Mitsubishi Electric FR-XC-11K Instruction Manual Download Page 26

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INSTALLATION AND WIRING

INSTALLATION AND
WIRING

This chapter explains the installation and the wiring of this product.
Always read the instructions before use.

2.1 Removal and reinstallation of the converter covers .............

2.2 Removal and reinstallation of the FR-XCB reactor cover .....

2.3 Installation of the converter and enclosure design...............

2.4 Installation of peripheral devices ............................................

2.5 Connection of the converter and the inverter ........................

2.6 Main circuit terminal specification ..........................................

2.7 Control circuit specification ....................................................

2.8 Wiring.........................................................................................

2.9 Earthing (Grounding) precautions ..........................................

2.10 Connection of the converter and the multiple inverters .......

2.11 PU installation on converter ....................................................

2.12 Communication operation .......................................................

2.13 Before powering and starting operation.................................

2.14 Digital characters and their corresponding printed

equivalents ................................................................................

Summary of Contents for FR-XC-11K

Page 1: ...WIRING 2 PARAMETERS 3 PROTECTIVE FUNCTIONS 4 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 5 SPECIFICATIONS 6 IB NA 0600668ENG C 1804 MEE Printed in Japan Specifications subject to change without notice XC INSTRUCTION MANUAL FR XC 7 5K to 55K FR XC 18 5K PWM to 55K PWM FR XC H7 5K to H55K FR XC H18 5K PWM to H55K PWM Multifunction regeneration converter ...

Page 2: ...stalled before wiring Otherwise electric shock or injury may result Do not subject the cables to scratches excessive stress heavy loads or pinching Doing so may cause an electric shock Do not change the cooling fan while power is ON as it is dangerous WARNING CAUTION CAUTION CAUTION This product must be installed on a nonflammable wall without any through holes so that nobody touches the heatsink ...

Page 3: ...tion is started Before running this product or the inverter which had been stored for a long period perform an inspection and a test operation To avoid damage due to static electricity static electricity in your body must be discharged before you touch this product A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent hazardous conditions in ca...

Page 4: ...environment 29 2 3 2 Cooling system types for converter enclosure 31 2 3 3 Converter installation 32 2 3 4 Protruding the heat sink through a panel 34 2 4 Installation of peripheral devices 36 2 4 1 Installation of reactor FR XCL 36 2 4 2 Installation of box type reactor FR XCB 37 2 5 Connection of the converter and the inverter 38 2 5 1 Inverter selection 38 2 5 2 Switching between the common bus...

Page 5: ...erter status 79 3 2 1 Monitoring of input voltage or bus voltage 79 3 2 2 First priority monitor screen 79 3 3 Parameter unit FR PU07 Parameter unit with battery pack FR PU07BB L 80 3 3 1 Components of the parameter unit 80 3 3 2 Monitoring function 81 3 3 3 Function menu 82 3 4 Parameter list 84 3 5 Parameter details 86 3 5 1 Showing hiding extended parameters Pr 0 86 3 5 2 Power frequency input ...

Page 6: ...tion panel 126 3 7 Copying and verifying parameters on the operation panel 126 3 7 1 Parameter copy 127 3 7 2 Parameter verification 128 3 8 Checking parameters changed from their initial values initial value change list 129 4 PROTECTIVE FUNCTIONS 131 4 1 Converter fault and indication 132 4 2 Reset method for the protective functions 132 4 3 List of indications 133 4 4 Causes and corrective actio...

Page 7: ...ne reactor FR XCL 165 6 3 3 Dedicated box type reactor FR XCB 171 APPENDIX 173 Appendix 1 Major differences between FR XC and FR XC PWM 174 Appendix 2 Instruction code list 175 Appendix 3 Instructions for compliance with the EU Directives 176 Appendix 4 Instructions for UL and cUL 179 Appendix 5 Instructions for EAC 181 Appendix 6 Restricted Use of Hazardous Substances in Electronic and Electrical...

Page 8: ...igned to function Trademarks Microsoft and Visual C are registered trademarks of Microsoft Corporation in the United States and other countries Other company and product names herein are the trademarks and registered trademarks of their respective owners Notes on descriptions in this Instruction Manual Connection diagrams in this Instruction Manual appear with the control logic of the input termin...

Page 9: ...e FR XC series converter can be used as a common converter Excessive energy is returned to the power supply saving on the energy consumption Use the FR XC series converter in combination with the FR XCL dedicated stand alone reactor option NOTE Note that the applicable inverter capacity and current are different if using the FR XC H 18 5K PWM or FR XC H 22K PWM converter with its harmonic suppress...

Page 10: ...of the FR XC H 22K or higher switch to the common bus regeneration mode and set Pr 416 1 The harmonic suppression function is pre enabled in the FR XC H K PWM NOTE The harmonic suppression function is not available in the power regeneration mode FR XC H 15K or lower does not have the harmonic suppression function Note that the applicable inverter capacity and motor current are different depending ...

Page 11: ...ifunction regeneration converter model Dedicated stand alone reactor option model Switch Function 1 ON Common bus regeneration mode OFF Power regeneration mode 2 For manufacturer setting Do not change from ON 3 ON Surrounding air temperature of 50 C rating OFF Surrounding air temperature of 40 C rating 4 For manufacturer setting Do not change from ON Converter capacity Capacity kW Symbol Circuit b...

Page 12: ...idelines This guideline sets forth the maximum harmonic currents outgoing from a high voltage or especially high voltage receiving consumer who will install add or renew harmonic generating equipment If any of the maximum values is exceeded this guideline requires that consumer to take certain suppression measures Maximum values of outgoing harmonic currents per 1 kW contract power Rating plate ex...

Page 13: ...s AC DC sides K34 1 4 5 Self excitationthree phase bridge When a multifunction regeneration converter with harmonic suppression enabled is used K5 0 Received power voltage Reference capacity 6 6 kV 50 kVA 22 33 kV 300 kVA 66 kV or more 2000 kVA Reactor 5th 7th 11th 13th 17th 19th 23rd 25th Not used 65 41 8 5 7 7 4 3 3 1 2 6 1 8 Used AC side 38 14 5 7 4 3 4 3 2 1 9 1 7 1 3 Used DC side 30 13 8 4 5 ...

Page 14: ... 4 3660 42 8 2379 1501 311 1 281 8 157 4 113 5 95 16 65 88 45 147 73 5 4450 52 1 2893 1825 378 3 342 7 191 4 138 0 115 7 80 10 55 180 89 9 5450 63 7 3543 2235 463 3 419 7 234 4 169 0 141 7 98 10 No Item Description 1 Reactor FR HAL or FR HEL Install an AC reactor FR HAL on the AC side of the inverter or a DC reactor FR HEL on its DC side or install both to suppress outgoing harmonic currents 2 Mul...

Page 15: ...ay Check the display indication or LED state ON blinking for the operation status of the converter 72 f Control circuit terminal block Connect cables for the control circuit 50 g Control logic switchover jumper connector Change the control logic of input signals as necessary 51 h Charge lamp Stays ON while the power is supplied to the main circuit 72 i Main circuit terminal block Connect cables fo...

Page 16: ...dication or LED state ON blinking for the operation status of the converter 72 f Control circuit terminal block Connect cables for the control circuit 50 g Control logic switchover jumper connector Change the control logic of input signals as necessary 51 h Charge lamp Stays ON while the power is supplied to the main circuit 72 i Main circuit terminal block Connect cables for the main circuit 41 j...

Page 17: ... breaker must be selected carefully since an inrush current flows in the converter at power ON Dedicated stand alone reactor FR XCL used when harmonic suppression disabled Confirm that the capacity of the FR XCL reactor is appropriate for the capacity of the converter Dedicated box type reactor FR XCB used when harmonic suppression enabled Confirm that the capacity of the FR XCB reactor is appropr...

Page 18: ... that generate many electromagnetic noises which use magnetic contactors electromagnetic brakes many relays for example are installed near the converter and the converter may malfunction due to electromagnetic noises the following countermeasures must be taken Provide surge suppressors for devices that generate many electromagnetic noises to suppress electromagnetic noises Install data line filter...

Page 19: ... I O cables in parallel with each other and do not bundle them Use shielded cables as signal cables and power cables and run them in individual metal conduits to produce further effects g When the power supplies of the peripheral devices are connected to the power supply of the converter in the same line converter generated noises may flow back through the power supply cables to cause malfunction ...

Page 20: ...emergency stop during motor driving or using it on the motor side during commercial power supply operation select an MC with the class AC 3 rated current for the rated motor current FR XC series converter model Molded case circuit breaker MCCB 1 earth leakage circuit breaker ELB NF NV type Magnetic contactor MC 2 50 C rating 40 C rating 50 C rating 40 C rating FR XC 7 5K 60 A 60 A S T35 S T35 FR X...

Page 21: ...input side of the FR XCL reactor For the information of the installation location refer to page 58 200 V class FR XC series converter model Molded case circuit breaker MCCB 1 earth leakage circuit breaker ELB NF NV type Magnetic contactor MC 2 50 C rating 40 C rating 50 C rating 40 C rating FR XC H7 5K 30 A 30 A S T21 S T21 FR XC H11K 50 A 50 A S T21 S T21 FR XC H15K 60 A 60 A S T35 S T35 FR XC H2...

Page 22: ...XC H37K FR XC H37K PWM 125 A FR XC H55K FR XC H55K PWM 150 A Motor capacity kW Fuse rating A Model 1 Fuse holder 2 poles 0 1 5 6 900 CP GR 10 38 0005 FR10GR69V5 US102 without fuse light melting indicator or US102I with fuse light melting indicator 0 2 10 6 900 CP GR 10 38 0010 FR10GR69V10 0 4 16 6 900 CP GR 10 38 0016 FR10GR69V16 0 75 20 6 900 CP GR 10 38 0020 FR10GR69V20 1 5 25 6 900 CP GR 10 38 ...

Page 23: ...eries converter capacity kW Fuse rating A Model 1 Fuse holder 2 poles FR XC 7 5K 125 6 9 URD 30 TTF 0125 FR XC 11K 160 6 9 URD 30 TTF 0160 FR XC 15K 200 6 9 URD 30 TTF 0200 FR XC 22K FR XC 18 5K PWM 315 6 9 URD 30 TTF 0315 FR XC 30K FR XC 22K PWM 400 6 9 URD 30 TTF 0400 FR XC 37K FR XC 37K PWM 500 6 9 URD 30 TTF 0500 FR XC 55K FR XC 55K PWM 700 6 9 URD 31 TTF 0700 FR XC series convertercapacity kW...

Page 24: ...e is routed in metal conduit Leakage current example of three phase induction motor during the commercial power supply operation Leakage currents mA Leakage currents mA Cable size mm2 Motor capacity kW For connection the amount of leakage current is appox 1 3 of the above value Three phase three wire delta connection 400 V 60 Hz Example of leakage current per 1km during the commercial power supply...

Page 25: ...s Do not install the breaker on the output side of the inverter Doing so may cause unnecessarily operations by harmonics even if the effective value is within the rating since the eddy current and hysteresis loss will increase leading to temperature rise The following models are included in the standard breakers the BV C1 BC V NVB NV L NV G2N NV G3NA and NV 2F earth leakage relay except NV ZHA and...

Page 26: ... converter and enclosure design 29 2 4 Installation of peripheral devices 36 2 5 Connection of the converter and the inverter 38 2 6 Main circuit terminal specification 41 2 7 Control circuit specification 50 2 8 Wiring 57 2 9 Earthing Grounding precautions 66 2 10 Connection of the converter and the multiple inverters 67 2 11 PU installation on converter 70 2 12 Communication operation 71 2 13 Be...

Page 27: ...pull out the upper part of the cover The hooks on the lower end of the cover snap out of position The cover is detached from the converter To reinstall the cover insert the hooks into the slots on the converter and push the cover to snap it into place To remove the cover loosen the mounting screws of the cover and hold and pull out the lower part of the cover The hooks on the upper end of the cove...

Page 28: ...h the cover to snap it into place Control circuit terminal block cover NOTE After installing the cover check that it is fixed securely in place Always tighten the mounting screws of the cover To remove the cover loosen the mounting screws of the cover and hold and pull out the lower part of the cover The hooks on the upper end of the cover snap out of position The cover is detached from the conver...

Page 29: ...or box Before reinstalling the cover check the serial number on the capacity plate against the one on the rating plate to make sure they are identical with each other Removal Loosen the mounting screws of the cover Pull out the cover to remove it Reinstallation Align the screw holes on the cover with the holes on the reactor and place the cover back into position Tighten the mounting screws of the...

Page 30: ...the 40 C rating Always operate the converter within this temperature range Operation outside this range will considerably shorten the service lives of the semiconductors parts capacitors and others Take the following measures to keep the surrounding air temperature of the converter within the specified range a Measures against high temperature Use a forced ventilation system or similar cooling sys...

Page 31: ...n enclosure temperature rise due to a clogged filter In an atmosphere where conductive powder floats dust and dirt will cause such faults as malfunction deteriorated insulation and short circuit in a short time Since oil mist will cause similar conditions it is necessary to take adequate measures Measures Place the converter in a totally enclosed enclosure Take measures if the in enclosure tempera...

Page 32: ...e temperatures of the in enclosure equipment including the converter The cooling systems are classified as follows in terms of the cooling calculation method a Cooling by natural heat dissipation from the enclosure surface totally enclosed type b Cooling by heatsink aluminum fin etc c Cooling by ventilation forced ventilation type pipe ventilation type d Cooling by heat exchanger or cooler heat pi...

Page 33: ...onverter is required as a wiring space and the clearance above the converter is required as a heat dissipation space When designing or building an enclosure for the converter carefully consider influencing factors such as heat generation of the contained devices and the operating environment Installation orientation of the converter Install the converter on a wall as specified Do not mount it hori...

Page 34: ...e the temperatures in the units in top row causing the failure of the units in top row When installing multiple units fully take measures to prevent the surrounding air temperature of the units from being higher than the permissible value by providing ventilation or increasing the enclosure size The air warmed by the heat generated inside the converter goes up to the top of the enclosure When inst...

Page 35: ...el When installing the multifunction regeneration converter in a compact enclosure etc this installation method is recommended 30K converters or lower Refer to page 162 for instructions for cutting the panel of the enclosure NOTE Use the FR XCCP converter installation attachment for enclosure option to install the multifunction regeneration converter inside the enclosure 37K converters or higher P...

Page 36: ...he panel with upper and lower installation frames NOTE As the heat sink part protruded through the panel includes a cooling fan this type of installation is not suitable for the environment of water drops oil mist dust etc Be careful not to drop screws dust etc into the multifunction regeneration converter and cooling fan section Shift Upper installation frame Shift Lower installation frame Inside...

Page 37: ...ironment Avoid places where the equipment is subjected to oil mist flammable gases fluff dust dirt etc Install the equipment in a clean place or protect it from suspended substances Installation orientation To prevent looseness install the reactor on a horizontal surface securely with screws or bolts Do not install it on a vertical surface Install it on a mounting stand which can withstand its wei...

Page 38: ...luff dust dirt etc Install the equipment in a clean place or protect it from suspended substances Installation orientation Install the reactor on a vertical surface Wiring method Make cuts in rubber bushes on the bottom of the reactor and lead the wires through the cuts NOTE To satisfy IP20 protection requirements note the following points for wiring of the reactor Do not make cuts in rubber bushe...

Page 39: ...tion mode Item Condition Inverter capacity The total capacity of the connected inverters regardless of the rating or model of the inverters must not exceed the applicable inverter capacity kW shown in the converter s rated specifications refer to page 156 1 Motor rated current The total of the rated current of the connected motors rated current for the selected rating must not exceed the applicabl...

Page 40: ...r AC reactor Motor capacity 7 5K 11K 15K 18 5K 22K 30K 37K 45K 55K 75K 90K 110K FR XC 7 5K FR HAL K 11 15 18 5 22 30 Quantity 1 2 2 3 3 FR XC 11K FR HAL K 15 18 5 22 30 37 Quantity 1 2 2 3 3 FR XC 15K FR HAL K 18 5 22 30 37 45 Quantity 1 2 2 3 3 FR XC 22K FR XC 18 5K PWM FR HAL K 30 37 45 55 75 Quantity 1 2 2 3 3 FR XC 30K FR XC 22K PWM FR HAL K 37 45 55 75 110 Quantity 1 2 2 3 3 FR XC 37K FR XC 3...

Page 41: ... mode select the setting for a power regeneration common converter or high power factor converter Example Pr 30 in the FR A800 2 When Pr 416 1 set the rated motor voltage in Pr 19 Base frequency voltage under V F control or Pr 83 Rated motor voltage under control other than V F control To use the converter in the power regeneration mode set 0 in Pr 30 in any inverter irrespective of model and capa...

Page 42: ...put Connect each of them to terminals of the same name on the reactor R1 L11 S1 L21 Power supply for the control circuit These terminals are connected to the phase detection terminals R L1 and S L2 in the initial status To retain the fault display and fault output remove the jumpers cables and apply external power through these terminals P N DC power supply for the common bus regeneration mode Con...

Page 43: ...XC H 22K H 30K FR XC H 18 5K PWM H 22K PWM FR XC H 37K H 55K FR XC H 37K PWM H 55K PWM P P4 N R L1 S L2 T L3 R1 L11 S1 L21 R2 L12 S2 L22 T2 L32 Earth ground terminal Charge lamp R L1 S L2 Earth ground terminal Charge lamp R2 L12 S2 L22 T2 L32 P P4 N T L3 R1 L11 S1 L21 ...

Page 44: ... XC 22K FR XC 18 5K PWM M8 7 8 M6 4 4 FR XCL 22K FR XCB 55K FR XC 30K FR XC 22K PWM FR XC L30K FR XC 37K FR XC 37K PWM M10 14 7 M10 14 7 M8 7 8 FR XCL 37K M10 14 7 FR XC 55K FR XC 55K PWM M12 24 5 M12 24 5 FR XCL 55K Model Terminal screw size Tightening torque N m Model Terminal screw size Tightening torque N m Model Terminal screw size Tightening torque N m R S T R2 S2 T2 P4 P N R1 S1 Earth groun...

Page 45: ... 4 8 5 FR XCL 11K 50 C 14 5 40 C 8 5 40 C FR XC 15K 50 C 1 25 4 22 5 22 6 1 25 4 14 5 FR XCL 15K 50 C 22 6 40 C 40 C FR XC 22K FR XC 18 5K PWM 50 C 1 25 4 38 8 38 6 1 25 4 22 6 FR XCL 22K 50 C 38 6 40 C 40 C FR XC 30K FR XC 22K PWM 50 C 1 25 4 60 8 60 6 1 25 4 22 6 FR XCL 30K 50 C 60 6 40 C 40 C FR XC 37K FR XC 37K PWM 50 C 1 25 4 80 10 80 10 1 25 4 22 8 FR XCL 37K 50 C 80 10 40 C 40 C FR XC 55K F...

Page 46: ... XC 18 5K PWM or higher it is the gauge of a cable with the continuous maximum permissible temperature of 90 C PVC cable It assumes a surrounding air temperature of 40 C or less and the wiring distance of 20 m or less from the power supply to the converter Selection example mainly for use in Europe 4 If a cable thinner than the recommended cable size is used it may not be protected by the DC fuse ...

Page 47: ...del Rating Crimp terminal for HIV cables etc Model Rating Crimp terminal for HIV cables etc R S T R2 S2 T2 P N R1 S1 Earth ground R S T R2 S2 T2 Earth ground FR XC 22K FR XC 18 5K PWM 50 C 1 25 4 22 8 38 6 1 25 4 22 6 FR XCB 18 5K 50 C 22 8 22 6 40 C 40 C FR XC 30K FR XC 22K PWM 50 C 1 25 4 38 8 38 6 1 25 4 22 6 FR XCB 22K 50 C 38 8 22 6 40 C 40 C FR XC 37K FR XC 37K PWM 50 C 1 25 4 60 10 80 10 1 ...

Page 48: ... recommended cable size is used it may not be protected by the DC fuse Refer to page 21 for the fuse selection Model Rating Crimp terminal for HIV cables etc Model Rating Crimp terminal for HIV cables etc R S T R2 S2 T2 P N R1 S1 Earth ground R S T R2 S2 T2 Earth ground FR XC H22K FR XC H18 5K PWM 50 C 1 25 4 8 8 14 6 1 25 4 8 6 FR XCB H18 5K 50 C 8 6 8 6 40 C 40 C FR XC H30K FR XC H22K PWM 50 C 1...

Page 49: ... 22K 50 C 22 6 40 C 40 C FR XC 30K FR XC 22K PWM 50 C 1 25 4 38 8 38 6 1 25 4 22 6 FR XCL 30K 50 C 22 6 40 C 40 C FR XC 37K FR XC 37K PWM 50 C 1 25 4 60 10 60 10 1 25 4 22 8 FR XCL 37K 50 C 60 10 40 C 38 10 40 C 38 10 FR XC 55K FR XC 55K PWM 50 C 1 25 4 80 12 100 12 1 25 4 38 8 FR XCL 55K 50 C 80 10 40 C 40 C Model Rating Cable gauge Cable gauge HIV cables etc mm2 1 AWG MCM 2 PVC cables etc mm2 3 ...

Page 50: ...22K FR XC 18 5K PWM or higher it is the gauge of a cable with the continuous maximum permissible temperature of 90 C PVC cable It assumes a surrounding air temperature of 40 C or less and the wiring distance of 20 m or less from the power supply to the converter Selection example mainly for use in Europe 4 If a cable thinner than the recommended cable size is used it may not be protected by the DC...

Page 51: ...itial setting Connect this terminal to the power supply common terminal of a transistor output open collector output device such as a programmable controller in the sink logic to avoid malfunction by undesirable current Power supply voltage range 19 2 to 28 8 VDC permissible load current 100 mA Contact input common source Common terminal for contact input terminal source logic 24 VDC power supply ...

Page 52: ...either the sink or source logic independently of the jumper connector position Type Terminal symbol Terminal name Terminal function description Power supply for fan FAN Reactor fan power supply Power supply terminal for the fan on the FR XCB reactor Connect it to terminal FAN1 on the reactor SD Reactor fan power supply common Common terminal for terminal FAN Connect it to terminal SD on the FR XCB...

Page 53: ...malfunction in the converter due to undesirable currents Source logic Use the terminal SD as a common terminal and perform wiring as follows Do not connect terminal PC on the converter with the terminal of 24 V for the external power supply When using terminals PC SD as a 24 VDC power supply do not install an external power supply in parallel with the converter Doing so may cause a malfunction in ...

Page 54: ...for about 0 to 0 5 mm from a sleeve Check the condition of the crimp terminals after crimping Do not use the crimp terminals of which the crimping is inappropriate or the face is damaged Crimp terminals commercially available as of January 2017 Phoenix Contact Co Ltd Wire strip length Wire gauge mm2 Ferrule part No Crimping tool model No With insulation sleeve Without insulation sleeve For UL wire...

Page 55: ...mage or injury Wire removal Pull the wire while pushing the open close button all the way down firmly with a flathead screwdriver Wire gauge mm2 Blade terminal part No Insulation cap part No Crimping tool model No 0 3 to 0 75 BT 0 75 11 VC 0 75 NH 69 3 Insert each wire into the terminal When using single wire or stranded wires without a crimp terminal push the open close button all the way down wi...

Page 56: ...open collector circuit is isolated from the internal control circuit by photocoupler Terminal SE is a common terminal for the open collector output terminals RYA RYB and RSO The contact input circuit is isolated from the internal control circuit by photocoupler Signal inputs by contactless switches 2 7 4 Wiring precautions It is recommended to use a cable of 0 3 to 1 25 mm2 for the connection to t...

Page 57: ...ion description Rated specification Open collector LOH1 Box type reactor overheat detection Pulses corresponding to the speed of cooling fan on the box type reactor is output When the sink logic is selected connect this terminal to terminal LOH on the converter When the source logic is selected connect this terminal to terminal PC on the converter Permissible load 24 VDC 27 VDC at maximum 0 1 A Th...

Page 58: ... 2 3 9 3 4 5 5 5 U V W U V W U V W R1 L11 S1 L21 R1 L11 S1 L21 R1 L11 S1 L21 R L1 S L2 T L3 6 7 Fuse Fuse Fuse 8 8 8 1 Never connect the power supply to terminals R L1 S L2 and T L3 on the inverter Incorrect connection will damage the inverter and the converter 2 Connect between the inverter terminal P and the converter terminal P and between the inverter terminal N and the converter terminal N fo...

Page 59: ... joined to the converter terminals R L1 S L2 and T L3 and the node points joined to the FR XCL reactor For information to select an appropriate model refer to page 38 5 To connect a DC reactor remove a jumper installed across terminals P1 and P before installing the DC reactor 6 To use separate power supply for the control circuit remove each jumper at terminal R1 L11 and terminal S1 L21 7 For sel...

Page 60: ...MRS IM P R L1 N Inverter M S L2 T L3 RES SD X10 MRS PU connector Open collector SINK SOURCE Junction terminal Fuse Fuse Junction terminal Fuse Fuse Junction terminal 1 1 1 2 2 2 3 8 3 4 5 5 5 U V W U V W U V W R1 L11 S1 L21 R1 L11 S1 L21 R1 L11 S1 L21 R L1 S L2 T L3 6 FAN1 SD LOH1 LOH2 SOF LOH RES SD PC FAN Fuse 7 Fuse 7 Fuse 7 1 Never connect the power supply to terminals R L1 S L2 and T L3 on th...

Page 61: ...2 L12 S2 L22 T2 L32 Power supply Multifunction regeneration converter Dedicated reactor FR XCL R L1 S L2 T L3 R2 L12 S2 L22 T3 L32 P N R2 L12 S2 L22 T3 L32 Total wiring length 10 m or shorter Multifunction regeneration converter Inverter P N P X10 MRS RES SD RYB RSO SE 2 Control circuit R2 L12 S2 L22 T2 L32 3 1 N 1 Installation of a fuse on each cable is recommended to prevent the damage from spre...

Page 62: ...als R1 L11 and S1 L21 For the power input to the control circuit in the inverter which has the control circuit power supply terminals R1 L11 and S1 L21 bypass the converter and perform the direct wiring between the inverter these terminals and the power supply NOTE Remove jumpers across main circuit terminals R L1 and R1 L11 and across S L2 and S1 L21 on the inverter refer to the Instruction Manua...

Page 63: ...he converter MCCB 1 MC 1 Dedicated reactor FR XCL R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 R L1 S L2 T L3 Power supply To inverter MCCB 2 AC reactor FR HAL Multifunction regeneration converter Dedicated reactor FR XCL R L1 S L2 T L3 R2 L12 S2 L22 T3 L32 P N R2 L12 S2 L22 T3 L32 Total wiring length 10 m or shorter Multifunction regeneration converter Inverter P N P4 P R2 L12 S2 L22 T2 L32 2 N 1 R L1 S L...

Page 64: ...ent between terminals R2 L12 S2 L22 and T2 L32 and terminals R L1 S L2 and T L3 If these terminals are not connected correctly the converter does not operate properly If the inverter is operated while the converter terminals R L1 S L2 and T L3 are not connected to the power supply the converter will be damaged Power supply Jumper To the inverter Dedicated reactor FR XCL FR XC R L1 S L2 T L3 R2 L12...

Page 65: ...Dedicated reactor R L1 S L2 T L3 R2 L12 S2 L22 T3 L32 P N R2 L12 S2 L22 T3 L32 LOH LOH1 LOH2 SD SD FAN FAN1 Control circuit Main circuit wiring length 10 m or shorter Control circuit cable gauge 0 3 to 1 25 mm2 Control circuit wiring length 5 m or shorter Multifunction regeneration converter Inverter P N P X10 MRS RES SD RYB RSO SE 2 Control circuit R2 L12 S2 L22 T2 L32 3 1 N 1 Installation of a f...

Page 66: ... and R1 L11 and across S L2 and S1 L21 on the inverter refer to the Instruction Manual of the inverter Always connect the power supply to terminals R1 L11 and S1 L21 of the inverter directly to supply power to the control circuit If they are not connected the inverter may shut off its output by a fault occurrence or be damaged 2 8 5 When using separate power supplies for the control circuit and th...

Page 67: ...ishing adequate common single point earth ground system II shown in the following figure is allowed only in cases where the separate earth ground system I is not feasible Do not make inadequate common single point earth ground connection III In a high building it may be effective to use its iron structure frames as earthing grounding electrode for EMI prevention in order to separate from the earth...

Page 68: ...er than the inverter capacity Keep the wiring length total length of cables of each main circuit terminal P or N between the converter and each inverter within 5 m or less when converter s harmonic suppression function is disabled or within 50 m or less when the function is enabled The total wiring length between terminals P or terminals N on the converter and connected inverters should not exceed...

Page 69: ...ction terminal 2 and the 2nd axis inverter is 2 mm because the inverter capacity is 2 2 kW e The gauge of cable between the junction terminal 2 and the junction terminal 3 is 5 5 mm because the total capacity of lower axis inverters is regarded as 5 5 kW an approximate inverter capacity of 4 5 kW determined by the expression 1 5 1 5 0 75 0 75 f The gauge of cable between the junction terminal 3 an...

Page 70: ...0 RES SD FR A820 00105 1 5K X10 RES SD FR A820 00077 0 75K X10 RES SD FR A820 00077 0 75K X10 RES SD 1st inverter 2nd inverter 3rd inverter 4th inverter 5th inverter 6th inverter For the control circuit wiring use shielded or twisted wires and separate the wire from the main circuit and high voltage circuits Keep the length of cables between the converter and the final axis inverter on each termin...

Page 71: ...o the PU connector on the converter and the other end into the connection connector on the parameter unit or the FR ADP attached on the operation panel along the guides until the stoppers are fixed NOTE Refer to the following table when fabricating the cable on the user side Keep the total cable length within 20 m Commercially available products as of February 2015 Name Model Manufacturer Communic...

Page 72: ...o the outside of the converter through the side of the control circuit terminal block cover Use a nipper or the like to cut the side of the control circuit terminal block cover Finish the cut surface without leaving rough edges Step Description 1 Insert spacers into the mounting holes that will not be tightened with the option mounting screws 2 Fit the connector on the FR A8NC to the guide of the ...

Page 73: ... the inverter The motor starts deceleration to a stop The converter operation status changes according to the amount of regenerative power During regenerative driving the regenerative drive indication a decimal point LED is ON as shown below NOTE It is not a fault if noise comes from the dedicated reactor during regenerative driving of the converter in other words it is a fault if noise comes desp...

Page 74: ...N AND WIRING 73 2 2 14 Digital characters and their corresponding printed equivalents Digital characters displayed on the 7 segment LED display are as follows Printed Digital 0 1 2 3 4 5 6 7 8 9 Printed Digital A B C E F G H I J K D L Printed Digital M N O P Q S T U o V W r R ...

Page 75: ...MEMO 74 ...

Page 76: ...arameters in this product Always read the instructions before use 3 1 Operation panel FR DU08 76 3 2 Monitoring the converter status 79 3 3 Parameter unit FR PU07 Parameter unit with battery pack FR PU07BB L 80 3 4 Parameter list 84 3 5 Parameter details 86 ...

Page 77: ...s ON during regenerative driving The LEDs are OFF when the converter stops its operation due to power supply failure or when a fault occurs The LEDs blink when the converter stops its operation due to a cause except the above mentioned cause h STOP RESET key Used to stop operation commands Used to reset the converter when the protective function is activated i Setting dial Turn the setting dial to...

Page 78: ...leared For the details of the uncleared parameters refer to page 175 126 Fault history clear Deletes the fault history 143 Parameter copy Copies the parameter settings saved in the converter to the operation panel The parameters copied to the operation panel can be also copied to other converter 127 Initial value change list Identifies the parameters that have been changed from their initial setti...

Page 79: ...U main monitor selection Operating procedure 1 Turning ON the power of the converter The operation panel is in the monitor mode 2 Selecting the parameter setting mode Press to choose the parameter setting mode The parameter number read previously appears 3 Selecting the parameter Turn until Pr 52 appears Press to read the present set value initial value appears 4 Changing the setting value Turn to...

Page 80: ...onitor item Refer to page 95 Operating procedure 1 Press during converter operation to monitor the input current The unit of current A appears 2 Press to monitor the input voltage This operation is valid under any operation mode of the converter and whether the converter is running or at a stop The unit of voltage V appears 3 Press to monitor the bus voltage The unit of voltage V appears Changing ...

Page 81: ...by the PU stop function Not available for the FR XC PWM converter Press either of these keys on the parameter setting mode screen to change the parameter setting value sequentially On the selecting screen these keys are used to move the cursor Hold down and press either of these keys to advance or return the display screen one page Not available for the FR XC PWM converter Not available for the FR...

Page 82: ...hase sequence indication The following phase sequence is displayed STF Positive STR Negative Power supply not detected c Operating status indication The operating status of the multifunction regeneration converter is displayed STOP Stop state FWD Power driving REV Regenerative driving ALAR Fault state d Operation mode indication EXT External operation mode is always indicated e Unit indication The...

Page 83: ...he software control number of the converter is displayed 10 Selectop The signals assigned to the I O control terminals and the ON OFF status of the signals can be checked 11 Option The option connector occupancy condition is displayed 12 FRCpy set Parameter copy reading writing and verifying of parameters can be performed 1 key Input current A Input voltage V Bus voltage V Fault history the last 8...

Page 84: ...5 OV2 6 UVT 8 UVT 7 UVT SET Pr LIST 36 Fan Oper 0 DEF Pr LIST 0 Pr Mo 0 1 Max F 60 00 2 Min F 50 00 An indication INV inverter appears but the software version of the multifunction regeneration converter is displayed 3 3 1 Perform parameter copy writing while the SOF signal is ON 1 5 5 The terminal names displayed correspond to the converter s terminals as shown below The function availability var...

Page 85: ...on 1 0 89 16 ABC terminal function selection 1 99 89 22 4 Current limit level 0 to 190 0 1 150 90 23 4 Current limit level regenerative 0 to 190 9999 0 1 9999 90 31 Life alarm status display 0 1 4 5 8 9 12 13 Read only 1 0 91 32 Inrush current limit circuit life display 0 to 100 Read only 1 100 91 33 Control circuit capacitor life display 0 to 100 Read only 1 100 91 34 Maintenance timer 0 1 to 999...

Page 86: ...9 1 1 104 123 PU communication waiting time setting 0 to 150 ms 9999 1 ms 9999 104 124 PU communication CR LF selection 0 to 2 1 1 104 145 PU display language selection 0 to 7 1 0 125 168 Parameter for manufacturer setting Do not set 169 269 342 Communication EEPROM write selection 0 1 1 0 124 415 SW2 setting status 0 to 15 Read only 1 15 94 416 Control method selection 0 1 9999 1 9999 40 500 1 Co...

Page 87: ...requency input to the converter Pr 1 and Pr 2 This function restricts the parameters that are read on the PU operation panel or parameter unit Pr Name Initial value Setting range Description 0 Simple mode selection 0 9999 Displays only the simple mode parameters 0 Displays simple mode and extended parameters The following parameters show that the allowable power frequency for the converter is betw...

Page 88: ...ES terminal function selection 3 RES Converter reset Setting Signal name Function Related parameter 0 SOF Converter stop When this signal turns ON the converter operation stops The converter operation for this signal can be changed by using Pr 8 Pr 8 3 RES Converter reset When this signal turns ON the converter reset is performed 4 OH External thermal relay input The signal is input from the exter...

Page 89: ...ct Turning OFF of the SOF signal stops the converter operation 2 External signal NC contact CC Link communication NO contact 9 OH input selection 0 0 NO contact Turning ON of the OH signal stops the converter operation after a fault occurs 1 NC contact Turning OFF of the OH signal stops the converter operation after a fault occurs SOF signal input status Converter operation External terminal Virtu...

Page 90: ...ection Output when an instantaneous power failure is detected Pr 57 97 7 107 Y7 Regenerative drive recognition Output during regenerative driving 8 108 THP Electronic thermal O L relay pre alarm Output when the electronic thermal relay cumulative value reaches 85 of the transistor protection thermal activation level The Converter overload trip electronic thermal relay function fault E C occurs whe...

Page 91: ...d by the current limit level when the current limit function is active NOTE When the output current reaches the current limit level DC voltage decreases during power driving or increases during regeneration Use the following parameters to control DC voltage output from the converter with harmonic suppression enabled as commanded Operation can be stable enough with these parameters in the initial s...

Page 92: ... by self diagnosis to prevent a fault Note that the life diagnosis of this function should be used as a guideline only because with the exception of the main circuit capacitor the life values are theoretical calculations Pr Name Initial value Setting range Description 31 Life alarm status display 0 0 1 4 5 8 9 12 13 Displays whether or not the parts of the control circuit capacitor cooling fan and...

Page 93: ... hour and indicated in 100 hours on Pr 34 Maintenance timer The number indication on Pr 34 stopped at 9998 999 800 hours When the Pr 34 value the cumulative energization time in 100 hours becomes equal to the setting value of Pr 35 Maintenance timer warning output set time the Maintenance timer Y15 signal is output For the terminal used for Y15 signal set 15 positive logic or 115 negative logic to...

Page 94: ...ut terminal function selection NOTE Pr 44 always reads 9999 The Y16 signal does not turn OFF even if 9999 is set in Pr 44 Changing the terminal assignment using Pr 11 Pr 12 and Pr 16 Output terminal function selection may affect the other functions Set parameters after confirming the function of each terminal Use this function to check the history of instantaneous power failures Pr Name Initial va...

Page 95: ...d with a parameter setting Pr Name Initial value Setting range Description 415 SW2 setting status 15 0 to 15 Read only SW2 setting status shown in decimal number Pr 415 SW2 4 For manufacturer setting SW2 3 Temperature derating selection SW2 2 For manufacturer setting SW2 1 Connection mode selection Decimal Binary 15 1111 14 1110 13 1101 12 1100 11 1011 10 1010 9 1001 8 1000 7 0111 6 0110 5 0101 4 ...

Page 96: ... the monitor item selection 896 Power unit cost 0 0 to 500 Set the electricity rate cost per kWh Monitor item Increment and unit Pr 52 setting Description Input current 0 01 A 0 The input current to the converter is monitored 2 Input voltage 0 1 V 0 The effective value of input voltage to the converter is monitored Bus voltage 0 1 V 0 The output current from the converter is monitored Fault indica...

Page 97: ...ears the cumulative power monitor NOTE When Pr 46 is read just after 0 has been written in Pr 46 the setting 9999 or 10 is displayed Displaying electricity cost Pr 896 When the electricity cost is selected as a monitor item Pr 52 28 the electricity cost calculated from the electricity rate cost per kWh set in Pr 896 and the cumulative energy is displayed Monitoring cumulative energization time Pr ...

Page 98: ...tem is disabled The PU stop warning cannot be reset by using keys while the key locks are enabled Use this parameter to set whether the multifunction regeneration converter restarts the operation at the power restoration after an instantaneous power failure occurs Pr Name Initial value Setting range Description 57 Restart selection 9999 0 The converter restarts operation at the power restoration f...

Page 99: ...ting value minus 1100 is the number of retries A fault output is provided during the retry operation The RDY signal is ON during retry 68 Retry waiting time 1 s 0 1 to 600 s Set the time delay from when a converter fault occurs until the retry operation starts 69 Retry count display erase 0 0 Setting 0 clears the retry success counter retry success means that the converter successfully restarts Pr...

Page 100: ...l function selection may affect the other functions Set parameters after confirming the function of each terminal Faults which trigger the retry operation can be selected with Pr 65 The faults not described in the following table do not enable the retry function For the fault details refer to page 134 indicates the fault selected NOTE Only the first fault is recorded in the fault history during re...

Page 101: ...ection The converter operation can be stopped by pressing on the PU when Pr 75 14 to 17 When the operation is stopped by the PU stop the LD is displayed on the operation status 7 segment LED display of the converter and PS is displayed on the PU A fault output is not provided The reset input acceptance disconnected PU connector detection function and PU stop function can be selected Pr Name Initia...

Page 102: ...Turn OFF the SOF signal to restart the converter operation CAUTION Do not reset the converter while the inverter start signal is being input Otherwise the motor will start suddenly after resetting leading to potentially hazardous conditions Whether to enable the parameter write or not can be selected Use this function to prevent parameter values from being rewritten by misoperation Pr Name Initial...

Page 103: ...se this function to control current output from the converter with harmonic suppression enabled as commanded Operation can be stable enough with these parameters in the initial setting however some adjustments may be required if current vibration occurs depending on the power supply condition Pr Name Initial value Setting range Description 82 Current control proportional gain 100 0 to 200 Set the ...

Page 104: ...rs of the computer since they vary with the model Pin number Name Description 1 SG Earthing grounding 2 Operation panel parameter unit power supply 3 RDA Converter receive 4 SDB Converter send 5 SDA Converter send 6 RDB Converter receive 7 SG Earthing grounding 8 Operation panel parameter unit power supply 8 1 Multifunction regeneration converter receptacle front view PU connector Station No 0 Com...

Page 105: ...advance Data communication cannot be made if the settings are not made or if there is any setting error Pr Name Initial value Setting range Description 117 PU communication station number 0 0 to 31 Use this parameter to specify the converter station number Set the station number for each converter when two or more converters are connected to one personal computer 118 PU communication speed 192 48 ...

Page 106: ...cation via the PU connector on the converter Item Description Related parameter Communication protocol Mitsubishi inverter protocol computer link Conforming standard EIA 485 RS 485 Number of connectable units 1 N maximum 32 units for stations No 0 to 31 Pr 117 Communication speed Selected among 4800 9600 19200 38400 bps Pr 118 Control procedure Asynchronous method Communication method Half duplex ...

Page 107: ...ion for the CR LF code setting Data Operation Parameter monitor write Converter reset Monitoring Parameter read a Communication request sent to the converter from the computer in accordance with the user program A A1 A B B b Converter data processing time With Without With With c Reply data from the converter Data a is checked for an error No data error detected 1 Request accepted C C 2 E E1 E Dat...

Page 108: ...by 1 4 CR LF code When a computer transmits data to the converter some computers automatically provide either one or both of the codes CR carriage return and LF line feed at the end of a data group In this case the same setting is required for data sent from the converter to the computer Use Pr 124 PU communication CR LF selection for the CR LF code setting Format Number of characters 1 2 3 4 5 6 ...

Page 109: ...ay time in accordance with the response time of the computer in the range of 0 to 150 ms in 10 ms increments For example 1 for 10 ms or 2 for 20 ms When Pr 123 PU communication waiting time setting is set to other than 9999 the Pr 123 setting is effective as the delay time Create the communication request data without delay time in the data format The number of characters decreases by 1 NOTE The d...

Page 110: ...m the parameter setting H5 Overrun New data has been sent by the computer before the converter completes receiving the preceding data H6 H7 Character error The converter received an unusable character other than 0 to 9 A to F and control codes The converter does not accept the data sent to the converter H8 H9 HA Mode error Parameter write was attempted when the converter does not perform computer ...

Page 111: ... above 1 start bit is necessary Minimum number of total bits 9 bits Maximum number of total bits 12 bits Item Check time Monitoring Less than 12 ms Parameter read write Less than 30 ms Parameter clear All parameter clear Less than 5 s Reset command No reply 10 ms or more required Computer Multifunction regeneration converter Multifunction regeneration converter Computer Data transmission time Refe...

Page 112: ...set the converter outputs the Alarm LF signal The converter does not shot off its output To use the LF signal set 98 positive logic or 198 negative logic in any of Pr 11 Pr 12 and Pr 16 Output terminal function selection to assign the function to an output terminal Example PU connector communication when Pr 121 1 initial value Example PU connector communication when Pr 121 9999 ENQ ACK NAK NAK LF ...

Page 113: ... Set structure size hDcb BaudRate 19200 Communication speed 19200 bps hDcb ByteSize 8 Data length 8 bits hDcb Parity 2 Even parity hDcb StopBits 2 Stop bit 2 bits bRet SetCommState hCom hDcb Set the changed communication information if bRet TRUE Set COM1 port timeout GetCommTimeouts hCom hTim Get current timeout values hTim WriteTotalTimeoutConstant 1000 Writing timeout 1 second hTim ReadTotalTime...

Page 114: ...tion Data transmission Receive data waiting Receive data processing Data retrieval Screen display CAUTION Always set the communication check time interval before starting operation to prevent hazardous conditions Note that the converter does not detect a fault if communication is broken due to signal cable breakage computer fault etc ...

Page 115: ...ltifunction regeneration converter is reset As the converter is reset after the computer starts communication the converter cannot send reply data back to the computer 4 digits A and C D H9966 The multifunction regeneration converter is reset After the computer correctly starts communication and send data to the converter the converter returns the ACK signal to the computer before being reset 4 di...

Page 116: ...H20 H20 20 digits B and E3 D Capacity Read H7D The converter capacity can be read in ASCII code Data read is displayed in increments of 0 1 kW rounded down to one decimal place H20 blank code is set for blank area Example 7 5K H20 H20 H20 H20 H37 H35 6 digits B and E2 D No Item Read write Instruction code Data description Number of data digits format Refer to page 106 for data formats A A1 B B1 C ...

Page 117: ...uring converter reset 1 b4 b5 b6 RYA Inverter run enable 1 b7 Converter status monitor extended H79 16 bits b0 RYB Inverter run enable b1 Power driving b2 Regenerative driving b3 RSO During converter reset 1 b4 b5 b6 RYA Inverter run enable 1 b7 b8 ABC Fault 1 b9 b10 b11 b12 b13 b14 b15 Fault occurred 0 1 0 0 0 0 1 1 b7 b0 Example 1 H43 Converter is power driving Example 2 H45 Converter is regener...

Page 118: ...urning the power OFF and ON or performing the converter reset Transmission speed setting Pr 543 Set the data transmission speed Refer to the manual of the CC Link master module for the details of the transmission speed NOTE L ERR LED blinks when the parameter setting is changed The LED turns OFF when the setting becomes effective by turning the power OFF and ON or performing the converter reset Se...

Page 119: ... the retry function setting Pr 544 setting Description CC Link version 0 initial value 1 One station occupied FR A5NC compatible 1 1 One station occupied 12 2 2 One station occupied double setting Device number Signal name Device number Signal name RYn0 Unused RXn0 Unused RYn1 Unused RXn1 Unused RYn2 Converter stop Function of terminal SOF 1 RXn2 Converter ready Inverter run enable signal RYn3 Unu...

Page 120: ...d monitor value RWwn 2 H00 arbitrary 1 Instruction code RWrn 2 Reply code RWwn 3 Data to be written RWrn 3 Data read Address Description Address Description Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits RWwn Monitor code 2 Monitor code 1 RWrn First monitor value RWwn 1 Unused RWrn 1 Second monitor value RWwn 2 Link parameter extended setting Instruction code RWrn 2 Reply code H00 RWwn 3 Data...

Page 121: ...nal turns ON an action corresponding to the instruction code set in RWw2 is executed The instruction code execution completion RXF signal turns ON after the instruction code execution is completed When an instruction code execution error occurs a value other than 0 is set in the reply code RWr2 RY1A Error reset request flag When the Error reset request flag RY1A signal turns ON at a converter faul...

Page 122: ...al after setting RWw2 and this register Set 0 when the write data is not required RWw4 Monitor code 3 Set the monitor code refer to page 115 of the item to be monitored Turning ON the RYC signal after setting this register sets the monitor data to RW denotes a register number RWr4 to 7 RWw5 Monitor code 4 RWw6 Monitor code 5 RWw7 Monitor code 6 Device number Signal name Description RWr0 First moni...

Page 123: ...ifunction regeneration converter reset Write HFD H9696 The multifunction regeneration converter is reset 3 Fault history clear Write HF4 H9696 Fault history is cleared 4 Parameter clear All parameter clear Write HFC Parameters return to initial values Whether to clear communication parameters or not can be selected according to the data Cleared Not cleared Refer to page 175 for Parameter clear All...

Page 124: ...m 0 to 65535 When the count exceeds 65535 the displayed value is cleared and the counting starts over from 0 again NOTE Communication error count is temporarily stored in the RAM memory The error count is stored in EEPROM only once per hour If power reset or converter reset is performed Pr 501 setting will be the one that is last stored to EEPROM depending on the reset timing The converter operati...

Page 125: ... set 1 in Pr 342 to write them to the RAM only The life of the EEPROM will be shorter if parameter write is performed frequently with the initial setting 0 written to the EEPROM and RAM NOTE Turning OFF the converter s power clears the modified parameter settings when Pr 342 1 written to the RAM only Therefore the parameter settings last stored to EEPROM applies at next power ON Fault type Pr 502 ...

Page 126: ...0 1 initial value PU contrast adjustment Pr 991 Contrast of the LCD on the parameter unit can be adjusted Decreasing the Pr 991 setting makes the contrast low Pr 991 is available as a simple mode parameter only when the parameter unit is installed Setting of the PU parameter unit operation panel can be changed Pr Name Initial value Setting range Description 145 PU display language selection 0 0 Ja...

Page 127: ...at case those parameters operate as if they were set to initial values Parameter copy using the FR PU07 BB is available when the product manufactured in September 2015 or later is used Operating procedure 1 Turning ON the power of the converter The operation panel is in the monitor mode 2 Selecting the parameter setting mode Press to choose the parameter setting mode The parameter number read prev...

Page 128: ...eter settings from the converter and storing them in the operation panel It takes about 30 seconds to read and store all the settings During reading blinks 5 End of reading and storing and are displayed alternately after the reading and storing are completed Operating procedure 1 Connect the operation panel to the target converter 2 Turning ON the SOF Converter stop signal Turn ON the SOF signal t...

Page 129: ...r 3 Turning ON the power of the converter The operation panel is in the monitor mode 4 Selecting the parameter setting mode Press to choose the parameter setting mode The parameter number read previously appears 5 Selecting a parameter Turn to Parameter copy and press appears 6 Parameter verification Turn to change the setting value to Parameter copy verification Press Verification of the paramete...

Page 130: ...e parameter setting mode Press to choose the parameter setting mode The parameter number read previously appears 3 Selecting a parameter Turn to Initial value change list and press appears 4 Checking the Initial value change list Turn The parameter numbers that have been changed from their initial value appear in order When is pressed with a changed parameter displayed the setting change process o...

Page 131: ...MEMO 130 ...

Page 132: ...in this product Always read the instructions before use 4 1 Converter fault and indication 132 4 2 Reset method for the protective functions 132 4 3 List of indications 133 4 4 Causes and corrective actions 134 4 5 Check and clear of the fault history 143 4 6 Check first when you have a trouble 144 ...

Page 133: ...fault or setting fault on the operation panel is displayed The converter output is not shut off Warning The converter output is not shut off even when a warning is displayed However failure to take appropriate measures will lead to a fault Alarm The converter output is not shut off The Alarm LF signal can be output depending on the parameter setting Fault When a protective function is activated th...

Page 134: ... E B Overvoltage trip 137 E C Converter overload trip electronic thermal relay function 137 E D Heatsink overheat 137 E E Instantaneous power failure 137 E F Undervoltage 138 E G Input phase loss 138 E H External thermal relay operation 138 E J PU disconnection 138 E K Retry count excess 139 E L CPU fault 139 Internal circuit fault 139 E M 24 VDC power output short circuit 139 E N Inrush current l...

Page 135: ...er is stopped Corrective action After turning ON the SOF signal perform Parameter copy again Refer to page 127 The operation panel FR DU08 may be faulty Contact your sales representative Operation panel indication rE3 Name Parameter verification error Description The data in the converter are different from the data in the operation panel A failure has occurred at EEPROM in the operation panel dur...

Page 136: ...uce the load and frequency of operation Converter indication LD PU indication PS Name PU stop Description The PU stop stop of the converter operation by pressing on the PU is enabled by the setting of Pr 75 Reset selection disconnected PU detection PU stop selection For the details of Pr 75 refer to page 100 Check point Check for a stop made by pressing on the PU Corrective action To reset the ind...

Page 137: ...le Corrective action Turn OFF the SOF signal Check the power supply condition Converter indication LJ PU indication Name Box type reactor overheat pre alarm Description Appears when the speed of cooling fan on the box type reactor decreases Check point Check the cooling fan for a failure Corrective action The fan may be faulty Contact your sales representative Converter indication LA PU indication...

Page 138: ... the temperature becomes approximately 85 of the heatsink overheat protection operation temperature For the terminal used for the FIN signal output assign the function by setting 10 positive logic or 110 negative logic in Pr 11 Pr 12 and Pr 16 Output terminal function selection Refer to page 89 Check point Check for too high surrounding air temperature Check for heatsink clogging Check that the co...

Page 139: ... indication Alarm Hist OHT FR DU08 indication E OHT Name External thermal relay operation Description If an overheat protection device such as a thermostat activates the output of the converter is stopped This function is available when 4 OH signal is set in any of Pr 3 Pr 4 and Pr 7 Input terminal function selection This protective function is not available in the initial status OH signal is not ...

Page 140: ... 13 Name Internal circuit fault Description The converter output is shut off when an internal circuit fault occurs Corrective action Contact your sales representative Converter indication E M FR PU07 indication E P24 FR PU07 indication Alarm Hist P24 FR DU08 indication E P24 Name 24 VDC power output short circuit Description When the 24 VDC power output from terminal PC is shorted this function is...

Page 141: ...ative Converter indication E Q FR PU07 indication Option1 Fault FR PU07 indication Alarm Hist OP1 FR DU08 indication E OP1 Name Communication option fault Description The converter output is shut off if a communication line error occurs in the communication option Check point Check for a wrong option function setting and operation Check that the communication option is plugged into the connector s...

Page 142: ...e the box type reactor has been installed by mistake even though the harmonic suppression function is disabled Check point Check if any foreign matter is stuck in the cooling fan on the box type reactor Check the setting of Pr 416 Control method selection Refer to page 40 When the setting is 9999 initial value check that the setting matches the installation situation of reactor Check that the wiri...

Page 143: ... situation does not improve after taking the above measure please contact your sales representative Converter indication E 6 FR PU07 indication Fault 16 FR PU07 indication Alarm Hist E 16 FR DU08 indication E 16 Name Main circuit power supply detection fault Description Appears if power supply to the main circuit is not detected Check point Corrective action Contact your sales representative Conve...

Page 144: ...de Monitoring mode Parameter setting mode Operation for displaying fault history The last eight fault records can be displayed On the display of the last fault record fault record 1 a decimal point LED is ON When the fault history is empty E 0 is displayed Latest fault Second latest fault Eighth latest fault Fault record 1 Blinking Input current Blinking Cumulative energization time 1 Fault record...

Page 145: ...across terminals RES and SD The operation status 7 segment LED display does not come on Check the following about connection Connection is performed correctly Wiring for the main circuit terminals R L1 S L2 and T L3 on the inverter is performed correctly The inrush current limit resistor is not damaged The charge lamp on the converter does not come on Check the following about connection Connectio...

Page 146: ...ECAUTIONS FOR MAINTENANCE AND INSPECTION This chapter explains the precautions for maintenance and inspection of this product Always read the instructions before use 5 1 Inspection item 146 5 2 Measurement of main circuit voltages currents and powers 152 ...

Page 147: ... a tester etc 5 1 Inspection item 5 1 1 Daily inspection Basically check for the following faults during operation Improper installation environment Cooling system fault Abnormal vibration abnormal noise Abnormal overheat discoloration 5 1 2 Periodic inspection Check the areas inaccessible during operation and requiring periodic inspection Consult us for periodic inspection Check for cooling syste...

Page 148: ...etighten 3 Check for overheat traces on the parts Contact the manufacturer 4 Check for stains Clean Conductors and cables 1 Check conductors for distortion 2 Check cable sheaths for breakage and deterioration crack discoloration etc Contact the manufacturer Contact the manufacturer Transformer Reactor Check for unusual odor and abnormal increase of whining sound Stop the equipment and contact the ...

Page 149: ... continuity the measured value is several Ω to several tens of Ω When all measured values are almost the same although values may not be constant depending on the tester type it shows that there are no electrical paths with problems Device number and target terminal 5 1 5 Cleaning Always run the converter in a clean state When cleaning the converter gently wipe dirty areas with a soft cloth immers...

Page 150: ...ing heat such as the main circuit semiconductor is greatly affected by the surrounding air temperature When unusual noise and or vibration are noticed during inspection the cooling fan must be replaced immediately NOTE For replacement of each part contact the nearest Mitsubishi FA center Replacement procedure of the converter cooling fan 30K converters or lower 1 Remove all cables from the convert...

Page 151: ...ws 3 Disconnect the fan connector The fan can be detached from the reactor 4 Replace the fan with a new one Before installing the new fan check the orientation of the fan to be sure that the AIR FLOW arrow printed on the side of the fan points upward 5 Follow the removal procedure in reverse order to install the fan on the reactor Be sure to keep fan cables inside the finger guard fan cover NOTE I...

Page 152: ... conditions replace the capacitors about every 10 years When a certain period of time has elapsed the capacitors will deteriorate more rapidly Check the capacitors at least every year less than six months if the life will be expired soon End of life appearance criteria are as follows Case Check the side and bottom faces for expansion Sealing plate Check for remarkable warp and extreme crack Top ve...

Page 153: ...n principle Measurement Applicable meter Characteristic Moving coil Uses kinetic energy generated between the magnetic field of a permanent magnet and the current that flows through the moving coil DC Average Voltmeter ammeter resistance meter thermometer flux meter speed meter High sensitivity and commonly used Energy saving small influence of magnetic field Moving iron Uses kinetic energy genera...

Page 154: ...o page 156 Input current l1 Line current at terminal R2 S2 and T2 Moving iron AC ammeter Input power P1 At terminals R2 S2 and T2 and across terminals R2 and S2 S2 and T2 and T2 and R2 Electrodynamic single phase wattmeter P1 W11 W12 W13 3 wattmeter method Input power factor Pf1 Calculate after measuring input voltage input current and input power Pf1 100 Converter output voltage Across P and N Mo...

Page 155: ...MEMO 154 ...

Page 156: ...IFICATIONS 155 6 SPECIFICATIONS This chapter explains the specifications of this product Always read the instructions before use 6 1 Rating 156 6 2 Common specifications 161 6 3 Outline dimension drawings 162 ...

Page 157: ...led 7 5 11 15 22 30 37 55 Enabled 18 5 22 37 55 Applicable motor current A Disabled 36 50 67 99 127 160 236 Enabled 83 99 160 236 Rated input current A Disabled Power driving 36 51 69 101 136 166 245 Regenerative driving 28 40 56 81 112 138 204 Enabled HS Power regenerative driving 75 90 147 217 Overload current rating 100 continuous 150 60 s Power supply capacity kVA 2 Disabled 19 22 31 45 57 73 ...

Page 158: ...11 15 22 30 37 55 Enabled 18 5 22 37 55 Applicable motor current A Disabled 18 25 34 48 63 78 120 Enabled 42 48 78 120 Rated input current A Disabled Power driving 20 27 37 53 72 88 129 Regenerative driving 15 21 29 42 59 72 107 Enabled HS Power regenerative driving 40 47 78 113 Overload current rating 100 continuous 150 60 s Power supply capacity kVA 2 Disabled 19 22 30 44 58 73 110 Enabled 34 40...

Page 159: ...0 Enabled 30 35 57 84 40 C rating Applicable inverter capacity kW Disabled 22 30 37 55 Enabled 18 5 22 37 55 Applicable motor current A Disabled 99 127 160 236 Enabled 83 99 160 236 Rated input current A Disabled Power driving 101 136 166 245 Regenerative driving 81 112 138 204 Enabled HS Power regenerative driving 75 90 147 217 Overload current rating 100 continuous 150 60 s Power supply capacity...

Page 160: ...bled 32 37 60 88 40 C rating Applicable inverter capacity kW Disabled 22 30 37 55 Enabled 18 5 22 37 55 Applicable motor current A Disabled 48 63 78 120 Enabled 42 48 78 120 Rated input current A Disabled Power driving 53 72 88 129 Regenerative driving 42 59 72 107 Enabled HS Power regenerative driving 40 47 78 113 Overload current rating 100 continuous 150 60 s Power supply capacity kVA 3 Disable...

Page 161: ...FR XC PWM 1 The harmonic suppression function is not pre enabled in this model To use the converter with the FR XCB change the 9999 setting of Pr 416 Control method selection to 1 harmonic suppression enabled Refer to page 40 Dedicated stand alone reactor Multifunction regeneration converter FR XCL H K FR XC H K FR XC H K PWM 1 7 5 7 5 11 11 15 15 22 22 18 5 30 30 22 37 37 37 55 55 55 Dedicated bo...

Page 162: ... indication I O terminal status electricity cost option connector status Fault monitoring Converter When a protective function is activated a fault indication is displayed FR DU08 FR PU07 When a protective function is activated a fault indication is displayed and the latest monitored value of input voltage input current bus voltage cumulative energization time are recorded The last eight fault rec...

Page 163: ...PWM FR XC H 7 5K H 11K FR XC H 15K Enclosure cut dimensions φ6 hole M5 screw 2 M5 screw 93 200 293 15 270 15 300 6 45 45 5 6 10 280 20 13 57 13 82 262 9 280 9 90 10 FAN Hole Unit mm Enclosure cut dimensions φ6 hole M5 screw 112 262 9 9 280 93 200 293 15 270 15 300 6 60 60 7 6 10 280 10 73 13 34 120 FAN Hole 2 M5 screw Unit mm ...

Page 164: ... FR XC H 37K H55K FR XC H 37K PWM H55K PWM Enclosure cut dimensions 4 M5 screw 2 φ6 hole M5 screw 142 342 9 9 360 60 300 100 10 200 380 15 350 15 150 45 60 45 6 6 97 7 10 360 10 26 5 26 5 FAN Hole Unit mm 270 325 10 28 195 3 2 20 10 530 550 10 28 15 520 11 2 φ10 hole M8 screw 4 φ20 hole Unit mm ...

Page 165: ...Outline dimension drawings 164 SPECIFICATIONS FR XC 55K FR XC 55K PWM 10 35 300 370 35 250 3 2 10 600 10 620 15 590 15 20 M8 screw 2 φ10 hole 4 φ20 hole Unit mm ...

Page 166: ...reactor that matches the converter is selected 200 V class FR XCL 7 5K 11K T2 L32 S2 L22 S L2 R L1 T L3 R2 L12 55 1 5 D1 2 Installation hole Remove varnish 120 max D2 2 5 110 5 max 125 max 165 2 5 2 3 M6 screw 8 15 R Model D1 D2 Terminal screw size Mass FR XCL 7 5K 80 104 M5 3 9 kg FR XCL 11K 73 97 3 6 kg Unit mm ...

Page 167: ... 5 H1 2 Remove varnish T2 L32 S2 L22 S L2 R L1 T L3 R2 L12 W2 Installation hole M6 screw 8 R Unit mm Model W W1 W2 H H1 H2 D D1 Terminal screw size Mass FR XCL 15K 192 55 165 122 100 130 130 110 5 M6 5 5 kg FR XCL 22K 192 55 165 132 110 140 130 110 5 6 3 kg FR XCL 30K 240 70 215 145 119 160 150 125 5 10 kg ...

Page 168: ...12 S L2 S2 L22 T L3 T2 L32 W1 1 5 H1 5 R 10 15 W 2 5 W2 H 5 H2 max 190 max 162 5 max 3 2 Remove varnish Installation hole M8 screw Unit mm Model W W1 W2 H H1 H2 Terminal screw size Mass FR XCL 37K 248 200 220 146 120 240 M10 12 0kg FR XCL 55K 250 225 250 173 135 260 15 5kg ...

Page 169: ...15K R L1 R2 L12 S L2 S2 L22 T L3 T2 L32 R 55 1 5 8 H1 2 15 165 2 5 H 2 5 H2 max 125 max 106 max 2 3 Remove varnish Installation hole M6 screw Model H H1 H2 Terminal screw size Mass FR XCL H7 5K 97 73 120 M5 3 7kg FR XCL H11K 104 80 120 4 2kg FR XCL H15K 132 110 135 6 0kg Unit mm ...

Page 170: ... XCL H22K H30K R L1 R2 L12 S L2 T L3 T2 L32 S2 L22 H1 2 15 R 70 1 5 8 H 2 5 H2 max 150 max 125 5 max 2 3 240 2 5 215 Remove varnish M6 screw Unit mm Model H H1 H2 Terminal screw size Mass FR XCL H22K 135 109 150 M6 9 0kg FR XCL H30K 155 129 170 12 0kg ...

Page 171: ...55K H1 5 15 R L1 R2 L12 S L2 T L3 T2 L32 S2 L22 W1 1 5 R 10 W 2 5 190 max 163 max 3 2 H 5 230 max Remove varnish Installation hole M8 screw Unit mm Model W W1 H H1 Terminal screw size Mass FR XCL H37K 220 200 146 120 M8 12 0kg FR XCL H55K 250 225 173 135 16 0kg ...

Page 172: ...XCB H 37K H 55K 470 275 200 32 5 32 5 440 10 20 265 42 385 43 48 426 22 22 29 3 10 10 3 2 2 φ10 hole M8 screw 4 φ25 hole Unit mm Model Mass FR XCB 18 5K 22K 26 0kg FR XCB H18 5K H22K 26 9kg 12 40 350 270 40 12 330 3 2 50 28 20 560 20 48 10 504 600 575 15 48 4 φ25 hole M10 screw 2 φ12 hole Unit mm Model Mass FR XCB 37K 56 9kg FR XCB 55K 68 5kg FR XCB H37K 63 0kg FR XCB H55K 73 0kg ...

Page 173: ...MEMO 172 ...

Page 174: ...nd FR XC PWM 174 Appendix 2 Instruction code list 175 Appendix 3 Instructions for compliance with the EU Directives 176 Appendix 4 Instructions for UL and cUL 179 Appendix 5 Instructions for EAC 181 Appendix 6 Restricted Use of Hazardous Substances in Electronic and Electrical Products 182 Appendix 7 Referenced Standard Requirement of Chinese standardized law 182 ...

Page 175: ... 30 37 55 18 5 22 37 55 Functional status at 9999 initial value in Pr 416 Control method selection Harmonic suppression disabled Same status as established by setting 0 Harmonic suppression enabled Same status as established by setting 1 Capacity of applicable FR XCL reactor Same as the converter capacity Not same as the converter capacity 22K or lower Refer to page 160 Capacity of applicable FR X...

Page 176: ...e detection signal clear 2C AC 0 46 Watt hour meter clear 2E AE 0 47 Energization time carrying over times 2F AF 0 48 Cumulative power monitor digit shifted times 30 B0 0 52 PU main monitor selection 34 B4 0 57 Restart selection 39 B9 0 58 Free parameter 1 3A BA 0 59 Free parameter 2 3B BB 0 61 Key lock operation selection 3D BD 0 65 Retry selection 41 C1 0 67 Number of retries at fault occurrence...

Page 177: ... that this converter when equipped with the EMC Directive compliant EMC filter conforms with the EMC Directive and affix the CE marking on the converter EMC Directive 2014 30 EU Standard s EN 61800 3 2004 A1 2012 Second environment PDS Category C3 Note First environment Environment including buildings facilities which are directly connected to a low voltage main supply which also supplies resident...

Page 178: ...onnect a type B RCD or RCM to the power supply side Use the converter under the conditions of overvoltage category III usable regardless of the earth ground condition of the power supply overvoltage category III usable with the earth neutral system power supply 400 V class only and pollution degree 2 or lower specified in IEC60664 To use the converter under the conditions of pollution degree 2 ins...

Page 179: ...ymmetrical amperes 480Y 277 V maximum Multifunction regeneration converter model Fuse model Manufacturer Rating FR XC 7 5K A070URD30TTI0125 Mersen 700 V 125 A FR XC 11K A070URD30TTI0160 Mersen 700 V 160 A FR XC 15K A070URD30TTI0160 Mersen 700 V 160 A FR XC 22K FR XC 18 5K PWM A070URD30TTI0250 Mersen 700 V 250 A FR XC 30K FR XC 22K PWM A070URD30TTI0315 Mersen 700 V 315 A FR XC 37K FR XC 37K PWM A07...

Page 180: ...anch circuit protection must be provided in accordance with the National Electrical Code and any applicable provincial codes For installation in Canada branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes Provide the UL and cUL listed fuse in accordance with the table below Converter model Fuse type Semiconductor fuse Manufa...

Page 181: ...enclosure Minimum spacing distances inside the enclosure are as follows Power supply MCCB MC FR XCL FR XCB FR XC 㻵㻹 M Inverter UL listed fuses for branch circuit protection R2 L12 S2 L22 T2 L23 R2 L12 S2 L22 T2 L32 R L1 S L2 T L3 Power supply MCCB MC FR XCL FR XC IM Inverter M UL listed fuses for branch circuit protection MCCB R2 L12 S2 L22 T2 L23 R2 L12 S2 L22 T2 L32 R L1 S L2 T L3 AC reactor FR ...

Page 182: ... product certified in compliance with the Eurasian Conformity has the EAC marking Note EAC marking In 2010 three countries Russia Belarus and Kazakhstan established a Customs Union for the purposes of revitalizing the economy by forming a large economic bloc by abolishing or reducing tariffs and unifying regulatory procedures for the handling of articles Products to be distributed over these three...

Page 183: ... China 电器电子产品有害物质限制使用标识要求本产品中所含有的有害物质的名称含量含有部件如下表所示产品中所含有害物质的名称及含量上表依据SJ T11364的规定编制表示该有害物质在该部件所有均质材料中的含量均在GB T26572规定的限量要求以下表示该有害物质在该部件的至少一种均质材料中的含量超出GB T26572规定的限量要求 1 即使表中记载为根据产品型号也可能会有有害物质的含量为限制值以下的情况 2 根据产品型号一部分部件可能不包含在产品中 Appendix 7 Referenced Standard Requirement of Chinese standardized law This Product is designed and manufactured accordance with following Chinese standards Elect...

Page 184: ...chnology that was not available at the time of the shipment of the Product from our company any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of productio...

Page 185: ...n Nov 2017 IB NA 0600668ENG A First edition Jan 2018 IB NA 0600668ENG B Addition FR XC 37K 55K FR XC 37K 55K PWM FR XC H7 5K to H55K FR XC H18 5K to H55K PWM Appendix7 Referenced Standard Requirement of Chinese standardized law Apr 2018 IB NA 0600668ENG C Modification 2 5 1 Inverter selection IB NA 0600668ENG C ...

Page 186: ...WIRING 2 PARAMETERS 3 PROTECTIVE FUNCTIONS 4 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 5 SPECIFICATIONS 6 IB NA 0600668ENG C 1804 MEE Printed in Japan Specifications subject to change without notice XC INSTRUCTION MANUAL FR XC 7 5K to 55K FR XC 18 5K PWM to 55K PWM FR XC H7 5K to H55K FR XC H18 5K PWM to H55K PWM Multifunction regeneration converter ...

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Mitsubishi Electric FR-XC-11K, Instruction Manual

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