Meggitt vibro-meter SpeedSys300 ODS301 User Manual Download Page 14

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USER MANUAL

Document reference MAODS301/E

SpeedSys300 ODS301 overspeed detection system

Edition 4 - May 2022

xiv

3 INSTALLATION OF A SPEEDSYS300 ODS301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1

Module details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2

Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.1

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2.2

Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2.3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.2.4

Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.2.5

Voting logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.2.5.1

1oo2 voting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3.2.5.2

2oo2 voting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3.2.5.3

2oo3 voting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

3.2.6

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3.2.7

Installations in hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3.2.8

Sensor / input channel interface circuitry . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3.2.9

Electrical interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3.2.10 General wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.2.11 Safety instructions – safety-related applications . . . . . . . . . . . . . . . . . . . . 3-20
3.2.12 Safety instructions – potentially explosive atmospheres. . . . . . . . . . . . . . 3-20

3.2.12.1 Category (1) G equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.2.12.2 Category (1) D equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3.3

Installing a module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.3.1

Mounting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

3.3.1.1

Mounting on a DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3.3.1.2

Removing from a DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

4 CONFIGURATION OF A SPEEDSYS300 ODS301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1

Software versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.2

Computer system requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2

Software installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1

Language pack files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3

Software user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.4

Getting started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.5

Module configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5.1

Reading a module’s configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.5.2

Loading and saving configuration files . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Summary of Contents for vibro-meter SpeedSys300 ODS301

Page 1: ...www meggittsensing com energy www meggitt com USER MANUAL Title page SpeedSys300 ODS301 overspeed detection system ODS This document contains important information about products that are intended for...

Page 2: ...ommunications interface to use instrument earth GND IE See Figure 1 2 Table 2 7 Table 2 8 and Table 2 13 Updated 3 2 2 Power supply and 3 2 3 Grounding and added 3 2 4 Shielding in order to clarify po...

Page 3: ...clude two new FAQs See D 7 I am seeing a Slave communication error message What should I check and D 8 I am seeing a Relays PST failed message What should I check PW 4 09 05 2022 Peter Ward Updated 7...

Page 4: ...Meggitt SA publication nor for any statements contained in extracts summaries translations or any other documents not authored and produced by Meggitt SA The certifications and warranties applicable t...

Page 5: ...rmerly Vibro Meter SA vibro meter is a product line of Meggitt that applies our core sensing and monitoring technologies to power generation oil gas and other industrial markets Meggitt SA produces a...

Page 6: ...hem to design install configure use and or maintain such systems correctly and safely Adhere to the instructions The procedures described in this manual should be strictly adhered to in order to ensur...

Page 7: ...n system ODS should also refer to the following document SpeedSys300 ODS301 overspeed detection system safety manual document reference MAODS301 FS E NOTE To ensure that the latest version of document...

Page 8: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 viii THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...ND OR THIRD PARTIES AND OR RESULT IN DAMAGE TO EQUIPMENT The CAUTION safety symbol This draws the operator s attention to information directives or procedures which must be executed or followed Failur...

Page 10: ...CT TO SPECIFIC CONDITIONS OF USE SPECIAL CONDITIONS FOR SAFE USE WHICH ARE SPECIFIED IN THE CERTIFICATE A U PLACED AFTER AN EX CERTIFICATE NUMBER IS USED TO INDICATE COMPONENTS THAT ARE SUBJECT TO A S...

Page 11: ...ropriate data sheet See also the Handling precautions for electrostatic sensitive devices on page xii WHEN INSTALLING A SPEEDSYS300 ODS301 OVERSPEED DETECTION SYSTEM ODS OBSERVE ALL SAFETY WARNING AND...

Page 12: ...ess it is absolutely necessary Only hold modules cards by their handles or panels Do not touch printed circuit boards their connectors or their components with conductive devices or with your hands Pu...

Page 13: ...1 System overview 1 1 1 1 1 Introduction 1 1 1 1 2 SIL safety 1 4 1 1 3 Safety related and non safety related functionality 1 4 1 1 4 Software 1 5 1 2 Applications information 1 5 1 2 1 Applications...

Page 14: ...erfaces 3 18 3 2 10 General wiring diagram 3 19 3 2 11 Safety instructions safety related applications 3 20 3 2 12 Safety instructions potentially explosive atmospheres 3 20 3 2 12 1 Category 1 G equi...

Page 15: ...t tab Measurement 5 4 5 3 2 Measurement tab Advanced settings 5 5 5 4 Output tab 5 7 5 4 1 Output tab Digital outputs 5 7 5 4 2 Output tab Analog output 5 9 5 5 Diagnostics tab 5 10 5 5 1 Diagnostics...

Page 16: ...ICATIONS C 1 D APPENDIX D FREQUENTLY ASKED QUESTIONS FAQ D 1 D 1 The SpeedSys300 software cannot communicate with my SpeedSys300 ODS301 module What do I need to check D 1 D 2 How do I use a Meggitt vi...

Page 17: ...F 1 F 1 2 Control F 4 F 1 3 Current values F 5 F 1 4 Diagnostics data F 8 F 1 5 Slave communication status F 11 F 2 Parameters and configuration settings F 13 F 2 1 Admin password F 13 F 2 2 Device c...

Page 18: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 xviii THIS PAGE INTENTIONALLY LEFT BLANK...

Page 19: ...1 1 Introduction The SpeedSys300 ODS301 overspeed detection system ODS system is an overspeed detection and protection system with additional monitoring from Meggitt s vibro meter product line It is...

Page 20: ...eed and acceleration measurements against the configured alarm limits and will activate the safety relays relay 1 and relay 2 and additional non safety relays relay 3 and relay 4 should a measurement...

Page 21: ...terface RS 485 USB for communications with the SpeedSys300 software Analog output 4 to 20 mA Frequency speed output Safety relay 1 relay 1 Safety relay 2 relay 2 Additional relay 3 relay 3 Additional...

Page 22: ...n be used to indicate when a measurement exceeds a non critical limit or to communicate module status information as configured using the application software A digital frequency speed output is avail...

Page 23: ...the VM600Mk2 VM600 and VibroSmart machinery monitoring systems As the safety critical speed system SpeedSys300 ODS301 overspeed detection system and any other systems vibration and or combustion are c...

Page 24: ...removable screw terminal connectors USB Type A to USB Mini B cable for computer to SpeedSys300 ODS301 module communications SpeedSys300 software available via FTP NOTE Refer to the SpeedSys300 ODS301...

Page 25: ...e module s second safety relay SAFETY RELAY 2 Table 2 1 provides detailed information on the behaviour of the SpeedSys300 ODS301 module s Power and Error LEDs Table 2 1 Behaviour of SpeedSys300 ODS301...

Page 26: ...oes not provide information on the operating status of the module such as overspeed underspeed and or acceleration alarms Table 2 2 provides detailed information on the behaviour of the SpeedSys300 OD...

Page 27: ...on to different types of speed sensor measurement chain but only one measurement channel can be configured and used by the module at any one time 8 connectors on the bottom of the module for all other...

Page 28: ...ference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 2 4 SpeedSys300 ODS301 module connectors OVERVIEW OF THE SPEEDSYS300 ODS301 MODULE HARDWARE Figure 2 1 SpeedSys300 O...

Page 29: ...MODULE HARDWARE Figure 2 2 shows the relationship between the connector information on the front panel of the SpeedSys300 ODS301 module and the actual positions of the connectors on the top of the mo...

Page 30: ...2022 2 6 SpeedSys300 ODS301 module connectors OVERVIEW OF THE SPEEDSYS300 ODS301 MODULE HARDWARE Figure 2 3 shows the relationship between the connectors on the top of the module and their pinouts as...

Page 31: ...01 MODULE HARDWARE Figure 2 4 shows the relationship between the connector information on the front panel of the SpeedSys300 ODS301 module and the actual positions of the connectors on the bottom of t...

Page 32: ...2 2 8 SpeedSys300 ODS301 module connectors OVERVIEW OF THE SPEEDSYS300 ODS301 MODULE HARDWARE Figure 2 5 shows the relationship between the connectors on the bottom of the module and their pinouts as...

Page 33: ...onal GND ground I input Table 2 4 SpeedSys300 ODS301 module 3 WIRE VOLTAGE connector pinouts SpeedSys300 ODS301 3 WIRE VOLTAGE connector Label Pin Name function Direction Definition 3 WIRE VOLTAGE B05...

Page 34: ...20 mA current output A15 FREQ O Frequency output Signal A16 FREQ B Frequency output GND Notes B bidirectional GND ground O output Table 2 7 SpeedSys300 ODS301 module POWER PSU 1 connector pinouts Spee...

Page 35: ...module SAFETY RELAY 1 connector pinouts SpeedSys300 ODS301 SAFETY RELAY 1 connector Label Pin Name function Direction Definition SAFETY RELAY 1 B17 NO1 B Safety relay 1 Normally open NO contact 1 B18...

Page 36: ...Proof test input GND Reference signal C15 OUT O Binary output Status signal C16 GND G Binary output GND Reference signal Notes G ground I input O output GND signal ground Table 2 13 SpeedSys300 ODS30...

Page 37: ...n the body of a SpeedSys300 ODS301 module 1 Ensure that the raised tab on the front of the screw terminal connector is pushed down flat so that the rear of the connector is not obstructed 2 Align the...

Page 38: ...ent reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 2 14 SpeedSys300 ODS301 module connectors OVERVIEW OF THE SPEEDSYS300 ODS301 MODULE HARDWARE THIS PAGE INTENTI...

Page 39: ...Knowledge of the installation of field wiring and protective earth PE instrument earth IE and intrinsically safe earth IS is also required 3 1 Module details As shown in Figure 2 1 the front panel of...

Page 40: ...ough the vents on the top of the module When SpeedSys300 ODS301 modules are installed in an industrial housing cabinet or other suitable enclosure in which natural ventilation is used a space of at le...

Page 41: ...peedSys300 ODS301 module s power supply input NOTE Refer to the SpeedSys300 ODS301 overspeed detection system data sheet for further information The SpeedSys300 ODS301 module has two separate 24 VDC p...

Page 42: ...nding on the application For all applications one instrument earth GND IE terminal per module needs to be connected to the system instrument earth IE ground For ordinary applications non explosive atm...

Page 43: ...sically safe earth GND IS For applications using a 2 wire voltage sensor magnetic sensor the SpeedSys300 ODS301 module requires an installation in a controlled electromagnetic EMC environment with the...

Page 44: ...hielded 2 wire Yes See Note 4 SAFETY RELAY 1 30 m Shielded 2 wire Yes See Note 4 SAFETY RELAY 2 30 m Shielded 2 wire Yes See Note 4 PROOF TEST IN BINARY OUT 30 m Shielded 2 wire Yes See Note 4 MODBUS...

Page 45: ...ne For example a SIL 3 overspeed solution for gas turbines uses 3 SpeedSys300 ODS301 modules configured with external 2oo3 voting logic It is important to note that hardwiring the voting logic structu...

Page 46: ...ting logic structure two devices relays are connected in series such that a 1oo2 signal is given if one of the devices switches its relay see Figure 3 2 Accordingly to obtain a 1oo2 voting logic struc...

Page 47: ...e pole single throw DPST relays there are several ways in which two modules can be hardwired in series to obtain a 1oo2 voting logic structure Table 3 3 and Table 3 4 illustrate the two different ways...

Page 48: ...lay 1 of SpeedSys300 ODS301 modules 2 SpeedSys300 ODS301 modules 1oo2 to customer 1 2 B19 1oo2 connection to customer circuit B20 B19 B20 1oo2 connection to customer circuit Table 3 5 1oo2 using safet...

Page 49: ...oting logic structure two devices relays are connected in parallel such that a 2oo2 signal is given if both devices switch their relays see Figure 3 4 Accordingly to obtain a 2oo2 voting logic structu...

Page 50: ...l to obtain a 2oo2 voting logic structure Table 3 7 and Table 3 8 illustrate the two different ways in which a 2oo2 voting logic structure can be implemented using the safety relay 1 of two SpeedSys30...

Page 51: ...on such that a 2oo3 signal is given if two out of three devices switch their relays see Figure 3 6 Table 3 9 2oo2 using safety relay 2 of SpeedSys300 ODS301 modules 1 SpeedSys300 ODS301 modules 2oo2 t...

Page 52: ...ture Because a SpeedSys300 ODS301 module s safety relays relay 1 and relay 2 are double pole single throw DPST relays there are several ways in which three modules can be hardwired in combination to o...

Page 53: ...3 12 illustrates the way in which a 2oo3 voting logic structure can be implemented using the safety relay 2 of three SpeedSys300 ODS301 modules Table 3 12 2oo3 using safety relay 2 of SpeedSys300 ODS...

Page 54: ...an EMC ESD uncontrolled area is shown in 3 2 10 General wiring diagram 3 2 7 Installations in hazardous areas NOTE Knowledge of the installation of field wiring and protective earth PE instrument ear...

Page 55: ...all observed See also 3 2 3 Grounding 3 2 8 Sensor input channel interface circuitry and 3 2 12 Safety instructions potentially explosive atmospheres 3 2 8 Sensor input channel interface circuitry The...

Page 56: ...acts of the 2 WIRE VOLTAGE connector see Table 2 3 In case of the 2 wire voltage magnetic sensor not being used the bridge must be removed in order to ensure full functionality of the module Refer to...

Page 57: ...tions INSTALLATION OF A SPEEDSYS300 ODS301 3 2 10 General wiring diagram Figure 3 9 shows a general wiring diagram for the SpeedSys300 ODS301 module illustrating the grounding and shielding required f...

Page 58: ...ontrollers that mutually monitor each other the Duotec system For all information and installation instructions concerning applications functional safety contexts refer to the SpeedSys300 ODS301 overs...

Page 59: ...LE IS CONNECTED TO CIRCUITS ENTERING A POTENTIALLY EXPLOSIVE AREA THE GENERAL INSTALLATION REGULATIONS FOR EXPLOSION PROTECTION EN 60079 14 THE APPLICABLE SAFETY DIRECTIVES AND THE INSTRUCTIONS OF THI...

Page 60: ...rail mounting adaptor bottom thereby compressing the springs while pivoting the module in order to hook the opposite end of the mounting adaptor over the other edge of the DIN rail bottom 3 3 1 2 Remo...

Page 61: ...ating systems such as Windows 10 Windows 8 1 or Windows 7 NOTE Windows 7 is not recommended for new installations as Microsoft support for Windows 7 ended in January 2020 USB port with USB Type A conn...

Page 62: ...Figure 4 1 and Figure 4 3 Looking from top to bottom and left to right the SpeedSys300 user interface consists of a title bar a menu bar a series of tabbed windows left and an overall module informat...

Page 63: ...ION OF A SPEEDSYS300 ODS301 Note that in Figure 4 1 the overall module information and controls window right does not display any useful information for the module as the USB communications is not yet...

Page 64: ...ed Windows Device Manager can be used to find the COM port number to use For example start the Device Manager and in the main window under Ports COM LPT look for USB serial port COMx If the SpeedSys30...

Page 65: ...verall module information and controls window right now displays useful information for the module such as Access level User and Device status Operating Once communications has been established betwee...

Page 66: ...ent from the configuration currently displayed by the SpeedSys300 software the user will be prompted to continue before the settings in the software are overwritten and displayed 4 5 2 Loading and sav...

Page 67: ...of access levels to control and limit the functionality of the module software that are available to different users with different access levels There are two categories of access level user as foll...

Page 68: ...ith Access level User 4 6 1 Changing the Admin access level password For improved security especially in deployed SpeedSys300 ODS301 overspeed detection systems it is strongly recommend to change the...

Page 69: ...rd More specifically the module is completely reconfigured using all of the parameters configured changed in the SpeedSys300 software so it is important that the password is the only parameter that ha...

Page 70: ...MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 4 10 Access levels permissions CONFIGURATION OF A SPEEDSYS300 ODS301 THIS PAGE INTENTIONALLY LEFT...

Page 71: ...parameters and settings required for the application then software must be used to upload program the configuration to the module NOTE When developing configurations for SpeedSys300 ODS301 modules the...

Page 72: ...re basic configuration information for a SpeedSys300 ODS301 module such as tag names and comments descriptive text That is User access level information In addition the MODBUS fields parameters are us...

Page 73: ...ration admin the data entry fields descriptive text must be completed correctly in order to create an IEC 61511 compliant report for the SpeedSys300 ODS301 module This is typically required for the us...

Page 74: ...achine s axis Selecting Radial switches to measuring perpendicular to the machine s axis Tangential means measuring the axis under a certain angle Speed sensing surface Four options for the speed sens...

Page 75: ...mVRMS to 80 VRMS Trigger level current voltage Configures the pulse detection threshold for the input signal current or voltage Above the threshold a signal is assumed to be a pulse For current senso...

Page 76: ...n 1 and 5000 The acceleration is calculated by dividing a frequency difference by the time that has passed The difference is calculated from averaged frequencies see the image below The time between t...

Page 77: ...eneral each relay and the digital output can be configured individually However it is important to note that for the safety relays Relay 1 and Relay 2 certain configuration parameters are restricted M...

Page 78: ...tial trip signal Diagnostics safe state Allows the system diagnostics to cause a trip signal Trip events are listed on the Diagnostics tab NOTE For safety relay 1 and safety relay 2 Diagnostics safe s...

Page 79: ...ame Acceleration cut in speed Define this parameter to set the minimal speed for which acceleration alarms are indicated Below this speed no acceleration alarms are evaluated 5 4 2 Output tab Analog o...

Page 80: ...d sensor type see 5 3 Measurement tab For example for applications using a TQxxx IQSxxx proximity measurement chain as the sensor input Sensor type 2 wire current the recommended Sensor OK current ran...

Page 81: ...ue of 0 25 mA or higher NOTE Versions of the SpeedSys300 software with language pack file version 1 13 or later for example language_eng_1 13_Meggitt lngpack use updated Analog output readback differe...

Page 82: ...g output including the minimum and maximum values that are stored for speed and acceleration Test and reset on The Test and reset on off button command is used to activate deactivate the Test and rese...

Page 83: ...he current state status of the digital outputs relays and digital 5 6 3 Process tab Speed plot The speed measurement history is shown in a Speed plot at the bottom of the window using an x axis that i...

Page 84: ...peedSys300 ODS301 module s hardware For example the user can observe the overall supply voltage and temperature CPU for the module as well as individual voltages and currents for the individual redund...

Page 85: ...Past errors are stored in the error memory to give the user the ability to identify potential problems risks that are caused by short term malfunctions or that remain undetected due to the short dura...

Page 86: ...a PDF report file NOTE PDF reports generated in this way contain human readable configuration information pdf that is equivalent to the computer readable configuration information stored in a SpeedSys...

Page 87: ...ma separated values file csv for data sharing and or offline analysis The timestamps Time displayed in the Event log table are calculated using the current time of the connected computer running the S...

Page 88: ...the mouse pointer mouse over an error in the Event log table left will highlight the associated errors in the Error codes summary right For further information on each error code see Appendix E Speed...

Page 89: ...ule information and controls window right updates to display Device status Programming safe state 3 In the overall module information and controls window right click the Program device settings button...

Page 90: ...MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 5 20 Programming parameters COMMISSIONING OF A SPEEDSYS300 ODS301 THIS PAGE INTENTIONALLY LEFT BL...

Page 91: ...RTU interface are Modbus address 1 slave Modbus transmission speed 19200 baud rate Number of data bits 8 Number of stop bits 1 Modbus parity check None Modbus line termination Inactive All of these c...

Page 92: ...communication the SpeedSys300 ODS301 module is the Modbus server slave that responds to external transaction requests from client equipment such as a computer or DCS Modbus is a request response proto...

Page 93: ...protocol can be used with half duplex or full duplex serial interfaces however the SpeedSys300 ODS301 module s interface supports half duplex 2 wire only The default SpeedSys300 ODS301 module communic...

Page 94: ...Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 6 4 Modbus register definitions MODBUS COMMUNICATIONS WITH A SPEEDSYS300 ODS301 THIS PAGE INTENTIONALLY...

Page 95: ...M DEPENDS ON THE ATEX IECEX ZONE IN WHICH THE PRODUCT IS INSTALLED FOR EXAMPLE THE WIRING DIAGRAMS FIGURE 7 1 AND FIGURE 7 2 IN THIS SECTION ILLUSTRATE A TYPICAL SPEEDSYS300 ODS301 OVERSPEED DETECTION...

Page 96: ...the input TQ9xx proximity probe with integral cable and or EA90x extension cable IQS9xx signal conditioner in an ABA17x industrial housing transmission cabling SpeedSys300 ODS301 module and optional...

Page 97: ...T U 4g bcP SPaSb 40 gg fXcW TcP XR _a cTRcX b TTeT 40 gg C gg a gX Xch _a QT fXcW X cTVaP RPQ T 0 5 a E RdQXRP bd__ h PX aX RX_P fTa Sd T fTa X T 0 5 a E RdQXRP bd__ h 1PRZd_ 0dgX XPah fTa Sd T fTa X...

Page 98: ...ca XR bT b a fXaT e cPVT a gX Xch bT b a fXaT RdaaT c E E 1A 1A B86 E 8B E 8 8B 8B 8 40 RPQ T Xb dc U bR _T U 4g bcP SPaSb 40 gg fXcW TcP XR _a cTRcX b TTeT 40 gg C gg a gX Xch _a QT fXcW X cTVaP RPQ...

Page 99: ...a dry cloth only Keep away from live electrical parts Do not use any solvents or cleaning agents Never pour or spray any cleaner or liquid on the module WHERE MAINTENANCE IS REQUIRED IT MUST BE PERFOR...

Page 100: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 8 2 Cleaning MAINTENANCE THIS PAGE INTENTIONALLY LEFT BLANK...

Page 101: ...electronic equipment should be collected separately and then treated and disposed of in accordance with the best available and environmentally friendly techniques This is because electronic waste or e...

Page 102: ...additional end of life product disposal information and guidance contact your local Meggitt representative Alternatively contact our main office Environment health and safety department Meggitt SA Ro...

Page 103: ...Fribourg Switzerland Telephone 41 26 407 11 11 Email energysupport ch meggitt com Website www meggittsensing com energy 10 2Technical support Meggitt s technical support team provide both pre sales an...

Page 104: ...10 2 Customer feedback SERVICE AND SUPPORT 10 4Customer feedback As part of our continuing commitment to improving customer service we warmly welcome your opinions To provide feedback complete the En...

Page 105: ...ailed by return Received forms are typically processed and the RMA document sent within 2 working days NOTE Please do not return any products to Meggitt Switzerland without a supporting return merchan...

Page 106: ...ct information First name Last name Job title Company Address Country Email Telephone Fax Product information Product type Part number PNR Serial number SER Note Enter Unknown if the serial number SER...

Page 107: ...as the operating time before the problem Continuous Intermittent Temperature dependent Description of problem Please provide a detailed description in order to help with problem diagnosis If the reaso...

Page 108: ...roduct information additional information required for SIL products only Note For SIL products used in functional safety contexts systems this SIL product information section must be completed When wa...

Page 109: ...ition 4 May 2022 SpeedSys300 ODS301 overspeed detection system 10 7 Customer feedback SERVICE AND SUPPORT How long was the operating time before failure in hours Additional information A faulty indica...

Page 110: ...ack SERVICE AND SUPPORT FEEDBACK Energy customer feedback form Manual information Title of manual SpeedSys300 ODS301 overspeed detection system ODS user manual Reference MAODS301 E Version Edition 4 D...

Page 111: ...instructions clear and complete Yes No Are the descriptions easy to understand Yes No Are the examples and diagrams photos helpful Yes No Are there enough examples and diagrams photos Yes No Is the s...

Page 112: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 10 10 Customer feedback SERVICE AND SUPPORT THIS PAGE INTENTIONALLY LEFT BLANK...

Page 113: ...g 20 to 60 C 4 to 140 F Storage 40 to 85 C 40 to 185 F Humidity Operating 5 to 80 non condensing Storage 5 to 85 non condensing Safety Electrical safety Conforms to IEC EN 61010 1 Safety requirements...

Page 114: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 A 2 APPENDIX A ENVIRONMENTAL SPECIFICATIONS THIS PAGE INTENTIONALLY LEFT BLANK...

Page 115: ...Edition 4 May 2022 SpeedSys300 ODS301 overspeed detection system B 1 APPENDIX B ATEX CERTIFICATIONS APPENDIX B ATEX CERTIFICATIONS Table B 1 Related ATEX certificates Product s covered Certificate num...

Page 116: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 B 2 APPENDIX B ATEX CERTIFICATIONS THIS PAGE INTENTIONALLY LEFT BLANK...

Page 117: ...itt com EX CERTIFICATE ATEX Document reference IBExU 20 ATEX 1157 Edition 3 December 2021 Title page IBExU 20 ATEX 1157 for SpeedSys300 ODS301 overspeed detection system EX Note Although the Ex certif...

Page 118: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 119: ...h Document reference IBExU 20 ATEX 1157 EX CERTIFICATE ATEX Edition 3 December 2021 IBExU 20 ATEX 1157 for SpeedSys300 ODS301 overspeed detection system 3 6 SpeedSys300 ODS301 FR IBExU 20 ATEX 1157 EN...

Page 120: ...h EX CERTIFICATE ATEX Document reference IBExU 20 ATEX 1157 IBExU 20 ATEX 1157 for SpeedSys300 ODS301 overspeed detection system Edition 3 December 2021 4 6 SpeedSys300 ODS301 FR IBExU 20 ATEX 1157 EN...

Page 121: ...an Document reference IBExU 20 ATEX 1157 EX CERTIFICATE ATEX Edition 3 December 2021 IBExU 20 ATEX 1157 for SpeedSys300 ODS301 overspeed detection system 5 6 SpeedSys300 ODS301 FR IBExU 20 ATEX 1157 E...

Page 122: ...an EX CERTIFICATE ATEX Document reference IBExU 20 ATEX 1157 IBExU 20 ATEX 1157 for SpeedSys300 ODS301 overspeed detection system Edition 3 December 2021 6 6 SpeedSys300 ODS301 FR IBExU 20 ATEX 1157 E...

Page 123: ...dition 4 May 2022 SpeedSys300 ODS301 overspeed detection system C 1 APPENDIX C IECEX CERTIFICATIONS APPENDIX C IECEx CERTIFICATIONS Table C 1 Related IECEx certificates Product s covered Certificate n...

Page 124: ...USER MANUAL Document reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 C 2 APPENDIX C IECEX CERTIFICATIONS THIS PAGE INTENTIONALLY LEFT BLANK...

Page 125: ...gitt com EX CERTIFICATE IECEx Document reference IECEx IBE 20 0045 Edition 2 December 2021 Title page IECEx IBE 20 0045 for SpeedSys300 ODS301 overspeed detection system EX Note Although the Ex certif...

Page 126: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 127: ...safety i This Certificate does not indicate compliance with safety and performance requirements other than those expressly included in the Standards listed above TEST ASSESSMENT REPORTS A sample s of...

Page 128: ...ertificate of Conformity Certificate No IECEx IBE 20 0045 Date of issue 2021 11 08 Page 3 of 4 Issue No 1 EQUIPMENT Equipment and systems covered by this Certificate are as follows SPECIFIC CONDITIONS...

Page 129: ...ing voltage U N 30 V DC Switching current I N 2 A Switching power P 60 W Max voltage U m 220 V Non intrinsically safe USB circuit Rated voltage U N 5 V DC Rated current I N 63 mA Max voltage U m 125 V...

Page 130: ...nal copy English EX CERTIFICATE IECEx Document reference IECEx IBE 20 0045 IECEx IBE 20 0045 for SpeedSys300 ODS301 overspeed detection system Edition 2 December 2021 6 6 THIS PAGE INTENTIONALLY LEFT...

Page 131: ...on the computer running the SpeedSys300 software If the FT230X Basic UART is not available on the computer Windows typically reports this as a message when the USB cable to a powered SpeedSys300 ODS3...

Page 132: ...SpeedSys300 software cannot communicate with my SpeedSys300 ODS301 APPENDIX D FREQUENTLY ASKED QUESTIONS FAQ It is the USB Serial Port COMx displayed in Windows Device Manger is the COMx port that sh...

Page 133: ...OM to ODS301 I See Table 2 5 for further information on the 2 WIRE CURRENT connector Configure the module for operation with the type of the sensor measurement chain being used by the application In t...

Page 134: ...se the 3 WIRE VOLTAGE connector with the following connections Sig gen High to ODS301 SIG and Sig gen Low COM GND to ODS301 V See Table 2 4 for further information on the 3 WIRE VOLTAGE connector And...

Page 135: ...the Device status tab under Error status Current error provides information on any current problems Error memory provides information on any past problems that have not yet been acknowledged cleared u...

Page 136: ...cess level is the default access level so the SpeedSys300 ODS301 module and SpeedSys300 software must be changed to the Admin access level before activating changing the configuration of a module NOTE...

Page 137: ...ate In addition On the front panel of the SpeedSys300 ODS301 module the Error LED will show red On the Device status tab in the SpeedSys300 software the Error status will display an Analog output feed...

Page 138: ...oltage level If a pull up resistor is not used the frequency speed output will only appear as a low level signal of the order of 100 mV Examples When interfacing to an external system the value of the...

Page 139: ...that they continue to operate as expected see 1 1 2 SIL safety If there is any issue with these relay tests then the SpeedSys300 ODS301 module will detect this as a problem error and put the module i...

Page 140: ...erence MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 D 10 I am seeing a Relays PST failed message What should I check APPENDIX D FREQUENTLY ASKED QUESTIONS FAQ THIS PAGE...

Page 141: ...cs tab If error persists the module must be returned to Meggitt SA 0000 0004 Factory settings error Bad CRC in one or more of the following parameter groups Device Configuration factory Diagnostics fa...

Page 142: ...Relays partial stroke test PST failed Cyclic operability check of the relays failed One or more of the relays cannot be controlled as intended 0004 0000 Parameter value out of range Parameter values...

Page 143: ...ODS301 Modbus registers related to main status parameters NOTE The Modbus registers in this data block are read only Table F 1 SpeedSys300 ODS301 Modbus registers main status parameters Address Name...

Page 144: ...12 Slave supplies B13 Aout readback error B14 Rail supply out of range B15 24 V supply out of range B16 Master Vcc out of range B17 Relay PST error B18 Parameter value invalid B19 Master temperature o...

Page 145: ...Output admin B7 Output factory B8 Admin password B9 Device config user default settings B10 Device config admin default settings B11 Measurement config default settings B12 Output admin default settin...

Page 146: ...vel 0 Programming mode setting command Read write for each access level Code 0x33 Enter parameter programming mode Code 0x55 Restore admin default Code 0x66 Save current as default Code 0x77 Restore c...

Page 147: ...or RPM s calculation 0510 curr_aout single R O Current analog output value mA 0512 curr_aout_fb single R O Current analog output feedback value mA 0514 max_rpm single R O Max velocity value registered...

Page 148: ...V 0554 slave_v2_min single R O Min sensor voltage path 2 within last 50 ms V 0556 pp_test_stat uint16 R O Partial proof test input status 1 input active 0 inactive 0557 al_Rel1_active uint16 R O Acti...

Page 149: ...tal output 0563 Reserved uint16 R O 0564 freq_2_curr single R O Current frequency measured on second pulse input auxiliary frequency measurement Hz 0566 freq_2_max single R O Max auxiliary frequency v...

Page 150: ...Device config admin B3 2nd copy of Device config admin B4 1st copy of Device config factory B5 2nd copy of Device config factory B6 1st copy of Measurement config B7 2nd copy of Measurement config B8...

Page 151: ...R O Slave ROM CRC Updated only in slave error response Value 0 means no slave errors 6518 slv_mloop_tm uint16 R O Slave main loop time s Updated only in slave error response Value 0 means no slave er...

Page 152: ...put b 6532 calc_count_eval_f uint32 R O Count of evaluated frequency calculation 6534 calc_count_eval_a uint32 R O Count of evaluated acceleration calculation 6536 calc_count_est_f uint32 R O Count of...

Page 153: ...O Min value of A D raw input 2 V monitor 1 7006 min_ad_3 uint16 R O Min value of A D raw input 3 A D feedback 1 7007 min_ad_4 uint16 R O Min value of A D raw input 4 I monitor 2 7008 min_ad_1 uint16 R...

Page 154: ...MODBUS REGISTER DEFINITIONS 7023 measure_cmd uint16 R O Measurement command B0 B1 key selector 7024 da_out_1 uint16 R O Requested D A output value for output 1 7025 da_out_2 uint16 R O Requested D A...

Page 155: ...note that in the parameter programming mode write access further depends on the access level setting User Admin or Factory which is controlled by access pass Modbus register 0100 Write access is only...

Page 156: ...Level 0 2040 modbus_addr uint16 1 to 254 Level 0 Modbus address for RS 485 interface 2041 baud_rs485 uint16 0 to 5 Level 0 Coded baud rate for RS 485 interface 0 4800 1 9600 2 19200 3 38400 4 57600 5...

Page 157: ...SpeedSys300 ODS301 Modbus registers module configuration factory Address Name Data type Range Access Description 3000 serial_number char16 Level 2 3008 schem_version char16 Level 2 3016 PCB_code char1...

Page 158: ...h is 200 See also Modbus register 4005 acc_depth 4007 meas_mode uint16 Level 1 Info field only for reporting For information only 4008 rated_speed single 0 to 2100000 Level 1 Nominal speed Range defin...

Page 159: ...min to bp_tout_max Level 1 Count out for bad pulses Min count of good pulses per one bad pulse Value 0 causes each bad pulse to immediately raise a diagnostic error Range defined in Diag config factor...

Page 160: ...ror B18 Parameter value invalid B19 Master temperature over under range B20 USB interface active B21 n u initial safe always latching B22 UART watchdog B23 Slave runtime watchdog error B24 Slave start...

Page 161: ...3 3 to 3 8 Level 2 Slave Vcc voltage maximum limit 5004 slv_vcc_min single 3 0 to 3 3 Level 2 Slave Vcc voltage minimum limit 5006 supl_sens_max single 12 to 30 Level 2 Max value of sensor supply vol...

Page 162: ...of range B15 24 V supply out of range B16 Master Vcc out of range B17 Relay PST error B18 Parameter value invalid B19 Master temperature over under range B20 USB interface active B21 n u initial safe...

Page 163: ...vel 2 Min value of sensor voltage limit setting 5042 temp_max single 40 to 120 Level 2 Max value of MCU temperature 5044 temp_min single 40 to 120 Level 2 Min value of MCU temperature 5046 bp_tout_max...

Page 164: ...onfig uint16 Level 1 Relay 1 SIL status B0 Latching B1 n u B2 Overspeed B3 Underspeed B4 Acceleration max B5 Acceleration min B6 n u B7 Proof test B8 Non safety error 5501 rel2_config uint16 Level 1 R...

Page 165: ...6 r1_del_sp_max uint32 0 to 1000000 Level 1 Relay 1 delay for overspeed alarm Unit 1 ms 5518 r2_del_sp_max uint32 0 to 1000000 Level 1 Relay 2 delay for overspeed alarm Unit 1 ms 5520 r3_del_sp_max ui...

Page 166: ...vel 1 Digital out delay for min acceleration alarm Unit 1 ms 5556 r1_sp_max single v_min to v_max Level 1 Relay 1 overspeed alarm value Range defined in Output config factory 5558 r2_sp_max single v_m...

Page 167: ...config factory 5594 do_acc_min single acc_min to acc_max Level 1 Digital out min acceleration alarm value Range defined in Output config factory 5596 r1_sp_max_hyst single v_min to v_max Level 1 Rela...

Page 168: ...n alarm hysteresis Range defined in Output config factory 5630 r3_acc_min_hyst single acc_min to acc_max Level 1 Relay 3 min acceleration alarm hysteresis Range defined in Output config factory 5632 r...

Page 169: ...0 ODS301 Modbus registers output configuration factory Address Name Data type Range Access Description 6000 cal_aout_4ma uint16 100 to 24000 Level 2 PWM value for 4 mA 6001 cal_aout_20ma uint16 100 to...

Page 170: ...reference MAODS301 E SpeedSys300 ODS301 overspeed detection system Edition 4 May 2022 F 28 Parameters and configuration settings APPENDIX F SPEEDSYS300 ODS301 MODBUS REGISTER DEFINITIONS THIS PAGE INT...

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