MARCOLIN Eletta, Installation Manual

Page: 3 / 48

Installation manual - Eletta
®
- 3
S
UMMARY
Summary ........................................................................................................................ 3
C
C
h
h
a
a
p
p
t
t
e
e
r
r
1
1 Introduction ................................................................................................... 5
1.1 Introduction ..................................................................................................................................................... 5
1.2 Commitments of the machinery deliverer to the end-user.............................................................................. 5
1.2.1 The teaching and training course for the end-user must include the following items: ............................................ 5
C
C
h
h
a
a
p
p
t
t
e
e
r
r
2
2 The Eletta
®
Covering System ....................................................................... 6
2.1 Covering system components ........................................................................................................................ 6
2.2 Interventions and machine modifications ....................................................................................................... 7
2.3 Tipper body construction features for a good installation ............................................................................... 7
C
C
h
h
a
a
p
p
t
t
e
e
r
r
3
3 Eletta
®
Covering System installation ........................................................... 8
3.1 Fitting the rear tensioning plate ...................................................................................................................... 8
3.1.1 Informations ........................................................................................................................................................... 8
3.1.2 Fitting of the rear tension plate ............................................................................................................................... 8
3.2 Driving system installation - electric version ................................................................................................... 9
3.2.1 Versatility of the covering system ........................................................................................................................... 9
3.2.2 Processing and preparation of the cab guard ........................................................................................................ 9
3.2.3 Installation of the lateral driving units - electric version ........................................................................................ 10
3.2.4 Motor unit installation ........................................................................................................................................... 11
3.2.5 Telescoping shafts installation ............................................................................................................................. 12
3.3 Driving system installation - hand-operated version..................................................................................... 13
3.3.1 Versatility of the covering system ......................................................................................................................... 13
3.3.2 Processing and preparation of the cab guard ...................................................................................................... 13
3.3.3 Installation of the side transmission groups for hand-operated control ................................................................ 14
3.3.4 Telescoping shafts installation ............................................................................................................................. 15
3.4 Installation of steel cables ............................................................................................................................ 17
3.4.1 Positioning of the covering tarpaulin .................................................................................................................... 17
3.4.2 Running of the left steel cable .............................................................................................................................. 17
3.4.3 Cable fastening .................................................................................................................................................... 19
3.4.4 Running the right steel cable................................................................................................................................ 19
3.4.5 Steel cables tightening up .................................................................................................................................... 20
3.5 Installation of the protective casings - electric version ................................................................................. 21
3.6 Installation of the protective casings - hand-operated version ..................................................................... 23
3.7 Fastening of the operating rod (hand-operated covering system) ............................................................... 25
3.8 Tarpaulin fastening ....................................................................................................................................... 26
3.9 Lateral hooking system for the covering ....................................................................................................... 27
3.9.1 Standard closure with auto
matic “L” hooking system
........................................................................................... 27
3.9.2 Hermetic closure with elastic strings .................................................................................................................... 29
3.10 Electrical wiring for Eletta
®
Covering System ............................................................................................. 30
3.10.1 Motor Control Unit models description ............................................................................................................... 30
3.10.2 Installation of the electrical components ............................................................................................................ 31
3.11 Switch panel of the machine ....................................................................................................................... 32
3.11.1 Description of the Motor Control Unit ................................................................................................................. 32
3.11.2 Emergency pushbutton key, safety shutdown .................................................................................................... 33
3.11.3 Control switches of the Motor Control Unit for operators ................................................................................... 33
3.11.4 Description of the radio control system .............................................................................................................. 33
3.11.5 Unfold the Eletta® tarpaulin for covering the tipper body ................................................................................... 34
3.11.6 Interruption of machine operations ..................................................................................................................... 34
3.11.7 How do you stop the machine in case of emergency? ....................................................................................... 34
3.11.8 Restoring of standard operative conditions ........................................................................................................ 34
3.11.9 Machine stop in safety conditions ...................................................................................................................... 35
3.11.10 Retraction of the Eletta
®
tarpaulin for uncovering the tipper body .................................................................... 35
3.11.11 How do I interrupt the machine operations? ..................................................................................................... 35
3.11.12 How do I stop the machine in case of emergency? .......................................................................................... 35
3.11.13 Machine stop in safety conditions .................................................................................................................... 35
3.11.14 In case of empty tipper body ............................................................................................................................ 35
3.12 What is to be done, when the electric operated handling system does not work? .................................... 36
3.12.1 Replacement of the internal fuse in emergency situation ................................................................................... 36
3.12.2 Motor unlocking in emergency situation ............................................................................................................. 36