MCZ VIVO 80 PELLET Installation Manual Download

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MCZ GROUP S.p.A.

Via La Croce n°8

33074 Vigonovo di Fontanafredda (PN) – ITALY

Telefono: 0434/599599 r.a.

Fax: 0434/599598

Internet: www.mcz.it

e-mail: [email protected]

REV. 2

8901226100

07/09/2015

Summary of Contents for VIVO 80 PELLET

Page 1: ...INSERTO VIVO 80 PELLET HYDRO INSTALLATION GUIDE EN INSERT VIVO 80 PELLET HYDRO Translation of the original instructions...

Page 2: ...TION 8 3 DRAWINGS ANDTECHNICAL FEATURES 18 4 INSTALLATION AND ASSEMBLY 20 5 PRECAUTIONS BEFORE START UP 30 6 HYDRAULIC CONNECTION 34 7 CONTROL PANEL 45 8 SAFETY DEVICES AND ALARMS 57 9 RECOMMENDATIONS...

Page 3: ...tem installed By system one means Stove Chimney Air inlet REVISIONSTOTHE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa No part of this manual may be tr...

Page 4: ...omplied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented This appliance can be used by children aged from 8 years and above and p...

Page 5: ...ccumulated unburned pellets in the burner after each failed start up must beremovedbeforelightingagain Checkthattheburneriscleanandpositioned properly before lighting again Shut the stove down in the...

Page 6: ...en contact the competent authorities The product and the cladding must be stored in a dry place and must not be exposed to weathering It is recommended not to remove the feet that support the product...

Page 7: ...ted on the following page for a period of 2 two years from the date of purchase attested by a document to serve as proof of purchase invoice and or receipt that shows the name of the vendor and the da...

Page 8: ...d on an annual basis by an authorised technician or qualified personnel will result in the loss of the warranty Also excluded from this guarantee are parts subject to normal wear such as gaskets glass...

Page 9: ...ut authorisation Allpartsmustbereplacedwithoriginalspareparts WARNINGS FORTHE CORRECT DISPOSAL OFTHE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product This m...

Page 10: ...is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very convenient Good quali...

Page 11: ...harm to people and the integrity of the home The installation of the appliance must ensure easy access to clean the appliance itself the smoke outlet pipes and the flue It is forbidden to install the...

Page 12: ...ameter 13 cm and suitably insulate the pipe of the product that passes through it using adequate insulating materials 1 3 5 cm thick with minimum thermal conductivity 0 07W m K The same minimum distan...

Page 13: ...eration of a solid fuel burning heating appliance with natural draught as modern heating appliances have high efficiency with cooler flue gasses and consequently less draught it is therefore essential...

Page 14: ...aratedfromcombustibleorflammablematerialswithanairgaporinsulatingmaterials checkthedistance specified by the manufacturer of the fireplace according to EN1443 The chimney opening must be in the same r...

Page 15: ...hegeneralmethodofcalculationofUNIEN13384 1or other proven efficiency methods Below is a list of some flues available on the market Steel chimney AISI 316 with double chamber insulated with ceramic fib...

Page 16: ...chimney is a crucial element for the heating appliance to work properly we recommend a wind proof chimney A see Figure 7 The area of the opening for smoke extraction must be at least double the cross...

Page 17: ...example electric fan for stale air extraction kitchen hood other stoves etc which could cause cause depression intheroom Onemustverifythat withalltheequipmenton thepressuredropbetweentheroomandtheouts...

Page 18: ...ion and verify that it is compatible with the product and installation characteristics The temperature class of the smoke duct must exceed operating temperatures of the appliance It is prohibited to c...

Page 19: ...data tags on the flue in particular the minimum safety distances from combustible materials The previous rules also apply for holes made in walls 2 Oldflue minimumpipe 100mmwiththeinclusionof an exte...

Page 20: ...ALLAZIONE E MONTAGGIO 786 5 40 40 677 40 40 600 48 600 10 355 53 5 8 0 2 0 9 155 45 45 87 8 18 3 DRAWINGS ANDTECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS VIVO 80 PELLET HYDRO DIMENSIONS dimensions...

Page 21: ...Pa Mass of smoke 12 5 g sec Hopper capacity 20 15 litres Type of pellet fuel Pellet diameter 6 8 mm and size 3 40 mm Pellet hourly consumption Min 1 kg h Max 3 6 kg h Autonomy At min 23 h At max 7 h H...

Page 22: ...nce must always remain in a vertical position and handled solely with a cart Pay particular attention to the door and its glass protecting them from mechanical knocks that would compromise their integ...

Page 23: ...n be easily disassembled in the event of maintenance of the insert It is mandatory to fix the product to the supporting surface as otherwise the product could tilt when extracted One must check that a...

Page 24: ...ne and separate it from its support D Set the support D away from the wall at the previously measured distance Fasten the support D to the base E or to the optional support with the screws supplied ma...

Page 25: ...the cladding carry out a fuel loading test to assess its proper descent towards the hopper It is mandatory to insulate the pipe properly in the event this is fitted on the left side in correspondence...

Page 26: ...ranydamagecausedtothestructureortheelectricalcomponentsifthisprecaution is not complied with The structure becomes very hot and it is essential that constant and efficient ventilation is always guaran...

Page 27: ...ISMANDATORYtocheckthetightnessofallthepipesthroughwhichsmokepasses smokefitting gasketsandfluecoupling beforesettingupthecladding READTHE OPERATIONTEST CHAPTERBEFORESTARTINGANYPRODUCTCLADDINGOPERATION...

Page 28: ...dings FRAME ASSEMBLY Once the cladding and or the plasterboard wall is set up fit the frame This frame is meant for finishing and covering the gap between the metal structure of the product and the cl...

Page 29: ...lt on site or one can purchase the support optional that enables to raise the product to a suitable height The recommended measurements go from 50 to 60 cm below the product support surface To make th...

Page 30: ...atorinareaswheretheycannotbedamagedintheeventofextracting theproduct Forproperoperationmaketheflatcableandtheswitchcablepassfarfromeachother withdifferentpaths Donotforceinsertionoftheconnectorunderan...

Page 31: ...n is prohibited PELLETS DOOR OPENING CLOSING The door is fitted with a pressure closure and is therefore completely free of handles or grips To open or close the door press the upper left corner With...

Page 32: ...orrect REMOVETHEPELLETSFROMTHEBRAZIERANDCONTACTANAUTHORISEDTECHNICIAN Avoidtouchingtheproductduringtheinitialstart up asthepainthardensduringthisphase Ifyoutouchthepaint youmayexposethesteelsurface If...

Page 33: ...T BEFORETHE INITIAL START UP SWITCHING ON OFF Oncethepowercableisconnectedintherearpartoftheproduct bringtheswitch whichisinthepelletsloadingdoor toposition I The illuminated pushbutton switch will tu...

Page 34: ...s achieved via the lateral or frontal door to be fitted on the cladding which enables access to the fuel loading chute The loading procedure is facilitated if performed in several steps as described b...

Page 35: ...t of failed ignitions What to do in the event of alarms in particular those generated when the appliance runs out of fuel How to maintain the appliance correctly and the importance of carrying out the...

Page 36: ...mentionedwarningisnotcompliedwith It is important that ONLY qualified engineers are used to fit and commission the appliance in ALL cases The installing engineer MUST hold a QCF recognised biomass qua...

Page 37: ...ory for the connections to be easily disconnectable via unions with swivel fittings Fit suitable gate valves on the heating system pipes Toprotecttheheatingsystemfromharmfulcorrosion foulingordeposits...

Page 38: ...COLD must be 1 bar If during operation the system pressure drops due to evaporation of gases dissolved in the water to values lower than the minimum ones indicated above the user must use the filling...

Page 39: ...ngsandpipes If you have very extensive systems with a large amount of water or which require frequent refilling the installation of water softening systems It should be remembered that incrustations d...

Page 40: ...V M 38 6 HYDRAULIC CONNECTION INSTALLATION DIAGRAM FOR HEATINGWITHOUT DOMESTICWATER KIT This diagram is purely a guideline and therefore has no project value SYSTEM DELIVERY PRESSURE SAFETY DISCHARGE...

Page 41: ...l rights reserved Reproduction is prohibited INSTALLATION DIAGRAM FOR HEATING COMBINEDWITH A BOILER This diagram is purely a guideline and therefore has no project value COLD DOMESTIC WATER INLET HOT...

Page 42: ...6 HYDRAULIC CONNECTION INSTALLATION DIAGRAM COMBINEDWITH A STORAGETANK This diagram is purely a guideline and therefore has no project value HOT DOMESTIC WATER OUTLET COLD DOMESTIC WATER INLET FREDDA...

Page 44: ...VIVO 80 HYDRO 42 6 HYDRAULIC CONNECTION ONLY FOR UK...

Page 46: ...VIVO 80 HYDRO 44 6 HYDRAULIC CONNECTION ONLY FOR UK...

Page 47: ...they are directly referred to the corresponding wording that appears in the 4 corners of the display e g the wording at the top on the right refers to key D Whenmodifyingasettingonanymenulevelandthech...

Page 48: ...he display then with the keys at the bottom on the left or right change the hour and then the minutes day etc with the same procedure as needed All changes made must be confirmed by pressing the OK ke...

Page 49: ...ecipe set by the company CHIMNEY SWEEP FUNCTION ATTENTION The Chimney sweep function is a technical function aimed at a specialised technician for product calibration whererequiredbylaw thereforetheus...

Page 50: ...nect the modem you must do so with terminal 2 For the connection it is necessary to connect the cables to the product board in the positions identified below The terminal in the photo provides a 230V...

Page 51: ...setting When you return to the main menu you will note that the Mode setting is ECO then press the bottom left or right buttons to set the respective temperature and speed of the fans for the hot air...

Page 52: ...nfirm the selection press the key relative toOK at the top on the right otherwise withESC atthetopontheleft oneexitsandthesettingsarenotsaved IftheSLEEPfunctionisactivewithCHRONOactive thefirsthas pri...

Page 53: ...y between Esc and Ok by scrolling with the keys below one can choose between 10 pre set weekly programmes within the product control panel According to the tables shown in section Pre set weekly and d...

Page 54: ...n the display continue with this programming procedure up to day Su Sunday If for a day of the week one does not wish to set any programme select program 00 confirm with OK and continue programming If...

Page 55: ...holiday home that is lived in only at week ends e g mountain chalet and who wish to find the environment already heated upon arrival For those with even more particular needs and none of these ten wee...

Page 56: ...Hourlytimetable No 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 12 00 13 00 14 00 15 00 16 00 17 00 18 00 19 00 20 00 21 00 22 00 23 00 0 00 00 01 02 03 04 05 06 07 08 09 10 11 12 13...

Page 57: ...ited Daily programs Hourlytimetable No 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 12 00 13 00 14 00 15 00 16 00 17 00 18 00 19 00 20 00 21 00 22 00 23 00 0 00 30 31 32 33 34 35 36 3...

Page 58: ...l 08 00 and from 14 00 onwards WEDNESDAY he stays at home all day and does not wish to set any program THURSDAY he stays at home all day FRIDAY at home until 9 00 from 12 00 to 15 00 and from 18 00 on...

Page 59: ...the product Other fuses that protect the electronic boards are found on the latter SMOKE FAN FAULT If the fan stops the electronic board promptly blocks the supply of pellets and the alarm is displaye...

Page 60: ...intended safety threshold The structure overheats due to reduced heat dissipation The structure is too hot because the product has been usedfortoolongatthemaximumpowerorduetopoor ventilation or becaus...

Page 61: ...not circulate and therefore the temperature rises Check and eventually unseize the pump Contact a service centre to have the component replaced if needed SErvice Routine maintenance alert This flashi...

Page 62: ...paneltocancelalarm A03 Once the alarmisdeleted theproductcan be switched on If A04 appears the product will shutdown automatically let it cool down for a few minutes and then switch it on again If A05...

Page 63: ...fundamental to guarantee that the product is installed in compliance with standards in force Furthermore it is of the utmost importance to respect the following simple rules Every time the brazier is...

Page 64: ...d may a vacuum cleaner be used to remove it In this case use a suitable vacuum cleaner to remove small sized particles REMEMBER THAT ONLY A CORRECTLY POSITIONED AND CLEAN BRAZIER CAN GUARANTEE THE IGN...

Page 65: ...part is set back in place make sure the two screws removed previously are tightened well The productmaynotworkiftheaboveisnotdone duetonopowersupplyorleakingsoot CLEANINGTHE HEAT EXCHANGER The compar...

Page 66: ...64 10 MAINTENANCE AND CLEANING SWAB BRUSH SCRAPER GO OVER WITH SWAB BRUSH FIREBOX WALLS PELLET STOVE BRUSH OPERATION...

Page 67: ...product in line with the fan outlet Also clean this compartment with a vacuum cleaner by inserting the nozzle on the fan inlet hole Then clean the smoke exhaust especially around the fittings bends a...

Page 68: ...rsonnel whose technical expertise includescombustionandelectricity It is recommended to perform this routine maintenance annually with a scheduled service contract which focuses on a visual and functi...

Page 69: ...screw by hand Faulty gear motor Replace the gear motor Faulty electronic board Replace the circuit board The fire goes out or the appliance stops automatically The pellet hopper is empty Fill the hop...

Page 70: ...e there is an air inlet in the room and it is not clogged Check that the combustionairfilteronthe 5cmairinlet pipe is not clogged Clean the brazier and check that all the holes are clear Perform a gen...

Page 71: ...ostat temperature again The product does not start No power Check that the plug is inserted and the main switch is in the I position Faulty pellet or water probe Wait for the water or pellet tank to c...

Page 72: ...ature setting Set the stove to a higher temperature Insufficient fuel consumption Check recipe Radiators cold in winter Room thermostat local or remote set too low If remote thermostat check if it is...

Page 73: ...KE EXPULSION FAN 8 PUMP 9 WATERTEMPERATURE OVERLOAD PROTECTOR 10 GEAR MOTOR 11 TANKTEMPERATURE OVERLOAD PROTECTOR 12 ROOM FAN if provided 13 THREE WAY DIVERTERVALVE if provided 14 ANOMALY SIGNAL N A m...

Page 74: ...MCZ GROUP S p A Via La Croce n 8 33074Vigonovo di Fontanafredda PN ITALY Telefono 0434 599599 r a Fax 0434 599598 Internet www mcz it e mail mcz mcz it REV 2 8901226100 07 09 2015...

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