side.

BAT

 

MR-J3JCBL03M-A2-L 

 

(b)  Internal wiring diagram 

Junction

 connector

Encoder-side

 connector

P5
LG

7
8

MR
MRR

1
2

1

3

6

SHD

5
4

6

9

LG
MR
MRR

SHD

P5

CONT

CONT

MD

4

8

MD

MDR

5

7

MDR

3

2

9

BAT

BAT

 

 

Summary of Contents for HG-KN

Page 1: ... subject to change without notice This Instruction Manual uses recycled paper MODEL MODEL CODE General Purpose AC Servo HG KN HG SN SERVO MOTOR INSTRUCTION MANUAL HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 MODEL HG KN HG SN SERVO MOTOR INSTRUCTION MANUAL D D ...

Page 2: ...e injury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage Note that the CAUTION level may lead to a serious consequence according to conditions Please follow the instructions of both levels because they are important to personnel safety What must not be done and what must be done are indicated by...

Page 3: ...g CAUTION Install the servo motor on incombustible material Installing them directly or close to combustibles will lead to smoke or a fire Provide an adequate protection to prevent screws and other conductive matter oil and other combustible matter from entering the servo motor 3 To prevent injury note the following CAUTION Only the power signal specified in the Instruction Manual must be supplied...

Page 4: ... bearing encoder and brake The great vibration may also cause the poor connector connection or bolt looseness For the gain adjustment at the equipment startup check the torque waveform and the speed waveform with a measurement device to check that no vibration occurs If the vibration occurs due to high gain the vibration may cause the early damage of the servo motor Take safety measures e g provid...

Page 5: ...put U V W to the servo motor power input U V W directly Do not let a magnetic contactor etc intervene Otherwise it may cause a malfunction U Servo motor M V W U V W U M V W U V W Servo amplifier Servo motor Servo amplifier Do not connect AC power supply directly to the servo motor Otherwise it may cause a malfunction When the cable is not tightened enough to the terminal block the cable or termina...

Page 6: ... timing belt the electromagnetic brake may not hold the motor shaft To ensure safety install a stopper on the machine side If the dynamic brake is activated at power off alarm occurrence etc do not rotate the servo motor by an external force Otherwise it may cause a fire 5 Corrective actions CAUTION Ensure safety by confirming the power off etc before performing corrective actions Otherwise it may...

Page 7: ...etic brake check it after releasing the electromagnetic brake with the brake power supply When the product has been stored for an extended period of time contact your local sales office 7 General instruction To illustrate details the equipment in the diagrams of this Instruction Manual may have been drawn without covers and safety guards When the equipment is operated the covers and safety guards ...

Page 8: ...3 CONNECTORS USED FOR SERVO MOTOR WIRING 3 1 to 3 6 3 1 Selection of connectors 3 1 3 2 Wiring connectors connector configurations A B C 3 2 3 3 Wiring connectors connector configurations D E F G 3 3 4 CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 1 to 4 8 4 1 Connection instructions 4 2 4 2 Wiring 4 3 4 2 1 HG KN series servo motor 4 3 4 2 2 HG SN series servo motor 4 5 4 3 Selection example of...

Page 9: ...nation 7 1 7 2 Combination list of servo motors and servo amplifiers 7 1 7 3 Standard specifications 7 2 7 3 1 Standard specifications list 7 2 7 3 2 Torque characteristics 7 4 7 4 Electromagnetic brake characteristics 7 5 7 5 Servo motors with special shafts 7 6 7 6 Servo motor with oil seal 7 6 7 7 Dimensions 7 7 7 7 1 Standard without an electromagnetic brake 7 7 7 7 2 With an electromagnetic b...

Page 10: ...ent and rated output Mass and insulation class Induced voltage constant and maximum ambient temperature Power factor and IP rating Rated speed Note 1 Production year and month of the servo motor are indicated in a serial number on the rating plate The year and month are indicated by the last two digits of the year and one digit of the month 1 to 9 X 10 Y 11 and Z 12 For January 2012 the Serial No ...

Page 11: ...encoder cable and power supply cable are options 2 An electromagnetic brake cable is separately required for the servo motor with an electromagnetic brake 2 HG SN series servo motor Servo motor shaft Encoder connector Encoder Power supply connector Note Power supply U V W Grounding Note The servo motor with an electromagnetic brake has the electromagnetic brake connector separately ...

Page 12: ...lift applications or to ensure double safety at an emergency stop for example When operating the servo motor supply power to the electromagnetic brake to release the brake Switching power off enables the electromagnetic brake 1 Electromagnetic brake power supply Prepare the following power supply for use with the electromagnetic brake only The electromagnetic brake terminals B1 B2 have no polarity...

Page 13: ...he varistor limit voltage Vi when the brake current Ib flows into the tentatively selected varistor during opening of the circuit Vi is favorable when the varistor limit voltage Vi V is smaller than the desired suppressed voltage Vs V If Vi is not smaller than Vs reselect a varistor or improve the withstand voltage of devices 5 Surge current width τ Given that the varistor absorbs all energies the...

Page 14: ...t warrant the servo motor against fracture and similar accidents attributable to a loose key use a friction coupling etc when coupling the shaft with a machine The shaft shape of the standard servo motor changes depending on the series and capacity Refer to the chapter of the servo motor series Shaft section view AA A A Shaft section view AA A A Key shaft with 2 round end key Key shaft without key...

Page 15: ...1 INTRODUCTION 1 6 MEMO ...

Page 16: ...eat vibration may also cause the poor connector connection or bolt looseness For the gain adjustment at the equipment startup check the torque waveform and the speed waveform with a measurement device to check that no vibration occurs If the vibration occurs due to high gain the vibration may cause the early damage to the servo motor Never hit the servo motor or shaft especially when coupling the ...

Page 17: ...ded to set the connector section downward When mounting the motor vertically or obliquely give a little slack for the connection cable Little slack 2 Servo motor with an electromagnetic brake The servo motor with an electromagnetic brake can also be installed in the same orientation as the standard servo motor When the servo motor with an electromagnetic brake is installed with the shaft end at to...

Page 18: ...tighten a nut to force the pulley in Servo motor Double end stud Nut Washer Pulley 2 For the shaft without a key use a friction coupling or the like 3 When removing the pulley use a pulley remover to protect the shaft from hard load and or impact 4 To ensure safety fit a protective cover or the like on the rotary area such as the pulley mounted to the shaft 5 When a threaded shaft end part is need...

Page 19: ...ntric load as small as possible Not doing so can cause the servo motor to be damaged 2 4 Protection from oil and water Provide adequate protection to prevent foreign matter such as oil from entering the servo motor shaft When installing the servo motor consider the items in this section 1 Do not use the direct drive motor with its cable soaked in oil or water Cover Capillary action Oil water pool ...

Page 20: ...ervo motor horizontally and set the oil level in the gear box to be lower than the oil seal lip always If the oil level is higher than the oil seal lip the oil enter the servo motor and may cause a malfunction Refer to the chapter of the servo motor series for the height above oil level Gear Shaft Servo motor Oil seal Height above oil level h Lip High pressure against the oil seal causes the abras...

Page 21: ...erating conditions 3 Check the servo motor shaft and coupling for misalignment 4 Check the power connector and encoder connector tightening screws for looseness 2 8 Parts having service life Service life of the following parts is listed below However the service life varies depending on operating methods and environment If any fault is found in the parts they must be replaced immediately regardles...

Page 22: ...a machine having the equivalent heat dissipation effect as the following aluminum flange The temperature of the servo motor increases differently depending on its mounting environment operating conditions etc Make sure to check the temperature with an actual machine Flange size mm Servo motor HG KN HG SN 250 250 6 13 23 250 250 12 43 52 102 152 300 300 12 73 300 300 20 202 302 2 11 Restrictions wh...

Page 23: ...2 INSTALLATION 2 8 MEMO ...

Page 24: ...with the servo motor Refer to section 3 2 and 3 3 for the compatible connector configuration products 1 HG KN series Encoder connector Electromagnetic brake connector Power supply connector Servo motor Wiring connector For encoder For power supply For electromagnetic brake HG KN_ Connector configuration A Connector configuration B Connector configuration C 2 HG SN series Encoder connector Power su...

Page 25: ...Connector configuration Feature Connector Crimping tool Servo motor power connector Note B for power supply IP65 Connector KN4FT04SJ1 R HOOD SOCKET INSULATOR BUSHING GROUND NUT Contact ST TMH S C1B 100 A534G JAE CT170 14 TMH5B JAE JN4AT04NJ1 JAE Note The connector to be mated Connector configuration Feature Connector Crimping tool Servo motor electromagnetic brake connector Note C for electromagne...

Page 26: ...100 Soldering type Applicable wire size AWG 20 or less 7 0 to 9 0 CMV1 22ASC C1 100 Crimping type Applicable wire size AWG 24 to 20 The crimping tool 357J 53162T is required CMV1 22ASC C2 100 Crimping type Applicable wire size AWG 28 to 24 The crimping tool 357J 53163T is required Angle CMV1 AP10S M1 one touch connection type CMV1S AP10S M1 screw type CMV1 22ASC S1 100 Soldering type Applicable wi...

Page 27: ... CE05 6A18 10SD D BSS Applicable wire size AWG 14 to 12 8 5 to 11 CE3057 10A 2 D MS3102A18 10P 10 5 to 14 1 CE3057 10A 1 D Angle CE05 8A18 10SD D BAS Applicable wire size AWG 14 to 12 8 5 to 11 CE3057 10A 2 D 10 5 to 14 1 CE3057 10A 1 D Note 1 General environment Straight D MS3106B18 10S Applicable wire size AWG 14 to 12 14 3 or less bushing ID D MS3057 10A Angle D MS3108B18 10S Applicable wire si...

Page 28: ...3164T is required CMV1 SP2S L one touch connection type CMV1S SP2S L screw type CMV1 22BSC S2 100 Soldering type Applicable wire size AWG 16 or less 9 0 to 11 6 CMV1 22BSC C3 100 Crimping type Applicable wire size AWG 20 to 16 The crimping tool 357J 53164T is required Angle CMV1 AP2S S one touch connection type CMV1S AP2S S screw type CMV1 22BSC S2 100 Soldering type Applicable wire size AWG 16 or...

Page 29: ...ight CE05 6A22 22SD D BSS Applicable wire size AWG 10 to 8 9 5 to 13 CE3057 12A 2 D MS3102A22 22P 12 5 to 16 CE3057 12A 1 D Angle CE05 8A22 22SD D BAS Applicable wire size AWG 10 to 8 9 5 to 13 CE3057 12A 2 D 12 5 to 16 CE3057 12A 1 D Note 1 General environment Straight D MS3106B22 22S Applicable wire size AWG 10 to 8 15 9 or less bushing ID D MS3057 12A Angle D MS3108B22 22S Applicable wire size ...

Page 30: ...and securely Otherwise the servo motor may operate unexpectedly resulting in injury Connect cables to the correct terminals Otherwise a burst damage etc may occur Ensure that polarity is correct Otherwise a burst damage etc may occur Do not install a power capacitor surge killer or radio noise filter optional FR BIF with the power line of the servo motor Do not modify the equipment Connect the ser...

Page 31: ...wise it may cause a malfunction POINT Refer to chapter 5 for the selection of the encoder cable Refer to the chapter of the servo motor series for the selection of a surge absorber for the electromagnetic brake For grounding connect the grounding lead wire from the servo motor to the protective earth PE terminal of the servo amplifier and then connect the wire from the servo amplifier to the groun...

Page 32: ...in 2 m Refer to section 4 3 for the wire used for the extension cable MR PWS1CBL2M A1 L MR PWS1CBL2M A2 L MR PWS1CBL2M A1 H MR PWS1CBL2M A2 H MR PWS2CBL03M A1 L MR PWS2CBL03M A2 L CNP3 Red White Black Green yellow U V U V W W Servo motor Servo amplifier M Extension cable 50 m or less 2 m or less Note b Junction connector for motor power supply cable Note a Junction connector for extension cable No...

Page 33: ...e within 2 m Refer to section 4 3 for the wire used for the extension cable Note 2 b Junction connector for electromagnetic brake cable Note 2 a Junction connector for extension cable Note 4 Note 5 24 V DC power supply for electromagnetic brake MBR Electromagnetic brake interlock Note 1 ALM Malfunction Servo motor Note 3 AWG 20 B1 B2 B AWG 20 2 m or less Extension cable To be fabricated U 50 m or ...

Page 34: ... 24 V DC power supply for electromagnetic brake ALM Malfunction RA1 MBR Electromagnetic brake interlock RA2 U B Note 1 Note 1 There is no polarity in electromagnetic brake terminals B1 B2 2 Do not use the 24 V DC interface power supply for the electromagnetic brake 3 Create the circuit in order to shut off by interlocking with the emergency stop switch 4 The name and shape of connector differ depe...

Page 35: ...K MS3102A18 10P CMV1 R2P DDK HG SN202 HG SN302 MS3102A22 22P The followings show the encoder connector power connector and electromagnetic brake connector viewed from the connection side Encoder connector CMV1 R10P Power connector MS3102A18 10P MS3102A22 22P Electromagnetic brake connector CMV1 R2P 5 6 1 4 3 2 8 7 9 10 Terminal No Signal C D A B Terminal No Signal 1 2 Terminal No Signal 1 MR A U 1...

Page 36: ...n condition Single wire set in midair Wire length 30 m or less The following diagram shows the wires used for wiring Use the wires given in this section or equivalent 2 Electromagnetic brake lead U V W Servo motor 1 Servo motor power lead Servo amplifier Motor U V W B1 B2 Encoder Encoder cable Electro magnetic brake The following shows examples for using the 600 V Grade heat resistant polyvinyl ch...

Page 37: ...4 CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 8 MEMO ...

Page 38: ... servo amplifier CAUTION Use specified options Otherwise it may cause a malfunction or fire 5 1 Cable connector sets POINT The IP rating indicated for cables and connectors is their protection against ingress of dust and raindrops when they are connected to a servo motor If the IP rating of the cable connector and servo motor vary the overall IP rating depends on the lowest IP rating of all compon...

Page 39: ...or Power supply connector 24 25 26 22 23 CNP1 CN2 Servo amplifier Junction connection cable length more than 10 m IP20 Junction connection cable length more than 10 m IP65 2 HG SN series servo motor Encoder connector Electromagnetic brake connector Power supply connector 29 30 32 33 24 25 27 28 26 31 34 35 Servo motor HG SN Note CNP2 CN2 Servo amplifier Note The name and shape of connector differ ...

Page 40: ...e MR PWS2CBL03M A1 L Note Cable length 0 3 m HG KN series Power supply connector Refer to section 5 3 for details IP55 Load side lead 6 Servo motor power cable MR PWS2CBL03M A2 L Note Cable length 0 3 m Power supply connector HG KN series Refer to section 5 3 for details IP55 Opposite to load side lead 7 Electromagnetic brake cable MR BKS1CBL_M A1 L Cable length 2 5 10 m Electromagnetic brake conn...

Page 41: ...bending life 15 Encoder cable MR J3ENCBL_M A2 L Note Cable length 2 5 10 m Encoder connector HG KN series Refer to section 5 2 1 for details IP65 Opposite to load side lead 16 Encoder cable MR J3ENCBL_M A2 H Note Cable length 2 5 10 m IP65 Opposite to load side lead Long bending life 17 Encoder cable MR J3JCBL03M A1 L Note Cable length 0 3 m Encoder connector HG KN series Refer to section 5 2 3 fo...

Page 42: ...r to section 5 2 5 for details 27 Power connector set MR PWCNS4 Plug CE05 6A18 10SD D BSS Cable clamp CE3057 10A 1 D DDK Applicable cable Applicable wire size 2 mm2 to 3 5 mm2 AWG 14 to 12 Cable outer diameter 10 5 mm to 14 1 mm HG SN52 HG SN102 HG SN152 IP67 EN compliant 28 Power connector set MR PWCNS5 Plug CE05 6A22 22SD D BSS Cable clamp CE3057 12A 1 D DDK Applicable cable Applicable wire size...

Page 43: ...ector securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell Screw Cable Ground plate Encoder cables are not subject to European Low Voltage Directive 50 V AC to 1000 V AC and 75 V DC to 1500 V DC 1 MR J3ENCBL_M _ _ These cables are encoder cables for the HG KN series servo motors The numbers in the cable length field of the table indica...

Page 44: ...wiring side Note BAT 1 P5 3 MR 7 9 4 MRR 2 LG 8 6 10 5 View seen from the wiring side Note or 4 MRR 2 LG 8 6 1 P5 5 10 3 MR 7 9 View seen from the wiring side Note BAT BAT MR J3ENCBL_M A1 H MR J3ENCBL_M A2 L Note Do not connect anything to the pins shown as Especially pin 10 is provided for manufacturer adjustment If it is connected with any other pin the servo amplifier cannot operate normally Re...

Page 45: ...o motor 1 MR EKCBL_M L MR EKCBL_M H 2 CN2 Servo motor HG KN MR J3JCBL03M A2 L Cable length 0 3 m Servo amplifier Cable model 1 CN2 side connector 2 Junction connector MR EKCBL_M L Receptacle 36210 0100PL Shell kit 36310 3200 008 3M Connector set 54599 1019 Molex Housing 1 172161 9 Connector pin 170359 1 Crimping tool 91529 1 TE Connectivity or equivalent Cable clamp MTI 0002 Toa Electric Industria...

Page 46: ...or Junction connector BAT BAT MR EKCBL30M H MR EKCBL40M H MR EKCBL50M H CN2 side connector Junction connector Note P5 LG 1 2 MR MRR 3 4 MDR 8 5 3 7 4 MD 7 9 SD Plate 1 2 8 9 LG MR MRR MDR MD SHD P5 6 CONT BAT BAT Note Always make connection for use in an absolute position detection system Wiring is not necessary for use in an incremental system When fabricating the cable use the wiring diagram cor...

Page 47: ...er side connector Housing 1 172161 9 Connector pin 170359 1 TE Connectivity or equivalent Cable clamp MTI 0002 Toa Electric Industrial 3 MR J3JCBL03M _ L The servo amplifier and the servo motor cannot be connected by these cables alone The servo motor side encoder cable MR EKCBL_M _ is required Cable model Cable length IP rating Bending life Application MR J3JCBL03M A1 L 0 3 m IP20 Standard Use in...

Page 48: ...4 1 Crimping tool 91529 1 TE Connectivity MR 1 2 3 MRR MD 4 5 6 MDR P5 7 8 9 LG SHD View seen from the wiring side CONT BAT Connector 2174053 1 Crimping tool for ground clip 1596970 1 Crimping tool for receptacle contact 1596847 1 TE Connectivity MDR CONT MD 9 SHD 7 5 MR 3 P5 1 8 6 LG 4 MRR 2 View seen from the wiring side BAT MR J3JCBL03M A2 L b Internal wiring diagram Junction connector Encoder ...

Page 49: ...or Servo motor HG KN MR J3JSCBL03M A2 L 1 2 Servo motor HG KN MR J3JSCBL03M A1 L 1 2 Note MR J3ENSCBL_M _ CN2 Servo amplifier Note For details of this cable refer to 5 in this section Cable model 1 Junction connector 2 Encoder side connector MR J3JSCBL03M A1 L Receptacle CM10 CR10P M DDK Applicable wire size AWG 20 or less 1 MR 2 MRR 3 5 LG 4 7 6 10 SHD 9 8 P5 BAT View seen from the wiring side No...

Page 50: ...5 WIRING OPTION 5 13 b Internal wiring diagram 8 5 1 2 1 3 3 5 4 6 9 6 8 7 7 4 2 10 Junction connector Encoder side connector P5 LG MR MRR SHD LG MR MRR SHD P5 BAT BAT ...

Page 51: ...om the wiring side Note BAT or Connector set 54599 1019 Molex P5 MR MRR LG 1 3 7 9 4 2 8 6 10 5 View seen from the wiring side Note BAT Note Do not connect anything to the pins shown as Especially pin 10 is provided for manufacturer adjustment If it is connected with any other pin the servo amplifier cannot operate normally Referring to POINT of section 5 2 securely connect the external conductor ...

Page 52: ...ate LG MR MRR SHD P5 Note BAT BAT 4 8 1 2 5 10 CN2 side connector Encoder side connector Note P5 LG 1 2 MR MRR 3 4 9 SD Plate LG MR MRR SHD P5 BAT BAT MR J3ENSCBL20M H MR J3ENSCBL30M H MR J3ENSCBL40M H MR J3ENSCBL50M H 4 8 1 2 5 10 P5 LG 1 2 MR MRR 3 4 9 SD Plate LG MR MRR SHD P5 CN2 side connector Encoder side connector Note BAT BAT Note Always make connection for use in an absolute position dete...

Page 53: ...ctor set 54599 1019 Molex Straight plug CMV1 SP10S M2 Socket contact CMV1 22ASC S1 100 Applicable wire size AWG 20 or less MR ENCNS2 screw type Note Straight plug CMV1S SP10S M2 Socket contact CMV1 22ASC S1 100 Applicable wire size AWG 20 or less MR J3SCNSA one touch connection type Note Angle plug CMV1 AP10S M2 Socket contact CMV1 22ASC S1 100 Applicable wire size AWG 20 or less MR ENCNS2A screw ...

Page 54: ...vo motor MR PWS2CBL03M A2 L 03 IP55 Standard Opposite to load side lead for HG KN servo motor 1 Connection of servo amplifier and servo motor 1 Servo motor HG KN MR PWS1CBL_M A2 L MR PWS1CBL_M A2 H MR PWS2CBL03M A2 L 1 Servo motor HG KN MR PWS1CBL_M A1 L MR PWS1CBL_M A1 H MR PWS2CBL03M A1 L or Note CNP2 Servo amplifier Servo amplifier power connector Note The name and shape of connector differ dep...

Page 55: ...5 WIRING OPTION 5 18 2 Internal wiring diagram Red White Black Green yellow U V W Note Note These are not shielded cables ...

Page 56: ...ndard Load side lead for HG KN servo motor MR BKS2CBL03M A2 L 03 IP55 Standard Opposite to load side lead for HG KN servo motor 1 Connection of power supply for electromagnetic brake and servo motor 1 Servo motor HG KN 24 V DC power supply for electromagnetic brake MR BKS1CBL_M A2 L MR BKS1CBL_M A2 H MR BKS2CBL03M A2 L 1 Servo motor HG KN MR BKS1CBL_M A1 L MR BKS1CBL_M A1 H MR BKS2CBL03M A1 L or C...

Page 57: ...ensen AWG 22 2 17 0 16 28 7 or less 1 50 20 30 AWG 23 12 6 pairs 12 0 18 63 6 or less 1 2 8 2 0 3 Note 3 20276 VSVPAWG 23 6P KB 0492 Bando Densen MR EKCBL_M H 2 to 10 0 2 mm2 12 6 pairs 40 0 08 105 or less 0 88 7 2 Note 3 A14B2343 6P Junkosha 20 AWG 24 12 6 pairs 40 0 08 105 or less 0 88 7 2 Note 3 TPE SVP 40 0 08 AWG 24 or equivalent 6P KB 1928 2 Bando Densen 30 to 50 AWG 24 14 7 pairs 40 0 08 10...

Page 58: ... 4 30 0 18 25 8 or less 1 64 Note 3 5 J11B2330 UL10125 Junkosha MR PWS2CBL03M A2 L 0 3 Electromagnetic brake cable MR BKS1CBL_ M A1 L 2 to 10 AWG 20 2 21 0 18 34 6 or less 1 35 4 7 0 1 Note 4 HRZFEV A CL3 AWG 20 2 cores Dyden MR BKS1CBL_ M A2 L 2 to 10 MR BKS1CBL_ M A1 H 2 to 10 AWG 20 2 110 0 08 39 0 or less 1 37 4 5 0 3 Note 4 RMFES A CL3X AWG 20 2 cores Dyden MR BKS1CBL_ M A2 H 2 to 10 MR BKS2C...

Page 59: ...5 WIRING OPTION 5 22 MEMO ...

Page 60: ...ft type Symbol Shaft shape None Standard straight shaft K D Keyway shaft with key D cut shaft 13 to 73 HG KN_ 23 to 73 13 Rated speed 3000 r min None None Electromagnetic brake Symbol Electromagnetic brake B With None None Oil seal Symbol Oil seal J With Rated output Symbol Rated output kW 1 0 1 2 0 2 4 0 4 7 0 75 Series Appearance G H D J B 3 1 K N 6 2 Combination list of servo motors and servo a...

Page 61: ... 15 times or less Speed position detector Combination with MR JE _B F MR JE _C 17 bit encoder common to absolute position incremental systems resolution per servo motor revolution 131072 pulses rev Combination with MR JE _A Incremental 17 bit encoder system resolution per servo motor revolution 131072 pulses rev Oil seal With None Thermistor None Insulation class 130 B Note 8 Structure Totally enc...

Page 62: ...0 3000 4000 5000 6000 7000 10 100 1000 Speed r min Vibration amplitude both amplitudes μm 6 V10 indicates that the amplitude of a single servo motor is 10 μm or less The following figure shows the servo motor mounting position for measurement and the measuring position Servo motor Top Bottom Measuring position 7 The following shows permissible load for the shaft Do not subject the shaft to load gr...

Page 63: ...y line HG KN13 0 2 0 4 0 6 0 8 1 2 1 4 1 1000 2000 3000 4000 5000 6000 0 0 Speed r min Torque N m Continuous running range Short duration running range HG KN23 0 5 1 1 5 2 2 5 1000 2000 3000 4000 5000 6000 0 0 Speed r min Torque N m Continuous running range Short duration running range HG KN43 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 1000 2000 3000 4000 5000 6000 0 0 Speed r min Torque N m Short duration run...

Page 64: ...rmissible braking work Per braking J 5 6 22 64 Per hour J 56 220 640 Brake looseness at servo motor shaft Note 5 degree 2 5 1 2 0 9 Brake life Note 3 Number of braking cycles times 20000 Work per braking J 5 6 22 64 Selection example of surge absorbers to be used Note 7 8 For the suppressed voltage 125 V TND20V 680KB For the suppressed voltage 350 V TND10V 221KB Note 1 It does not have a manual re...

Page 65: ...r Shaft shape Key shaft with key D cut shaft HG KN13 B J _ D HG KN23 B J _ HG KN43 B J _ HG KN73 B J_ K 6 5 1 Key shaft with 2 round end key Q A A QK R T W U QL Y Shaft section view A A S Unit mm Servo motor Variable dimensions S R Q W QK QL U T Y HG KN23 B J K HG KN43 B J K 14h6 30 27 5 20 3 3 5 M4 Screw hole depth 15 HG KN73 B JK 19h6 40 37 6 25 5 3 5 6 M5 Screw hole depth 20 6 5 2 D cut shaft U...

Page 66: ...o the servo motor Install the servo motor horizontally and set the oil level in the gear box to be lower than the oil seal lip always Gear Servo motor Oil seal Shaft Height from oil h Lip Servo motor Height h from the surface of the oil mm HG KN13 B J 10 HG KN23 B J HG KN43 B J HG KN73 B J 19 ...

Page 67: ...Connector for power connector for encoder Connector for electromagnetic brake 2 Tighten the screws evenly Tightening torques are as indicated below Connector for electromagnetic brake Screw size M2 Tightening torque 0 2 N m Connector for power supply Screw size M2 Tightening torque 0 2 N m Connector for encoder Screw size M2 Tightening torque 0 1 N m 3 The servo motor fitting part of each connecto...

Page 68: ... 1 With oil seal Model Output W Moment of inertia J 10 4 kg m2 Mass kg HG KN13J 100 0 0783 0 57 Unit mm 40 45 2 φ4 5 mounting hole Use hexagon socket head cap screw 37 1 6 4 27 5 φ46 27 4 4 9 Bottom Top 13 9 Caution plate 13 7 36 Encoder connector Power supply connector 19 2 11 7 9 9 21 7 Opposite load side 25 2 5 9 9 11 7 φ8h6 φ30h7 21 5 7 19 2 10 9 21 7 47 8 89 5 Encoder connector Power supply c...

Page 69: ...y connector Encoder connector Motor plate Oil seal Pin No 4 3 1 2 Application W V U PE BC43584 1 2 3 4 Bottom Model Output W Moment of inertia J 10 4 kg m2 Mass kg HG KN43J 400 0 375 1 5 Unit mm 9 7 Caution plate Bottom Top Opposite load side 109 7 30 7 3 67 3 11 7 14 10 9 19 2 9 5 Power supply connector Encoder connector φ50h7 φ14h6 60 45 φ70 47 1 27 8 13 9 5 9 46 28 4 13 7 10 9 5 14 11 7 19 2 21...

Page 70: ...Oil seal Power supply connector 1 2 3 4 BC43586 1 2 3 4 Pin No 4 3 1 2 Application W V U PE 2 Without oil seal Model Output W Moment of inertia J 10 4 kg m2 Mass kg HG KN13 100 0 0777 0 54 Unit mm Power supply connector Pin No 4 3 1 2 Application W V U PE 40 45 37 1 6 4 27 5 27 4 4 9 Bottom Top 13 9 20 7 20 5 Caution plate 21 13 7 20 7 36 Encoder connector Power supply connector 19 2 11 7 11 7 9 9...

Page 71: ... Pin No 4 3 1 2 Application W V U PE 1 2 3 4 1 2 3 4 Bottom Top Motor plate Opposite side Bottom Top Bottom Top Model Output W Moment of inertia J 10 4 kg m2 Mass kg HG KN43 400 0 371 1 4 Unit mm 1 2 3 4 Caution plate Bottom Top Opposite load side 60 47 1 27 8 13 9 5 9 46 28 4 13 7 10 9 5 11 8 11 7 19 2 21 7 Caution plate Power supply connector Encoder connector 98 3 30 7 3 58 1 11 7 11 8 10 9 19 ...

Page 72: ... 7 φ8h6 φ30h7 11 7 21 5 19 2 10 9 21 7 47 8 129 6 5 Encoder connector Power supply connector Caution plate Motor plate opposite side Bottom Top Top Bottom Motor plate Caution plate Oil seal 18 4 57 4 9 7 13 Encoder connector Power supply connector 11 7 11 7 9 9 21 7 Opposite load side 57 4 18 4 Electromagnetic brake connector Electromagnetic brake connector 2 1 2 1 Electromagnetic brake connector ...

Page 73: ...nnector 2 1 2 1 9 18 3 BC43588 Pin No 1 2 Application B2 B1 1 2 3 4 Pin No 4 3 1 2 Application W V U PE Bottom Model Output W Brake static friction torque N m Moment of inertia J 10 4 kg m2 Mass kg HG KN43BJ 400 1 3 0 397 1 9 Unit mm Caution plate Bottom Top 146 5 30 7 3 67 3 11 7 14 10 9 19 2 9 5 Power supply connector Encoder connector φ50h7 φ14h6 47 1 28 4 13 7 10 Caution plate 21 7 26 Bottom T...

Page 74: ...or Encoder connector Motor plate opposite side Caution plate Caution plate Caution plate 65 3 36 4 φ6 6 mounting hole Use hexagon socket head cap screw Motor plate Oil seal 21 7 Electromagnetic brake connector 7 7 7 Opposite load side Encoder connector 14 11 7 65 3 9 5 Power supply connector 21 7 18 4 Electromagnetic brake connector Power supply connector 1 2 3 4 Electromagnetic brake connector 2 ...

Page 75: ...Power supply connector 11 7 11 7 9 9 21 7 Opposite load side 5 Encoder connector Power supply connector Caution plate Motor plate Opposite side Motor plate Caution plate 1 2 3 4 18 4 58 8 Electromagnetic brake connector 58 8 18 4 Electromagnetic brake connector 38 8 2 1 2 1 Bottom Top Top Bottom 2 φ4 5 mounting hole Use hexagon socket head cap screw 9 7 13 φ30h7 φ8h6 45 φ46 1 2 3 4 2 1 BC43580 Pow...

Page 76: ...ply connector Pin No 4 3 1 2 Application W V U PE Electromagnetic brake connector Pin No 1 2 Application B2 B1 Model Output W Brake static friction torque N m Moment of inertia J 10 4 kg m2 Mass kg HG KN43B 400 1 3 0 393 1 8 Unit mm Bottom 1 2 3 4 Caution plate Bottom Top Opposite load side 135 1 30 7 3 58 1 11 7 11 8 10 9 19 2 9 5 Power supply connector Encoder connector 60 47 1 27 8 13 9 5 9 47 ...

Page 77: ...6 HG KN SERIES 6 18 MEMO ...

Page 78: ...lable With oil seal None None Electromagnetic brake Symbol Electromagnetic brake B With Series Shaft type Symbol Shaft shape None Standard straight shaft K Note Keyway shaft Appearance Rated speed 2000 r min 5 0 5 Rated output Symbol Rated output kW 10 1 0 15 1 5 20 2 0 30 3 0 H G S J N K 2 B 5 Note Key is not included 7 2 Combination list of servo motors and servo amplifiers Servo motor Servo amp...

Page 79: ...0 4 kg m2 9 48 13 8 18 2 56 5 88 2 Recommended load to motor inertia ratio Note 2 15 times or less Speed position detector Combination with MR JE _B F MR JE _C 17 bit encoder common to absolute position incremental systems resolution per servo motor revolution 131072 pulses rev Combination with MR JE _A Incremental 17 bit encoder system resolution per servo motor revolution 131072 pulses rev Oil s...

Page 80: ...to load side bracket When the servo motor stops fretting is likely to occur at the bearing Therefore suppress the vibration to about half of the permissible value Y X Servo motor Vibration both amplitudes m Speed r min 0 1000 2000 3000 10 100 1000 Vibration amplitude 6 V10 indicates that the amplitude of a single servo motor is 10 μm or less The following figure shows the servo motor mounting posi...

Page 81: ...d HG SN202 support single phase power supply HG SN52 Speed r min Torque N m 1000 2000 3000 0 0 3 9 6 Continuous running range Short duration running range HG SN102 Speed r min Torque N m 1000 2000 3000 0 0 5 15 10 Continuous running range Short duration running range HG SN152 Speed r min Torque N m 1000 2000 3000 0 0 8 24 16 Short duration running range Continuous running range HG SN202 Speed r mi...

Page 82: ...rk Per braking J 400 4500 Per hour J 4000 45000 Brake looseness at servo motor shaft Note 5 degrees 0 2 to 0 6 0 2 to 0 6 Brake life Note 3 Number of braking cycles times 20000 20000 Work per braking J 200 1000 Selection example of surge absorbers to be used Note 7 8 For the suppressed voltage 125 V TND20V 680KB For the suppressed voltage 350 V TND10V 221KB Note 1 It does not have a manual release...

Page 83: ...QL U r Y HG SN52 B JK HG SN102 B JK HG SN152 B JK 24h6 55 50 8 0 0 036 36 5 4 0 2 0 4 M8 Screw hole depth 20 HG SN202 B JK HG SN302 B JK 35 0 010 0 79 75 10 0 0 036 55 5 5 0 2 0 5 M8 Screw hole depth 20 7 6 Servo motor with oil seal The oil seal prevents the entry of oil into the servo motor Install the servo motor horizontally and set the oil level in the gear box to be lower than the oil seal li...

Page 84: ...5 58 112 5 φ24h6 φ110h7 20 9 57 8 50 9 13 Encoder connector CMV1 R10P Power supply connector MS3102A18 10P 4 φ9 mounting hole Use hexagon socket head cap screw U W V Power supply connector Motor flange direction Key Oil seal BC43591 PE A B C D Bottom Top Model Output kW Moment of inertia J 10 4 kg m2 Mass kg HG SN102J 1 0 11 6 6 2 Unit mm Motor plate Caution plate Caution plate Bottom Top Bottom T...

Page 85: ... cap screw Bottom Top U W V Power supply connector Motor flange direction Key Oil seal BC43593 PE A B C D Model Output kW Moment of inertia J 10 4 kg m2 Mass kg HG SN202J 2 0 46 8 11 Unit mm Motor plate Caution plate Caution plate Bottom Top Top Bottom 18 3 75 79 138 5 38 5 Caution plate Motor plate opposite side 176 45 82 140 9 φ35 0 01 0 φ114 3 0 0 025 24 8 74 8 50 9 13 Encoder connector CMV1 R1...

Page 86: ... C D Bottom 7 7 2 With an electromagnetic brake Model Output kW Brake static friction torque N m Moment of inertia J 10 4 kg m2 Mass kg HG SN52BJ 0 5 8 5 9 48 6 7 Unit mm Motor plate Caution plate Caution plate Bottom Top Bottom Top Top Bottom 12 3 50 55 153 43 5 Caution plate Motor plate opposite side 130 45 φ 1 4 5 φ165 13 5 58 112 5 φ24h6 φ110h7 20 9 57 8 50 9 13 Encoder connector CMV1 R10P Pow...

Page 87: ...romagnetic brake connector Motor flange direction Main key position mark 29 Oil seal BC43596 PE A B C D Bottom Model Output kW Brake static friction torque N m Moment of inertia J 10 4 kg m2 Mass kg HG SN152BJ 1 5 8 5 18 2 9 3 Unit mm Motor plate Caution plate Caution plate Bottom Top Bottom Top Top Bottom 12 3 50 55 181 43 5 Caution plate Motor plate opposite side 130 45 φ 1 4 5 φ165 13 5 58 112 ...

Page 88: ...ic brake connector Motor flange direction Main key position mark 44 Oil seal BC43598 PE A B C D Bottom Top Model Output kW Brake static friction torque N m Moment of inertia J 10 4 kg m2 Mass kg HG SN302BJ 3 0 44 88 2 22 Unit mm Motor plate Caution plate Caution plate Bottom Top Top Bottom 18 3 75 79 212 45 5 Caution plate Motor plate opposite side 176 45 82 140 9 φ35 0 01 0 φ114 3 0 0 025 24 8 98...

Page 89: ...7 HG SN SERIES 7 12 MEMO ...

Page 90: ...rer list Names given in the table are as of August 2017 For information such as the delivery time price and specifications of the recommended products contact each manufacturer Manufacturer Contact 3M 3M JST J S T Mfg Co Ltd DDK DDK Ltd TE Connectivity TE Connectivity Ltd Company Taiyo Cabletec Taiyo Cabletec Corporation Toa Electric Industrial Toa Electric Industrial Co Ltd JAE Japan Aviation Ele...

Page 91: ...e directive also applies to the servo motor alone The servo motor is designed to comply with the low voltage directive 3 Machinery directive The servo motor as a single unit does not comply with the Machinery directive due to correspondence with article1 2 k However the Machinery directive applies to machines and equipment incorporating servo motors Please check your machines and equipment as a wh...

Page 92: ...se sizes are indicated in the following table The rated torque of the servo motor under the UL CSA standard indicates the continuous permissible torque value that can be generated when it is mounted on the flange specified in this table and used in the environment of 0 C to 40 C ambient temperature Therefore to conform to the UL CSA standard mount the servo motor on a flange with a heat radiating ...

Page 93: ...bles do not fit into the option or the recommended cable clamp Select a cable clamp according to the cable diameter Selection example when using the 600 V grade EP rubber insulated chloroprene sheath cab tire cable 2PNCT for servo motor power U V W is indicated below Servo motor Wire size mm2 HG SN52 1 25 HG SN102 1 25 HG SN152 2 HG SN202 2 HG SN302 3 5 ...

Page 94: ...53 1 Unit mm 19 6 13 5 6 5 24 6 22 19 31 1 Note 13 6 Note The recommended screw tightening torque is 0 1 N m Crimping tool 1596970 1 for ground clip 1596847 1 for receptacle contact 2 JAE JN4FT02SJ1 R Unit mm 26 6 17 12 3 19 14 3 φ11 6 11 8 2 5 Note Note The recommended screw tightening torque is 0 2 N m Crimping tool CT170 14 TMH5B ...

Page 95: ...1 0 2 7 3 5 0 2 12 2 0 3 13 7 0 3 11 0 3 13 0 3 Main key Note R6 Note The recommended screw tightening torque is 0 2 N m Crimping tool CT170 14 TMH5B 3 DDK a CMV1 SP10S M_ CMV1 SP2S _ Refer to section 3 3 for details of crimping tools Unit mm CMV1 SP2S _ CMV1 SP10S M_ Approx 50 21 21 ...

Page 96: ...W A Model A B C D W CE05 6A18 10SD D BSS 1 1 8 18UNEF 2B 34 13 32 1 57 1 20UNEF 2A CE05 6A22 22SD D BSS 1 3 8 18UNEF 2B 40 48 38 3 61 1 3 16 18UNEF 2A d CE05 8A_ _SD D BAS Unit mm D or shorter A Y or longer W Approx S 1 U 0 7 R 0 7 B 0 0 38 Model A B D W R U S Y CE05 8A18 10SD D BAS 1 1 8 18UNEF 2B 34 13 69 5 1 20UNEF 2A 13 2 30 2 43 4 7 5 CE05 8A22 22SD D BAS 1 3 8 18UNEF 2B 40 48 75 5 1 3 16 18U...

Page 97: ...14 1 31 7 3 2 1 20UNEF 2B CE3420 10 1 10 5 to 14 1 CE3057 10A 2 D 11 0 CE3420 10 2 8 5 to 11 CE3057 12A 1 D 22 23 8 35 10 3 41 3 19 16 0 37 3 4 0 1 3 16 18UNEF 2B CE342012 1 12 5 to 16 CE3057 12A 2 D 13 0 CE342012 2 9 5 to 13 f D MS3106B_ _S Unit mm L or shorter W or longer A V Y or shorter J 0 12 Q 0 0 38 Model A J L Q V W Y D MS3106B18 10S 1 1 8 18UNEF 18 26 52 37 34 13 1 20UNEF 9 53 42 D MS3106...

Page 98: ...1 3 16 18UNEF 2A 9 53 h D MS3057 _A Unit mm Effective thread length C B 0 7 A 0 7 G 0 7 1 6 D Cable clamp ID V F Movable range E Bushing ID Model Shell size A B C D E F G V Bushing D MS3057 10A 18 23 8 30 1 10 3 15 9 14 3 3 2 31 7 1 20UNEF AN3420 10 D MS3057 12A 22 23 8 35 0 10 3 19 0 15 9 4 0 37 3 1 3 16 18UNEF 2A AN3420 12 i CE05 6A32 17SD D Unit mm Model A B C D E G H J CE05 6A32 17SD D 2 18UNS...

Page 99: ..._ Refer to section 3 3 for details of crimping tools Unit mm CMV1S SP2S _ CMV1S SP10S M_ Approx 50 21 21 k CMV1S AP10S M_ CMV1S AP2S _ Refer to section 3 3 for details of crimping tools Unit mm CMV1S AP10S M_ CMV1S AP2S _ Approx 32 Approx 33 21 f ...

Page 100: ... Section 7 3 1 The contents are partially added to the table and diagram is changed App 2 Partially changed App 3 Partially changed App 6 2 The diagrams are partially changed Mar 2017 SH NA 030135ENG C The servo amplifier model is added Section 1 1 Partially changed Section 6 3 1 Partially changed Section 6 2 The part of table is changed Section 7 3 1 Partially changed Section 7 2 The part of tabl...

Page 101: ...MEMO ...

Page 102: ... Sweden Mitsubishi Electric Europe B V Scandinavia Fjelievagen 8 SE 22736 Lund Sweden Tel Fax 46 8 625 10 00 46 46 39 70 18 Turkey Mitsubishi Electric Turkey A S Umraniye Branch Serifali Mahallesi Nutuk Sokak No 5 TR 34775 Umraniye Istanbul Turkey Tel Fax 90 216 526 3990 90 216 526 3995 UAE Mitsubishi Electric Europe B V Dubai Branch Dubai Silicon Oasis P O BOX 341241 Dubai U A E Tel Fax 971 4 372...

Page 103: ...ct from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc 2 Please ...

Page 104: ... subject to change without notice This Instruction Manual uses recycled paper MODEL MODEL CODE General Purpose AC Servo HG KN HG SN SERVO MOTOR INSTRUCTION MANUAL HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 MODEL HG KN HG SN SERVO MOTOR INSTRUCTION MANUAL D D ...

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