6
7
WARNING
TOOL ASSEMBLY
To reduce the risk of injury,
always unplug tool before attaching
or removing accessories or making
adjustments. Use only specifi cally
recommended accessories. Others
may be hazardous.
WARNING
To reduce the risk of injury, wear
safety goggles or glasses with side
shields. Unplug the tool before
changing accessories or making
adjustments.
OPERATION
Installing Side Handle
The side handle may be installed on the top
of the gear case or on either side of gear
case for right or left handed use. Position
side handle in the location which offers
best control and guard protection. To install,
thread side handle into side handle socket
on desired side of gear case and tighten
securely.
Starting and Stopping the Motor
Plug in the tool. To start the tool, squeeze
the paddle trigger. Release the paddle trig-
ger to stop tool.
1. To
start
the tool, squeeze the paddle
trigger.
2. To
stop
the tool, release the paddle
trigger.
Sanding Disc/Grinding Wheel Selection
Use sanding discs and grinding wheels
that are:
•
correct size as written on tool's name-
plate.
•
correct wheel type and grit for the job.
• rated at or above the RPM listed in
the "WARNING" section on the tool's
nameplate.
Use backing pads, adapters, and other ac-
cessories that are:
•
correct size for tool and for sanding disc
or grinding wheel.
• rated at or above the RPM listed in
the "WARNING" section on the tool's
nameplate.
• the proper accessory for the job.
Aluminum Oxide:
For fast cutting, general
purpose discs for most metal jobs. Best for
cold-rolled steel, stainless steel or metals
requiring tough, fast cutting, long lasting
abrasives.
Aluminum Zirconia Bi-Cut:
Unique grit pat-
tern is arranged in clusters for faster stock re-
moval and cleaning. Ideal for removing paint
from cars, boats, etc. without clogging.
Ceramic:
Lasts up to 3 times longer than
aluminum oxide discs. For general metal
working. Ideal for tough jobs.
Sanding Disc/Grinding Wheel Material
Sanding discs and grinding wheels are made
of various materials and are designed for
different jobs. Be sure that you choose the
proper sanding disc or grinding wheel for the
job you plan to do.
Selecting Sanding Discs & Grit
Refer to the table below to select the correct
type of sanding disc for your job. Generally,
use 24 or 36 grit for heavy stock removal;
50, 60, or 80 grit for medium stock removal
and 120 grit for fi nishing. Always begin with
a coarse grit, using successively fi ner grits
to obtain the desired fi nish. See Catalogor a
complete list of
MILWAUKEE
sanding discs.
WARNING
To reduce the risk of personal
injury and damage to the tool,
use ONLY accessories rated at
or above the RPM listed on the
“WARNING” section of the tool's
nameplate.
Grounded tools require a three wire exten-
sion cord. Double insulated tools can use
either a two or three wire extension cord.
As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords with
inadequately sized wire causes a serious
drop in voltage, resulting in loss of power
and possible tool damage. Refer to the table
shown to determine the required minimum
wire size.
The smaller the gauge number of the wire,
the greater the capacity of the cord. For ex-
ample, a 14 gauge cord can carry a higher
current than a 16 gauge cord. When using
more than one extension cord to make up
the total length, be sure each cord contains
at least the minimum wire size required. If
you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum wire size.
Guidelines for Using Extension Cords
•
If you are using an extension cord out-
doors, be sure it is marked with the suffi x
“W-A” (“W” in Canada) to indicate that it
is acceptable for outdoor use.
•
Be sure your extension cord is prop-
erly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by a
qualifi ed person before using it.
•
Protect your extension cords from sharp
objects, excessive heat and
damp or wet areas.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.
Recommended Minimum Wire Gauge
for Extension Cords*
Extension Cord Length
* Based on limiting the line voltage drop to
fi ve volts at 150% of the rated amperes.
Nameplate
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
25'
18
18
18
18
16
14
12
75'
18
18
16
14
12
10
100'
18
16
14
12
10
150'
16
14
12
12
50'
18
18
18
16
14
12
10
EXTENSION CORDS
