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Mitsubishi Electric FR-D720-0.2K-G, Instruction Manual

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Thank you for choosing this Mitsubishi Electric S-PM geared motor drive unit.

This Instruction Manual (Applied) provides instructions for advanced use of the FR-D700-G series drive units.

Incorrect handling might cause an unexpected fault. Before using the drive unit, always read this Instruction Manual

and the Instruction Manual (Basic) [IB-0600477ENG] packed with the product carefully to use the equipment to its

optimum performance.

1. Electric Shock Prevention

2. Fire Prevention

3.Injury Prevention

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the drive 

unit until you have read through the Instruction Manual and 

appended documents carefully and can use the equipment 

correctly. Do not use this product until you have a full 

knowledge of the equipment, safety information and 

instructions.

In this Instruction Manual, the safety instruction levels are 

classified into "WARNING" and "CAUTION".

Incorrect handling may cause 

hazardous conditions, resulting in death 

or severe injury.

Incorrect handling may cause 

hazardous conditions, resulting in 

medium or slight injury, or may cause 

only material damage.

The 

 level may even lead to a serious 

consequence according to conditions. Both instruction levels 

must be followed because these are important to personal 

safety.

While the drive unit power is ON, do not remove the front 

cover or the wiring cover. Do not run the drive unit with the 

front cover or the wiring cover removed. Otherwise you may 

access the exposed high voltage terminals or the charging 

part of the circuitry and get an electric shock.

Even if power is OFF, do not remove the front cover except 

for wiring or periodic inspection. You may accidentally 

touch the charged drive unit circuits and get an electric 

shock.

Before wiring or inspection, power must be switched OFF. 

To confirm that, LED indication of the operation panel must 

be checked. (It must be OFF.) Any person who is involved in 

wiring or inspection shall wait for at least 10 minutes after 

the power supply has been switched OFF and check that 

there are no residual voltage using a tester or the like. The 

capacitor is charged with high voltage for some time after 

power OFF, and it is dangerous.

This drive unit must be earthed (grounded). Earthing 

(grounding) must conform to the requirements of national 

and local safety regulations and electrical code (NEC 

section 250, IEC 61140 class 1 and other applicable 

standards). A neutral-point earthed (grounded) power 

supply for 400V class drive unit in compliance with EN 

standard must be used.

Any person who is involved in wiring or inspection of this 

equipment shall be fully competent to do the work.

The drive unit must be installed before wiring. Otherwise 

you may get an electric shock or be injured.

Setting dial and key operations must be performed with dry 

hands to prevent an electric shock. Otherwise you may get 

an electric shock.

Do not subject the cables to scratches, excessive stress, heavy 

loads or pinching. Otherwise you may get an electric shock.

Do not change the cooling fan while power is ON. It is 

dangerous to change the cooling fan while power is ON.

Do not touch the printed circuit board or handle the cables 

with wet hands. Otherwise you may get an electric shock.

When measuring the main circuit capacitor capacity, the DC 

voltage is applied to the motor for 1s at powering OFF. Never 

touch the motor terminal, etc. right after powering OFF to 

prevent an electric shock.

A PM motor is a synchronous motor with embedded 

magnets. High-voltage is generated at motor terminals while 

the motor is running even after the drive unit power is turned 

OFF. Before wiring or inspection, the motor must be 

confirmed to be stopped. For applications where the motor is 

driven by the load, the low-voltage manual contactor, which 

is installed at the drive unit's output side, must be opened 

before wiring or inspection. Otherwise you may get an 

electric shock.

WARNING

CAUTION

CAUTION

WARNING

The drive unit must be installed on a nonflammable wall 
without holes (so that nobody touches the drive unit 
heatsink on the rear side, etc.). Mounting it to or near 
flammable material can cause a fire.

If the drive unit has become faulty, the drive unit power must 
be switched OFF. A continuous flow of large current could 
cause a fire.

When using a brake resistor, a sequence that will turn OFF 
power when a fault signal is output must be configured. 
Otherwise the brake resistor may overheat due to damage of 
the brake transistor and possibly cause a fire.

Do not connect a resistor directly to the DC terminals P/+ 
and N/-. Doing so could cause a fire.

Be sure to perform daily and periodic inspections as 
specified in the Instruction Manual. If a product is used 
without any inspection, a burst, breakage, or a fire may 
occur.

The voltage applied to each terminal must be the ones 
specified in the Instruction Manual. Otherwise burst, 
damage, etc. may occur.

The cables must be connected to the correct terminals. 
Otherwise burst, damage, etc. may occur.

Polarity must be correct. Otherwise burst, damage, etc. may 
occur.

While power is ON or for some time after power-OFF, do not 
touch the drive unit since the drive unit will be extremely 
hot. Doing so can cause burns.

CAUTION

CAUTION

Summary of Contents for FR-D720-0.2K-G

Page 1: ...00 8310 JAPAN FR D720 0 2K to 3 7K G FR D740 0 4K to 3 7K G Simple and compact drive unit IB NA 0600478ENG C 1806 MEE Printed in Japan Specifications subject to change without notice S PM GEARED MOTOR DRIVE UNIT FR D700 G INSTRUCTION MANUAL Applied C According to the motor to be connected perform PM parameter initialization Incorrect initial setting of parameters may damage the motor Refer to page...

Page 2: ...ve unit in compliance with EN standard must be used Any person who is involved in wiring or inspection of this equipment shall be fully competent to do the work The drive unit must be installed before wiring Otherwise you may get an electric shock or be injured Setting dial and key operations must be performed with dry hands to prevent an electric shock Otherwise you may get an electric shock Do n...

Page 3: ...ailure to do so may cause some machines to make unexpected motions A PM motor and the drive unit must be used in the specified capacity combination Do not use multiple PM motors with one drive unit Any person must stay away from the equipment when the retry function is set as it will restart suddenly after trip Since pressing the STOP RESET key may not stop output depending on the function setting...

Page 4: ...er When any protective function is activated appropriate corrective action must be taken and the drive unit must be reset before resuming operation Do not carry out a megger insulation resistance test on the control circuit of the drive unit It will cause a failure The drive unit must be treated as industrial waste General instruction Many of the diagrams and drawings in this Instruction Manual sh...

Page 5: ...rcuit terminal 15 2 2 2 Terminal arrangement of the main circuit terminal power supply and the motor wiring 15 2 2 3 Cables and wiring length 16 2 3 Control circuit specifications 18 2 3 1 Control circuit terminal 18 2 3 2 Changing the control logic 20 2 3 3 Wiring of control circuit 22 2 3 4 Connection to the PU connector 25 2 4 Connection of stand alone option unit 27 2 4 1 Connection of a dedic...

Page 6: ...n adjustment of the PM sensorless vector control 73 4 3 1 Outline of the PM sensorless vector control 73 4 3 2 Automatic parameter setting in accordance with the motor Pr 998 73 4 3 3 Setting procedure of speed control 76 4 3 4 PM motor test operation Pr 800 77 4 3 5 Adjusting the speed control gain Pr 820 Pr 821 79 4 3 6 Gain adjustment of current controllers for the d axis and the q axis Pr 824 ...

Page 7: ...n of a regenerative brake Pr 30 Pr 70 114 4 10 5 Stop selection Pr 250 116 4 11 Function assignment of external terminal and control 117 4 11 1 Input terminal function selection Pr 178 to Pr 182 117 4 11 2 Drive unit output shutoff MRS signal Pr 17 119 4 11 3 Condition selection of function validity by Second function selection RT signal 120 4 11 4 Start signal operation selection STF STR STOP sig...

Page 8: ...ration location 164 4 16 1 Operation mode selection Pr 79 164 4 16 2 Setting the speed by the operation panel 172 4 16 3 Setting the speed by the operation panel Pr 79 3 174 4 16 4 Setting the speed by analog input voltage input current input 175 4 16 5 Operation mode at power ON Pr 79 Pr 340 176 4 16 6 Start command source and speed command source during communication operation Pr 338 Pr 339 Pr 5...

Page 9: ...value change list 248 4 23 Check and clear of the fault history 249 5 TROUBLESHOOTING 251 5 1 Reset method of protective function 252 5 2 List of fault or alarm indications 253 5 3 Causes and corrective actions 254 5 4 Correspondences between digital and actual characters 264 5 5 Check first when you have a trouble 265 5 5 1 Motor does not start 265 5 5 2 Motor or machine is making abnormal acoust...

Page 10: ...T and transducer 281 6 2 5 Measurement of drive unit input power factor 281 6 2 6 Measurement of converter output voltage across terminals P and N 281 6 2 7 Measurement of drive unit output frequency 281 6 2 8 Insulation resistance test using megger 282 6 2 9 Pressure test 282 7 SPECIFICATIONS 283 7 1 Rating 284 7 2 Common specifications 285 7 3 Outline dimension drawings 286 7 4 Specifications of...

Page 11: ...d or other countries Company and product names herein are the trademarks and registered trademarks of their respective owners Marks REMARKS Additional helpful contents and relations with other functions are stated NOTE Contents requiring caution or cases when set functions are not activated are stated POINT Useful contents and points are stated Parameters referred to Related parameters are stated ...

Page 12: ...duct Always read the instructions before using the equipment 1 1 Product checking and parts identification 2 1 2 Drive unit and peripheral devices 3 1 3 Removal and reinstallation of the cover 6 1 4 Installation of the drive unit and enclosure design 8 1 5 Drive unit placement 11 ...

Page 13: ...apacity plate Drive unit model Serial number Input rating Output rating Serial number Rating plate Drive unit model ᴾ MODEL FR D720 1 5K G INPUT XXXXX OUTPUT XXXXX SERIAL MADE IN JAPAN PASSED DRIVEUNIT Country of origin SAMPLE FR Symbol Voltage class D720 1 5 Represents the drive unit capacity kW K D720 D740 Three phase 200V class Three phase 400V class G Control circuit terminal block Refer to pa...

Page 14: ... in the drive unit at power on Install a noise filter ferrite core to reduce the electromagnetic noise generated from the drive unit Effective in the range from about 1MHz to 10MHz When more wires are passed through a more effective result can be obtained A wire should be wound four turns or more Filterpack FR BFP2 which contains DC reactor and noise filter in one package is also available Earth G...

Page 15: ...ove devices are connected immediately remove them Electromagnetic wave interference The input output main circuit of the drive unit includes high frequency components which may interfere with the communication devices such as AM radios used near the drive unit In this case install the FR BIF optional noise filter capacitor for use in the input side only or FR BSF01 or FR BLF noise filter ferrite c...

Page 16: ...c Contactor Reactor Power factor improving AC or DC reactor connection Power factor improving AC or DC reactor connection FR HAL FR HEL Without With Without With 200V class FR D720 0 2K G 0 2 5A 5A S T10 S T10 0 4K 0 4K FR D720 0 4K G 0 4 5A 5A S T10 S T10 0 4K 0 4K FR D720 0 75K G 0 75 10A 5A S T10 S T10 0 75K 0 75K FR D720 1 5K G 1 5 15A 10A S T10 S T10 1 5K 1 5K FR D720 2 2K G 2 2 20A 15A S T10...

Page 17: ...lation Example of FR D720 1 5K G 1 Place the front cover in front of the drive unit and install it straight 2 Tighten the mounting screws on the front cover NOTE Fully make sure that the front cover has been reinstalled securely The same serial number is printed on the capacity plate of the front cover and the rating plate of the drive unit Since these plates have the same serial numbers always re...

Page 18: ...to the drive unit along the guides Example of FR D720 1 5K G Also pull the wiring cover downward by holding a frontal part of the wiring cover Example of FR D720 1 5K G See below diagram for wiring cover of FR D720 3 7K G Hold the dent of the wiring cover marked with an arrow with thumb and the side with other fingers and pull downward for removal Guide Wiring cover Wiring cover Wiring cover ...

Page 19: ...pace heater in the enclosure Do not power OFF the drive unit Keep the start signal of the drive unit OFF 3 Sudden temperature changes Select an installation place where temperature does not change suddenly Avoid installing the drive unit near the air outlet of an air conditioner If temperature changes are caused by opening closing of a door install the drive unit away from the door 2 Humidity Norm...

Page 20: ...mmable gases As the drive unit is non explosion proof it must be contained in an explosion proof enclosure In places where explosion may be caused by explosive gas dust or dirt an enclosure cannot be used unless it structurally complies with the guidelines and has passed the specified tests This makes the enclosure itself expensive including the test charges The best way is to avoid installation i...

Page 21: ...tilation type 4 Cooling by heat exchanger or cooler heat pipe cooler etc Cooling System Enclosure Structure Comment Natural cooling Natural ventilation enclosed open type Low in cost and generally used but the enclosure size increases as the drive unit capacity increases For relatively small capacities Natural ventilation totally enclosed type Being a totally enclosed type the most appropriate for...

Page 22: ...nner surface of the enclosure When using the drive units at the surrounding air temperature of 40 C or less the drive units can be installed without any clearance between them 0cm clearance When designing or building an enclosure for the drive unit carefully consider influencing factors such as heat generation of the contained devices and the operating environment Front cover Front cover Wiring co...

Page 23: ...failures When mounting multiple drive units fully take caution not to make the surrounding air temperature of the drive unit higher than the permissible value by providing ventilation and increasing the enclosure size Arrangement of multiple drive units Heat generated in the drive unit is blown up from the bottom of the unit as warm air by the cooling fan When installing a ventilation fan for that...

Page 24: ...cribes the basic WIRING for use of this product Always read the instructions before using the equipment 2 1 Wiring 14 2 2 Main circuit terminal specifications 15 2 3 Control circuit specifications 18 2 4 Connection of stand alone option unit 27 ...

Page 25: ...nals PC and SD PU connector 1 DC reactor FR HEL When connecting a DC reactor remove the jumper across P1 and P Control circuit terminal Main circuit terminal Sink logic Jumper 1 6 2 3 5 8 Multi speed selection Terminal functions vary by Pr 190 RUN terminal function selection Terminal functions vary by Pr 192 A B C terminal function selection SINK SOURCE V I 5 0 to 5VDC 0 to 10VDC 0 to 10VDC 5 Term...

Page 26: ...converter FR CV or high power factor converter FR HC2 29 P P1 DC reactor connection Remove the jumper across terminals P and P1 and connect a DC reactor When a DC reactor is not connected the jumper across terminals P and P1 should not be removed 33 Earth Ground For earthing grounding the drive unit chassis Must be earthed grounded 17 FR D720 0 2K to 0 75K G FR D720 1 5K to 3 7K G FR D740 0 4K to ...

Page 27: ...20m or less Selection example for use mainly in Europe The terminal screw size indicates the terminal size for R L1 S L2 T L3 U V W PR P N P1 and a screw for earthing grounding The line voltage drop can be calculated by the following formula Line voltage drop V Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop torque reduction in the lo...

Page 28: ... avoided A leakage current including many high frequency components flows in the earthing grounding cables of the drive unit and drive unit driven motor Therefore use the independent earthing grounding and separate the earthing grounding cable of the drive unit from equipment sensitive to EMI In a high building it may be effective to use the EMI prevention type earthing grounding connecting to an ...

Page 29: ...e logic 24VDC power supply Can be used as 24VDC 0 1A power supply Speed setting 10 Speed setting power supply Used as power supply when connecting potentiometer for speed setting from outside of the drive unit Refer to Pr 73 Analog input selection 5 0V 0 2VDC permissible load current 10mA 147 2 Speed setting voltage Inputting 0 to 5VDC or 0 to 10V provides the maximum rotation speed at 5V 10V and ...

Page 30: ...nal is ON 123 SE Open collector output common Common terminal of terminal RUN Pulse FM For meter Select one e g rotation speed from monitor items Not output during drive unit reset Not output during drive unit reset The output signal is proportional to the magnitude of the corresponding monitoring item Use Pr 55 and Pr 56 to set full scale values for monitoring the rotation speed and the output cu...

Page 31: ...tweezers a pair of long nose pliers etc Change the jumper connector position before switching power ON NOTE Fully make sure that the front cover has been reinstalled securely The capacity plate is placed on the front cover and the rating plate is on the drive unit Since these plates have the same serial numbers always reinstall the removed cover onto the original drive unit The sink source logic c...

Page 32: ...g terminals PC SD as a 24VDC power supply do not install an external power supply in parallel with the drive unit Doing so may cause a malfunction in the drive unit due to undesirable currents Source logic type Use terminal SD as a common terminal and perform wiring as shown below Do not connect terminal PC of the drive unit with terminal 24V of the external power supply When using terminals PC SD...

Page 33: ...it from becoming loose In addition do not solder it 2 Crimp the blade terminal Insert wires to a blade terminal and check that the wires come out for about 0 to 0 5 mm from a sleeve Check the condition of the blade terminal after crimping Do not use a blade terminal of which the crimping is inappropriate or the face is damaged Refer to page 292 for the blade terminals available on the market Recom...

Page 34: ...e or a stranded wire without a blade terminal push an open close button all the way down with a flathead screw driver and insert the wire NOTE When using a stranded wire without a blade terminal twist enough to avoid short circuit with a nearby terminals or wires Place the flathead screwdriver vertical to the open close button In case the blade tip slips it may cause to damage of drive unit or inj...

Page 35: ...un them away from the main and power circuits including the 200V relay sequence circuit For the cables connected to the control circuit terminals connect their shields to the common terminal of the connected control circuit terminal When connecting an external power supply to the terminal PC however connect the shield of the power supply cable to the negative side of the external power supply Do n...

Page 36: ...Use the optional FR CB2 or connector and cable available on the market Insert the cable plugs securely into the PU connector of the drive unit and the connection connector of the FR PU07 FR PA07 along the guide until the tabs snap into place Install the drive unit front cover after connecting REMARKS Refer to page 292 for the commercially available connection cables and connectors when fabricating...

Page 37: ...power supply 3 RDA Drive unit receive 4 SDB Drive unit send 5 SDA Drive unit send 6 RDB Drive unit receive 7 SG Earth ground connected to terminal 5 8 Parameter unit power supply NOTE Pins No 2 and 8 provide power to the parameter unit Do not use these pins for RS 485 communication When making RS 485 communication with a combination of the FR D700 G series FR F500J series FR E500 series and FR S50...

Page 38: ...ion is required etc Connect a dedicated brake resistor MRS type MYS type FR ABR to terminal P and PR For the locations of terminal P and PR refer to the terminal block layout on page 15 Set parameters below Do not remove the jumper across terminals P and P1 except when connecting a DC reactor Connected Brake Resistor Pr 30 Regenerative function selection Setting Pr 70 Special regenerative brake du...

Page 39: ...mal Relay Type Mitsubishi Electric product Rated Operating Current 200V FR ABR 0 4K TH T25 0 7A 120VAC 2A NO contact 3A NC contact 240VAC 1A NO contact 2A NC contact AC15 class 110VDC 0 2A 220VDC 0 1A DC13 class FR ABR 0 75K TH T25 1 3A FR ABR 2 2K TH T25 2 1A FR ABR 3 7K TH T25 3 6A 400V FR ABR H0 4K TH T25 0 24A FR ABR H0 75K TH T25 0 35A FR ABR H1 5K TH T25 0 9A FR ABR H2 2K TH T25 1 3A FR ABR ...

Page 40: ...ring distance between the drive unit brake unit FR BU2 and discharging resistor should be within 5m Even when the wiring is twisted the cable length must not exceed 10m It is recommended to install an external thermal relay to prevent overheat of discharging resistor Refer to FR BU2 manual for connection method of discharging resistor Brake Unit Discharging Resistor Recommended External Thermal Re...

Page 41: ...ance between the drive unit brake unit FR BU2 and resistor unit FR BR should be within 5m each Even when the wiring is twisted the cable length must not exceed 10m The contact between TH1 and TH2 is closed in the normal status and is open at a fault A jumper is connected across BUE and SD in the initial status NOTE Do not remove the jumper across terminals P and P1 except when connecting a DC reac...

Page 42: ...terminals of FR HC2 to the power supply Operating the drive unit without connecting them will damage FR HC2 Do not install an MCCB or MC between the reactor 1 terminals R L1 S L2 T L3 and FR HC2 terminals R4 L14 S4 L24 T4 L34 It will not operate properly Securely perform grounding earthing by using the ground earth terminal Installation of a fuse is recommended Refer to the Instruction Manual of F...

Page 43: ...sed for the X10 RES signal Refer to page 117 Be sure to connect terminal RDYB of the FR CV to the X10 signal or MRS signal assigned terminal of the drive unit and connect terminal SE of the FR CV to terminal SD of the drive unit Without proper connecting FR CV will be damaged NOTE The voltage phases of terminals R L11 S L21 T MC1 and terminals R2 L1 S2 L2 T2 L3 must be matched Use sink logic facto...

Page 44: ...ctor FR HEL is electrically connected to the enclosure through mounting screws when the DC reactor is securely mounted to the enclosure If the DC reactor is not earthed grounded securely enough an earthing grounding cable may be used When you are using an earthing grounding cable wire the cable to the mounting hole where varnish is removed Refer to the Instruction Manual of FR HEL NOTE The wiring ...

Page 45: ...34 MEMO ...

Page 46: ... UNIT for use of this product Always read the instructions before using the equipment 3 1 EMC and leakage currents 36 3 2 Installation of power factor improving reactor 43 3 3 Power OFF and magnetic contactor MC 44 3 4 Precautions for use of the drive unit 45 3 5 Failsafe of the system which uses the drive unit 47 ...

Page 47: ...ort as possible 2 Line to line leakage currents Harmonics of leakage currents flowing in static capacitances between the drive unit output cables may operate the external thermal relay unnecessarily Measures Use Pr 9 Electronic thermal O L relay To ensure that the motor is protected against line to line leakage currents it is recommended to use a temperature sensor to directly detect motor tempera...

Page 48: ...rth ground fault in the drive unit output side Earthing Grounding must conform to the requirements of national and local safety regulations and electrical codes NEC section 250 IEC 61140 class 1 and other applicable standards When the breaker is installed on the output side of the drive unit it may be unnecessarily operated by harmonics even if the effective value is less than the rating In this c...

Page 49: ...rive unit and the drive unit may be malfunctioned by electromagnetic noises the following measures must be taken Provide surge suppressors for devices that generate many electromagnetic noises to suppress electromagnetic noises Fit data line filters page 39 to signal cables Earth Ground the shields of the detector connection and control signal cables with cable clamp metal 3 Techniques to reduce e...

Page 50: ...e drive unit Do not run the signal cables and power cables drive unit I O cables in parallel with each other and do not bundle them Use shield cables as signal cables and power cables and run them in individual metal conduits to produce further effects 7 When the power supplies of the peripheral devices are connected to the power supply of the drive unit in the same line drive unit generated noise...

Page 51: ...equipment Different depending on maker s equipment specifications Suppression example Provide reactor Increase distance The harmonic current generated from the drive unit to the input side differs according to various conditions such as the wiring impedance whether a reactor is used or not and output frequency and output current on the load side For the output frequency and output current we under...

Page 52: ...umer Guidlines This guideline sets forth the maximum values of harmonic currents outgoing from a high voltage or especially high voltage consumer who will install add or renew harmonic generating equipment If any of the maximum values are exceeded this guideline requires the consumer to take certain suppression measures 1 Application for Specific Consumers Guidelines Table 1 Maximum Values of Outg...

Page 53: ...damental Wave Current Converted from 6 6kV mA Rated Capacity kVA Outgoing Harmonic Current Converted from 6 6kV mA No reactor 100 operation ratio 200V 400V 5th 7th 11th 13th 17th 19th 23rd 25th 0 1 0 61 0 30 18 0 22 11 7 7 38 1 53 1 386 0 774 0 558 0 468 0 324 0 2 0 98 0 49 30 0 35 19 5 12 3 2 55 2 31 1 29 0 93 0 78 0 54 0 4 1 61 0 81 49 0 57 31 85 20 09 4 165 3 773 2 107 1 519 1 274 0 882 0 75 2 ...

Page 54: ... 500kVA or more or when a power capacitor is to be switched over an excessive peak current may flow in the power input circuit damaging the converter circuit To prevent this always install an optional AC reactor FR HAL MCCB MC Drive unit AC reactor FR HAL Power supply R S T Z Y X U V W R L1 S L2 T L3 M Wiring length Power supply system capacity kVA 500 0 1000 1500 10 m Range requiring installation...

Page 55: ...rive unit and motor are at a stop When the magnetic contactor is turned ON while the drive unit is operating overcurrent protection of the drive unit and such will activate REMARKS Since repeated inrush currents at power ON will shorten the life of the converter circuit switching life is about 1 000 000 times frequent starts and stops of the MC must be avoided Turn ON OFF the drive unit start cont...

Page 56: ...Electrical corrosion of the bearing When a motor is driven by the drive unit axial voltage is generated on the motor shaft which may cause electrical corrosion of the bearing in rare cases depending on the wiring load operating conditions of the motor or the use of the capacitive filter The following shows examples of countermeasures for the drive unit Remove the capacitive filter Provide a common...

Page 57: ...ccident due to an automatic restart at restoration of power after a drive unit stop made by a power failure 3 To separate the drive unit from the power supply to ensure safe maintenance and inspection work If using an MC for emergency stop during operation select an MC regarding the drive unit input side current as JEM1038 AC 3 class rated current 16 Handling of drive unit output side magnetic con...

Page 58: ...rrent Start signal STF signal STR signal Output current detection Y12 signal 121 128 1 Check by the drive unit fault output signal When the drive unit s protective function activates and the drive unit trips the Fault ALM signal is output The ALM signal is assigned to terminal ABC in the initial setting With this signal you can check if the drive unit is operating properly In addition negative log...

Page 59: ...ck if there is no gap between the actual speed and commanded speed by comparing the drive unit speed command and detected speed of the speed detector 4 Checking the motor operating status by the start signal input to the drive unit and drive unit output current detection signal The Output current detection Y12 signal is output when the drive unit operates and currents flows in the motor Check if t...

Page 60: ...49 3 4 5 6 7 2 1 4 PARAMETERS This chapter explains the PARAMETERS for use of this product Always read the instructions before using the equipment ...

Page 61: ...When the forward rotation operation is being performed Slow blinking 1 4s cycle When the reverse rotation operation is being performed Fast blinking 0 2s cycle When has been pressed or the start command has been given but the operation cannot be made When the speed command is less than the starting speed When the MRS signal is being input h Parameter setting mode indicator Lit to indicate the para...

Page 62: ...tting value appear alternately Parameter clear All parameter clear Fault history clear Example Example The speed setting has been written and completed and the speed appear alternately Operation for displaying fault history The past eight faults can be displayed The latest fault is ended by When no fault history exists is displayed While a fault is displayed The display shifts as follows by pressi...

Page 63: ...etting cannot be made during operation Turn the start switch STF or STR OFF If is pressed before pressing the easy setting mode is terminated and the display goes back to the monitor display If the easy setting mode is terminated while Pr 79 0 initial setting the operation mode switches between the PU operation mode and the External operation mode Check the operation mode Reset can be made with Th...

Page 64: ...ead the present set value 3000r min initial value appears 6 Changing the setting value Turn to change the set value to 1800r min 7 Parameter setting Press to set Blink Parameter setting complete Turn to read another parameter Press to show the setting again Press twice to show the next parameter Press twice to return to speed monitor REMARKS is displayed Why appears Write disable error appears Wri...

Page 65: ...tion time 0 to 3600s 0 1s 5s 97 7 07 87 0 8 Deceleration time 0 to 3600s 0 1s 5s 97 8 08 88 0 9 Electronic thermal O L relay 0 to 500A 0 01A Rated motor current 101 9 09 89 0 DC injection brake 10 Coasting speed 0 to 3600r min 0 to 2400r min 1r min 90r min 110 10 0A 8A 0 11 DC injection brake operation time 0 to 10s 0 1s 0 5s 110 11 0B 8B 0 13 Starting speed 0 to 1800r min 0 to 1200r min 1r min 15...

Page 66: ...peration current 0 to 200 9999 0 1 9999 83 48 30 B0 0 Monitor functions 52 DU PU main display data selection 0 5 8 to 12 14 20 23 to 25 52 to 55 61 62 64 100 1 0 134 52 34 B4 0 54 FM terminal function selection 1 to 3 5 8 to 12 14 21 24 52 53 61 62 1 1 134 54 36 B6 0 55 Speed monitoring reference 0 to 12000r min 0 to 8000r min 1r min 3000r min 139 55 37 B7 0 56 Current monitoring reference 0 to 50...

Page 67: ...0 21 1 0 216 128 1C 9C 1 129 PID proportional band 0 1 to 1000 9999 0 1 100 216 129 1D 9D 1 130 PID integral time 0 1 to 3600s 9999 0 1s 1s 216 130 1E 9E 1 131 PID upper limit 0 to 100 9999 0 1 9999 216 131 1F 9F 1 132 PID lower limit 0 to 100 9999 0 1 9999 216 132 20 A0 1 133 PID action set point 0 to 100 9999 0 01 9999 216 133 21 A1 1 134 PID differential time 0 01 to 10s 9999 0 01s 9999 216 134...

Page 68: ...11 0 to 12000r min 0 to 8000r min 9999 1r min 9999 89 235 2B AB 2 236 Multi speed setting speed 12 0 to 12000r min 0 to 8000r min 9999 1r min 9999 89 236 2C AC 2 237 Multi speed setting speed 13 0 to 12000r min 0 to 8000r min 9999 1r min 9999 89 237 2D AD 2 238 Multi speed setting speed 14 0 to 12000r min 0 to 8000r min 9999 1r min 9999 89 238 2E AE 2 239 Multi speed setting speed 15 0 to 12000r m...

Page 69: ... 9999 235 504 04 84 5 505 Speed setting reference 1 to 200Hz 0 01Hz 100Hz 150Hz 132 505 05 85 5 520 Parameter for manufacturer setting Do not set 520 Parameter for manufacturer setting Do not set Communication 549 Protocol selection 0 1 1 0 184 549 31 B1 5 551 PU mode operation command source selection 2 4 9999 1 9999 177 551 33 B3 5 PID control 553 PID deviation limit 0 to 100 9999 0 1 9999 216 5...

Page 70: ... 7 9999 1 9999 105 724 7 18 98 7 725 Motor protection current level 0 to 500 9999 0 1 9999 105 725 19 99 7 726 Motor induced voltage constant phi f exponent 0 to 2 9999 1 9999 105 726 1A 9A 7 736 Electromagnetic brake interlock time 0 to 1s 0 01s 0s 113 736 56 D6 7 779 Operation speed during communication error 0 to 12000 min 0 to 8000r min 9999 1r min 9999 203 779 4F CF 7 785 PM control torque bo...

Page 71: ...n 0 to 8000r min 1r min 0r min 152 C5 904 60 E0 1 C6 904 Terminal 4 speed setting bias 0 to 300 0 1 20 152 C6 904 60 E0 1 126 905 Terminal 4 speed setting gain speed 0 to 12000r min 0 to 8000r min 1r min 3000r min 152 126 905 61 E1 1 C7 905 Terminal 4 speed setting gain 0 to 300 0 1 100 152 C7 905 61 E1 1 PID control C42 934 PID display bias coefficient 0 to 500 9999 0 01 9999 216 C42 934 22 A2 9 ...

Page 72: ...actured in March 2018 or earlier after the parameter settings are copied a verification error about parameters marked with 7 will be displayed However these errors are not faults Press 0 on the parameter unit to proceed the verification For information about Parameter copy and Parameter verification refer to the Instruction Manual of the parameter unit Copying the parameter settings from the lates...

Page 73: ...to Pr 6 Pr 24 to Pr 27 Pr 232 to Pr 239 89 4 7 2 Jog operation Pr 15 Pr 16 91 4 7 3 Remote setting function Pr 59 93 4 8 Setting of acceleration deceleration time and acceleration deceleration pattern 97 4 8 1 Setting of the acceleration and deceleration time Pr 7 Pr 8 Pr 20 Pr 44 Pr 45 Pr 791 Pr 792 97 4 8 2 Minimum motor rotation speed Pr 13 99 4 8 3 Acceleration deceleration pattern Pr 29 100 4...

Page 74: ...tion Pr 65 Pr 67 to Pr 69 143 4 13 2 Input output phase loss protection selection Pr 251 Pr 872 145 4 13 3 Earth ground fault detection at start Pr 249 145 4 13 4 Overspeed protection Pr 374 146 4 14 Speed setting by analog input terminal 2 4 147 4 14 1 Analog input selection Pr 73 Pr 267 147 4 14 2 Setting the speed by analog input voltage input current input 150 4 14 3 Response level of analog i...

Page 75: ...3 Pr 885 Pr 886 228 4 19 Useful functions 230 4 19 1 Cooling fan operation selection Pr 244 230 4 19 2 Display of the lives of the drive unit parts Pr 255 to Pr 259 231 4 19 3 Maintenance timer alarm Pr 503 Pr 504 235 4 19 4 Current average value monitor signal Pr 555 to Pr 557 236 4 19 5 Free parameter Pr 888 Pr 889 238 4 19 6 Initiating a fault Pr 997 238 4 19 7 Batch setting Mitsubishi Electric...

Page 76: ...ed operation cannot be performed in the low speed range less than 300r min Generally speed control can be performed in the range that satisfies the ratio 1 10 Adjustable with Pr 785 The RUN signal is output about 100 ms after turning ON the start command STF STR The delay is due to the magnetic pole detection Performing PM parameter initialization automatically adjusts the parameter initial settin...

Page 77: ...per minute and frequency without initializing the parameter settings Example Changing the Pr 144 setting between 6 and 106 switches the display units between frequency and rotations per minute When performing PM parameter initialization by selecting the mode on the operation panel a value to be written may be the same as the present set value In that case write a value different from the present v...

Page 78: ...9999 0 1 726 Motor induced voltage constant phi f exponent 9999 1 820 Speed control P gain 15 1 821 Speed control integral time 0 333s 0 001s 824 Torque control P gain current loop proportional gain 9999 1 825 Torque control integral time current loop integral time 9999 0 1ms 859 Rated PM motor current 9999 0 01A 870 Speed detection hysteresis 0 5 of the rated motor rotation speed 0 5 of the rated...

Page 79: ...nitial setting for the PM sensorless vector control using Pr 998 Refer to page 73 8009 Parameter rotations per minute settings for an IPM motor 8109 Parameter frequency settings for an IPM motor 9009 Parameter rotations per minute settings for an SPM motor 9109 Parameter frequency settings for an SPM motor Set 1 in Pr 96 and perform tuning Set the motor Pr 9 Pr 71 Pr 80 Pr 81 Pr 83 Pr 84 Refer to ...

Page 80: ...a PM motor the speed movement can be checked by the monitor or analog signal output Two types of operation can be selected using this parameter an actual operation by connecting a PM motor or a test operation without connecting a PM motor to simulate a virtual operation Parameter Number Name Initial value Setting range Operation 800 Control method selection 30 9 PM motor test operation Motor is no...

Page 81: ...nterruption Y79 Pulse train output of output power Y90 Life alarm Y91 Fault output 3 power off signal Y92 Energy saving average value updated timing Y93 Current average value monitor signal Y95 Maintenance timer signal REM Remote output LF Alarm output ALM Fault output 9999 No function Signal Name Function 1 Monitor output is valid or invalid depending on the monitor type operation panel display p...

Page 82: ...roves the trackability for speed command changes It also reduces the speed fluctuation due to a load fluctuation 821 Speed control integral time 0 333s 0 to 20s The integral time during speed control is set Setting this parameter lower shortens the return time to the original speed when the speed fluctuates due to a load fluctuation Pr 820 Speed control P gain 15 initial setting is equivalent to 3...

Page 83: ...t satisfies the following condition The setting immediately before overshoots or unstable movements stop occurring 0 8 to 0 9 5 Overshoots or unstable movements occur Set Pr 821 higher Raise Pr 821 by double the current setting and set a value that satisfies the following condition The setting immediately before overshoots or unstable movements stop occurring 0 8 to 0 9 Condition Possible Cause Co...

Page 84: ...against external disturbances decreasing time until it returns to original current value 5 Acceleration deceleration time is different from the setting 1 Torque shortage 2 Load inertia is too high 1 Raise the stall prevention operation level Refer to page 83 2 Set acceleration deceleration time suitable for the load 6 Machine movement is unstable 1 Speed control gain is not suitable for the machin...

Page 85: ...Wiring resistance Pr 658 82 To reduce the unstable movements or the error occurrence Voltage compensation amount setting Pr 643 82 Adjust if acceleration deceleration characteristics are unstable In normal condition the setting is not required Parameter Number Name Initial Value Setting Range Description 658 Wiring resistance 9999 0 to 5 Set the motor wiring resistance PM sensorless vector control...

Page 86: ...l prevention operation current 9999 0 Stall prevention operation invalid 0 1 to 200 Second stall prevention operation level 9999 Same level as Pr 22 156 Stall prevention operation selection 0 0 to 31 100 101 Enables disables the stall prevention operation 157 OL signal output timer 0s 0 to 25s Output start time of the OL signal output when stall prevention is activated 9999 Without the OL signal o...

Page 87: ...ion levels Pr 48 Turning RT signal ON makes Pr 48 Second stall prevention operation current valid For the terminal used for RT signal input set 3 in any of Pr 178 to Pr 182 input terminal function selection to assign the function Pr 157 Setting Description 0 initial value Output immediately 0 1 to 25 Output after the set time s has elapsed 9999 Not output NOTE If the speed has fallen to 15r min by...

Page 88: ...nued Acceleration Constant speed Deceleration Acceleration Constant speed Deceleration 0 initial value 1 16 17 2 3 18 19 4 5 20 21 6 7 22 23 8 9 24 25 10 11 26 27 12 13 28 29 14 15 30 31 100 101 Power driving Regeneration ー NOTE When the load is heavy or the acceleration deceleration time is short stall prevention is activated and acceleration deceleration may not be made according to the preset a...

Page 89: ...current protection and the loss of synchronism detection may occur when a torque equal to or larger than the Pr 785 setting is applied Reduction of the motor torque in the low speed range lower than 10 of the rated speed can be improved Parameter Number Name Initial Value Setting Range Description 785 PM control torque boost 9999 0 to 150 Set the maximum torque generated in the low speed range low...

Page 90: ...m speed Use Pr 1 Maximum setting to set the maximum rotation speed If the value of the speed command entered is higher than the setting the rotation speed is clamped at the maximum speed The speed command is also clamped at the operable speed range of the selected motor If the motor s operable maximum speed maximum setting the speed does not increase to the maximum speed REMARKS Because the speed ...

Page 91: ...d Parameter Number Name Initial Value Setting Range Description 31 Speed jump 1A 9999 0 to 12000r min 0 to 8000r min 1A to 1B 2A to 2B 3A to 3B are speed jumps 9999 Function invalid 32 Speed jump 1B 33 Speed jump 2A 34 Speed jump 2B 35 Speed jump 3A 36 Speed jump 3B Up to three areas may be set with the jump speeds set to either the top or bottom point of each area The value set to 1A 2A or 3A is ...

Page 92: ...en RH turns ON 5 Multi speed setting middle speed 1500r min 0 to 12000r min 0 to 8000r min Speed when RM turns ON 6 Multi speed setting low speed 300r min 0 to 12000r min 0 to 8000r min Speed when RL turns ON 24 Multi speed setting speed 4 9999 0 to 12000r min 0 to 8000r min 9999 Speed from 4 speed to 15 speed can be set according to the combination of the RH RM RL and REX signals 9999 not selecte...

Page 93: ...External operation mode or PU External combined operation mode Pr 79 3 or 4 Multi speed parameters can also be set in the PU or External operation mode Pr 24 to Pr 27 and Pr 232 to Pr 239 settings have no priority between them When Pr 59 Remote function selection 0 multi speed setting is invalid as RH RM and RL signals are remote setting signals NOTE Changing the terminal assignment using Pr 178 t...

Page 94: ... of the slash is for the 3 7K drive unit If a value exceeding the upper speed limit of the motor is set the actual operation will be limited at the maximum rotation speed The setting range is for the S PM motor The maximum setting value differs depending on the number of poles of the applied motor Operation Display 1 Screen at power ON Confirm that the External operation mode is selected EXT lit I...

Page 95: ...ration mode 3 Press While is pressed the motor rotates The motor runs at 150r min Pr 15 initial value Press 4 Release Release When changing the speed of PU Jog operation 5 Press to choose the parameter setting mode PRM indicator is lit The parameter number read previously appears 6 Turn until Pr 15 Jog speed setting appears 7 Press to show the present set value 150r min 8 Turn to set the value to ...

Page 96: ...tinuous variable speed operation without using analog signals By merely setting this parameter you can use the acceleration deceleration and setting clear functions of the motorized speed setter FR FK Parameter Number Name Initial Value Setting Range Description RH RM RL signal function Speed setting storage function 59 Remote function selection 0 0 Multi speed setting 1 Remote setting With 2 Remo...

Page 97: ...iting in the EEPROM is not effected by the ON OFF status of the RL signal Operation mode Main speed PU operation mode NET operation mode Digital setting using the operation panel External operation mode PU External combined operation mode 2 Pr 79 4 Analog input via terminal 2 or 4 PU External combined operation mode 1 Pr 79 3 Analog input via terminal 4 AU signal ON Speed type Parameter used for a...

Page 98: ...leration RH or deceleration RM signal varies the preset speed When Pr 59 1 or 2 When switching the start signal from ON to OFF or changing speed by the RH or RM signal frequently set the speed setting value storage function write to EEPROM invalid Pr 59 2 3 If set valid Pr 59 1 speed is written to EEPROM speed this will shorten the life of the EEPROM The remote setting is disabled during JOG opera...

Page 99: ... if power is reapplied before one minute has elapsed since turn OFF ON of both the RH and RM signals When the remotely set speed is cleared by turning ON the RL clear signal after turn OFF ON of both the RH and RM signals the drive unit operates at the speed in the remotely set speed cleared state if power is reapplied after one minute has elapsed since turn OFF ON of both the RH and RM signals Cl...

Page 100: ... to 3600s Deceleration time when the RT signal is ON 9999 Acceleration time deceleration time 791 Acceleration time in low speed range 9999 0 to 3600s Acceleration time in the low speed range less than 300r min 9999 The acceleration time of Pr 7 792 Deceleration time in low speed range 9999 0 to 3600s Deceleration time in the low speed range less than 300r min 9999 The deceleration time of Pr 8 Th...

Page 101: ...ing speed to stop Maximum operating speed Example How to find the setting value for Pr 8 when decreasing the rotation speed from the maximum speed of 1800r min in 10s with Pr 20 3000r min initial setting Pr 8 3000r min 10s 16 7s 1800r min NOTE When the acceleration deceleration pattern is S pattern acceleration deceleration A refer to page 100 the acceleration deceleration time is the time require...

Page 102: ... and offset deviation when setting a speed with analog input Parameter Number Name Initial Value Setting Range Description 13 Starting speed 15r min 0 to 1800r min 0 to 1200r min The speed where the motor starts running The speed where the PM motor starts running can be set While the speed command is less than the Pr 13 Starting speed setting the PM motor is stopped When the speed command reaches ...

Page 103: ...ed motor speed 3000r min is the point of inflection in an S pattern curve NOTE The acceleration deceleration time of the S pattern acceleration deceleration A is the time period to reach the rated motor speed It is not the time period to reach Pr 20 Acceleration deceleration reference speed 3 S pattern acceleration deceleration B Pr 29 2 For prevention of load shifting in conveyor and other applic...

Page 104: ...pplied motor Pr 71 105 To run by maximizing the performance of the motor Offline auto tuning Pr 9 Pr 71 Pr 80 Pr 81 Pr 83 Pr 84 Pr 90 Pr 92 Pr 93 Pr 96 Pr 672 Pr 702 Pr 706 Pr 707 Pr 711 Pr 712 Pr 717 Pr 721 Pr 724 to Pr 726 Pr 859 105 Set the current of the electronic thermal relay function to protect the motor from overheat This feature provides the optimum protective characteristics including r...

Page 105: ...nic thermal O L relay cumulative value reaches 85 of the level set in Pr 9 If it reaches 100 of the Pr 9 Electronic thermal O L relay setting electronic thermal relay protection E THM occurs The drive unit does not trip even when the alarm THP signal is output For the terminal used for the THP signal output assign the function by setting 8 positive logic or 108 negative logic in Pr 190 or Pr 192 o...

Page 106: ... value within a protection providing temperature TN just around the center of R1 and R2 in a left figure If the Pr 561 setting is closer to R1 or R2 the working temperature of protection goes higher protection works later or lower protection works earlier PTC thermistor resistance can be displayed in operation panel parameter unit FR PU07 refer to page 134 or RS 485 communication refer to page 181...

Page 107: ... used Parameters referred to Pr 79 Operation mode selection Refer to page 164 Pr 128 PID action selection Refer to page 216 Pr 178 to Pr 182 input terminal function selection Refer to page 117 Pr 190 Pr 192 output terminal function selection Refer to page 123 Rotation speed Pr 600 Pr 602 100 Pr 603 Pr 601 Pr 604 Load ratio ratio to Pr 9 Continuous operation characteristic 100 70 50 3000 1500 300 R...

Page 108: ...ameter Number Name Initial Value Setting Range Description 9 Electronic thermal O L relay Rated motor current 0 to 500A Set the rated motor current 71 Applied motor 1040 8090 IPM motor 9090 SPM motor 1040 S PM geared motor 80 Motor capacity Motor capacity 0 01 to 3 7kW Set the applied motor capacity 81 Number of motor poles 9999 2 4 6 8 10 Set the number of motor poles 9999 As the internal data of...

Page 109: ...tic saturation is difficult to occur 706 Induced voltage constant phi f 9999 0 to 5000mV s rad Set the value according to the PM motor specifications 9999 The value calculated from the settings of the motor constant parameters is used 707 Motor inertia integer 9999 10 to 999 Set the motor inertia 9999 Internal data of the drive unit is used 711 Motor Ld decay ratio 9999 0 to 100 9999 Tuning data T...

Page 110: ... S PM geared motor is used Doing so may cause abnormal operation or damage the drive unit and or the motor POINT Before performing tuning check the monitor display of the operation panel or parameter unit if the drive unit is in the state ready for tuning Turning ON the start command while tuning is unavailable starts the motor NOTE Satisfy the required drive unit start conditions to start offline...

Page 111: ...uning data Changing Pr 71 after tuning completion will change the motor constant For example if the Pr 71 setting is changed to 9090 after tuned with Pr 71 8090 the tuning data become invalid To use the tuned data set 8090 again in Pr 71 Error Code Cause of Error Countermeasures 8 Forced end Set Pr 96 1 and try again 9 Drive unit protective function operation Make the setting again Adjust the Pr 6...

Page 112: ... constant parameters need to be set Pr Name Description 90 Motor constant R1 Resistance per phase 92 Motor constant Ld d axis inductance 93 Motor constant Lq q axis inductance 711 Motor Ld decay ratio d axis inductance decay ratio 712 Motor Lq decay ratio q axis inductance decay ratio 717 Starting resistance tuning compensation 721 Starting magnetic pole position detection pulse width 859 Rated PM...

Page 113: ...on pre excitation operation A setting value larger than 50 may cause a motor overload trip E THM depending on the DC injection brake time pre excitation operation time Purpose Parameter that should be Set Refer to Page Motor braking torque adjustment DC injection brake and pre excitation Pr 10 Pr 11 Pr 795 110 Improve the motor braking torque with an option Selection of a regenerative brake Pr 30 ...

Page 114: ...190 or Pr 192 output terminal function selection REMARKS RUN LED on the operation panel is lit during pre excitation which is activated by turning the LX signal ON NOTE Changing the terminal assignment using Pr 178 to Pr 182 input terminal function selection and Pr 190 or Pr 192 output terminal function selection may affect the other functions Set parameters after confirming the function of each t...

Page 115: ...ameter Number Name Initial Value Setting Range Description 281 Brake operation time at start 0s 0 to 1s Set a time from output of the BOF signal to start of the actual operation the electromagnetic brake open delay time 283 Brake operation time at stop 0s 0 to 1s Set a time from shutoff of the BOF signal to shutoff of the base circuit the electromagnetic brake operation delay time Start Signal OFF...

Page 116: ...delay time including relay operation delay of the electromagnetic brake or longer The release timing of the electromagnetic brake is delayed for the electromagnetic brake release time and the operation time of the relays etc in external circuits The operation timing of the electromagnetic brake is delayed for the electromagnetic brake delay time and the operation time of the relays etc in external...

Page 117: ...le the main circuit capacitor life is being measured Refer to page 123 The motor generates no torque while the electromagnetic brake is in the open status before drive unit operation and after DC injection brake operation Thus the motor may be rotated by an external force Check that no drops or other accidents will occur in an application like a lift where the motor may rotate in the brake open st...

Page 118: ...l can also be used instead of the X10 signal Refer to page 119 Refer to page 27 to 32 for connecting the brake resistor MRS type MYS type high duty brake resistor FR ABR brake unit FR BU2 high power factor converter FR HC2 and power regeneration common converter FR CV NOTE When terminal assignment is changed using Pr 178 to Pr 182 input terminal function selection and Pr 190 Pr 192 output terminal...

Page 119: ...e from when the start signal turns OFF until the output is shut off When any of 1000 to 1100 is set the output is shut off in Pr 250 1000 s The output is shut off when the time set in Pr 250 has elapsed after the start signal had turned OFF The motor coasts to a stop The RUN signal turns OFF when the output stops REMARKS Stop selection is invalid when the following functions are activated PU stop ...

Page 120: ...ut terminal Output terminal function selection Pr 190 Pr 192 123 Detect rotation speed Up to speed sensitivity Rotation speed detection Speed detection hysteresis Pr 41 to Pr 43 Pr 870 127 Detect output current Output current detection Zero current detection Pr 150 to Pr 153 Pr 166 Pr 167 128 Remote output function Remote output Pr 495 Pr 496 130 Detect specified output power Pulse train output of...

Page 121: ...ion switchover turning ON X16 selects External operation Pr 79 Pr 340 170 23 LX Pre excitation Pr 11 Pr 795 110 24 MRS Output stop Pr 17 119 25 STOP Start self holding selection 121 60 STF Forward rotation command assigned to STF terminal Pr 178 only 121 61 STR Reverse rotation command assigned to STR terminal Pr 179 only 121 62 RES Drive unit reset 64 X64 PID forward reverse action switchover Pr ...

Page 122: ...s described below a When mechanical brake e g electromagnetic brake is used to stop motor The drive unit output is shut off when the mechanical brake operates b To provide interlock to disable operation by the drive unit With the MRS signal ON the drive unit cannot be operated if the start signal is entered into the drive unit c Coast the motor to a stop When the start signal is turned OFF the dri...

Page 123: ...ning Do not touch motor terminals and other parts until the motor stops to prevent an electric shock Parameters referred to Pr 178 to Pr 182 input terminal function selection Refer to page 117 You can select the second function using the RT signal Second function connection diagram Second acceleration deceleration time Function First Function Parameter Number Second Function Parameter Number Refer...

Page 124: ... the start signal Refer to page 116 for stop selection Parameter Number Name Initial Value Setting Range Description Start signal STF STR Stop operation Refer to page 116 250 Stop selection 9999 0 to 100s STF signal Forward rotation start STR signal Reverse rotation start The motor is coasted to a stop when the preset time elapses after the start signal is turned OFF 1000s to 1100s STF signal Star...

Page 125: ... 9999 3 wire connection example Pr 250 8888 REMARKS When the JOG signal is turned ON to enable Jog operation the STOP signal becomes invalid If the MRS signal is turned ON to stop the output the self holding function is not canceled STF STR Pr 250 Setting Drive Unit Status 0 to 100s 9999 1000s to 1100s 8888 OFF OFF Stop Stop OFF ON Reverse rotation ON OFF Forward rotation Forward rotation ON ON St...

Page 126: ...ut when the rotation speed reaches the speed set in Pr 42 Pr 43 for reverse rotation Pr 42 Pr 43 127 7 107 RBP Regenerative brake pre alarm Output when 85 of the regenerative brake duty set in Pr 70 is reached Pr 70 114 8 108 THP Electronic thermal O L relay pre alarm Output when the electronic thermal value reaches 85 of the trip level Electronic thermal relay function protection E THT E THM acti...

Page 127: ...t in Pr 192 A B C terminal function selection Pr 555 to Pr 557 236 95 195 Y95 Maintenance timer signal Output when Pr 503 rises to or above the Pr 504 setting Pr 503 Pr 504 235 96 196 REM Remote output Output to the terminal when a value is set to the parameter Pr 495 Pr 496 130 98 198 LF Alarm output Output when an alarm fan failure or communication error warning occurs Pr 121 Pr 244 184 230 99 1...

Page 128: ...ns to Pr 190 or Pr 192 output terminal selection function referring to the table below Output Signal Pr 190 Pr 192 Setting Positive Logic Negative Logic RY 11 111 RY2 33 133 RY3 37 137 RUN 0 100 Drive Unit Status During Stop During Operation LX signal ON pre excitation Under DC Injection Brake pre excitation During Interlock Operation with Pr 281 and Pr 283 Output Shut off Output Signal RY ON ON O...

Page 129: ... 99 positive logic or 199 negative logic in Pr 190 or Pr 192 output terminal function selection the ALM signal can be assigned to the other signal Refer to page 254 for the drive unit fault description Operation Panel Indication Name E BE Brake transistor alarm detection E GF Output side earth ground fault overcurrent at start E LF Output phase loss E PE Parameter storage device fault E CPU CPU fa...

Page 130: ...for related equipment When using the SU signal set 1 positive logic or 101 negative logic in Pr 190 or Pr 192 output terminal function selection to assign function to the output terminal 2 Rotation speed detection FU signal Pr 42 Pr 43 The rotation speed detection FU signal is output when the rotation speed reaches or exceeds the Pr 42 setting Speed detection that is dedicated to the reverse opera...

Page 131: ... be used for excessive torque detection etc If the output during drive unit running is the Pr 150 setting or higher for the time set in Pr 151 or longer the Output current detection Y12 signal is output from the drive unit s open collector or relay output terminal When the Y12 signal turns ON the ON state is held for the time set in Pr 166 When Pr 166 9999 the ON state is held until a next start S...

Page 132: ...ximately 0 1s Note that the response time changes according to the load condition When Pr 152 0 detection is disabled NOTE Changing the terminal assignment using Pr 190 Pr 192 output terminal function selection may affect the other functions Set parameters after confirming the function of each terminal CAUTION The zero current detection level setting should not be too low and the zero current dete...

Page 133: ...o the terminal bit terminal where the REM signal has been assigned of Pr 496 the output terminal turns ON OFF for negative logic By setting 0 the output terminal turns OFF ON for negative logic b11 b0 SO ABC RUN Any Example When 96 positive logic is set in Pr 190 RUN terminal function selection and 1 H01 is set in Pr 496 the terminal RUN turns ON ON OFF example for positive logic Signal condition ...

Page 134: ...gnal is output in pulses every time accumulated output power which is counted after the Pr 799 Pulse increment setting for output power is set reaches the specified value or its integral multiples Parameter Number Name Initial Value Setting Range Description 799 Pulse increment setting for output power 1kWh 0 1kWh 1kWh 10kWh 100kWh 1000kWh Output signal is output in pulses at every output power kW...

Page 135: ...44 Pr 505 132 Change PU monitor display data Monitor display PU main display data selection Cumulative monitor clear Pr 52 Pr 54 Pr 170 Pr 171 Pr 268 Pr 563 Pr 564 Pr 891 134 Change the monitor output from terminal FM Terminal FM function selection Pr 54 134 Set the reference of the monitor output from terminal FM Terminal FM standard setting Pr 55 Pr 56 139 Adjust terminal FM outputs Terminal FM ...

Page 136: ...ate where the set speed exceeding 65535 is displayed The set speed may become arbitrary value When the machine speed display is selected monitored items and speed setting are displayed in machine speed increments but the values of other parameters related to speed Pr 1 etc are in frequency increments Set other parameters Pr 1 etc related to speed in increments of frequency Due to the limitations o...

Page 137: ...clear the operation time monitor Setting 9999 does not clear 268 Monitor decimal digits selection 9999 0 Displayed as integral value 1 Displayed in 0 1 increments 9999 No function 563 Energization time carrying over times 0 0 to 65535 reading only The numbers of cumulative energization time monitor exceeded 65535h is displayed Reading only 564 Operating time carrying over times 0 0 to 65535 readin...

Page 138: ... the drive unit operation time You can check the numbers of the monitor value exceeded 65535h with Pr 564 Can be cleared by Pr 171 Refer to page 138 Motor load factor 0 1 24 24 200 Displays the torque in percentage on the assumption that the rated motor torque is 100 Cumulative power 0 01kWh 25 Adds up and displays the power amount based on the output power monitor Can be cleared by Pr 170 Refer t...

Page 139: ...units are Hz and A only and the others are not displayed The monitor set in Pr 52 is displayed in the third monitor position However change the output current monitor for the motor load factor The monitor displayed at power ON is the first monitor Display the monitor you want to display on the first monitor and hold down for 1s To return to the rotation speed monitor hold down for 1s after display...

Page 140: ...o 4 the power is clamped at the maximum value indicating that a digit shift is necessary If the maximum value is exceeded at Pr 891 9999 the power returns to 0 and is recounted If the maximum value is exceeded at Pr 891 9999 the power returns to 0 and is recounted Writing 0 in Pr 170 clears the cumulative power monitor Operation Panel Parameter Unit Communication Range Unit Range Unit Range Unit P...

Page 141: ...energization time does not increase if the power is ON for less than an hour The actual operation time does not increase if the cumulative running time during power ON status is less than an hour If 0 is written to Pr 171 and Pr 171 is read again 9999 is always displayed Setting 9999 does not clear the actual operation time meter Pr 268 Setting Description 9999 initial value No function 0 For the ...

Page 142: ... is set the actual operation will be limited at the maximum rotation speed The setting range is for the S PM motor The maximum setting value differs depending on the number of poles of the applied motor Refer to page 288 for the rated motor current 1 Speed monitor reference Pr 55 Set the full scale value when outputting the speed monitor from terminal FM Set the speed when the optional speed meter...

Page 143: ... signal will be 1440 pulses s to Pr 55 Speed monitoring reference or Pr 56 Current monitoring reference At 1440 pulses s the meter generally deflects to full scale By using the operation panel or parameter unit you can calibrate terminal FM to full scale deflection Parameter Number Name Initial Value Setting Range Description C0 900 FM terminal calibration Calibrates the scale of the meter connect...

Page 144: ...to change it to the setting value of 6 Press to set Blink Parameter setting complete 7 Turn until appears 8 Press to display 9 Turn until appears Set to C0 FM terminal calibration 10 Press to enable setting 11 If the drive unit is at a stop press the key to start the drive unit When a monitor that does not require the drive unit operation is set in Pr 54 calibration is also possible during a stop ...

Page 145: ...rocedure Calibration can be made even during operation For operation from the parameter unit FR PU07 refer to the Instruction Manual of the parameter unit Parameters referred to Pr 54 FM terminal function selection Refer to page 134 Pr 55 Speed monitoring reference Refer to page 139 Pr 56 Current monitoring reference Refer to page 139 C0 Pr 900 FM terminal calibration Refer to page 140 ...

Page 146: ...eter that should be Set Refer to Page Recover by retry operation at fault occurrence Retry operation Pr 65 Pr 67 to Pr 69 143 Do not output input output phase failure alarm Input output phase failure protection selection Pr 251 Pr 872 145 Detect an earth ground fault at start Earth ground fault detection at start Pr 249 145 If a fault occurs the drive unit resets itself automatically to restart Yo...

Page 147: ...e retry function at the retry time the accumulated data of the electronic thermal relay function regeneration brake duty etc are not cleared Different from the power ON reset Retry is not performed if E PE Parameter storage device fault occurred at power ON If a fault that is not selected for a retry occurs during retry operation retry waiting time the retry operation stops while the fault indicat...

Page 148: ...t when Pr 160 Extended function display selection 0 Refer to page 161 NOTE If an input phase loss under high load continues for a long time the converter section and capacitor lives of the drive unit will be shorter If the load is light or during a stop lost phase cannot be detected because input phase loss detection is performed based on the fluctuation of bus voltage During the S PM geared motor...

Page 149: ...ive unit outputs are stopped The above parameters can be set when Pr 160 Extended function display selection 0 Refer to page 161 The value left of the slash is for the 2 2K drive unit or lower The one right of the slash is for the 3 7K drive unit If a value exceeding the upper speed limit of the motor is set the actual operation will be limited at the maximum rotation speed The setting range is fo...

Page 150: ...etting voltage current Pr 125 Pr 126 Pr 241 C2 to C7 Pr 902 to Pr 905 152 You can select the function that switches between forward rotation and reverse rotation according to the analog input terminal specifications and input signal Parameter Number Name Initial Value Setting Range Description 73 Analog input selection 1 0 Terminal 2 input 0 to 10V Without reversible operation 1 Terminal 2 input 0...

Page 151: ...g gain to change the maximum rotation speed at input of the maximum rotation speed command voltage current At this time the command voltage current need not be input Also the acceleration deceleration time which is a slope up down to the acceleration deceleration reference speed is not affected by the change in Pr 73 setting The terminal 2 does not accept analog output speed commands when Pr 561 P...

Page 152: ...n by terminal 2 terminal 4 valid Example When performing reversible operation by terminal 2 0 to 5V input 1 Set 11 in Pr 73 to make reversible operation valid Set speed at maximum analog input in Pr 125 Pr 903 2 Set 1 2 of the value set in C4 Pr 903 in C3 Pr 902 3 Reversible operation is performed when 0 to 2 5VDC is input and forward rotation when 2 5 to 5VDC NOTE When reversible operation is set...

Page 153: ...urn ON the start switch STF or STR RUN indicator blinks fast because the speed command is not given 4 Acceleration constant speed For voltage input turn the potentiometer speed setting potentiometer clockwise slowly to full For current input input 20mA The speed value on the display increases in Pr 7 Acceleration time and 3000r min appears RUN indicator is lit during forward rotation operation and...

Page 154: ...must be set to 60 or Pr 179 STR terminal function selection must be set to 61 All are initial values The motor will not rotate Why Check that EXT is lit EXT is valid when Pr 79 0 initial value or 2 Use to lit EXT Check that wiring is correct Check once again Change the speed 0r min of the minimum value of potentiometer at 0V initial value Adjust the speed in calibration parameter C2 Terminal 2 spe...

Page 155: ...mADC Set Pr 267 and voltage current input switch to switch among 0 to 5VDC 0 to 10VDC and 0 to 20mADC input using terminal 4 Refer to page 147 Parameter Number Name Initial Value Setting Range Description 125 Terminal 2 speed setting gain speed 3000r min 0 to 12000r min 0 to 8000r min Speed of terminal 2 input gain maximum 126 Terminal 4 speed setting gain speed 3000r min 0 to 12000r min 0 to 8000...

Page 156: ...4mA Using Pr 126 set the rotation speed relative to 20mA of the speed command current 4 to 20mA There are three methods to adjust the speed setting voltage current bias gain a Method to adjust any point by application of a voltage current across terminals 2 and 5 4 and 5 page 155 b Method to adjust any point without application of a voltage current across terminals 2 and 5 4 and 5 page 155 c Metho...

Page 157: ...s to display the analog voltage current value Analog voltage current value across terminals 2 and 5 across terminals 4 and 5 7 Apply a 5V 20mA voltage current Turn the external potentiometer connected across terminals 2 and 5 across terminals 4 and 5 to maximum any position The value is nearly 100 in the maximum position of the potentiometer 8 Press to set Terminal 2 input is selected Terminal 4 i...

Page 158: ...Press to display the analog voltage current value Analog voltage current value across terminals 2 and 5 across terminals 4 and 5 7 Turn to set gain voltage 0V 0mA is 0 10V 5V 20mA is 100 The gain speed is reached when the analog voltage current value across terminals 2 and 5 across terminals 4 and 5 is 100 8 Press to set Terminal 2 input is selected Terminal 4 input is selected Blink Parameter set...

Page 159: ...parameter unit FR PU07 refer to the Instruction Manual of the FR PU07 Make the bias speed setting using the calibration parameter C2 Pr 902 or C5 Pr 904 Refer to page 153 CAUTION Be cautious when setting any value other than 0 as the bias speed at 0V 0mA Even if a speed command is not given merely turning ON the start signal will start the motor at the preset speed Parameters referred to Pr 20 Acc...

Page 160: ... Refer to page 161 The above parameter allows its setting to be changed during operation in any operation mode even if 0 initial value or 1 is set in Pr 77 Parameter write selection Also if parameter all clear is executed this setting will not return to the initial value Pr 75 Setting Reset Selection Disconnected PU Detection PU Stop Selection 0 Reset input normally enabled When the PU is disconne...

Page 161: ...t the motor stopped by input from the PU in External operation mode PU stop PS reset method The motor can be restarted by making a reset using a power supply reset or RES signal REMARKS During operation in the PU operation mode through RS 485 communication from the PU connector the motor decelerates to stop PU stop when entered from the operation panel a Operation panel 1 After completion of decel...

Page 162: ...en the motor is stopped from the PU while the parameter unit FR PU07 is selected as control command source 1 After the motor has decelerated to a stop press of the parameter unit FR PU07 2 Press to display reset 3 Press of the parameter unit FR PU07 to select the PU operation mode 4 Press or of the parameter unit FR PU07 REMARKS When Pr 551 9999 the priorities of the PU control source is parameter...

Page 163: ... Pr 77 can always be set independently from the operation mode and operation status Parameter write is not enabled Read is enabled Parameter clear and all parameter clear cannot be performed either The parameters given on the right can be written even if Pr 77 1 Parameter Number Name 22 Stall prevention operation level 75 Reset selection disconnected PU detection PU stop selection 77 Parameter wri...

Page 164: ... incorrect input of the start signal Parameter Number Name Initial Value Setting Range Description 78 Reverse rotation prevention selection 0 0 Both forward and reverse rotations allowed 1 Reverse rotation disabled 2 Forward rotation disabled The above parameter can be set when Pr 160 Extended function display selection 0 Refer to page 161 Parameter which can be read from the operation panel and p...

Page 165: ... by the Pr 77 setting those parameters are unavailable for writing even when is indicated Parameter access from unit where parameter is written in PU operation mode initially set to operation panel parameter unit is restricted Refer to page 177 for PU mode operation command source selection Parameter access in NET operation mode with RS 485 communication is restricted Registering a 4 digit passwor...

Page 166: ...ction Always 0 101 to 106 Restricted at fifth error Displays error count 0 to 5 REMARKS After registering a password a read value of Pr 297 is always 0 to 5 When a password restricted parameter is read written is displayed Even if a password is registered parameters which the drive unit itself writes such as drive unit parts life are overwritten as needed Even if a password is registered Pr 991 PU...

Page 167: ...167 1 Operation mode Speed command Start command PU operation mode 167 PU operation mode fixed Setting by the operation panel and PU FR PU07 Input by on the operation panel or and on PU FR PU07 2 External operation mode fixed The operation can be performed by switching between the External and NET operation modes External signal input from terminal 2 4 JOG multi speed selection etc External signal...

Page 168: ...ameter unit FR PU07 is valid even in other than the PU operation mode in the initial setting Refer to Pr 75 Reset selection disconnected PU detection PU stop selection on page 157 REMARKS Refer to the following for switching by the external terminal PU operation external interlock X12 signal Refer to page 169 PU External operation switch over X16 signal Refer to page 170 External NET operation swi...

Page 169: ...rd rotation STR reverse rotation Refer to page 117 Pr 338 1 Pr 340 1 Communication speed setting command sending STF STR ON From the operation panel RUN FWD REV key Where is the speed command source From outside terminal 2 4 JOG multi speed etc Terminal 2 4 analog RL RM RH JOG etc Pr 79 4 External PU combined operation 2 Speed setting terminal ON RUN FWD REV key ON From the operation panel digital...

Page 170: ... is necessary setting 0 initial value allows the operation mode to be changed easily to the PU operation mode by pressing of the operation panel After you switched to the PU operation mode always return to the External operation mode The STF and STR signal are used as a start command and the voltage or current signal to terminal 2 4 multi speed signal JOG signal etc are used as a speed commands Re...

Page 171: ...rnal signal by multi speed setting it has a higher priority than the speed command from the PU When AU is ON the command signal to terminal 4 is used Refer to page 174 Select the PU External combined operation mode 2 when applying speed command from the external potentiometer multi speed or JOG signal and inputting the start command by key operation of the operation panel or parameter unit FR PU07...

Page 172: ...el or parameter unit The rotation direction is determined by the input signal of the External operation The set speed is determined by the external speed command signal PU operation NET operation Send the mode change command to the Network operation mode through communication Rotation direction and set speed are the same as those of PU operation NET operation External operation Send the mode chang...

Page 173: ...FF as ON in the above explanation Changing the terminal assignment using Pr 178 to Pr 182 input terminal function selection may affect the other functions Set parameters after confirming the function of each terminal Pr 79 Setting X16 Signal State Operation Mode Remarks ON External OFF PU 0 initial value External operation mode PU operation mode Can be switched to External PU or NET operation mode...

Page 174: ... switched with operation continued 7 X12 MRS ON Switching among the External and PU operation mode is enabled Output stop in External operation mode X12 MRS OFF External operation mode Forcibly switched to External operation mode NET operation mode when the X66 signal is ON PU operation mode when the X16 signal is OFF External operation mode when the X16 signal is ON Pr 340 Setting Pr 79 Setting X...

Page 175: ...ication of the value goes back to 0r min after about 5s of blinking In that case go back to operation step 3 and set the speed again After about 3s of blinking the indication of the value goes back to monitor display Blink speed setting complete The monitor display appears after 3s 5 Start acceleration constant speed Press to start operation The speed value on the indication increases in Pr 7 Acce...

Page 176: ...initial value is set in Pr 79 Operation mode selection Check that the start command is not ON Change acceleration deceleration time Pr 7 Refer to page 97 Change deceleration time Pr 8 Refer to page 97 For example operation not exceeding 1800r min Set 1800r min in Pr 1 Refer to page 87 When you always operate in the PU operation mode at power ON set Pr 79 Operation mode selection 1 to choose PU ope...

Page 177: ...ation constant speed Turn the start switch STF or STR ON The speed value on the display increases in Pr 7 Acceleration time and 900r min appears RUN indicator is lit during forward rotation operation and blinks during reverse rotation operation 6 To change the set speed perform the operation in above steps 3 and 4 Starting from the previously set speed 7 Deceleration stop Turn OFF the start switch...

Page 178: ... blinks fast as no speed command is given 5 Acceleration constant speed For voltage input turn the potentiometer speed setting potentiometer clockwise slowly to full For current input input 20mA The speed value on the indication increases in Pr 7 Acceleration time and 3000r min appears RUN indicator is lit during forward rotation operation and blinks slowly during reverse rotation operation 6 Dece...

Page 179: ...and NET operation mode is enabled 1 PU operation mode Fixed to PU operation mode 2 External operation mode Switching between the External and NET operation mode is enabled Switching to PU operation mode disabled 3 4 External PU combined mode Operation mode switching disabled 6 External operation mode Switching among the External PU and NET operation mode is enabled while running 7 External operati...

Page 180: ...ce external 339 Communication speed command source 0 0 Speed command source communication 1 Speed command source external 2 Speed command source external When there is no external input the speed command via communication is valid and the speed command from terminal 2 is invalid 551 PU mode operation command source selection 9999 2 PU connector is the command source when PU operation mode 4 Operat...

Page 181: ... Can be selected using Pr 122 PU communication check time interval In the PU JOG operation mode operation is always stopped when the PU is disconnected Whether fault E PUE occurrence is allowed or not is as set in Pr 75 Reset selection disconnected PU detection PU stop selection Operation Location Condition Pr 551 Setting Operation Mode Item PU Operation External Operation External PU Combined Ope...

Page 182: ...External 2 RH High speed operation command remote setting function NET External NET External 3 RT Second function selection NET External 4 AU Terminal 4 input selection Combined Combined 5 JOG Jog operation selection External 7 OH External thermal relay input External 8 REX 15 speed selection NET External NET External Pr 59 0 multi speed 10 X10 Drive unit run enable signal External 12 X12 PU opera...

Page 183: ...ce No signal assignment According to Pr 338 According to Pr 339 ON OFF Command is valid only from control terminal REMARKS The ON OFF state of the X67 signal is reflected only during a stop It is reflected after a stop when the terminal is switched while the drive unit is running When the X67 signal is OFF a reset via communication is disabled NOTE Changing the terminal assignment using Pr 178 to ...

Page 184: ... FR F500J series incorrect connection of pins No 2 and No 8 parameter unit power supply of the above PU connector may result in the drive unit malfunction or failure When multiple drive units are connected using pins No 2 and No 8 power is provided from the drive unit which is powered ON to the drive units which are powered OFF in case drive units which are powered ON and OFF are mixed In such cas...

Page 185: ...85 converter between the computer with RS 232C interface and an drive unit Refer to page 292 to make your own cable PU connector Drive unit Station 0 Computer RS 485 interface terminals Communication cable PU connector Drive unit FR PU07 Communication cable PU connector Drive unit Station 0 Computer Communication cable RS 232C connector RS 232C RS 485 converter RS 232C cable Maximum 15m RJ 45 conn...

Page 186: ...nnector pin NOTE Do not use pins No 2 8 of the communication cable Refer to page 181 When making RS 485 communication among the FR D700 G series FR E500 series FR S500 series and FR F500J series incorrect connection of pins No 2 and 8 parameter unit power supply of the above PU connector may result in the drive unit inverter malfunction or failure Refer to page 181 REMARKS A program should be crea...

Page 187: ...er 118 PU communication speed 192 48 96 192 384 Communication speed The setting value X 100 equals to the communication speed Example 19200bps if 192 119 PU communication stop bit length 1 Stop bit length Data length 0 1 bit 8 bits 1 2 bits 10 1 bit 7 bits 11 2 bits 120 PU communication parity check 2 0 Without parity check 1 With odd parity check 2 With even parity check 123 PU communication wait...

Page 188: ...al loss detection time interval If a no communication state persists for longer than the permissible time the drive unit will come to trip depends on Pr 502 9999 No communication check signal loss detection 502 Stop mode selection at communication error 0 At fault occurrence Indication Fault output At fault removal 0 Coasts to stop E PUE Output Stop E PUE 1 Decelerates to stop After stop E PUE Out...

Page 189: ...logic or 198 negative logic in Pr 190 or Pr 192 output terminal function selection REMARKS Pr 121 is valid only when Mitsubishi inverter computer link operation protocol is selected Pr 121 is not valid when MODBUS RTU communication protocol is selected How the drive unit operates at a communication error differs according to the Pr 502 Stop mode selection at communication error setting Computer Re...

Page 190: ... check clearing of communication check counter regardless of the station number setting of the data sent from the master Communication check is made from the first communication in the operation mode with control source valid Network operation mode in the initial setting CAUTION Always set the communication check time interval before starting operation to prevent hazardous conditions Data communic...

Page 191: ... Pr 502 setting 2 Pr 502 setting 3 When a communication error is detected while Pr 502 3 the alarm LF is output to an output terminal of the drive unit To use the LF signal assign the function to an output terminal by setting 98 positive logic or 198 negative logic in Pr 190 or Pr 192 Output terminal function selection Time Communication fault Rotation speed Fault display E PUE Fault output ALM ON...

Page 192: ...follows the command before an fault occurrence When 2 is set in Pr 502 at occurrence of a communication error and the error is removed during deceleration the drive unit accelerates again at that point If the communication error setting is disabled with Pr 502 3 Pr 121 9999 and Pr 122 9999 the drive unit does not continue its operation with the speed set by Pr 779 at a communication error If a com...

Page 193: ...ed from EEPROM RAM to RAM only Set when a frequent parameter change is necessary Parameter Number Name Initial Value Setting Range Description 342 Communication EEPROM write selection 0 0 Parameter values written by communication are written to the EEPROM and RAM 1 Parameter values written by communication are written to RAM The above parameter can be set when Pr 160 Extended function display sele...

Page 194: ...stations Pr 117 Communication speed PU connector Selected among 4800 9600 19200 38400bps Pr 118 Control procedure Asynchronous Communication method Half duplex Communication Character system ASCII 7 bits or 8 bits can be selected Pr 119 Start bit 1 bit Stop bit length 1 bit or 2 bits can be selected Pr 119 Parity check Check with even or odd parity or no check can be selected Pr 120 Error check Su...

Page 195: ...ent Absent Absent C Absent Absent Absent C Absent C With error Drive unit outputs 3 again Absent Absent F Absent Absent F F In the communication request data from the computer to the drive unit 10ms or more is also required after no data error ACK Refer to page 194 Reply from the drive unit to the drive unit reset request can be selected Refer to page 198 When any of 0 01 to 9998 is set in Pr 37 a...

Page 196: ...mber of Characters 1 2 3 4 5 6 7 8 9 B ENQ Drive unit station number Instruction code Sum check Format Number of Characters 1 2 3 4 5 6 7 8 9 10 11 12 13 E STX Drive unit station number Read data ETX Sum check E1 STX Drive unit station number Read data ETX Sum check E2 STX Drive unit station number Read data ETX Sum check Format Number of Characters 1 2 3 4 to 23 24 25 26 27 E3 STX Drive unit stat...

Page 197: ...e sum check code is 2 digit ASCII hexadecimal representing the lower 1 byte 8 bits of the sum of the target data converted in ASCII character code Signal ASCII Code Description STX H02 Start of Text Start of data ETX H03 End of Text End of data ENQ H05 Enquiry Communication request ACK H06 Acknowledge No data error detected LF H0A Line Feed CR H0D Carriage Return NAK H15 Negative Acknowledge Data ...

Page 198: ...error The character received is invalid other than 0 to 9 A to F control code Does not accept received data but is not brought to trip H8 H9 HA Mode error Parameter write was attempted in other than the computer link operation mode when operation command source is not selected or during drive unit operation Does not accept received data but alarm does not occur HB Instruction code error The specif...

Page 199: ... DCBlength sizeof DCB Structure size setting hDcb BaudRate 19200 Communication speed 19200bps hDcb ByteSize 8 Data length 8 bits hDcb Parity 2 Even parity hDcb StopBits 2 Stop bit 2 bits bRet SetCommState hCom hDcb Sets the changed communication data if bRet TRUE Makes a time out setting of COM1 port Get CommTimeouts hCom hTim Obtains the current time out value hTim WriteTotalTimeoutConstant 1000 ...

Page 200: ...etting 4 PARAMETERS General flowchart Port open Communication setting Time out setting Send data processing Data setting Sum code calculation Data transmission Receive data waiting Receive data processing Data retrieval Screen display ...

Page 201: ... HF3 2 digits A1 C D Fault records Read H74 to H77 H0000 to HFFFF Two latest fault records Refer to the alarm data table on page 201 4 digits B E D Run command extended Write HF9 Control input commands such as forward rotation STF signal and reverse rotation STR signal For details refer to page 201 4 digits A C D Run command Write HFA 2 digits A1 C D Drive unit status monitor extended Read H79 Mon...

Page 202: ...gits B E2 D Write H80 to HE3 4 digits A C D 6 digits A2 C D Link parameter extended setting Read H7F Parameter description is changed according to the H00 to H09 setting For details of the settings refer to the parameter instruction code on page 54 2 digits B E1 D Write HFF 2 digits A1 C D Second parameter changing instruction code HFF 1 9 Read H6C Setting calibration parameter For calibration par...

Page 203: ...Extended C2 902 Terminal 2 speed setting bias speed 5E DE 1 C3 902 Terminal 2 speed setting bias 5E DE 1 125 903 Terminal 2 speed setting gain speed 5F DF 1 C4 903 Terminal 2 speed setting gain 5F DF 1 C5 904 Terminal 4 speed setting bias speed 60 E0 1 C6 904 Terminal 4 speed setting bias 60 E0 1 126 905 Terminal 4 speed setting gain speed 61 E1 1 C7 905 Terminal 4 speed setting gain 61 E1 1 C42 9...

Page 204: ...everse rotation command Fixed b3 RL low speed operation command Variable b4 RM middle speed operation command Variable b5 RH high speed operation command Variable b6 second function selection Fixed b7 output stop Fixed b8 to b15 For read data H3010 Previous fault THT Latest fault OC1 0 1 0 1 0 0 0 0 0 1 0 0 0 0 0 0 b15 b8b7 b0 Latest fault H10 Previous fault H30 Fault record display example instru...

Page 205: ...C fault Variable b8 to b14 b15 Fault occurrence Format Number of Characters 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A3 ENQ Drive unit station number Instruction code HF0 Waiting time Send data type Receive data type Data1 Data2 Sum check CR LF Format Number of Characters 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 C1 STX Drive unit station number Send data type Receive data type Error ...

Page 206: ...nication errors during MODBUS RTU communication reading only 502 Stop mode selection at communication error 0 At Fault Occurrence Indication Fault Output At Fault Removal 0 Coasts to stop E PUE Output Stop E PUE 1 Decelerates to stop After stop E PUE Output after stop Stop E PUE 2 Decelerates to stop After stop E PUE Without output Automatic restart functions 3 Continues running at Pr 779 Without ...

Page 207: ...e MODBUS RTU protocol When PU connector is selected as NET mode operation source when Pr 551 PU mode operation command source selection 2 MODBUS RTU communication operation can be performed Refer to page 177 Parameters referred to Pr 502 Stop mode selection at communication error Refer to page 185 Pr 779 Operation speed during communication error Refer to page 185 Item Description Related Paramete...

Page 208: ...adcast By specifying address 0 the master can send a message to all slaves All slaves that received the message from the master execute the requested function In this communication the slaves do not return a response to the master Item Check Time Various monitors operation command frequency setting RAM 20ms Parameter read write frequency setting EEPROM 50ms Parameter clear all clear 5s Reset comma...

Page 209: ...he function that it wants to request to the slave and the slave performs the requested operation The following table gives the supported function codes An error response is returned if the set function code is other than those in the following table When the slave returns a normal response it returns the function code set by the master When the slave returns an error response it returns H80 functi...

Page 210: ...started Starting address Starting register address decimal 40001 For example setting of the starting address 0001 reads the data of the holding register 40002 4 No of Points Number of holding registers from which data will be read The number of registers from which data can be read is a maximum of 125 Message Setting Description 5 Byte Count The setting range is H02 to HFA 2 to 250 Twice greater t...

Page 211: ...Setting Description 1 Slave Address Address to which the message will be sent Setting of address 0 enables broadcast communication 2 Function Set H06 3 Register Address Address of the holding register to which data will be written Register address Holding register address decimal 40001 For example setting of register address 0001 writes data to the holding register address 40002 4 Preset Data Data...

Page 212: ...st communication no response is returned in reply to a query Therefore the next query must be made when the drive unit processing time has elapsed after the previous query 1 Slave Address 2 Function 3 Starting Address 4 No of Registers 5 ByteCount 6 Data CRC Check 8 bits H10 8 bits H 8 bits L 8 bits H 8 bits L 8 bits 8 bits H 8 bits L 8 bits n 2 8 bits L 8 bits H 8 bits 1 Slave Address 2 Function ...

Page 213: ...id 2 Function Set H46 Message Setting Description 3 Starting Address The starting address of the holding registers that succeeded in access is returned Starting address Starting register address decimal 40001 For example when the starting address 0001 is returned the address of the holding register that succeeded in access is 40002 4 No of Points The number of holding registers that succeeded in a...

Page 214: ...e Address Address received from the master 2 Function Master requested function code H80 3 Exception Code Code in the following table Code Error Item Error Description 01 ILLEGAL FUNCTION The set function code in the query message from the master cannot be handled by the slave 02 ILLEGAL DATA ADDRESS The set register address in the query message from the master cannot be handled by the drive unit ...

Page 215: ...nning speed EEPROM value Write Drive unit status control input instruction The signal is the initial setting Definitions change according to the Pr 180 to Pr 182 input terminal function selection refer to page 117 Each assigned signal is valid or invalid depending on NET Refer to page 177 The signal is the initial setting Definitions change according to the Pr 190 Pr 192 output terminal function s...

Page 216: ...205 Rotation speed setting Machine speed Frequency setting 1 1 0 01Hz 40208 Converter output voltage 0 1V 40209 Regenerative brake duty 0 1 40210 Electronic thermal relay function load factor 0 1 40211 Output current peak value 0 01A 40212 Converter output voltage peak value 0 1V 40214 Output power 0 01kW 40215 Input terminal status 40216 Output terminal status 40220 Cumulative energization time 1...

Page 217: ...Terminal 4 speed setting gain Terminal analog value Read The analog value of the current voltage applied to the terminal 4 is read C42 934 41934 PID display bias coefficient Read write C43 934 42124 PID display bias analog value Read write The analog value set to C43 934 is read 43934 PID display bias analog value Terminal analog value Read The analog value of the current voltage applied to the te...

Page 218: ... rounds down to 0 01kW increments H20 blank code is set for blank area Example 0 75K 7 H20 H20 H20 H20 H20 H37 Parameter Setting Range Minimum Setting Range Initial Value 343 Reading only 1 0 NOTE The number of communication errors is temporarily stored into the RAM As it is not stored into the EEPROM performing a power supply reset or drive unit reset clears the value to 0 NOTE The LF signal can ...

Page 219: ...uired for integral I action to provide the same manipulated variable as the proportional P action As the integral time decreases the set point is reached earlier but hunting occurs more easily 9999 No integral control 131 PID upper limit 9999 0 to 100 Maximum value If the feedback value exceeds the setting the FUP signal is output The maximum input 20mA 5V 10V of the measured value terminal 4 is e...

Page 220: ...hen Pr 160 Extended function display selection 0 Refer to page 161 Pr 129 Pr 130 Pr 133 and Pr 134 can be set during operation These can also be set independently of the operation mode The value left of the slash is for the 2 2K drive unit or lower The one right of the slash is for the 3 7K drive unit If a value exceeding the upper speed limit of the motor is set the actual operation will be limit...

Page 221: ... characteristic Operation example for proportional changes of measured value Note PD action is the sum of P and D actions The PI action and PD action are combined to utilize the advantages of both actions for control Note PID action is the sum of P I and D actions M PID operation Pr 133 or terminal 2 Set point Drive unit circuit Motor Feedback signal measured value Terminal 4 Kp Proportionality co...

Page 222: ... specifications of the detector used The used output signal terminal changes depending on the Pr 190 and Pr 192 output terminal selection settings The used input signal terminal changes depending on the Pr 178 to Pr 182 input terminal selection settings The AU signal need not be input Set point X 0 X 0 Feedback signal measured value Heating Deviation Set point Measured value Decrease Cold Increase...

Page 223: ...8 20 21 4 to 20mA 0 to 100 Pr 267 0 1 to 5V 0 to 100 Pr 267 1 2 to 10V 0 to 100 Pr 267 2 Output FUP Depending on Pr 190 or Pr 192 Upper limit output Output to indicate that the measured value signal exceeded the maximum value Pr 131 Pr 128 20 21 Pr 131 9999 Set 15 or 115 in Pr 190 or Pr 192 FDN Lower limit output Output when the measured value signal falls below the minimum value Pr 132 Pr 128 20 ...

Page 224: ...d Pr 197 may affect the other functions Set parameters after confirming the function of each terminal When the Pr 267 setting was changed check the voltage current input switch setting Different setting may cause a fault failure or malfunction Refer to page 147 for setting Make sure to perform calibration after changing the voltage current input signal assigned to the terminal 4 with Pr 267 settin...

Page 225: ...ON For the terminal used for the SLEEP signal output assign the function by setting 70 positive logic or 170 negative logic in Pr 190 or Pr 192 output terminal function selection When the output rises to the output interruption cancel level during deceleration to a stop output interruption gets cancelled and the drive unit accelerates again to continue PID control Pr 576 Output interruption detect...

Page 226: ...00 to the larger value between C42 Pr 934 PID display bias coefficient and C44 Pr 935 PID display gain coefficient The smaller value between C42 Pr 934 and C44 Pr 935 becomes the minimum value 9 Adjustment procedure Setting Monitor Description Minimum Increments Terminal FM Full Scale Remarks 52 PID set point 0 1 100 C42 Pr 934 or C44 Pr 935 53 PID measured value 0 1 54 PID deviation 0 1 Value can...

Page 227: ...and Pr 129 to a slightly larger value the integral time Pr 130 to a slightly longer time and the differential time Pr 134 to 9999 no function and while looking at the system operation decrease the proportional band Pr 129 and increase the integral time Pr 130 For slow response system where a deadband exists differential control Pr 134 should be turned ON and increased slowly Determine the set poin...

Page 228: ... e g 20mA across terminals 4 and 5 4 Make calibration using C7 Pr 905 2 When both of C42 Pr 934 and C44 Pr 935 9999 1 Apply the input current of 0 measured value e g 4mA across terminals 4 and 5 2 Set PID display value at 0 measured value example 15 C to C42 Pr 934 and calibrate C43 Pr 934 3 Apply the input current of 100 measured value e g 20mA across terminals 4 and 5 4 Set PID display value at ...

Page 229: ...Pr 935 and Pr 126 as C44 Pr 935 NOTE If the RH RM RL REX signal multi speed or JOG signal Jog operation is entered with the X14 signal ON PID control is stopped and multi speed or Jog operation is started If the setting is as follows PID control becomes invalid Pr 79 Operation mode selection 6 Switchover mode The drive unit is at a stop with Pr 261 Power failure stop selection selected Changing th...

Page 230: ... C45 Pr 935 change as shown below If the Pr 241 setting is changed the units of C3 Pr 902 C4 Pr 903 C6 Pr 904 and C7 Pr 905 will change too Refer to page 153 Pr 934 Pr 935 normal setting Pr 934 Pr 935 Reverse operation Reverse operation setting to Pr 128 Reverse operation Forward operation setting to Pr 128 Forward operation Forward operation setting to Pr 128 Forward operation Reverse operation s...

Page 231: ...t to occur However the actual deceleration time increases The set value must be higher than the power supply voltage 400V class 780 VDC 885 Regeneration avoidance compensation speed limit value 180r min 0 to 900r min 0 to 600r min Limit value of speed which rises at activation of regeneration avoidance function 9999 Speed limit invalid 886 Regeneration avoidance voltage gain 100 0 to 200 Responsiv...

Page 232: ...on or constant speed If the regeneration avoidance speed exceeds the limit value during deceleration the limit value is held until the rotation speed falls to 1 2 of Pr 885 When the speed increased by regeneration avoidance function has reached Pr 1 Maximum setting it is limited to the maximum speed When Pr 885 is set to 9999 regeneration avoidance function operation speed setting is invalid NOTE ...

Page 233: ... signal Pr 555 to Pr 557 236 Freely available parameter Free parameter Pr 888 Pr 889 238 To initiate a fault alarm Fault initiation Pr 997 238 To save time for parameter setting Automatic parameter setting Pr 999 239 You can control the operation of the cooling fan 1 5K or higher built in the drive unit Parameter Number Name Initial Value Setting Range Description 244 Cooling fan operation selecti...

Page 234: ...circuit have reached the life alarm output level or not Reading only 256 Inrush current limit circuit life display 100 0 to 100 Displays the deterioration degree of the inrush current limit circuit Reading only 257 Control circuit capacitor life display 100 0 to 100 Displays the deterioration degree of the control circuit capacitor Reading only 258 Main circuit capacitor life display 100 0 to 100 ...

Page 235: ...or circuit activates under the following conditions At power ON At undervoltage occurrence Refer to page 256 At drive unit reset 3 Control circuit capacitor life display Pr 257 The deterioration degree of the control circuit capacitor is displayed in Pr 257 as a life In the operating status the control circuit capacitor life is calculated from the energization time and temperature and is counted d...

Page 236: ... Pr 259 8 or measuring error Pr 259 9 occurs or it remains in measuring start Pr 259 1 Therefore do not measure in such case In addition even when measurement completion Pr 259 3 is confirmed under the following conditions normal measurement cannot be done a FR HC2 or FR CV is connected b DC power supply is connected to the terminal P and N c The power supply switched ON during measurement d The m...

Page 237: ...displayed on the operation panel and parameter unit FR PU07 As an alarm display Pr 255 bit 2 is turned ON and also an alarm is output to the Y90 signal NOTE For replacement of each part contact the nearest Mitsubishi Electric FA center Parameters referred to Pr 800 Control method selection Refer to page 77 ...

Page 238: ...eter Number Name Initial Value Setting Range Description 503 Maintenance timer 0 0 1 to 9998 Displays the cumulative energization time of the drive unit in 100h increments Reading only When Pr 503 1 to 9998 writing the setting value of 0 clears the cumulative energization time Writing is disabled when Pr 503 0 504 Maintenance timer alarm output set time 9999 0 to 9998 Time taken until when the mai...

Page 239: ...eration Parameter Number Name Initial Value Setting Range Description 555 Current average time 1s 0 1 to 1s Time taken to average the current during start pulse output 1s 556 Data output mask time 0s 0 to 20s Time for not obtaining mask transient state data 557 Current average value monitor signal output reference current Rated motor current 0 to 500A Reference 100 for outputting the signal of the...

Page 240: ...t pulse output the data is judged as invalid The start pulse is output as high pulse shape for 3 5s and the end signal is output as low pulse shape for 16 5s The signal is output for at least 1 cycle even when acceleration deceleration state continues after the start pulse output is completed If the drive unit output is in OFF state after one cycle of the signal output the Y93 signal is not output...

Page 241: ...n be set Data is held even if the drive unit power is turned OFF 889 Free parameter 2 9999 0 to 9999 The above parameters can be set when Pr 160 Extended function display selection 0 Refer to page 161 The above parameters allow their settings to be changed during operation in any operation mode even if 0 initial value is set in Pr 77 Parameter write selection REMARKS Pr 888 and Pr 889 do not influ...

Page 242: ...e changed automatically Users do not have to consider each parameter number Parameter setting mode Parameter Number Name Initial Value Setting Range Description 999 Automatic parameter setting 9999 10 GOT initial setting PU connector 9999 No action NOTE If the automatic setting is performed with Pr 999 or the parameter setting mode the listed settings including the changed parameter settings chang...

Page 243: ...y out operation from step 3 again PU indicator is lit 2 Press to choose the PU operation mode The parameter number read previously appears Operation Display 3 Press to choose the parameter setting mode 4 Turn until AUTO appears 5 Press to enter the automatic parameter setting mode 7 Press to read the present set value appears 6 Turn until GOT appears 1 Screen at power ON The monitor display appear...

Page 244: ...e operation panel like a potentiometer for speed setting Key lock of operation panel Operation panel operation selection Pr 161 242 Change the magnitude of change of speed setting by the setting dial of the operation panel Magnitude of speed change setting Pr 295 245 Control of the parameter unit buzzer PU buzzer control Pr 990 246 Adjust LCD contrast of the parameter unit PU contrast adjustment P...

Page 245: ...he PU operation mode PU indicator is lit 3 Turn to display the speed you want to set The speed blinks for about 5s 4 While the value is blinking press to set the speed If you do not press the value blinks for about 5s and the display then returns to 0r min In that case go back to operation step 3 and set the speed again The value blinks for about 3s and the display then returns to monitor display ...

Page 246: ...1 to the setting value of in the similar manner Refer to step 4 to 7 Blink Parameter setting complete 9 Mode monitor check Press twice to choose the monitor speed monitor 10 Press to start the drive unit 11 Turn until appears The blinking speed is the set speed You need not press The speed blinks for about 5s REMARKS If the display changes from blinking 1800 to 0 the setting of Pr 161 Speed settin...

Page 247: ...s to make the setting dial and key operation invalid When the setting dial and key operation are invalid appears on the operation panel If dial or key operation is attempted while dial and key operation are invalid appears When dial or key is not touched for 2s monitor display appears To make the setting dial and key operation valid again press for 2s REMARKS Even if the setting dial and key opera...

Page 248: ... 0 Function invalid 0 01 The minimum varying width when the set speed is changed by the setting dial can be set 0 1 1 10 REMARKS When machine speed display is selected with Pr 37 the minimum increments of the magnitude of change is determined by Pr 295 as well Note that the setting value may differ as speed setting changes the set machine speed and converts it to the speed display again When the s...

Page 249: ...llows its setting to be changed during operation in any operation mode even if 0 initial value is set in Pr 77 Parameter write selection You can make the buzzer beep when you press the key of the parameter unit FR PU07 Parameter Number Name Initial Value Setting Range Description 990 PU buzzer control 1 0 Without buzzer sound 1 With buzzer sound REMARKS Drive unit alert faults with buzzer sounds w...

Page 250: ...clear 5 Press to read the present set value initial value appears 6 Turn to change it to the set value 7 Press to set Parameter clear All parameter clear Blink Parameter setting complete Turn to read another parameter Press to show the setting again Press twice to show the next parameter Setting Description 0 Clear is not executed 1 Sets parameters back to the initial values Parameter clear sets b...

Page 251: ...nk Parameter setting complete Turn to read another parameter The display returns to after all parameters are displayed 7 Pressing in status returns to the parameter setting mode Turning sets other parameters Pressing displays the change list again NOTE Calibration parameters C0 Pr 900 to C7 Pr 905 are not displayed even when these are changed from the initial settings Only simple mode parameter is...

Page 252: ...el is used the time is displayed up to 65 53 65530h in the indication of 1h 0 001 and thereafter it is added up from 0 Fault history Monitor speed setting Operation panel is used for operation Parameter setting Parameter setting change Operation for displaying the fault history Past eight faults can be displayed with the setting dial The latest fault is ended by When no fault exists i is displayed...

Page 253: ...ng mode PRM indicator is lit The parameter number read previously appears 3 Turn until fault history clear appears 4 Press to read the present set value initial value appears 5 Turn to change it to the set value 6 Press to set Blink Fault history clear complete Turn to read another parameter Press to show the setting again Press twice to show the next parameter Parameters referred to Pr 77 Paramet...

Page 254: ...duct Always read the instructions before using the equipment 5 1 Reset method of protective function 252 5 2 List of fault or alarm indications 253 5 3 Causes and corrective actions 254 5 4 Correspondences between digital and actual characters 264 5 5 Check first when you have a trouble 265 ...

Page 255: ...ed The drive unit does not trip 2 Warning The drive unit output is not shut off even when a warning is displayed However failure to take appropriate measures will lead to a fault 3 Alarm The drive unit output is not shut off You can also output an alarm signal by making parameter setting 4 Fault When a fault occurs the drive unit output is shut off and a fault signal is output 5 1 Reset method of ...

Page 256: ...g constant speed 33 H21 258 E OV3 Regenerative overvoltage trip during deceleration or stop 34 H22 258 E THT Drive unit overload trip electronic thermal O L relay function 48 H30 259 E THM Motor overload trip electronic thermal O L relay function 49 H31 259 E FIN Heatsink overheat 64 H40 259 to Fault E ILF Input phase loss 82 H52 260 E OLT Stall prevention stop 96 H60 260 E SOT Loss of synchronism...

Page 257: ...during operation Description When parameter write was performed during operation with a value other than 2 writing is enabled independently of operation status in any operation mode is set in Pr 77 and the STF STR is ON Check point Check the Pr 77 setting Refer to page 160 Check that the drive unit is not operating Corrective action Set 2 in Pr 77 After stopping operation make parameter setting Op...

Page 258: ... decreased below stall prevention operation level this function decreases the speed again Check point Check that the Pr 7 Acceleration time and Pr 8 Deceleration time settings are not too small Check that the load is not too heavy Are there any failure in peripheral devices Check that the Pr 22 Stall prevention operation level is appropriate Check if the operation was performed without connecting ...

Page 259: ...lue reaches 100 of the Pr 9 setting the protection circuit is activated and the drive unit is shut off The THP signal can be simultaneously output with the TH display For the terminal used for THP signal output assign the function by setting 8 positive logic or 108 negative logic in Pr 190 or Pr 192 output terminal function selection Refer to page 123 Check point Check for large load or sudden acc...

Page 260: ...d acceleration time is not long for the lift Check for output short circuit ground fault Check if the stall prevention operation level is set too high Check that the drive unit capacity matches with the motor capacity Check if a start command is given to the drive unit while the motor is coasting Corrective action Increase the acceleration time Shorten the downward acceleration time for the lift W...

Page 261: ...at the setting of Pr 22 Stall prevention operation level is not too small Corrective action Decrease the acceleration time Use regeneration avoidance function Pr 882 Pr 883 Pr 885 Pr 886 Refer to page 228 Set the Pr 22 Stall prevention operation level correctly Operation panel indication E OV2 FR PU07 Stedy Spd OV Name Regenerative overvoltage trip during constant speed Description If regenerative...

Page 262: ...ion in the drive unit detects motor overheat due to overload or reduced cooling capability during low speed operation and pre alarm TH display is output when the integrated value reaches 85 of the Pr 9 Electronic thermal O L relay setting and the protection circuit is activated to stop the drive unit output when the integrated value reaches the specified value Check point Check the motor for use u...

Page 263: ...ion Stops the output when the operation is not synchronized Check point Check that the PM motor is not driven overloaded Check if a start command is given to the drive unit while the PM motor is coasting Check if a motor other than the PM motor S PM geared motor is driven Check that the operation is performed with a motor connected Corrective action Set the acceleration time longer Reduce the load...

Page 264: ... without OH signal assigned is set this protective function is not available Check point Check for motor overheating Check that the value of 7 OH signal is set correctly in any of Pr 178 to Pr 182 input terminal function selection Corrective action Reduce the load and frequency of operation Even if the relay contacts are reset automatically the drive unit will not restart unless it is reset Operat...

Page 265: ...ion Check point Find the cause of fault occurrence Corrective action Eliminate the cause of the error preceding this error indication Operation panel indication E 5 FR PU07 Fault 5 E CPU CPU Fault Name CPU fault Description Stops the drive unit output if the communication fault of the built in CPU occurs Check point Check for devices producing excess electrical noises around the drive unit Correct...

Page 266: ...ion limit 9999 This protective function is not active in the initial setting Pr 554 0 Pr 131 9999 Pr 132 9999 Pr 553 9999 Check point Check if the measured PID value is greater than the upper limit Pr 131 or smaller than the lower limit Pr 132 Check if the absolute PID deviation value is greater than the limit value Pr 553 Corrective action Make correct settings for Pr 131 PID upper limit Pr 132 P...

Page 267: ...een digital and actual characters There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on the operation panel Actual Digital 0 1 2 3 4 5 6 7 8 9 Actual Digital A B C E F G H I J L D Actual Digital M N O o P T U V r S ...

Page 268: ...ng a stop command is given 18 Speed command is zero RUN LED on the operation panel is blinking Check the speed command source and enter a speed command 166 AU signal is not ON when terminal 4 is used for speed setting RUN LED on the operation panel is blinking Turn ON the AU signal Turning ON the AU signal activates terminal 4 input 147 Output stop MRS signal or reset RES signal is ON RUN LED on t...

Page 269: ...fline auto tuning and the PU s monitor display returns to the normal indication Without this operation next operation cannot be started 105 107 PM motor test operation is selected Set 30 in Pr 800 Regenerative function selection 77 Load Load is too heavy Reduce the load Shaft is locked Inspect the machine motor Others Operation panel display shows an error e g E OC1 When any fault occurs take an a...

Page 270: ...rotation direction of the motor s output shaft 15 Input Signal The start signals forward rotation reverse rotation are connected improperly Check the wiring STF forward rotation STR reverse rotation 18 Adjustment by the rotation speed is improper during the reversible operation with Pr 73 Analog input selection setting Check the setting of Pr 125 Pr 126 C2 to C7 149 Parameter Setting Pr 40 RUN key...

Page 271: ...tion operation selection to disable stall prevention operation 83 Check Points Possible Cause Countermeasures Refer to Page Input Signal The speed setting signal is affected by EMI Set filter to the analog input terminal using Pr 74 Input filter time constant 151 Take countermeasures against EMI such as using shielded wires for input signal lines 38 Malfunction is occurring due to the undesirable ...

Page 272: ...n Circuit Wiring or installation is improper Check for the wiring and the installation 14 Make sure that the connector is fitted securely across terminal P to P1 Main Circuit Control Circuit Power is not input Input the power 14 Parameter Setting Command sources at the PU operation mode is not at the operation panel None of the operation mode displays is lit Check the setting of Pr 551 PU mode ope...

Page 273: ...tion level higher according to the load Setting Pr 22 too large may result in frequent overcurrent trip E OC 83 Check the capacities of the drive unit and the motor Offline auto tuning is not performed when driving a motor other than S PM geared motor Perform offline auto tuning 105 During PID control rotation speed is automatically controlled to make measured value set point 216 Main Circuit Brak...

Page 274: ...E AND INSPECTION This chapter provides the PRECAUTIONS FOR MAINTENANCE AND INSPECTION of this product Always read the instructions before using the equipment 6 1 Inspection items 272 6 2 Measurement of main circuit voltages currents and powers 278 ...

Page 275: ...ve unit is not more than 30VDC using a tester etc 6 1 Inspection items 6 1 1 Daily inspection Basically check for the following faults during operation 1 Motor operation fault 2 Improper installation environment 3 Cooling system fault 4 Abnormal vibration abnormal noise 5 Abnormal overheat discoloration 6 1 2 Periodic inspection Check the areas inaccessible during operation and requiring periodic ...

Page 276: ...ontact the manufacturer Smoothing aluminum electrolytic capacitor 1 Check for liquid leakage Contact the manufacturer 2 Check for safety valve projection and bulge Contact the manufacturer 3 Visual check and judge by the life check of the main circuit capacitor refer to page 274 Relay Check that the operation is normal and no chatter is heard Contact the manufacturer Control circuit Protective cir...

Page 277: ...ge 231 to perform the life check of the drive unit parts NOTE 1 Before measurement check that the smoothing capacitor is discharged 2 At the time of discontinuity the measured value is almost When there is an instantaneous continuity due to the smoothing capacitor the tester may not indicate At the time of continuity the measured value is several to several tens of ohms depending on the module typ...

Page 278: ...idance of parts replacement Estimated lifespan for when the yearly average surrounding air temperature is 40 C without corrosive gas flammable gas oil mist dust and dirt etc Output current 80 of the drive unit rated current NOTE Do not use solvent such as acetone benzene toluene and alcohol as these will cause the drive unit surface paint to peel off The display etc of the operation panel and para...

Page 279: ...OW faces up 2 Disconnect the fan connectors 3 Remove the fan 2 Reconnect the fan connectors 3 When wiring avoid the cables being caught by the fan 4 Reinstall the fan cover Example for FR D720 1 5K G NOTE Installing the fan in the opposite of air flow direction can cause the drive unit life to be shorter Prevent the cable from being caught when installing a fan Switch the power OFF before replacin...

Page 280: ...ors about every 10 years When a certain period of time has elapsed the capacitors will deteriorate more rapidly Check the capacitors at least every year less than six months if the life will be expired soon The appearance criteria for inspection are as follows 1 Case Check the side and bottom faces for expansion 2 Sealing plate Check for remarkable warp and extreme crack 3 Check for external crack...

Page 281: ...ive unit to motor wiring length is large especially in the 400V class the meters and CTs may generate heat due to line to line leakage current Therefore choose the equipment which has enough allowance for the current rating To measure and display the output voltage and output current of the drive unit it is recommended to use the terminal FM output function of the drive unit Examples of Measuring ...

Page 282: ...V W and U and V V and W Digital power meter designed for inverter or electrodynamic type single phase wattmeter P2 W21 W22 2 wattmeter method or 3 wattmeter method Output side power factor Pf2 Calculate in similar manner to power supply side power factor Converter output Across P and N Moving coil type such as tester Drive unit LED display is lit 1 35 V1 Frequency setting signal Across 2 and 5 Mov...

Page 283: ...to measure the output side voltage as it indicates a value much greater than the actual value A moving iron type meter indicates an effective value which includes harmonics and therefore the value is larger than that of the fundamental wave The value monitored on the operation panel is the drive unit controlled voltage itself Hence that value is accurate and it is recommended to monitor values usi...

Page 284: ...ut voltage of the converter is developed across terminals P and N and can be measured with a moving coil type meter tester Although the voltage varies according to the power supply voltage approximately 270VDC to 300VDC 540VDC to 600VDC for the 400V class is output when no load is connected and voltage decreases during driving load operation When energy is regenerated from the motor during deceler...

Page 285: ...gger 6 2 9 Pressure test Do not conduct a pressure test Deterioration may occur NOTE Before performing the insulation resistance test on the external circuit disconnect the cables from all terminals of the drive unit so that the test voltage is not applied to the drive unit For the continuity test of the control circuit use a tester high resistance range and do not use the megger or buzzer R L1 S ...

Page 286: ...is chapter provides the SPECIFICATIONS of this product Always read the instructions before using the equipment 7 1 Rating 284 7 2 Common specifications 285 7 3 Outline dimension drawings 286 7 4 Specifications of the S PM geared motors 288 ...

Page 287: ...0Hz 60Hz Permissible AC voltage fluctuation 170 to 264V 50Hz 60Hz Permissible frequency fluctuation 5 Power supply capacity kVA 0 4 0 7 1 2 2 1 4 0 5 5 Protective structure JEM1030 Enclosed type IP20 Cooling system Self cooling Forced air cooling Approximate mass kg 0 5 0 8 1 0 1 4 1 4 1 8 Model FR D740 K G 0 4 0 75 1 5 2 2 3 7 Output Rated capacity kVA 0 4 0 9 1 7 2 7 3 8 Rated current A 1 2 2 2 ...

Page 288: ...tenance timer alarm remote output alarm output and fault output Operating status For meter Pulse train output MAX 2 4kHz one terminal The following signals can be assigned to Pr 54 FM terminal function selection rotation speed output frequency output current steady output voltage speed setting frequency setting converter output voltage regenerative brake duty electronic thermal relay function load...

Page 289: ... Drive Unit Model D D1 FR D720 0 2K G 80 5 10 FR D720 0 4K G 112 5 42 FR D720 0 75K G 132 5 62 Rating plate 2 φ5 hole FAN 5 W1 W 5 5 128 118 5 D1 D 1 Drive Unit Model W W1 D D1 FR D720 1 5K G 2 2K G FR D740 1 5K G 108 96 135 5 60 FR D740 0 4K G 0 75K G 129 5 54 FR D740 2 2K G 155 5 60 FR D740 3 7K G 165 5 FR D720 3 7K G 170 158 142 5 66 5 FR D740 0 4K 0 75K are not provided with the cooling fan ...

Page 290: ...ive depth of the installation screw hole 5 0 M3 screw 2 80 3 14 2 2 5 50 11 45 25 05 135 83 1 1 1 1 67 51 40 56 8 57 8 26 5 4 R1 26 5 40 Air bleeding hole When installing the FR PU07 on the enclosure etc remove screws or fix the screws to the FR PU07 with M3 nuts Select the installation screw whose length will not exceed the effective depth of the installation screw hole Unit mm 2 M3 screw 68 45 5...

Page 291: ...rque 150 60s Rated current A 0 55 1 05 1 6 2 8 5 5 9 4 Structure Totally enclosed self cooling Totally enclosed fan cooled Protective structure IP44 indoors IP44 outdoors for semi standard models Environment Surrounding air temperature and humidity 0 C to 40 C non freezing 90RH or less non condensing Vibration 4 9m s2 0 5G for continuous operation 9 8m s2 1G for instantaneous operation Motor model...

Page 292: ...min or less When Pr 785 50 Setting Pr 785 PM control torque boost to 50 or less enables continuous operation at the speed less than 300r min However keep the short time torque to Pr 785 setting or lower 80 for the FR D720 1 5K G or lower and the FR D740 1 5K G or lower When the input voltage is low the torque may be reduced The operatable speed range at constant torque is 300r min to 3000r min 150...

Page 293: ...290 MEMO ...

Page 294: ...291 APPENDIX This chapter provides the APPENDIX of this product Always read the instructions before using the equipment ...

Page 295: ... EMC compliant EMC filter SF1309 to a drive unit Applicable for the certain capacities Radio noise filter FR BIF For radio noise reduction connect to the input side Applicable for all models Line noise filter FR BSF01 FR BLF For line noise reduction Applicable for all models Filterpack FR BFP2 A Filterpack that contains a power factor improving DC reactor common mode choke capacitive filter radio ...

Page 296: ...on Used in combination with a deviation sensor or synchro 5VA Preamplifier FR FA Used as an A V converter or arithmetic amplifier 3VA Others Pilot generator QVAH 10 For tracking operation 70V 35VAC 500Hz at 2500r min Deviation sensor YVGC 500W NS For continuous speed control operation mechanical deviation detection Output 90VAC 90 Frequency setting potentiometer WA2W 1k For frequency setting Wire ...

Page 297: ...is a risk that a lifted cargo etc may fall off Before starting operation of a geared motor with a one touch manual releasing brake always fix the releasing lever on the lever receiver For a lift application adopt the direct current quick braking method for the circuit In the initial use condition the specified brake torque may not be achieved for the reason of the friction surfaces In such a case ...

Page 298: ...tection of rotation speed SU FU signal Pr 41 to Pr 43 127 Display of the life of the drive unit parts Pr 255 to Pr 259 231 274 Drive Unit I O Terminal Monitor 134 137 Drive Unit installation environment 8 Drive unit operation ready RY signal 123 Drive unit operation ready 2 RY2 signal 125 Drive unit operation ready 3 RY3 signal 125 Drive unit output shutoff MRS signal Pr 17 119 Drive unit overload...

Page 299: ...utput phase loss E LF 145 261 Output power 134 Output side earth ground fault overcurrent at start E GF 145 260 Output speed detection FU signal 123 127 Output stop MRS signal 117 119 Output terminal function selection Pr 190 Pr 192 123 Output terminal status 134 Output voltage 134 Overcurrent trip during acceleration E OC1 257 Overcurrent trip during constant speed E OC2 257 Overcurrent trip duri...

Page 300: ...vention overcurrent OL 83 255 Stall prevention overvoltage oL 228 255 Stall prevention operation Pr 22 Pr 48 Pr 156 Pr 157 83 Start command source and speed command source during communication operation Pr 338 Pr 339 Pr 551 177 Start self holding selection STOP signal 117 121 Start signal operation selection STF STR STOP signal Pr 250 121 Start torque adjustment Pr 785 86 Stop selection Pr 250 116...

Page 301: ...ed in facilities where breakdowns of the product are likely to cause a serious accident Please do not use this product for loads other than three phase induction motors Print Date Manual Number Revision Jul 2012 IB NA 0600478ENG A First edition Aug 2016 IB NA 0600478ENG B FR D740 0 4K to 3 7K G Pr 281 Brake operation time at start Pr 283 Brake operation time at stop Pr 643 Voltage compensation amo...

Page 302: ...00 8310 JAPAN FR D720 0 2K to 3 7K G FR D740 0 4K to 3 7K G Simple and compact drive unit IB NA 0600478ENG C 1806 MEE Printed in Japan Specifications subject to change without notice S PM GEARED MOTOR DRIVE UNIT FR D700 G INSTRUCTION MANUAL Applied C According to the motor to be connected perform PM parameter initialization Incorrect initial setting of parameters may damage the motor Refer to page...

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