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Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 

 

 
 

 

Datei:BA_AZP80_AZ_AP_9633432_EN_2005-10.docx 

 

9633432

 

26/36 

W e reserv e the right to c hange ex ec ution and constr uction!  

MEIKO Maschinenbau GmbH & Co. KG,  Englerstr. 3,  D-77652 Offenburg,  Tel.: +49/781/203-0,  Fax: +49/781/203-1121 

 

 

 

Flush out the inlet chute in 

the direction of the tank. 

Clean the level control 

system's electrodes. 

Now remove the bottom 

screen box and any 

remaining waste, metal parts 
etc. from the tank. Empty out 

and clean the bottom screen 

box. 

 

 
 

The machine, switch cabinets and other 

electrical components must NOT be sprayed 

with a hose or a high pressure cleaner.

 

 

 

Re-insert the bottom screen 

box when it is clean. 

11.5  Care of stainless steel surfaces 

We recommend cleaning the stainless steel surfaces only when needed with cleaner and 
care products suitable for stainless steel. 
Lightly soiled parts can be wiped with a (possibly damp) cloth or sponge. 
Be sure to wipe dry after cleaning to avoid traces of scale. Use demineralised water if 
possible. 
 
Do not use aggressive cleaning or scouring agents. 
The care products must not attack the stainless steel, form deposits, or cause 
discoloration. 
Never use cleaning agents that contain hydrochloric acid or bleaches based on chlorine. 
 
Never use cleaning equipment that you have used previously by non-stainless steel to 
avoid external corrosion. 
 
Aggressive external influences due to cleaning and care products that evaporate in the 
vicinity of the installation, or caused by direct application, can lead to machine damage 
and put the material at risk (e.g., aggressive tile cleaners). 

 

Caution! 

Respect the safety rules of the manufacturers on the original packing as well as on the 
safety data sheets. 

 

 

Summary of Contents for AP 80

Page 1: ...construction MEIKO Maschinenbau GmbH Co KG Englerstr 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Operating Instructions MEIKO Wet waste treatment unit Model AZP 80 AZ AP 80 TRANSLATION OF...

Page 2: ...ly instructions for a partially completed machine 14 7 Delivery shipping installation and assembly 15 7 1 Delivery 15 7 2 Transport and installation 15 7 3 Installation and assembly 17 7 4 Instruction...

Page 3: ...know the installation fully and to use it properly It will also enable you to avoid repairs and the concomitant loss of productive work In the event of any damage caused by non observance of these ope...

Page 4: ...ctions must always be kept within easy reach 1 2 Name and address of the manufacturer Please address any queries technical problems etc directly to MEIKO Maschinenbau GmbH Co KG Englerstra e 3 D 77652...

Page 5: ...throughout these operating instructions The purpose of these symbols is to draw the reader s attention to the text of the adjacent safety information ATTENTION This symbol warns that there is danger t...

Page 6: ...grinding and cutting teeth in one of the hardest materials available today tungsten carbide The circular screen comprising the wall of the grinding unit acts as a sieve ring A series of pump vanes ar...

Page 7: ...as for example Organic material Food residues from the dining room Food waste Inorganic material Plastic material such as Polystyrolene Styropore Disposable dishes and plastic cutlery Yoghourt cup The...

Page 8: ...ormen nationalen Normen We hereby declare at our sole responsibility that the product conforms to the essential requirements of the following EC Directives harmonized standards national standards Par...

Page 9: ...ested que les produits et modules destin s au montage dans des machines satisfont aux exigences fondamentales en mati re de s curit et de sant conform ment l annexe I de la directive sur les machines...

Page 10: ...has been determined that the machine or system into which the partially completed machinery specified above is to be incorporated also complies with the provisions of the Machinery Directive 2006 42...

Page 11: ...e Purpose Intended in order to preserve the operational and safety guarantees whenever required only original parts supplied by the manufacturer are used the user will lose the right to any possible c...

Page 12: ...efined by the Operating Instructions are persons who are over 14 years of age who have read and who observe the safety instructions who have read and who observe the Operating Instructions or the part...

Page 13: ...nding information is submitted by the manufacturers of such products Desinfectant can be injurious to health The manufacturers Hazard Warnings on the original packaging and in the Safety Data Sheets m...

Page 14: ...ions must be implemented in line with the enclosed wiring diagram During installation make sure that you avoid damage in particular to the electrical installation After completing the works check the...

Page 15: ...ld inform the shipping company MEIKO in writing and also send a photo of the damaged parts to MEIKO 7 2 Transport and installation In order to avoid damage to the appliance or life threatening injurie...

Page 16: ...repair If it is necessary to move the appliance along a wall the appliance can be pushed along the wall on its cleats for a limited distance Be careful of gratings in the floor and changes in height W...

Page 17: ...cking position the appliance as indicated in the assembly diagram and as the dimensions allows The appliance must be level and straight when erected 7 4 Instructions for the disposal of the packaging...

Page 18: ...N PE The electrical connection data voltage type of current output can be seen on the manufacturers plates on the machine Please check the voltage All electrical connections must be made inside the el...

Page 19: ...weight 460 kg Weight netto Own weight 360 kg Massive pieces dead load to be handled manually Perforated cylinder 7 7 kg Screw conveyor 11 kg Dimensions DxWxH 1900 x 700 x 1675 mm Noise level The acous...

Page 20: ...stems and door switches before commissioning Check that all screw connections are tight Please also read the chapter on General safety instructions Commissioning and instructions will be provided by t...

Page 21: ...amiliar with the operating instructions and who are capable of working in accordance with them Before switching the installation on check and ensure that Only authorized persons are present in the ins...

Page 22: ...on the water pipe Switch on the main power supply from the building Insert the screen in the tank Close the tank cover Insert the screen tube and the worm spindle Close the cover and the cleaning doo...

Page 23: ...ot put in oil and grease Some garbage can cause increased foam formation This can be avoided by adding of other waste or a foam absorbing product The water level is controlled by an adjustable stand p...

Page 24: ...80 Open drain valve Open the tank cover and the cleaning door of the wet waste press Flush out the interior of the press and the protection hatch of the discharge chute Lift the flap and flush out the...

Page 25: ...cycle After approx 15 min this cycle is terminated automatically Operating panel AZP 80 Press the EMERGENCY STOP switch off Operating panel AZP 80 Open drain valve Open the tank cover and the cleaning...

Page 26: ...less steel surfaces only when needed with cleaner and care products suitable for stainless steel Lightly soiled parts can be wiped with a possibly damp cloth or sponge Be sure to wipe dry after cleani...

Page 27: ...ed from the power supply The wet waste treatment unit is now ready for the next shift 13 Suggestions for trouble shooting Despite of a well proved construction minor faults can occur which normally ca...

Page 28: ...part of the valve Water level controls are dirty Clean electrodes Foam formation Some garbage can cause increased foam formation This can be avoided by adding of other waste or a foam absorbing produ...

Page 29: ...hecking safety devices Fault finding Troubleshooting mechanical Troubleshooting electrical Maintenance Repairs Such training should be confirmed in writing 15 Disposal of the installation When you eve...

Page 30: ...that may be touched have cooled down to room temperature Carefully dispose of any lubricating cooling or cleaning products that could harm the environment 16 1 1 Before starting operations following...

Page 31: ...burg Tel 49 781 203 0 Fax 49 781 203 1121 1 General cleaning Screen basket Tank cover screen Solids eliminator Screen cylinder Shredding tank Tank filling sensor 2 Drives Check drive motor Check drive...

Page 32: ...or for quiet running bearing damage Check ventilation grid for cleanliness Check the pump Check sliding ring seal for watertightness external visual check Replace sliding ring seal Approx every 2 year...

Page 33: ...ation and damage see electrical wiring diagram Carry out a visual check on all electrical equipment e g switches cables housings covers Make the operator aware of the need for electrical safety checks...

Page 34: ...0_AZ_AP_9633432_EN_2005 10 docx 9633432 34 36 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstr 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121...

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