Mitsubishi Electric F720PJ-11KF Manual Download Page 64 | Manualshive

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64

Brake unit
FR-BU2-(H)



K

Resistor unit
FR-BR-(H)



K

Discharging resistor
GZG type
GRZG type



Connection diagram



Outline dimension

[FR-BU2]

[GZG,GRZG]

[FR-BR]

Name (model)

Specification and Structure

Resistor unit or
discharging resistor

Brake unit

FR-BU2

PR

N/-

MSG
SD
MSG
SD

P/+

P

A
B
C

PR

*

1

RES
BUE
SD

When connecting
several brake units

U
V
W

P/+

N/-

R/L1
S/L2
T/L3

Motor

Resistor unit or
discharging resistor

Signal for
master/slave

Brake unit

FR-BU2

M

Inverter

PR

N/-

MSG
SD
MSG
SD

P/+

P

A
B
C

PR

Three-phase
AC power supply

NCCB

MC

*

1

RES
BUE
SD

Brake permission signal

Reset

*

2

*

2

*

2

MC

OFF

ON

MC

T

*

3



A jumper is connected across BUE and SD in the
initial status.



When wiring, make sure to match the terminal
symbol (P/+, N/-) at the inverter side and at the
brake unit (FR-BU2) side. Incorrect connection will
damage the inverter.
Remove the jumper across the terminals P/+ and
P1 only when a Filterpack or DC reactor is
connected. Do not remove the jumper in other
cases.



When the power supply is 400V class, install a step-
down transformer.

H

W

D

D

H

W

(Unit mm)

Model

W

H

D

GZG300W

335

78

40

GRZG200

306

55

26

GRZG300

334

79

40

GRZG400

411

79

40

W

H

D

(Unit mm)

Model

W

H

D

FR-BU2-1.5K to 15K

68

128

132.5

FR-BU2-30K

108

128

129.5

FR-BU2-H7.5K, H15K

68

128

132.5

FR-BU2-H30K

108

128

129.5

(Unit mm)

Model

W

H

D

FR-BR-15K

170

450

220

FR-BR-30K

340

600

220

FR-BR-H15K

170

450

220

FR-BR-H30K

340

600

220

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Summary of Contents for F720PJ-11KF

Page 1: ... Saving Easy Operation and Maintenance Optimum for Fan and Pump Applications Suitable for Both the General purpose Motor and the IPM Motor Inverter Control for Energy Saving INVERTER FR F700PJ GREAT ENERGY SAVING WITH THE COMPACT BODY ...

Page 2: ...any areas including the following Energy and Electric Systems A wide range of power and electrical products from generators to large scale displays Electronic Devices A wide portfolio of cutting edge semiconductor devices for systems and products Home Appliance Dependable consumer products like air conditioners and home entertain ment systems Information and Communication Systems Commercial and co...

Page 3: ...ter Unit FR Configurator Parameter List Explanation of Parameters Protective Functions Options and peripheral devices Precautions for Operation Selection Precautions for Peripheral Device Selection Application to Motor IPM Motor Control Main differences and compatibilities with the FR F500J series Warranty Global FA centers 4 10 11 14 17 20 24 33 57 59 70 76 80 84 86 Contents 3 ...

Page 4: ...limited equipment investment can be made over several stages Equipment Investment in Stages First replace inverters Next replace motors 1st Stage 2nd Stage Renewal completed 3 What is an IPM motor An IPM motor is a synchronous motor with strong permanent magnets embedded in its rotor No current ﬂows to the rotor secondary side and no secondary copper loss is generated Magnetic ﬂux is generated wit...

Page 5: ... General purpose motor driven with inverter High performance energy saving motor driven with inverter Premium high efficiency IPM motor driven with inverter 2 Energy saving with Optimum excitation control General purpose motors The optimum excitation control achieves the highest motor efficiency Further energy saving can be achieved for applications such as fans and pumps with variable load torque...

Page 6: ... side installation is not available for Filterpacks Easy Operation and Maintenance 1 Quick setting using the setting dial The adaptable scroll speed setting dial allows for quick jumps or precise increments based on turning speed The non slip treatment was applied to the setting dial for easier turning 4 Longer life parts The service life of the cooling fans is now 10 years 2 The service life can ...

Page 7: ...measured value outputs in voltage 0 to 5V 0 to 10V and current 4 to 20mA The fan is rotated by the external force Power supply Motor speed Output frequency Smooth starting Power supply Motor speed Output frequency Sudden change of rotation The motor can be started smoothly even after the motor was rotated by the external force coasting This function can be set enabled by changing Pr 57 setting Par...

Page 8: ...ox 0 14 million kWh Approx 1 9 million yen With general purpose motor Approx 2 39 million kWh Approx 33 42 million yen With IPM motor Approx 2 1 million kWh Approx 29 43 million yen With general purpose motor Approx 0 25 million kWh Approx 3 44 million yen With IPM motor Approx 0 22 million kWh Approx 3 02 million yen Annual energy saving effect produced by replacing to IPM motors driven with inve...

Page 9: ...ltage class Motor model 200 V class 400 V class MM EFS 1M MM EFS 1M4 Rated output kW 7 15 22 37 0 75 kW 1 5 kW 2 2 kW 3 7 kW 55 75 11K 15K 5 5 kW 7 5 kW 11 kW 15 kW Output Symbol Output Symbol M M E F S 7 1M 4 1M 1500 r min Symbol Rated speed 1 2 2 22 3 7 37 5 5 55 7 5 75 11 11K 15 15K 0 75 7 1 5 15 1 Also applicable to an application with the rated speed of 1800r min 2 The outdoor type and class ...

Page 10: ...Noise filter ferrite core FR BSF01 FR BLF Earth Ground Devices connected to the output Do not install a power factor correction capacitor surge suppressor or noise filter capacitor on the output side of the inverter When installing a molded case circuit breaker on the output side of the inverter contact each manufacturer for selection of the molded case circuit breaker High power factor converter ...

Page 11: ...5s inverse time characteristics Rated voltage Three phase 200 to 240V Power supply Rated input AC voltage frequency Three phase 200 to 240V 50Hz 60Hz Permissible AC voltage fluctuation 170 to 264V 50Hz 60Hz Permissible frequency fluctuation 5 Power supply capacity kVA Without Filterpack 1 2 2 1 4 0 5 0 8 8 12 0 17 0 20 0 27 0 With Filterpack 0 8 1 2 2 6 3 4 5 5 8 4 11 0 16 0 19 0 Protective struct...

Page 12: ...D integral value reset Operational functions Maximum minimum frequency setting frequency jump operation external thermal relay input selection automatic restart after instantaneous power failure operation forward reverse rotation prevention remote setting second function multi speed operation regeneration avoidance slip compensation operation mode selection offline auto tuning function PID control...

Page 13: ...ration panel lock password locked inverter reset Environment Surrounding air temperature 10 C to 50 C non freezing Ambient humidity 90 RH or less non condensing Storage temperature 20 C to 65 C Atmosphere Indoors without corrosive gas flammable gas oil mist dust and dirt etc Altitude vibration Maximum 1000m above sea level 5 9m s2 or less at 10 to 55Hz directions of X Y Z axes The regenerative bra...

Page 14: ... Model D D1 FR F720PJ 0 4K 112 5 42 FR F720PJ 0 75K 132 5 62 2 φ5 hole Rating plate FAN 5 W1 W 5 5 128 118 5 D1 D FR F740PJ 0 4K and 0 75K are not provided with the cooling fan Inverter Model W W1 D D1 FR F720PJ 1 5K 2 2K FR F740PJ 1 5K 108 96 135 5 60 FR F740PJ 0 4K 0 75K 129 5 54 FR F740PJ 2 2K 155 5 60 FR F740PJ 3 7K 165 5 FR F720PJ 3 7K 170 158 142 5 66 5 6 138 6 150 208 5 220 2 φ5 hole 10 68 ...

Page 15: ...KF 68 218 192 5 FR F720PJ 1 5KF 2 2KF 108 188 215 5 FR F720PJ 3 7KF 170 188 207 5 FR F720PJ 5 5KF 7 5KF 220 210 230 FR F720PJ 11KF 15KF 220 320 275 FR F740PJ 0 4KF 0 75KF 108 188 184 5 FR F740PJ 1 5KF 108 188 215 5 FR F740PJ 2 2KF 108 188 235 5 FR F740PJ 3 7KF 108 188 245 5 FR F740PJ 5 5KF 7 5KF 220 210 230 FR F740PJ 11KF 15KF 220 320 275 Filterpack D W 10 H Inverter Model W H D FR F720PJ 0 4KF 13...

Page 16: ...l φC2 L2 L 310 2 3 2 3 Capacity H H1 H2 D D1 C C1 C2 L L2 200V 5 5K 7 5K 210 198 6 75 50 4 5 4 5 5 3 270 400 11K 320 305 7 5 85 60 6 6 5 3 280 280 15K 320 305 7 5 85 60 6 6 6 4 260 260 400V H5 5K H7 5K 210 198 6 75 50 4 5 4 5 4 3 270 400 H11K 320 305 7 5 85 60 6 6 4 3 280 280 H15K 320 305 7 5 85 60 6 6 6 4 260 260 For rear panel installation an L bracket is required The L bracket is enclosed but n...

Page 17: ... input specifications switchover Pr 73 Terminal 10 and terminal 2 are used as PTC input terminal Pr 561 3 When using terminals PC SD as a 24VDC power supply take care not to short across terminals PC and SD PU connector 8 It is not necessary when calibrating the indicator from the operation panel 2 DC reactor FR HEL When connecting a DC reactor remove the jumper across P1 and P Control circuit ter...

Page 18: ...isables the terminal 2 voltage input function SD Contact input common sink initial setting Common terminal for contact input terminal sink logic and terminal FM External transistor common source Connect this terminal to the power supply common terminal of a transistor output open collector output device such as a programmable controller in the source logic to avoid malfunction by undesirable curre...

Page 19: ... The output signal is proportional to the magnitude of the corresponding monitored item Permissible load current 1mA 1440 pulses s at full scale Communication PU connector With the PU connector communication can be established through RS 485 Conforming standard EIA 485 RS 485 Transmission format Multidrop link Communication speed 4800 to 38400bps Overall length 500m NOTE To change the input specif...

Page 20: ...d Slow flickering 1 4s cycle When the reverse rotation operation is being performed Fast flickering 0 2s cycle When has been pressed or the start command has been given but the operation cannot be made When the frequency command is less than the starting frequency When the MRS signal is being input h Parameter setting mode indicator Lit to indicate the parameter setting mode i Monitor indicator Li...

Page 21: ...Display the present setting Value change Keep pressing the setting dial Parameter write is completed Parameter and a setting value flicker alternately Parameter clear Automatic parameter setting IPM parameter initialization All parameter clear Faults history clear Initial value change list Example Example After 1s Frequency setting has been written and completed and frequency flicker alternately O...

Page 22: ...ing or decreasing the running frequency Hold down to vary the frequency Press either of these keys on the parameter setting mode screen to change the parameter setting value sequentially On the selecting screen these keys are used to move the cursor Forward rotation command key Reverse rotation command key Stop command key Used to reset the inverter when an alarm occurs Used to write a set value i...

Page 23: ...ounteraction Troubleshooting In Monitor area inverter status can be monitored 1 Displays monitor data in waveform Graph 2 Monitors the status of I O terminals I O Terminal Monitor 3 Displays multiple data in batch Batch Monitor In System area parameter setting Diagnosis Troubleshooting etc can be performed 1 Parameter reading writing verification Functional List and Individual List display are ava...

Page 24: ...0 to 400Hz Use these parameters to change among pre set operation speeds with the terminals The speeds are pre set with parameters 33 5 Multi speed setting middle speed 0 01Hz 30Hz 0 to 400Hz 6 Multi speed setting low speed 0 01Hz 10Hz 0 to 400Hz 7 Acceleration time 0 1s 5s 15s 0 to 3600s Use these parameters to set the acceleration deceleration time Initial value depends on the inverter capacity ...

Page 25: ...alues 56 Er CL Faults history clear 1 0 0 1 Setting 1 clears eight past faults 56 Pr CH Initial value change list Displays and sets the parameters changed from the initial value 56 IPM IPM parameter initialization 1 0 0 1 12 Use this parameter to select the IPM motor control and to change parameter settings to the settings required to drive an IPM motor 80 AUTO Automatic parameter setting Paramete...

Page 26: ... 0 1 1 1 35 JOG operation 15 Jog frequency 0 to 400Hz 0 01Hz 5Hz 35 16 Jog acceleration deceleration time 0 to 3600s 0 1s 0 5s 35 17 MRS input selection 0 2 4 1 0 35 18 High speed maximum frequency 120 to 400Hz 0 01Hz 120Hz 33 19 Base frequency voltage 0 to 1000V 8888 9999 0 1V 9999 33 Acceleration deceleration time 20 Acceleration deceleration reference frequency 1 to 400Hz 0 01Hz 60Hz 34 Stall p...

Page 27: ...400Hz 0 01Hz 60Hz 36 Retry 67 Number of retries at fault occurrence 0 to 10 101 to 110 1 0 41 68 Retry waiting time 0 1 to 600s 0 1s 1s 41 69 Retry count display erase 0 1 0 41 70 Special regenerative brake duty 0 to 30 0 1 0 36 71 Applied motor 0 1 3 13 23 40 43 50 53 120 210 1 0 41 44 72 PWM frequency selection 0 to 15 1 1 42 73 Analog input selection 0 1 10 11 1 1 42 74 Input filter time consta...

Page 28: ...57 OL signal output timer 0 to 25s 9999 0 1s 0s 36 160 Extended function display selection 0 9999 1 9999 47 161 Frequency setting key lock operation selection 0 1 10 11 1 0 48 Automatic restart functions 162 Automatic restart after instantaneous power failure selection 0 1 10 11 1 1 39 165 Stall prevention operation level for restart 0 to 150 0 1 120 39 Current detection 166 Output current detecti...

Page 29: ...ion 0 1 1 1 42 241 Analog input display unit switchover 0 1 1 0 46 244 Cooling fan operation selection 0 1 1 1 49 Slip compensation 245 Rated slip 0 to 50 9999 0 01 9999 49 246 Slip compensation time constant 0 01 to 10s 0 01s 0 5s 49 247 Constant power range slip compensation selection 0 9999 1 9999 49 249 Earth ground fault detection at start 0 1 1 0 49 250 Stop selection 0 to 100s 1000 to 1100s...

Page 30: ... average time 0 1 to 1s 0 1s 1s 53 556 Data output mask time 0 to 20s 0 1s 0s 53 557 Current average value monitor signal output reference current 0 to 500A 0 01A Rated inverter current 53 561 PTC thermistor protection level 0 5 to 30k 9999 0 01k 9999 34 563 Energization time carrying over times 0 to 65535 1 0 38 564 Operating time carrying over times 0 to 65535 1 0 38 571 Holding time at a start ...

Page 31: ...al power supply operation 0 to 3 1 0 55 895 Power saving rate reference value 0 1 9999 1 9999 55 896 Power unit cost 0 to 500 9999 0 01 9999 55 897 Power saving monitor average time 0 1 to 1000h 9999 1h 9999 55 898 Power saving cumulative monitor clear 0 1 10 9999 1 9999 55 899 Operation time rate estimated value 0 to 100 9999 0 1 9999 55 Calibration parameters C0 900 FM terminal calibration 55 C2...

Page 32: ...istory clear 0 1 1 0 56 Pr CH Initial value change list 56 IPM IPM parameter initialization 0 1 12 1 0 80 AUTO Automatic parameter setting 56 Differ according to capacities 6 0 75K or lower 4 1 5K to 3 7K 3 5 5K 7 5K 2 11K 15K Differ according to capacities 5s 7 5K or lower 15s 11K or higher Differ according to capacities 10s 7 5K or lower 30s 11K or higher Differ according to capacities 4 7 5K or...

Page 33: ...9 In the initial value setting speed 4 to 15 are unavailable In the following section the following marks indicate the operable controls V F control General purpose motor General purpose magnetic flux vector control General purpose motor IPM motor control dedicated IPM motor Parameters without any marks are valid for all controls Also the following marks indicate parameter types Simple mode parame...

Page 34: ...r trips The DC injection brake can be operated at a motor stop to adjust the stop timing and braking torque At a motor stop DC injection brake operates to apply braking torque to the motor You can set the starting frequency and hold the set starting frequency for a certain period of time Set these functions when you need the starting torque or want smooth motor drive at a start 7 8 20 44 45 791 79...

Page 35: ...14 V F pattern matching applications Pr 14 Load pattern selection For constant torque load setting 0 At or less than the base frequency voltage the output voltage varies linearly with the output frequency Set this value when driving the load whose load torque is constant if the speed varies e g conveyor cart or roll drive For variable torque load setting 1 initial value At or less than the base fr...

Page 36: ...er FR CV for continuous operation in regeneration status Use the high power factor converter FR HC2 to reduce harmonics improve the power factor or continuously use the regenerative status The brake duty differs according to the capacity Available only with FR F720PJ 3 7K 22 23 48 66 154 156 157 Stall prevention operation Pr 22 Stall prevention operation level Pr 23 Stall prevention operation leve...

Page 37: ...t the running frequency has been reached to provide the operation start signal etc for related equipment When the output frequency reaches or exceeds the setting of Pr 42 the output frequency detection signal FU is output This function can be used for electromagnetic brake operation open signal etc When the detection frequency is set in Pr 43 frequency detection for reverse rotation use only can a...

Page 38: ...ents Pr 52 setting Pr 54 FM setting Full Scale Value operation panel LED PU main monitor Output frequency 0 01Hz 0 100 1 Pr 55 Output current 0 01A 0 100 2 Pr 56 Output voltage 0 1V 0 100 3 200V class 400V 400V class 800V Alarm display 0 100 Frequency setting 0 01Hz 5 5 Pr 55 Converter output voltage 0 1V 8 8 200V class 400V 400V class 800V Regenerative brake duty 0 1 9 9 Brake duty set in Pr 30 a...

Page 39: ...n Pr 57 Restart coasting time Pr 58 Restart cushion time Pr 162 Automatic restart after instantaneous power failure selection Pr 165 Stall prevention operation level for restart Pr 299 Rotation direction detection selection at restarting Pr 611 Acceleration time at a restart Pr Number Setting Range Description 30 0 initial value 1 The motor starts at the starting frequency when MRS X10 turns ON th...

Page 40: ... restart Pr Number Setting Range Description 57 0 No waiting time 0 1 to 5s Set the waiting time for inverter triggered restart after an instantaneous power failure 9999 initial value No restart 162 0 1 initial value With frequency search 10 11 Frequency search at every start 611 0 to 3600s Set the acceleration time that takes to reach Pr 20 Acceleration deceleration reference frequency setting at...

Page 41: ...0 Pr 71 setting 1 13 50 53 65 67 to 69 Retry function at alarm occurrence Pr 65 Retry selection Pr 67 Number of retries at fault occurrence Pr 68 Retry waiting time Pr 69 Retry count display erase Alarm Indication for Retry Pr 65 Setting 0 1 2 3 4 5 E OC1 E OC2 E OC3 E OV1 E OV2 E OV3 E THM E THT E UVT E BE E GF E OHT E PTC E OLT E PE E ILF E CDO E PID E OS E SOT This function is available only un...

Page 42: ...tor control the setting values indicate the following kHz values 0 to 4 2 5kHz 5 to 7 5kHz 8 9 7 5kHz 10 to 12 10kHz 13 to 15 12 5kHz 240 0 Soft PWM is invalid 1 initial value When the PWM carrier frequency Pr 72 is 5kHz or less the Soft PWM function is valid 260 0 PWM carrier frequency is constant independently of load Note that continuous operation should be performed at less than 85 of the rate...

Page 43: ...l value Reset input normally enabled If the PU is disconnected operation will be continued as is Pressing decelerates the motor to a stop in any of the PU external and communication operation modes 15 Reset input enabled only when the protective function is activated 16 Reset input normally enabled When the PU is disconnected the inverter output is shut off 17 Reset input enabled only when the pro...

Page 44: ...he permissible wiring length Pr 340 setting Pr 79 setting Operation mode at Power On Power Restoration Reset Operation Mode Switchover 0 initial value As set in Pr 79 1 0 NET operation mode Can be switched to external PU or NET operation mode 1 PU operation mode Fixed to PU operation mode 2 NET operation mode Can be switched to external or NET operation mode Switching to PU operation mode disabled...

Page 45: ...ation via the MODBUS RTU protocol Pr 549 1 the setting range is as indicated in parentheses 82 to 84 90 96 298 Offline auto tuning Pr 82 Motor excitation current Pr 83 Rated motor voltage Pr 84 Rated motor frequency Pr 90 Motor constant R1 Pr 96 Auto tuning setting status Pr 298 Frequency search gain Parameter Number Setting Range Description 96 0 initial value Offline auto tuning is not performed...

Page 46: ...umber Setting Range Description 343 Display the number of communication errors during MODBUS RTU communication Reading only 549 0 initial value Mitsubishi inverter computer link protocol 1 MODBUS RTU protocol Pr Number Setting Range Description At error occurrence Indication Fault output Aterror removal 502 0 initial value Coasts to stop E PUE Output Stops E PUE 1 Decelerates to stop E PUE after s...

Page 47: ...lower limit Pr 133 PID action set point Pr 134 PID differential time Pr 553 PID deviation limit Pr 554 PID signal operation selection Pr 575 Output interruption detection time Pr 576 Output interruption detection level Pr 577 Output interruption cancel level C42 Pr 934 PID display bias coefficient C43 Pr 934 PID display bias analog value C44 Pr 935 PID display gain coefficient C45 Pr 935 PID displ...

Page 48: ... Pr 52 178 to 182 Function assignment of input terminal Pr 178 STF terminal function selection Pr 179 STR terminal function selection Pr 180 AU terminal function selection Pr 181 RM terminal function selection Pr 182 RH terminal function selection Pr 178 to Pr 182 setting Signal Name Function 0 RL Pr 59 0 initial value Low speed operation command Pr 59 0 Remote setting setting clear 1 RM Pr 59 0 i...

Page 49: ...ency detection 7 107 RBP Regenerative brake prealarm 8 108 THP Electronic thermal relay function prealarm 11 111 RY Inverter operation ready 12 112 Y12 Output current detection 13 113 Y13 Zero current detection 14 114 FDN PID lower limit 15 115 FUP PID upper limit 16 116 RL PID forward reverse rotation output 25 125 FAN Fan fault output 26 126 FIN Heatsink overheat pre alarm 46 146 Y46 During dece...

Page 50: ...gnal is turned off the motor decelerates to stop 8888 STF signal Start signal STR signal Forward reverse rotation signal Time ON OFF Start signal Deceleration starts when start signal turns OFF Deceleration time Time set in Pr 8 etc DC brake Output frequency Hz ON OFF RUN signal OFF ON Start signal The motor coasts to stop Time OFF RUN signal Output frequency Hz ON Output is shut off when set time...

Page 51: ...0 initial value Coasts to stop When undervoltage or power failure occurs the inverter output is shut off 1 When undervoltage or a power failure occurs the inverter can be decelerated to a stop 2 When undervoltage or a power failure occurs the inverter can be decelerated to a stop If power is restored during a power failure the inverter accelerates again 267 Refer to the section about Pr 73 268 Ref...

Page 52: ...ency command source external When there is no external input the frequency command via communication is valid and the frequency command from terminal 2 is invalid 551 2 PU connector is the command source when PU operation mode 4 Operation panel is the command source when PU operation mode 9999 initial value Parameter unit automatic recognition Normally operation panel is the command source When th...

Page 53: ...ation deceleration Y93 signal is not output for Pr 556 time 2 Start pulse Output as Hi pulse shape for 1s fixed The output currents are averaged during the time period set in Pr 555 3 Output current average value pulse The averaged current value is output for 0 5 to 9s 10 to 180 during start pulse output Signal output time Pr 557 A 4 Maintenance timer pulse The maintenance timer value Pr 503 is ou...

Page 54: ...s parameter higher improves the trackability for speed command changes It also reduces the speed fluctuation due to a load fluctuation Speed control integral time Pr 821 The integral time during speed control is set Setting this parameter lower shortens the return time to the original speed when the speed fluctuates due to a load fluctuation Parameters you can use for your own purposes You can inp...

Page 55: ...eference value Pr 896 Power unit cost Pr 897 Power saving monitor average time Pr 898 Power saving cumulative monitor clear Pr 899 Operation time rate estimated value Energy Saving Monitor Item Description and Formula Increments Power saving Difference between the estimated value of power necessary for commercial power supply operation and the input power calculated by the inverter Power during co...

Page 56: ...arameters changed from the initial value can be displayed Parameters are not cleared when 1 is set in Pr 77 Parameter write selection 991 PU contrast adjustment Pr 991 PU contrast adjustment Pr 991 setting Description 0 to 63 0 Light 63 Dark 997 Initiating a fault Pr 997 Fault initiation 998 IPM Refer to page 80 Pr 997 setting Fault 16 E OC1 17 E OC2 18 E OC3 32 E OV1 33 E OV2 34 E OV3 48 E THT 49...

Page 57: ...uring acceleration Appears when an overcurrent occurred during acceleration Overcurrent trip during constant speed Appears when an overcurrent occurred during constant speed operation Overcurrent trip during deceleration or stop Appears when an overcurrent occurred during deceleration and at a stop Regenerative overvoltage trip during acceleration Appears when an overvoltage occurred during accele...

Page 58: ...s are stored became abnormal control circuit board PU disconnection Appears when a communication error between the PU and inverter occurred the communication interval exceeded the permissible time during the RS 485 communication with the PU connecter or communication errors exceeded the number of retries during the RS 485 communication Retry count excess Appears when the operation was not restarte...

Page 59: ... BU2 FR BR GZG GRZG type For increasing the braking capability of the inverter for high inertia load or negative load Brake unit electrical discharge resistor and resistor unit are used in combination Applicable for the certain capacities Power regeneration common converter Stand alone reactor dedicated for FR CV FR CV FR CVL Unit which can return motor generated braking energy back to the power s...

Page 60: ...apacity FR F720PJ FR F740PJ FR UDA01 0 4K 0 75K FR UDA02 1 5K 2 2K 0 4K to 3 7K FR UDA03 3 7K 108 67 68 67 128 128 4 M4 0 7 screw 8 7 3 M4 0 7 screw Hook Hook 15 15 10 8 7 8 7 128 67 170 4 M4 0 7 screw Hook 14 4 Unit mm M R L1 S L2 T L3 U V W R S T X Y Z Three phase AC power supply Inverter FR HAL Motor Unit mm Note 1 Approximately 88 of the power factor improving effect can be obtained 92 3 when ...

Page 61: ...orientation Model W W1 H D D1 d Mass kg Model W W1 H D D1 d Mass kg 200V 0 4K 70 60 71 61 M4 0 4 400V H0 4K 90 75 78 60 M5 0 6 0 75K 85 74 81 61 M4 0 5 H0 75K 66 50 100 70 48 M4 0 8 1 5K 85 74 81 70 M4 0 8 H1 5K 66 50 100 80 54 M4 1 2 2K 85 74 81 70 M4 0 9 H2 2K 76 50 110 80 54 M4 1 3 3 7K 77 55 92 82 57 M4 1 5 H3 7K 86 55 120 95 69 M4 2 3 5 5K 77 55 92 92 67 M4 1 9 H5 5K 96 60 128 100 75 M5 3 7 5...

Page 62: ... heat radiation 2 Remove the jumper across the terminals P and P1 only when a Filterpack or DC reactor is connected Do not remove the jumper in other cases MRS120W100 100 30 0 75 MRS120W60 60 55 1 5 100 torque 3 ED 2 2 MRS120W40 150 torque 3 ED 40 80 2 2 100 torque 3 ED 3 7 MYS type MYS220W50 150 torque 3 ED 50 2 2 80 3 7 100 torque 6 ED Unit mm For both 1 5K and 2 2K Connect two 15K resistors 18 ...

Page 63: ...ximate mass kg 15 30 15 30 Brake unit model Discharging resistor model or resistor unit model GRZG type FR BR Model Number of connectable units 200V class FR BU2 1 5K GZG 300W 50 1 unit 1 unit FR BU2 3 7K GRZG 200 10 3 units 3 in series 1 set FR BU2 7 5K GRZG 300 5 4 units 4 in series 1 set FR BU2 15K GRZG 400 2 6 units 6 in series 1 set FR BR 15K FR BU2 30K FR BR 30K 400V class FR BU2 H7 5K GRZG ...

Page 64: ...3 A jumper is connected across BUE and SD in the initial status When wiring make sure to match the terminal symbol P N at the inverter side and at the brake unit FR BU2 side Incorrect connection will damage the inverter Remove the jumper across the terminals P and P1 only when a Filterpack or DC reactor is connected Do not remove the jumper in other cases When the power supply is 400V class instal...

Page 65: ...ty of terminals N and P will damage the inverter Do not insert an MCCB between the terminals P and N between terminals P L and P or between N L and N Always match the terminal symbols P N at the inverter side and at the power regeneration common converter side Incorrect connection will damage the inverter Do not remove the jumper across P and P1 Be sure to connect the power supply and terminals R ...

Page 66: ...and an outside box FR HCB2 If an H280K or higher is purchased it comes with FR HCL21 FR HCL22 FR HCC2 FR HCR2 and FR HCM2 Unit mm Voltage Capacity High power factor converter FR HC2 Reactor 1 FR HCL21 1 Reactor 2 FR HCL22 1 Outside box FR HCB2 2 W H D W H D W H D W H D 200V 7 5K 220 260 170 132 150 100 237 5 230 140 190 320 165 15K 250 400 190 162 172 126 257 5 260 165 30K 325 550 195 195 210 150 ...

Page 67: ...ient humidity 90 RH or less non condensing Atmosphere Indoors free from corrosive gas flammable gas oil mist dust and dirt Altitude vibration Maximum 1000m above sea level 5 9m s2 or less at 10 to 55Hz directions of X Y Z axes Indicates the maximum capacity applicable with the Mitsubishi 4 pole standard motor Determined by the specification of the connected inverter 400V class Set Pr 72 PWM freque...

Page 68: ...all one MCCB per inverter For the use in the United States or Canada select a UL and cUL certified fuse with Class T fuse equivalent cut off speed or faster with the appropriate rating for branch circuit protection Alternatively select a UL489 molded case circuit breaker MCCB Magnetic contactor is selected based on the AC 1 class The electrical durability of magnetic contactor is 500 000 times Whe...

Page 69: ...upply operation Igi Leakage current of inverter unit 200V 60Hz 200V 60Hz 0 20 40 60 80 100 120 2 3 5 5 5 8 1422 30 38 60 80 100 150 Motor capacity kW Example of leakage current of cable path per 1km during the commercial power supply operation when the CV cable is routed in metal conduit Leakage current example of three phase induction motor during the commercial power supply operation Leakage cur...

Page 70: ...wn may damage the terminal block When the inverter is connected near a large capacity power transformer 500kVA or more or when a power capacitor is to be switched over an excessive peak current may flow in the power input circuit damaging the converter circuit If this is the case always install a Filterpack or optional AC reactor FR HAL If a surge voltage occurs in the power supply system this sur...

Page 71: ...rter Multiple IPM motors cannot be connected to an inverter It takes approx 0 1s magnetic pole detection time to start a motor after a start signal is input An IPM motor is a motor with interior permanent magnets Regression voltage is generated when the motor coasts at an instantaneous power failure or at a flying start The inverter s DC bus voltage rises if the motor coasts fast or make a flying ...

Page 72: ... increase the torque boost value setting too large value may cause activation of the stall prevention function resulting in longer acceleration time apply General purpose magnetic flux control or increase the motor capacity To shorten the deceleration time additional use of options such as a brake resistor MRS type MYS type or FR ABR brake unit FR BU2 to absorb the braking energy or power regenera...

Page 73: ... the 400V class small capacity inverter may generate heat due to the influence of line leakage current The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output Also since an excessive current flows in the inverter to activate overcurrent protection do not install a capacitor or surge suppres...

Page 74: ...e Enclosure Decrease carrier frequency Motor M Filterpack FR BSF01 Do not earth ground enclosure directly Do not earth ground control cable Separate inverter and power line by more than 30cm at least 10cm from sensor circuit Install line noise filter on inverter output side FR BLF FR BSF01 Power supply for sensor Noise reduction examples Leakage currents Type Influence and Measures Influence and m...

Page 75: ... by the Japanese Ministry of Economy Trade and Industry formerly Ministry of International Trade and Industry in September 1994 and take measures if necessary For calculation method of power supply harmonics refer to materials below Reference materials Harmonic suppression measures of the general purpose inverter Jan 2004 Japan Electrical Manufacturer s Association Calculation method of harmonic c...

Page 76: ...f poles of the motor operation at 60Hz or higher may not be available Fully check the maximum permissible running frequency of the motor The 60Hz torque reference indicates that the rated torque of the motor running at 60Hz is 100 and the 50Hz torque reference indicates that the rated torque of the motor running at 50Hz is 100 For 3 7K the characteristic is shown with the stall prevention operatio...

Page 77: ...Maximum speed r min 2250 Number of poles 6 Maximum torque 120 60s Frame number 80M 90L 100L 112M 132S 132M 160M 160L Moment of inertia J 10 4kg m2 20 40 55 110 275 280 760 770 Rated current A 200V class 3 0 6 0 8 2 13 4 20 27 40 54 400V class 1 5 3 0 4 1 6 7 10 13 5 20 27 Structure Totally enclosed fan cooled motor With steel framed legs protective structure IP44 Insulation class F class Vibration...

Page 78: ...9 22 2 2 100L 173 128 100 207 80 70 203 5 65 27 88 169 200 180 63 60 45 193 28j6 7 4 8 4 12 37 3 7 112M 181 135 112 228 95 70 226 69 27 103 180 230 180 70 60 45 200 28j6 7 4 8 4 12 55 5 5 132S 211 5 152 132 266 108 70 265 75 27 120 197 256 180 89 80 63 239 38k6 8 5 10 4 12 75 7 5 132M 230 5 171 132 266 108 89 265 94 27 120 197 256 218 89 80 63 258 38k6 8 5 10 4 12 11K 11 160M 252 198 160 318 127 1...

Page 79: ...op The rated motor current is larger than that of the standard motor Caution is required to ensure proper selection of the inverter capacity The distance of wiring between the motor and the inverter tends to be longer Use thick enough cables for wiring according to the recommendation in page 68 Compared to a motor for not submersed use the leakage current tends to be increased Caution is required ...

Page 80: ...zation is performed after setting other parameters some of those parameters will be initialized too Refer to the next page for the parameters initialized with this operation Operation Display 1 Screen at power ON The monitor display appears 2 Parameter setting mode Press to choose the parameter setting mode 3 Selecting the parameter Turn until IPM parameter initialization appears 4 Displaying the ...

Page 81: ...setting high speed 60Hz Rated motor rotations per minute Rated motor frequency 1 r min 0 01Hz 9 Electronic thermal O L relay Rated inverter current Rated motor current 0 01A 13 Starting frequency 0 5Hz Minimum rotations per minute Minimum frequency 1 r min 0 01Hz 15 Jog frequency 5Hz Minimum rotations per minute Minimum frequency 1 r min 0 01Hz 18 High speed maximum frequency 120Hz Maximum motor r...

Page 82: ...otors can be driven under V F control Number of motor poles 6 poles Normally 2 4 or 6 poles Rated motor frequency 75Hz Normally 50Hz or 60Hz Maximum output frequency 112 5Hz 6P 2250r min 400Hz 12000r min with 4P Set the upper limit frequency Pr 1 Pr 18 according to the motor and machine specifications Permissible load 120 60s 150 0 5s inverse time characteristics The value is a ratio to the rated ...

Page 83: ...en by the commercial power supply Operation during coasting While the motor is coasting potential is generated across motor terminals Before wiring make sure that the motor is stopped While the motor is coasting no potential is generated across motor terminals Maximum motor wiring length FR F740PJ 0 4K 50m or shorter FR F720PJ 0 4K to 15K FR F740PJ 0 75K to15K 100m or shorter 500m or shorter in to...

Page 84: ...alue 9999 no function Example To set 87000h set Pr 504 870 Changed setting value Pr 52 Control panel display data selection 1 Output current Pr 52 DU PU main display data selection 0 100 Output current select with Pr 54 FM terminal function selection 0 Output frequency initial value 1 Output current 1 Output frequency initial value 2 Output current Pr 60 to Pr 63 Input terminal function selection ...

Page 85: ...ng speed 9 Pr 233 Multi speed setting speed 9 Pr 82 Multi speed setting speed 10 Pr 234 Multi speed setting speed 10 Pr 83 Multi speed setting speed 11 Pr 235 Multi speed setting speed 11 Pr 84 Multi speed setting speed 12 Pr 236 Multi speed setting speed 12 Pr 85 Multi speed setting speed 13 Pr 237 Multi speed setting speed 13 Pr 86 Multi speed setting speed 14 Pr 238 Multi speed setting speed 14...

Page 86: ...the time of the shipment of the Product from our company 8 any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our...

Page 87: ...ection example Standard specs Outline dimensions Parameter list Parameter descriptions Protective functions IPM motor control Compatibility Warranty Terminal connection diagrams Terminal specs Operation panel Parameter unit FR Configurator MEMO ...

Page 88: ...88 MEMO ...

Page 89: ...ection example Standard specs Outline dimensions Parameter list Parameter descriptions Protective functions IPM motor control Compatibility Warranty Terminal connection diagrams Terminal specs Operation panel Parameter unit FR Configurator MEMO ...

Page 90: ...n of energy consumption It is indispensable for today s factory to be energy conscious and efficient The e F ctory solution enables management of specific energy consump tion which provides the visibility needed to improve productivity Additionally this solution takes the total life cycle into account including factors such as measurement and diagnosis countermeasures and operation and management ...

Page 91: ...minal Manufacturing execution system MES Information network Safety field network Field network Sensor network Field network Field network Servo network Reduced wiring network Safety remote I O Energy measurement unit MDU breaker Electronic multi indicating instrument Remote I O Programmable Controllers Geared motor Robots MES linkage function MES linkage function Diagnosis unit with MES Interface...

Page 92: ...Republic Singapore FA Center Satellite China Mitsubishi Sales Offices Global FA Center Mechatronics Service Base China Production Facility Development Center Shanghai Dalian Qingdao Wuhang Chengdu Chongqing Shenyang Fuzhou Taipei Taichung Xiangfan Zhengzhou Tianjin Beijing Guangzhou Shenzhen China including Hong Kong District Global network for comprehensive support of Tianjin Mitsubishi Automatio...

Page 93: ...tric Automation Inc North America FA Center Mitsubishi Electric Automation Inc Mexico Branch Mexico FA Center St Petersburg Russia Mitsubishi Electric Europe B V Representative Office in St Petersburg Russia FA Center Chicago IL USA Jakarta Indonesia Tlalnepantla De Baz Mexico customers manufacturing Service bases are established around the world to globally provide the same services as in Japan O...

Page 94: ...apan Windows is a registered trademark of Microsoft Corporation in the United States and other countries Other company and product names herein are the trademarks and registered trademarks of their respective owners To ensure proper use of the products listed in this catalog please be sure to read the instruction manual prior to use Safety Warning ...

Page 95: ... is why you can rely on Mitsubi shi Electric automation solution because we know first hand about the need for reliable efficient easy to use automation and control in our own factories As one of the world s leading companies with a global turnover of over 4 trillion Yen over 40 billion employing over 100 000 people Mitsubishi Electric has the resource and the commitment to deliver the ultimate in...

Page 96: ...BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems ...

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