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Kenworth Heavy Duty 

Body Builder Manual

2012

®

Summary of Contents for Kenworth C500 2012

Page 1: ...Kenworth Heavy Duty Body Builder Manual 2012...

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Page 3: ...Kenworth Heavy Duty Body Builder Manual...

Page 4: ...em 3 22 Reyco 79KB Single Rear Axle 3 23 Reyco 102 Tandem Rear Axle 3 24 Neway AD 123 Single Rear Axle 3 25 Neway AD 246 Tandem Suspension 3 26 Neway AD 369 Tridem Suspension 3 27 Hendrickson Primaax...

Page 5: ...GAUGES AND SWITCHES 8 9 TELLTALE SYMBOLS 8 17 SPARE RELAYS BODY BUILDER INSTALLED For loads exceeding 20 amps 8 23 ADDITIONAL SPARE CIRCUITS 8 25 REMOTE PTO THROTTLE HARNESS 8 27 MULTIFUNCTION TURN SI...

Page 6: ...View of Right Hand Under DPF and SCR with Single SOC Tailpipe 4 12 FIGURE 4 15 Isometric View of Right Hand Under DPF and SCR with Dual SOC Tailpipes 4 13 FIGURE 4 16 Top View of Right Hand Under DPF...

Page 7: ...ing with Wood and Fabricated Spacers inch mm 6 7 FIGURE 6 12 Clearance Space for Air Lines and Cables 6 8 FIGURE 6 13 Example of Fishplate Bracket at Rear End of Body used with U Bolts 6 9 FIGURE 7 1...

Page 8: ...r Connector 8 35 FIGURE 8 26 ISO 3731 Trailer Connector 8 35 FIGURE 8 27 Junction Box 8 36 FIGURE 8 31 Snow plow icon 8 38 FIGURE 8 32 8 38 FIGURE 9 1 Clamp and Butterfly Clamp 9 1 FIGURE 9 2 Butterfl...

Page 9: ...Length in 5 2 TABLE 5 3 Battery Box Centerframe Lengths in 5 2 Table 5 4 DEF Tanks Systems 5 3 TABLE 6 1 Single Steel Rails 6 1 TABLE 6 2 Inserted Steel Rails 6 1 TABLE 7 1 Customary Grade 8 UNF or U...

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Page 11: ...engines The Body Builder Manual can be very useful when specifying a vehicle particularly when the body builder is involved in the vehicle definition and ordering process Early in the process professi...

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Page 13: ...te amperage requirements An incor rectly specified circuit breaker could result in a electrical overload or fire situation Follow the liftgate installation instructions and use a circuit breaker with...

Page 14: ...Major Components and Weights Label Incomplete Vehicle Certification Label Safety Mark Canadian Registry Only Tire Rim and Weight Rating Data label As the Intermediate or Final Stage Manufacturer you s...

Page 15: ...ssions performance certification If modifications are required they must first be approved by the engine manufacturer Unapproved modifications could negatively effect emissions performance certificati...

Page 16: ...h and fuel fill Modification of the pressure side secondary filter and plumbing is not allowed without engine manufacturer approval Body installation of fuel tank or routing of lines must not cause si...

Page 17: ...amped joints Drainage may not come in contact with the DPF SCR catalyst sensors or wiring Allow sufficient clearance for removing sensors from DPF Thermistors require four inches Other sensors require...

Page 18: ...tions Installation of aftermarket transfer cases must address the vehicle speed sensor position The standard posi tion of the speed sensor is at the transmission tail shaft When a transfer case is add...

Page 19: ...tandards Organiza tion The figure below shows the instrument cluster and MIL lamp position Note this lamp location is fixed with respect to the controls and its location may not be changed if you are...

Page 20: ...y not be reduced All sensors must be retained in existing locations To retain system seal proper clamp torque must be used Refer to service manual for proper clamp torque Charge Air Cooler System The...

Page 21: ...n EOF Frame Rail Overhang Behind Rear Axle measured from the centerline of tandems FS Front Suspension Height RS Rear Suspension Height WB Wheelbase SOC Side of Cab BOC Back of Cab TURNING RADIUS Appr...

Page 22: ...291 47 5 303 49 5 323 52 5 331 53 5 W900S Dual TAS 65 Dana Spicer D2000 20K Standard Track Alcoa 82365 22 5 X 12 25 Bridgestone M844 425 65R22 5 Tandem 52 Axle Spacing 181 33 193 35 201 36 213 38 220...

Page 23: ...44 260 45 272 47 280 48 291 50 303 52 323 55 331 56 W900S Dual TAS 65 Dana Spicer D2000 20K Standard Track Alcoa 82364 22 5 X 12 25 Bridgestone M844 425 65R22 5 Tandem 52 Axle Spacing 181 45 193 49 2...

Page 24: ...an example of Kenworth s turn circle calculation made in Prospector for your specific chassis Your local Kenworth dealer can provide this information to you Figure 3 1 Prospecter Turn Circle Analysis...

Page 25: ...illustrate important measurements critical to designing bodies of all types See the Contents at the beginning of the manual to locate the drawing that you need Note To determine overall height please...

Page 26: ...3 6 Section 3 Dimensions 08 12 T800 with Split Fenders The following drawings are of a standard T800 with the optional of the Split Fender hood shown with standard chassis components...

Page 27: ...3 7 Section 3 Dimensions 08 12 T800 Short Hood The following drawings are of a T800 Short Hood shown with standard chassis components...

Page 28: ...3 8 Section 3 Dimensions 08 12 T800 with FEPTO Front Engine Power Take Off The following drawings are of a T800 with the optional FEPTO package Note the extended frame rails...

Page 29: ...3 9 Section 3 Dimensions 08 12 T800 Wide Hood The following drawings are of a T800 Wide Hood which allows for the 1780 square inch radiator...

Page 30: ...3 10 Section 3 Dimensions 08 12 W900S The following drawings are of the W900 Sloped Hood chassis shown with some optional components...

Page 31: ...3 11 Section 3 Dimensions 08 12 W900B The following drawings are of the W900B Straight Hood chassis shown with standard chassis components...

Page 32: ...3 12 Section 3 Dimensions 08 12 W900L The following drawings are of the W900L shown with standard chassis components...

Page 33: ...3 13 Section 3 Dimensions 08 12 C500 The following drawings are of the C500 shown with standard chassis components Shown with optional wheels and tires...

Page 34: ...is shown on a standard T800 chassis It is important to note that the Extended Day will increase any of the models bumper to back of cab dimension and front axle to back of cab dimension by 5 7 The he...

Page 35: ...is shown on a standard T800 chassis It is important to note that the 38 will increase any of the models bumper to back of cab dimension and front axle to back of cab dimension by 28 The height from th...

Page 36: ...verall height Note the frame rail height itself will not affect the overall height as all components are located from the bottom of the frame rail TABLE 3 3 Ride Heights To calculate the frame height...

Page 37: ...worth AG400 9 9 Kenworth AG460 10 5 10 5 Kenworth AG690 Tridem 10 5 10 5 Reyco 79KB 23K Rating 8 3 10 8 Reyco 102 38K Rating 9 2 10 8 Chalmers 854 40 L HS 40K Rating 9 6 11 Chalmers 854 46 H 46K Ratin...

Page 38: ...onents See Tables 7 1 and 7 2 on page 7 7 It would be a good idea in this case to order the frame layout of your chassis along with your truck order This can be done on any Kenworth truck and will be...

Page 39: ...L Tandem 40K 52 8 5 8 5 AG400L Tandem 40K 54 8 5 8 5 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in so...

Page 40: ...G400 Tandem 40K 52 9 9 AG400 Tandem 40K 54 9 9 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cas...

Page 41: ...ght AG460 Tandem 60 Spacing 46K 60 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If...

Page 42: ...e Height AG690 Tridem 69K 108 54 54 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If...

Page 43: ...tional Reyco 79KB Suspensions TABLE 3 8 Rear Suspension Options Suspension Type Rating Axle Spacing Laden Ride Height Unladen Ride Height Reyco 79KB single 20K 8 3 10 8 Reyco 79KB single 23K 8 3 10 8...

Page 44: ...Ride Height Unladen Ride Height Reyco 102 Tandem 38K 52 9 2 10 8 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from n...

Page 45: ...eway ADz 123 Single Rear Axle Optional Neway AD Single Suspensions TABLE 3 10 Rear Suspension Options Suspension Type Rating Axle Spacing Laden Ride Height Unladen Ride Height Neway AD123 single 23K 1...

Page 46: ...60 10 10 Neway AD246 tandem 46K 72 10 10 Neway AD252 tandem 52K 54 10 10 Neway AD252 tandem 52K 60 10 10 Neway AD252 tandem 52K 72 10 10 Neway AD252 tandem 52K 60 12 12 Note Actual axle spacing can de...

Page 47: ...Height Neway AD369 tridem 69K 54 10 10 Neway AD369 tridem 69K 60 10 10 Neway AD369 tridem 69K 60 12 12 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spaci...

Page 48: ...Height Hendrickson Primaax Tandem 46K 54 10 10 Hendrickson Primaax Tandem 46K 60 10 10 Hendrickson Primaax Tandem 46K 72 10 10 Note Actual axle spacing can depart from nominal due to axle slant requi...

Page 49: ...Height Unladen Ride Height Hendrickson Primaax Tridem 69K 54 10 10 Hendrickson Primaax Tridem 69K 60 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle s...

Page 50: ...54 9 5 10 6 Hendrickson HMX400 17 5 saddle 40K 54 10 5 11 6 Hendrickson HMX460 16 5 saddle 46K 54 9 5 10 6 Hendrickson HMX460 17 5 saddle 46K 54 10 5 11 6 Note Actual axle spacing can depart from nomi...

Page 51: ...Hendrickson RT463 7 94 saddle 46K 60 11 9 13 0 Hendrickson RTE463 7 19 saddle 46K 52 10 5 11 6 Hendrickson RT523 6 saddle 52K 52 9 9 11 0 Hendrickson RT523 6 saddle 52K 54 9 9 11 0 Hendrickson RT523...

Page 52: ...t Chalmers 854 40 L 40K 54 8 9 11 1 Chalmers 854 40 L HS 40K 54 9 6 11 1 Chalmers 854 40 H 40K 54 10 2 12 4 Chalmers 854 40 H HS 40K 54 10 9 12 4 Chalmers 854 46 L 46K 54 8 9 11 3 Chalmers 854 46 L HS...

Page 53: ...mers 860 46 XXH HS 46K 60 15 6 17 3 Chalmers 860 50 L 50K 60 8 9 11 3 Chalmers 860 50 L HS 50K 60 9 6 11 3 Chalmers 860 50 H 50K 60 10 1 12 5 Chalmers 860 50 H HS 50K 60 10 9 12 5 Chalmers 860 50 XH 5...

Page 54: ...ns are shown When using the pusher layouts to determine available frame space please be aware that clearances required are not shown For information that may not be detailed in these drawings work wit...

Page 55: ...3 35 Section 3 Dimensions 08 12 Watson Chalin Tru Track 20K Steerable Pusher Watson Chalin Atlas 22 5K Non Steerable Pusher...

Page 56: ...wheel disc offset can have a positive or negative impact on the axle carry ing capacity of the axle TABLE 3 18 Axle Width Calculation Axle Drive Wheel Tire Configuration Track Dim A Overall Width Dim...

Page 57: ...0 20K Alcoa 82365 24 5X12 25 BR M844F 425 65R22 5 Cast 86 5 102 7 Dana Spicer D2000 20K Alcoa 82364 24 5X12 25 BR M844F 425 65R22 5 Cast 82 6 98 8 Axle Pusher Non Steerable Wheel Tire Wheel Orientatio...

Page 58: ...10 4 laden TABLE 3 19 Ground Clearance for Fuel Tanks Front Suspension Front Tires Rear Suspension Rear Tires Fuel Tank Size Component Dimension A Distance from Bottom of Frame Rail in Dimension B Gr...

Page 59: ...me Rail in Dimension B Ground Clearance in Unladen Laden 20K Taper leaf Spring M844F 425 65R22 5 Tires Hendrickson HMX 460 17 5 Saddle Height M711 11R24 5 Battery Box with Air Tanks 17 3 16 2 13 9 Voc...

Page 60: ...ough your local Kenworth dealer Note Installations depict multiple PTOs In order to ensure the PTO area remains clear of air equipment electrical and emissions equipment Kenworth recom mends always or...

Page 61: ...3 41 Section 3 Dimensions 08 12 Allison Transmission...

Page 62: ...3 42 Section 3 Dimensions 08 12 This page intentionally left blank...

Page 63: ...ction to occur be tween the ammonia and NOx turning it into water and nitrogen For more information on the specific details of how SCR works please contact your local Kenworth dealer DEF System Schema...

Page 64: ...CR system must not be tampered with or used for a source of heat and or cooling for other components on the chassis It is critical that the system is not compromised in any manner DEF Tank Small Tank...

Page 65: ...Dimensions for DEF System When relocating any DEF system components the locations must meet the guidelines below Failure to comply may result in non conformance to EPA standards and engine shutdown DE...

Page 66: ...ommonly called an injector this injector is located on the SCR mixing pipe which is between the DPF and SCR canister The measurement point on the dosing module is the top of the DEF fluid pressure lin...

Page 67: ...een the supply module and dosing module can not exceed one meter The supply module is integrated into the DEF tank assembly separation of the module from the tank is not allowed When relocating the co...

Page 68: ...e supply module and dosing module can not exceed one meter The supply module is integrated into the DEF tank assembly separation of the module from the tank is not allowed When relocating the componen...

Page 69: ...nworth does not allow relocation of this tank only relocation of the supply module The height differential between the supply module and dosing module can not exceed one meter The CBOC tank does not h...

Page 70: ...de of the frame rail When relocating either the supply module or the tank the maximum height differential between the sup ply module and the bottom of the tank is one meter The maximum line length is...

Page 71: ...e of the frame rail back of cab Body builders may need to relocate this component and should follow the location and length restrictions above Additionally the mounting and the orientation of the Supp...

Page 72: ...f cab on stanchion brackets RH Under DPF and SCR Horizontal DPF and SCR Independent Back of Cab The following images depict the typical exhaust routings for each system and can be used to determine ex...

Page 73: ...ment Right Hand Under DPF and SCR on Daycab with Single Side of Cab Tailpipe Figure 4 11 Isometric View of Right Hand Under DPF and SCR with Single SOC Tailpipe Figure 4 12 Top View of Right Hand Unde...

Page 74: ...8 12 4 12 Section 4 Exhaust Aftertreatment Figure 4 13 Right View of Right Hand Under DPF and SCR with Single SOC Tailpipe Figure 4 14 Back View of Right Hand Under DPF and SCR with Single SOC Tailpip...

Page 75: ...atment Right Hand Under DPF and SCR on Daycab with Dual Side of Cab Tailpipes Figure 4 15 Isometric View of Right Hand Under DPF and SCR with Dual SOC Tailpipes Figure 4 16 Top View of Right Hand Unde...

Page 76: ...08 12 4 14 Section 4 Exhaust Aftertreatment Figure 4 17 Right View of Right Hand Under DPF and SCR with Dual SOC Tailpipes Figure 4 18 Back View of Right Hand Under DPF and SCR with Dual SOC Tailpipes...

Page 77: ...and Under DPF and SCR on Aerocabs with Single Side of Cab Tailpipe Figure 4 19 Isometric View of Right Hand Under DPF and SCR on Aerocab with Single SOC Tailpipe Figure 4 20 Top View of Right Hand Und...

Page 78: ...ection 4 Exhaust Aftertreatment Figure 4 21 Right View of Right Hand Under DPF and SCR on Aerocab with Single SOC Tailpipe Figure 4 22 Back View of Right Hand Under DPF and SCR on Aerocab with Single...

Page 79: ...Hand Under DPF and SCR on Aerocabs with Dual Side of Cab Tailpipes Figure 4 23 Isometric View of Right Hand Under DPF and SCR on Aerocab with Dual SOC Tailpipes Figure 4 24 Top View of Right Hand Und...

Page 80: ...Section 4 Exhaust Aftertreatment Figure 4 25 Right View of Right Hand Under DPF and SCR on Aerocab with Dual SOC Tailpipes Figure 4 26 Back View of Right Hand Under DPF and SCR on Aerocab with Dual SO...

Page 81: ...Exhaust Aftertreatment Horizontal DPF and SCR with Horizontal Tailpipe Figure 4 27 Isometric View of Horizontal DPF and SCR with Horizontal Tailpipe Figure 4 28 Top View of Horizontal DPF and SCR with...

Page 82: ...08 12 4 20 Section 4 Exhaust Aftertreatment Figure 4 29 Right View of Horizontal DPF and SCR with Horizontal Tailpipe Figure 4 30 Back View of Horizontal DPF and SCR with Horizontal Tailpipe...

Page 83: ...08 12 4 21 Section 4 Exhaust Aftertreatment Vertical Independent DPF and SCR with Horizontal Tailpipe Figure 4 31 Isometric View of Vertical DPF and SCR Figure 4 32 Top View of Vertical DPF and SCR...

Page 84: ...08 12 4 22 Section 4 Exhaust Aftertreatment Figure 4 33 Right View of Vertical DPF and SCR Figure 4 34 Back View of Vertical DPF and SCR...

Page 85: ...SL 78 0 Cummins ISL 75 0 Tailpipes side of cab mount DPF RH under 68 5 Tailpipes back of cab mount w side extenders DPF RH under Tailpipes back of cab mount w o side extenders DPF RH under 68 0 Dimens...

Page 86: ...08 12 4 24 Section 4 Exhaust Aftertreatment This page intentionally left blank...

Page 87: ...r Please read the instructions carefully The following dimensions are consistent across the entire section to aid in the comparison of one layout option versus another TABLE 5 1 B Battery box D DEF ta...

Page 88: ...Tank Overall Length in Fuel Tank Overall Length in Fuel Tank Diameter Gallons 22 24 5 28 5 45 N A 23 0 N A 56 35 6 N A N A 60 38 0 30 6 N A 75 47 3 38 5 28 7 90 N A 45 5 34 3 100 62 2 50 0 N A 105 N A...

Page 89: ...4 5 27 7 15 5 28 5 29 5 17 0 Large DEF Tank 27 22 27 7 15 0 24 5 27 7 15 5 28 5 29 5 17 0 Acronyms Index Throughout the Frame Layout section you will see these acronyms They are defined here to help y...

Page 90: ...lever battery box and LH BOC DEF tank Charts lo cated on pages 5 14 through 5 18 D3 is used with RHUC DPF SCR LHUC battery box RH BOC DEF tank and LH BOC fuel tank Charts located on pages 5 19 through...

Page 91: ...39 through 5 40 D8 is used with horizontal DPF SCR RHUC tool box LHUC battery box RH BOC DEF tank and LH BOC fuel tank Charts located on pages 5 41 through 5 42 D9 is used with horizontal DPF SCR RHUC...

Page 92: ...5 50 through 5 54 D12 is used with Vertical Vertical DPF SCR LH vertical tailpipe LHUC RHUC fuel tanks RH BOC cantilever battery box and LH BOC DEF tank Charts located on pages 5 55 through 5 59 D13 i...

Page 93: ...ery box Charts located on pages 5 73 through 5 80 S3 is used with 38 AeroCab or 42 Modular sleeper with RHUC DPF SCR LHUC battery box RH BOC DEF tank and LH BOC fuel tank Charts located on pages 5 81...

Page 94: ...fuel tank LHUC battery box and LH BOC DEF tank Charts located on pages 5 105 through 5 108 S8 is used with 38 AeroCab or 42 Modular sleeper with Vertical Vertical DPF SCR LH vertical tailpipe RHUC fu...

Page 95: ...8 2 32 9 60 38 0 1 2 19 5 75 47 3 8 1 28 8 100 62 2 23 0 43 7 120 74 2 35 0 55 7 24 5 Diameter Tank 60 30 5 8 7 12 0 75 38 5 0 7 20 0 90 45 5 6 3 27 0 100 50 0 10 8 31 5 110 54 9 15 7 36 4 120 60 5 21...

Page 96: ...12 9 22 7 30 7 60 38 0 1 1 19 6 75 47 3 8 2 28 9 100 62 2 23 1 43 8 120 74 2 35 1 55 8 24 5 Diameter Tank 60 30 5 8 6 12 1 75 38 5 0 6 20 1 90 45 5 6 4 27 1 100 50 0 10 9 31 6 110 54 9 15 8 36 5 120 6...

Page 97: ...Tank 56 35 5 14 8 5 9 12 9 22 6 30 7 60 38 0 12 3 8 4 75 47 3 3 0 17 7 100 62 2 11 9 32 6 120 74 2 23 9 44 6 24 5 Diameter Tank 75 38 5 11 8 8 9 90 45 5 4 8 15 9 100 50 0 0 3 20 4 110 54 9 4 6 25 3 1...

Page 98: ...5 5 14 9 5 8 12 9 22 6 30 7 60 38 0 17 7 3 0 75 47 3 8 4 12 3 100 62 2 6 5 27 2 120 74 2 18 5 39 2 24 5 Diameter Tank 75 38 5 11 9 8 8 90 45 5 10 2 10 5 100 50 0 5 7 15 0 110 54 9 0 8 19 9 120 60 5 4...

Page 99: ...5 13 9 6 8 12 9 22 6 30 7 60 38 0 11 4 9 3 75 47 3 2 1 18 6 100 62 2 12 8 33 5 120 74 2 24 8 45 5 24 5 Diameter Tank 75 38 5 10 9 9 8 90 45 5 3 9 16 8 100 50 0 0 6 21 3 110 54 9 5 5 26 2 120 60 5 11...

Page 100: ...20 74 2 35 0 46 0 55 7 63 8 24 5 Diameter Tank 60 30 5 8 7 7 4 17 1 19 7 75 38 5 0 7 12 9 19 3 27 4 90 45 5 6 3 18 4 28 2 36 2 100 50 0 10 8 23 9 30 9 39 0 110 54 9 15 7 29 4 36 4 44 5 120 60 5 21 3 3...

Page 101: ...34 9 44 7 52 8 120 74 2 35 1 46 0 55 7 63 8 24 5 Diameter Tank 60 30 5 8 6 7 4 17 1 19 7 75 38 5 0 6 12 9 19 3 27 4 90 45 5 6 4 18 4 28 2 36 2 100 50 0 10 9 23 9 30 9 39 0 110 54 9 15 8 29 4 39 2 44 5...

Page 102: ...00 62 2 11 9 23 9 33 7 41 7 120 74 2 23 9 34 9 44 7 52 8 24 5 Diameter Tank 75 38 5 11 8 1 9 11 6 19 7 90 45 5 4 8 7 4 17 1 25 2 100 50 0 0 3 12 9 19 3 27 4 110 54 9 4 6 18 4 24 8 32 9 120 60 5 10 2 2...

Page 103: ...6 19 7 100 62 2 6 5 18 4 28 1 36 2 120 74 2 18 5 29 4 39 2 47 2 24 5 Diameter Tank 75 38 5 11 9 3 7 11 6 19 7 90 45 5 10 2 1 9 11 6 19 7 100 50 0 5 7 7 4 17 1 25 2 110 54 9 0 8 12 9 19 3 27 4 120 60 5...

Page 104: ...0 62 2 12 8 23 9 33 7 41 7 120 74 2 24 8 37 7 44 7 52 8 24 5 Diameter Tank 75 38 5 10 9 1 9 11 6 19 7 90 45 5 3 9 7 4 17 1 25 2 100 50 0 0 6 12 9 22 6 30 7 110 54 9 5 5 18 4 24 8 32 9 120 60 5 11 1 23...

Page 105: ...m Large 22 Diameter Tank 56 35 5 33 0 18 4 28 2 32 9 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54 9 52 4 120 60...

Page 106: ...rge 22 Diameter Tank 56 35 5 33 0 12 9 22 7 30 7 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54 9 52 4 120 60 5 58...

Page 107: ...Small Medium Large 22 Diameter Tank 56 35 5 26 9 12 9 22 6 30 7 60 38 0 29 4 75 47 3 38 7 100 62 2 53 6 120 74 2 65 6 24 5 Diameter Tank 75 38 5 29 9 90 45 5 36 9 100 50 0 41 4 110 54 9 46 3 120 60 5...

Page 108: ...ium Large 22 Diameter Tank 56 35 5 26 9 12 9 22 6 30 7 60 38 0 29 4 75 47 3 38 7 100 62 2 53 6 120 74 2 65 6 24 5 Diameter Tank 75 38 5 29 9 90 45 5 36 9 100 50 0 41 4 110 54 9 46 3 120 60 5 51 9 135...

Page 109: ...Small Medium Large 22 Diameter Tank 56 35 5 26 8 12 9 22 6 30 7 60 38 0 29 3 75 47 3 38 6 100 62 2 53 5 120 74 2 65 5 24 5 Diameter Tank 75 38 5 29 8 90 45 5 36 8 100 50 0 41 3 110 54 9 46 2 120 60 5...

Page 110: ...Diameter Tank 56 35 5 41 3 7 4 17 1 25 2 60 38 0 43 8 75 47 3 53 1 100 62 2 68 0 120 74 2 80 0 24 5 Diameter Tank 60 30 5 36 3 75 38 5 44 3 90 45 5 51 3 100 50 0 55 8 110 54 9 60 7 120 60 5 66 3 135...

Page 111: ...rge 22 Diameter Tank 56 35 5 38 5 7 4 17 1 25 2 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 60 30 5 33 5 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63...

Page 112: ...dium Large 22 Diameter Tank 56 35 5 38 5 1 9 11 6 19 7 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135...

Page 113: ...Diameter Tank 56 35 5 38 5 1 9 11 6 19 7 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 60 30 5 33 5 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135...

Page 114: ...Diameter Tank 56 35 5 38 5 1 9 11 6 19 7 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 60 30 5 33 5 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135...

Page 115: ...Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 3 7 18 4 28 2 32 9 60 38 0 1 2 75 47 3 8 1 100 62 2 23 0 120 74 2 35 0 24 5 Diameter Tank 60 30 5 8 7 75 38 5 0 7 90 4...

Page 116: ...in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 3 5 12 9 22 7 30 7 60 38 0 1 1 75 47 3 8 2 100 62 2 23 1 120 74 2 35 1 24 5 Diameter Tank 60 30 5 8 6 75 38 5 0...

Page 117: ...ycab in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 14 8 12 9 22 6 30 7 60 38 0 12 3 75 47 3 3 0 100 62 2 11 9 120 74 2 23 9 24 5 Diameter Tank 75 38 5 11 8 90...

Page 118: ...ycab in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 14 9 12 9 22 6 30 7 60 38 0 17 7 75 47 3 8 4 100 62 2 6 5 120 74 2 18 5 24 5 Diameter Tank 75 38 5 11 9 90...

Page 119: ...ycab in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 13 9 12 9 22 6 30 7 60 38 0 11 4 75 47 3 2 1 100 62 2 12 8 120 74 2 24 8 24 5 Diameter Tank 75 38 5 10 9 90...

Page 120: ...imension D BOC to DEF tank 1 0in TABLE 5 30 T8SH Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 7 60 38 0 1 2 75 47 3 8 1 100 62 2 23 0 120...

Page 121: ...n Dimension D BOC to DEF tank 1 0in TABLE 5 31 T8B C5B Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 5 60 38 0 1 1 75 47 3 8 2 100 62 2 23...

Page 122: ...3in Dimension D BOC to DEF tank 1 0in TABLE 5 32 W9S Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 8 60 38 0 12 3 75 47 3 3 0 100 62 2 11...

Page 123: ...3in Dimension D BOC to DEF tank 1 0in TABLE 5 33 W9B Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 9 60 38 0 17 7 75 47 3 8 4 100 62 2 6...

Page 124: ...3in Dimension D BOC to DEF tank 1 0in TABLE 5 34 W9L Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 13 9 60 38 0 11 4 75 47 3 2 1 100 62 2 12...

Page 125: ...3 8 1 32 2 42 0 100 62 2 23 0 34 9 45 7 120 74 2 35 0 47 0 73 1 24 5 Diameter Tank 60 30 5 8 7 7 4 11 6 75 38 5 0 7 12 9 19 3 90 45 5 6 3 18 4 42 0 100 50 0 10 8 32 2 42 0 110 54 9 15 7 32 2 42 2 120...

Page 126: ...8 2 32 2 41 9 100 62 2 23 1 34 9 45 7 120 74 2 35 1 47 0 73 1 24 5 Diameter Tank 60 30 5 8 6 1 9 11 6 75 38 5 0 6 12 9 20 5 90 45 5 6 4 18 4 41 9 100 50 0 10 9 32 2 41 9 110 54 9 15 8 32 2 41 9 120 6...

Page 127: ...allons Length in Small Medium 22 Diameter Tank 56 35 5 33 0 7 4 17 1 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 5...

Page 128: ...llons Length in Small Medium 22 Diameter Tank 56 35 5 33 0 7 4 17 1 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54...

Page 129: ...56 35 5 3 7 7 4 17 1 60 38 0 1 2 12 9 42 0 75 47 3 8 1 32 2 42 0 100 62 2 23 0 34 9 45 7 120 74 2 35 0 47 0 73 1 24 5 Diameter Tank 60 30 5 8 7 7 4 11 6 75 38 5 0 7 12 9 20 5 90 45 5 6 3 18 4 42 0 100...

Page 130: ...6 35 5 3 5 7 4 17 1 60 38 0 1 1 12 9 41 9 75 47 3 8 2 32 2 41 9 100 62 2 23 1 34 9 45 7 120 74 2 35 1 47 0 73 1 24 5 Diameter Tank 60 30 5 8 6 1 9 11 6 75 38 5 0 6 12 9 20 5 90 45 5 6 4 18 4 41 9 100...

Page 131: ...l Medium 22 Diameter Tank 56 35 5 3 7 7 4 39 2 9 4 1 7 39 0 60 38 0 1 2 6 9 75 47 3 8 1 2 4 100 62 2 23 0 17 3 120 74 2 35 0 29 3 24 5 Diameter Tank 60 30 5 8 7 14 4 75 38 5 0 7 6 4 90 45 5 6 3 0 6 10...

Page 132: ...m Small Medium 22 Diameter Tank 56 35 5 3 5 7 4 39 2 9 2 1 7 39 0 60 38 0 1 1 6 8 75 47 3 8 2 2 5 100 62 2 23 1 17 4 120 74 2 35 1 29 4 24 5 Diameter Tank 60 30 5 8 6 14 3 75 38 5 0 6 6 3 90 45 5 6 4...

Page 133: ...mall Medium Small Medium 22 Diameter Tank 56 35 5 14 8 1 9 39 2 20 5 3 8 5 9 60 38 0 12 3 18 0 75 47 3 3 0 8 7 100 62 2 11 9 6 2 120 74 2 23 9 18 2 24 5 Diameter Tank 75 38 5 11 8 17 5 90 45 5 4 8 10...

Page 134: ...mall Medium Small Medium 22 Diameter Tank 56 35 5 14 9 1 9 39 2 20 6 3 8 5 9 60 38 0 17 7 23 4 75 47 3 8 4 14 1 100 62 2 6 5 0 8 120 74 2 18 5 12 8 24 5 Diameter Tank 75 38 5 11 9 17 6 90 45 5 10 2 15...

Page 135: ...Small Medium Small Medium 22 Diameter Tank 56 35 5 13 9 1 9 39 2 19 6 3 8 5 9 60 38 0 11 4 17 1 75 47 3 2 1 7 8 100 62 2 12 8 7 1 120 74 2 24 8 19 1 24 5 Diameter Tank 75 38 5 10 9 16 6 90 45 5 3 9 9...

Page 136: ...2 35 0 46 0 55 7 29 3 40 3 50 0 24 5 Diameter Tank 60 30 5 8 7 18 4 39 2 14 4 18 2 39 0 75 38 5 0 7 18 4 39 2 6 4 18 2 39 0 90 45 5 6 3 18 4 39 2 0 6 18 2 39 0 100 50 0 10 8 29 4 39 2 5 1 18 2 39 0 1...

Page 137: ...9 120 74 2 35 1 46 0 55 7 29 4 40 3 50 0 24 5 Diameter Tank 60 30 5 8 6 18 4 39 2 14 3 18 2 39 0 75 38 5 0 6 18 4 39 2 6 3 18 2 39 0 90 45 5 6 4 18 4 39 2 0 7 18 2 39 0 100 50 0 10 9 29 4 39 2 5 2 18...

Page 138: ...2 2 11 9 29 4 39 2 6 2 18 2 39 0 120 74 2 23 9 34 9 44 7 18 2 29 2 39 0 24 5 Diameter Tank 75 38 5 11 8 18 4 39 2 17 5 18 2 39 0 90 45 5 4 8 18 4 39 2 10 5 18 2 39 0 100 50 0 0 3 18 4 39 2 6 0 18 2 39...

Page 139: ...6 5 16 4 39 2 0 8 16 2 39 0 120 74 2 18 5 29 4 39 2 12 8 27 2 39 0 24 5 Diameter Tank 75 38 5 11 9 16 4 39 2 17 6 16 2 39 0 90 45 5 10 2 16 4 39 2 15 9 16 2 39 0 100 50 0 5 7 16 4 39 2 11 4 16 2 39 0...

Page 140: ...12 8 29 4 39 2 7 1 18 2 39 0 120 74 2 24 8 37 7 44 7 19 1 32 3 39 0 24 5 Diameter Tank 75 38 5 10 9 18 4 39 2 16 6 18 2 39 0 90 45 5 3 9 18 4 39 2 9 6 18 2 39 0 100 50 0 0 6 18 4 39 2 5 1 18 2 39 0 11...

Page 141: ...55 7 46 0 55 7 29 3 50 0 40 3 50 0 24 5 Diameter Tank 60 30 5 8 7 24 1 1 9 39 2 14 4 24 1 3 8 39 0 75 38 5 0 7 24 1 18 4 39 2 6 4 24 1 4 4 39 0 90 45 5 6 3 29 6 18 4 39 2 0 6 29 6 18 2 39 0 100 50 0 1...

Page 142: ...35 1 55 8 46 0 55 7 29 4 50 1 40 3 50 0 24 5 Diameter Tank 60 30 5 8 6 24 1 1 9 39 2 14 3 24 1 3 8 39 0 75 38 5 0 6 24 1 18 4 39 2 6 3 24 1 4 4 39 0 90 45 5 6 4 29 6 18 4 39 2 0 7 29 6 18 2 39 0 100...

Page 143: ...9 37 4 29 4 35 8 6 2 31 9 18 2 39 0 120 74 2 23 9 44 6 34 9 44 7 18 2 38 9 29 2 39 0 24 5 Diameter Tank 75 38 5 11 8 20 9 1 9 35 8 17 5 20 9 3 8 5 9 90 45 5 4 8 20 9 7 4 35 8 10 5 20 9 1 7 39 0 100 50...

Page 144: ...1 9 18 4 39 2 0 8 26 4 18 2 39 0 120 74 2 18 5 39 2 29 4 39 2 12 8 37 4 29 2 39 0 24 5 Diameter Tank 75 38 5 11 9 20 9 3 7 39 2 17 6 20 9 9 4 5 9 90 45 5 10 2 20 9 1 9 39 2 15 9 20 9 3 8 5 9 100 50 0...

Page 145: ...4 29 4 39 2 7 1 31 9 18 2 39 0 120 74 2 24 8 45 5 37 7 44 7 19 1 39 8 32 0 39 0 24 5 Diameter Tank 75 38 5 10 9 20 9 1 9 39 2 16 6 20 9 3 8 5 9 90 45 5 3 9 20 9 7 4 39 2 9 6 20 9 1 7 39 0 100 50 0 0 6...

Page 146: ...nk Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 7 9 4 60 38 0 1 2 6 9 75 47 3 8 1 2 4 100 62 2 23 0 17 3 120 74 2 35 0 29 3 24 5 Diam...

Page 147: ...uel Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 5 9 2 60 38 0 1 1 6 8 75 47 3 8 2 2 5 100 62 2 23 1 17 4 120 74 2 35 1 29 4 24...

Page 148: ...el Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 8 20 5 60 38 0 12 3 18 0 75 47 3 3 0 8 7 100 62 2 11 9 6 2 120 74 2 23 9 18 2 2...

Page 149: ...l Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 9 20 6 60 38 0 17 7 23 4 75 47 3 8 4 14 1 100 62 2 6 5 0 8 120 74 2 18 5 12 8 24...

Page 150: ...uel Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 13 9 19 6 60 38 0 11 4 17 1 75 47 3 2 1 7 8 100 62 2 12 8 7 1 120 74 2 24 8 19 1...

Page 151: ...5 5 31 7 0 9 9 6 17 0 35 8 60 38 0 29 2 0 9 75 47 3 19 9 0 9 100 62 2 5 0 18 4 120 74 2 7 0 27 7 24 5 Diameter Tank 60 30 5 36 7 16 0 75 38 5 28 7 0 9 90 45 5 21 7 0 9 100 50 0 17 2 18 4 110 54 9 12 3...

Page 152: ...47 7 27 0 25 6 19 2 11 1 60 38 0 45 2 24 5 75 47 3 35 9 15 2 100 62 2 21 0 0 3 120 74 2 9 0 11 7 24 5 Diameter Tank 60 30 5 52 7 32 0 75 38 5 44 7 24 0 90 45 5 37 7 17 0 100 50 0 33 2 12 5 110 54 9 28...

Page 153: ...meter Tank 56 35 5 31 5 0 9 12 3 17 0 35 8 60 38 0 29 1 0 9 75 47 3 19 8 0 9 100 62 2 4 9 18 4 120 74 2 7 1 27 8 24 5 Diameter Tank 60 30 5 36 6 15 9 75 38 5 28 6 0 9 90 45 5 21 6 0 9 100 50 0 17 1 18...

Page 154: ...35 5 47 5 26 8 31 1 21 3 13 3 60 38 0 45 1 24 4 75 47 3 35 8 15 1 100 62 2 20 9 0 2 120 74 2 8 9 11 8 24 5 Diameter Tank 60 30 5 52 6 31 9 75 38 5 44 6 23 9 90 45 5 37 6 16 9 100 50 0 33 1 12 4 110 5...

Page 155: ...ge 22 Diameter Tank 56 35 5 42 9 22 2 15 1 17 0 35 8 60 38 0 45 7 25 0 75 47 3 36 4 15 7 100 62 2 21 5 0 9 120 74 2 9 5 18 4 24 5 Diameter Tank 75 38 5 39 9 19 2 90 45 5 38 2 17 5 100 50 0 33 7 13 0 1...

Page 156: ...r Tank 56 35 5 58 9 38 2 31 1 21 4 13 3 60 38 0 61 7 41 0 75 47 3 52 4 31 7 100 62 2 37 5 16 8 120 74 2 25 5 4 8 24 5 Diameter Tank 75 38 5 55 9 35 2 90 45 5 54 2 33 5 100 50 0 49 7 29 0 110 54 9 44 8...

Page 157: ...rge 22 Diameter Tank 56 35 5 41 9 21 2 15 1 17 0 35 8 60 38 0 39 4 18 7 75 47 3 30 1 0 9 100 62 2 15 2 18 4 120 74 2 3 2 18 4 24 5 Diameter Tank 75 38 5 38 9 18 2 90 45 5 31 9 0 9 100 50 0 27 4 0 9 11...

Page 158: ...er Tank 56 35 5 57 9 37 2 31 1 21 4 13 3 60 38 0 55 4 34 7 75 47 3 46 1 25 4 100 62 2 31 2 10 5 120 74 2 19 2 1 5 24 5 Diameter Tank 75 38 5 54 9 34 2 90 45 5 47 9 27 2 100 50 0 43 4 22 7 110 54 9 38...

Page 159: ...5 0 12 7 17 0 35 8 120 74 2 7 0 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 7 26 1 16 4 35 8 75 38 5 28 7 15 1 17 0 35 8 90 45 5 21 7 12 7 17 0 35 8 100 50 0 17 2 12 7 17 0 35 8 110 54 9 12 3 12 7 1...

Page 160: ...100 62 2 21 0 9 1 0 7 8 8 120 74 2 9 0 2 0 11 7 19 8 24 5 Diameter Tank 60 30 5 52 7 42 1 32 4 24 3 75 38 5 44 7 33 9 24 7 16 6 90 45 5 37 7 25 6 15 8 7 8 100 50 0 33 2 20 1 13 1 5 0 110 54 9 28 3 14...

Page 161: ...0 35 8 100 62 2 4 9 12 7 17 0 35 8 120 74 2 7 1 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 6 26 1 16 4 35 8 75 38 5 28 6 15 1 17 0 35 8 90 45 5 21 6 12 7 17 0 35 8 100 50 0 17 1 12 7 17 0 35 8 110...

Page 162: ...8 7 8 100 62 2 20 9 9 1 0 7 8 8 120 74 2 8 9 2 0 11 7 19 8 24 5 Diameter Tank 60 30 5 52 6 42 1 32 4 24 3 75 38 5 44 6 33 9 24 7 16 6 90 45 5 37 6 25 6 15 8 7 8 100 50 0 33 1 20 1 13 1 5 0 110 54 9 28...

Page 163: ...75 47 3 36 4 20 6 16 4 35 8 100 62 2 21 5 10 0 17 0 35 8 120 74 2 9 5 10 0 17 0 35 8 24 5 Diameter Tank 75 38 5 39 9 31 7 16 4 35 8 90 45 5 38 2 26 1 16 4 35 8 100 50 0 33 7 20 6 10 9 35 8 110 54 9 28...

Page 164: ...52 4 36 6 32 4 24 3 100 62 2 37 5 25 6 15 9 7 8 120 74 2 25 5 14 6 4 8 3 2 24 5 Diameter Tank 75 38 5 55 9 47 7 32 4 24 3 90 45 5 54 2 42 1 32 4 24 3 100 50 0 49 7 36 6 26 9 18 8 110 54 9 44 8 31 1 2...

Page 165: ...75 47 3 30 1 20 6 10 9 35 8 100 62 2 15 2 10 0 17 0 35 8 120 74 2 3 2 10 0 17 0 35 8 24 5 Diameter Tank 75 38 5 38 9 26 1 16 4 35 8 90 45 5 31 9 20 6 10 9 35 8 100 50 0 27 4 15 1 17 0 35 8 110 54 9 22...

Page 166: ...7 3 46 1 36 6 26 9 18 8 100 62 2 31 2 20 1 10 3 2 3 120 74 2 19 2 6 3 0 7 8 8 24 5 Diameter Tank 75 38 5 54 9 42 1 32 4 24 3 90 45 5 47 9 36 6 26 9 18 8 100 50 0 43 4 31 1 21 4 13 3 110 54 9 38 5 25 6...

Page 167: ...s Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 9 6 17 0 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0 100 50 0 19 5 110...

Page 168: ...in Small Medium Large 22 Diameter Tank 56 35 5 11 0 25 6 19 2 11 1 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5 110 54 9 8 4...

Page 169: ...allons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 12 3 17 0 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0 100 50 0 19...

Page 170: ...ength in Small Medium Large 22 Diameter Tank 56 35 5 11 0 31 1 21 3 13 3 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5 110 54...

Page 171: ...eter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 1 1 15 1 17 0 35 8 60 38 0 1 4 75 47 3 10 7 100 62 2 25 6 120 74 2 37 6 24 5 Diameter Tank 75 38 5 1 9 90 45 5 8 9 100 50 0 13 4 110...

Page 172: ...ons Length in Small Medium Large 22 Diameter Tank 56 35 5 17 1 31 1 21 4 13 3 60 38 0 14 6 75 47 3 5 3 100 62 2 9 6 120 74 2 21 6 24 5 Diameter Tank 75 38 5 14 1 90 45 5 7 1 100 50 0 2 6 110 54 9 2 3...

Page 173: ...eter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 1 2 15 1 17 0 35 8 60 38 0 1 3 75 47 3 10 6 100 62 2 25 5 120 74 2 37 5 24 5 Diameter Tank 75 38 5 1 8 90 45 5 8 8 100 50 0 13 3 110...

Page 174: ...ons Length in Small Medium Large 22 Diameter Tank 56 35 5 17 2 31 1 21 4 13 3 60 38 0 14 7 75 47 3 5 4 100 62 2 9 5 120 74 2 21 5 24 5 Diameter Tank 75 38 5 14 2 90 45 5 7 2 100 50 0 2 7 110 54 9 2 2...

Page 175: ...ength in Small Medium Large 22 Diameter Tank 56 35 5 13 3 20 6 10 9 35 8 60 38 0 15 8 75 47 3 25 1 100 62 2 40 0 120 74 2 52 0 24 5 Diameter Tank 60 30 5 8 3 75 38 5 16 3 90 45 5 23 3 100 50 0 27 8 11...

Page 176: ...in Small Medium Large 22 Diameter Tank 56 35 5 2 7 36 6 26 9 18 8 60 38 0 0 2 75 47 3 9 1 100 62 2 24 0 120 74 2 36 0 24 5 Diameter Tank 60 30 5 7 7 75 38 5 0 3 90 45 5 7 3 100 50 0 11 8 110 54 9 16 7...

Page 177: ...lons Length in Small Medium Large 22 Diameter Tank 56 35 5 10 5 20 6 10 9 35 8 60 38 0 13 0 75 47 3 22 3 100 62 2 37 2 120 74 2 49 2 24 5 Diameter Tank 60 30 5 5 5 75 38 5 13 5 90 45 5 20 5 100 50 0 2...

Page 178: ...ength in Small Medium Large 22 Diameter Tank 56 35 5 5 5 36 6 26 9 18 8 60 38 0 3 0 75 47 3 6 3 100 62 2 21 2 120 74 2 33 2 24 5 Diameter Tank 60 30 5 10 5 75 38 5 2 5 90 45 5 4 5 100 50 0 9 0 110 54...

Page 179: ...ter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 10 5 26 1 16 4 35 8 60 38 0 13 0 75 47 3 22 3 100 62 2 37 2 120 74 2 49 2 24 5 Diameter Tank 75 38 5 5 5 90 45 5 13 5 100 50 0 20 5 11...

Page 180: ...llons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 5 42 1 32 4 24 3 60 38 0 3 0 75 47 3 6 3 100 62 2 21 2 120 74 2 33 2 24 5 Diameter Tank 75 38 5 10 5 90 45 5 2 5 100 50 0 4 5 110 54 9 9 0...

Page 181: ...meter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 1 2 26 1 16 4 35 8 60 38 0 1 3 75 47 3 10 6 100 62 2 25 5 120 74 2 37 5 24 5 Diameter Tank 75 38 5 1 8 90 45 5 8 8 100 50 0 13 3 110...

Page 182: ...llons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 5 42 1 32 4 24 3 60 38 0 3 0 75 47 3 6 3 100 62 2 21 2 120 74 2 33 2 24 5 Diameter Tank 75 38 5 10 5 90 45 5 2 5 100 50 0 4 5 110 54 9 9 0...

Page 183: ...9 12 7 27 7 35 8 100 62 2 5 0 12 7 27 7 35 8 120 74 2 7 0 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 7 26 1 8 1 35 8 75 38 5 28 7 15 1 8 1 35 8 90 45 5 21 7 12 7 27 7 35 8 100 50 0 17 2 12 7 27 7 3...

Page 184: ...0 38 0 45 2 31 1 2 0 75 47 3 35 9 11 8 2 0 100 62 2 21 0 9 1 1 7 120 74 2 9 0 3 0 29 1 24 5 Diameter Tank 60 30 5 52 7 36 6 32 4 75 38 5 44 7 31 1 23 5 90 45 5 37 7 25 6 2 0 100 50 0 33 2 11 8 2 0 110...

Page 185: ...8 12 7 27 7 35 8 100 62 2 4 9 12 7 27 7 35 8 120 74 2 7 1 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 6 26 1 8 1 35 8 75 38 5 28 6 15 1 8 1 35 8 90 45 5 21 6 12 7 27 7 35 8 100 50 0 17 1 12 7 27 7 35...

Page 186: ...38 0 45 1 31 1 2 1 75 47 3 35 8 11 8 2 1 100 62 2 20 9 9 1 1 7 120 74 2 8 9 3 1 29 1 24 5 Diameter Tank 60 30 5 52 6 42 1 32 4 75 38 5 44 6 31 1 23 5 90 45 5 37 6 25 6 2 1 100 50 0 33 1 11 8 2 1 110...

Page 187: ...ize Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 20 6 8 1 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15...

Page 188: ...Diameter Gallons Length in Small Medium 22 Diameter Tank 56 35 5 11 0 36 6 26 9 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5...

Page 189: ...ze Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 20 6 8 1 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0...

Page 190: ...iameter Gallons Length in Small Medium 22 Diameter Tank 56 35 5 11 0 36 6 26 9 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5...

Page 191: ...allons Length in Small Medium 22 Diameter Tank 56 35 5 31 7 20 6 10 9 60 38 0 29 2 75 47 3 19 9 100 62 2 5 0 120 74 2 7 0 24 5 Diameter Tank 60 30 5 36 7 75 38 5 28 7 90 45 5 21 7 100 50 0 17 2 110 54...

Page 192: ...h in Small Medium 22 Diameter Tank 56 35 5 47 7 36 6 26 9 60 38 0 45 2 75 47 3 35 9 100 62 2 21 0 120 74 2 9 0 24 5 Diameter Tank 60 30 5 52 7 75 38 5 44 7 90 45 5 37 7 100 50 0 33 2 110 54 9 28 3 120...

Page 193: ...ameter Gallons Length in Small Medium 22 Diameter Tank 56 35 5 31 5 20 6 10 9 60 38 0 29 1 75 47 3 19 8 100 62 2 4 9 120 74 2 7 1 24 5 Diameter Tank 60 30 5 36 6 75 38 5 28 6 90 45 5 21 6 100 50 0 17...

Page 194: ...ns Length in Small Medium 22 Diameter Tank 56 35 5 47 7 36 6 26 9 60 38 0 45 2 75 47 3 35 9 100 62 2 21 0 120 74 2 9 0 24 5 Diameter Tank 60 30 5 52 7 75 38 5 44 7 90 45 5 37 7 100 50 0 33 2 110 54 9...

Page 195: ...17 9 9 4 75 47 3 19 9 29 3 39 0 100 62 2 5 0 29 3 39 0 120 74 2 7 0 29 3 39 0 24 5 Diameter Tank 60 30 5 36 7 26 1 9 4 75 38 5 28 7 17 9 9 4 90 45 5 21 7 29 3 39 0 100 50 0 17 2 29 3 39 0 110 54 9 12...

Page 196: ...5 47 3 35 9 20 1 15 8 100 62 2 21 0 9 1 36 9 120 74 2 9 0 2 0 36 9 24 5 Diameter Tank 60 30 5 52 7 42 1 25 4 75 38 5 44 7 33 9 25 4 90 45 5 37 7 25 6 15 8 100 50 0 33 2 20 1 13 1 110 54 9 28 3 14 6 8...

Page 197: ...29 1 17 9 9 4 75 47 3 19 8 29 3 39 0 100 62 2 4 9 29 3 39 0 120 74 2 7 1 29 3 39 0 24 5 Diameter Tank 60 30 5 36 6 26 1 9 4 75 38 5 28 6 17 9 9 4 90 45 5 21 6 29 3 39 0 100 50 0 17 1 29 3 39 0 110 54...

Page 198: ...25 4 75 47 3 35 8 20 1 15 8 100 62 2 20 9 9 1 36 9 120 74 2 8 9 2 0 36 9 24 5 Diameter Tank 60 30 5 52 6 42 1 25 4 75 38 5 44 6 33 9 25 4 90 45 5 37 6 25 6 15 8 100 50 0 33 1 20 1 13 1 110 54 9 28 2 1...

Page 199: ...62 2 5 0 37 1 18 2 39 0 120 74 2 7 0 37 1 18 2 39 0 24 5 Diameter Tank 60 30 5 36 7 16 0 26 1 16 4 75 38 5 28 7 0 9 17 9 39 0 90 45 5 21 7 0 9 18 2 39 0 100 50 0 17 2 37 1 18 2 39 0 110 54 9 12 3 37 1...

Page 200: ...0 0 3 9 1 36 9 120 74 2 9 0 35 2 2 0 36 9 24 5 Diameter Tank 60 30 5 52 7 32 0 42 1 32 4 75 38 5 44 7 24 0 33 9 24 7 90 45 5 37 7 17 0 25 6 15 8 100 50 0 33 2 12 5 20 1 13 1 110 54 9 28 3 7 6 14 6 7...

Page 201: ...0 100 62 2 4 9 37 1 18 2 39 0 120 74 2 7 1 37 1 18 2 39 0 24 5 Diameter Tank 60 30 5 36 6 15 9 26 1 9 4 75 38 5 28 6 0 9 17 9 9 4 90 45 5 21 6 0 9 18 2 39 0 100 50 0 17 1 37 1 18 2 39 0 110 54 9 12 2...

Page 202: ...2 20 9 0 2 9 1 36 9 120 74 2 8 9 35 2 2 0 36 9 24 5 Diameter Tank 60 30 5 52 6 31 9 42 1 25 4 75 38 5 44 6 23 9 33 9 25 4 90 45 5 37 6 16 9 25 6 15 8 100 50 0 33 1 12 4 20 1 13 1 110 54 9 28 2 7 5 14...

Page 203: ...6 2 Inserted Steel Rails Rail Height Insert Material Section Modulus RBM in lbs Weight lbs in 10 5 8 Single 9 7 8 x 2 7 8 x 1 4 24 37 2 925 000 4 96 10 3 4 Single 9 7 8 x 2 7 8 x 1 4 27 33 3 280 000 5...

Page 204: ...2 Section 6 Body Mounting FIGURE 6 2 T800 FEPTO front end with 66 Bumper Setting FIGURE 6 3 Isometric View of T800 FEPTO front end with 73 Bumper Setting FIGURE 6 4 T800 FEPTO front end with 73 Bumper...

Page 205: ...tires and the body To prevent this mount the body so that the minimum clearance between the top of the tire and the bottom of the body is 8 inches 203 mm This should be measured with the body empty S...

Page 206: ...r flange of the frame rail Mount the body using body mounting brackets or U bolts Body Mounting Using Brackets Always install a spacer between the body subframe and the top flange of the frame rail Fa...

Page 207: ...limited amount of relative move ment bolted securely but not too rigid Brackets should allow for slight movement between the body and the chassis For instance Figure 6 8 shows a high compression sprin...

Page 208: ...NOT drill holes in the upper or lower flange of the frame rail If the frame rail flanges are modified or damaged the rail could fail prematurely and cause an accident Mount the body using body mounti...

Page 209: ...m notching the frame flange See Figure 6 11 Body Structure Wood Sill 0 5 12 Minimum Truck Frame Frame Rail Spacer Fabricated Steel or Hardwood U Bolt Spacer Hardwood U Bolt FIGURE 6 11 Acceptable U Bo...

Page 210: ...to force a U bolt fit Notched or damaged frame flanges could result in premature frame failure Use a larger size U bolt Use a hardwood spacer as shown in Figure 6 11 Frame Rail Air Lines and Wiring H...

Page 211: ...that the last body attachment be made with a fishplate bracket See Figure 6 13 This provides a firm attaching point and helps prevent any relative fore or aft movement between the body and frame FIGU...

Page 212: ...6 10 08 12 Section 6 Body Mounting This page intentionally left blank...

Page 213: ...If the frame rail flanges are modified or damaged the rail could fail prema turely and cause an accident Mount the body using body mounting brackets or U bolts Do not drill closely spare holes in the...

Page 214: ...See page 7 6 for more information on welding frames Frame Insert A frame insert must be added after welding a frame rail extension to compensate for lost strength The insert should be of the same mat...

Page 215: ...base need to be examined to ensure that no harmful vibrations are created Consult the driveline manufacturer for appropriate recommendations When changing the wheelbase a continuous blank frame insert...

Page 216: ...ar suspension is relocated check the new location of the spring hanger brackets The new holes for the spring hanger brackets must not overlap existing holes and should not come any closer than 2 inche...

Page 217: ...ength The maximum allowable distance between adjacent crossmembers is 60 inches 1524 mm If the distance between adja cent crossmembers exceeds this dimension add a crossmember between them See Figure...

Page 218: ...weld penetration along the entire length of the crack Precautions Before welding disconnect the negative terminal battery cable Before welding disconnect the alternator terminals Failure to do so cou...

Page 219: ...5 195 3 4 394 462 290 340 7 8 517 626 380 460 1 952 1129 800 830 1 1 8 1346 1591 990 1170 1 1 4 1877 2217 1380 1630 Torque values apply to fasteners with clean threads lightly libricated with hardened...

Page 220: ...7 8 08 12 Section 7 Frame Modifications This page intentionally left blank...

Page 221: ...tilizes Multiplex instrumentation and wiring to continuously improve our quality and the capability of our trucks Multiplexing utilizes the industry standard Society of Automotive Engineering SAE J193...

Page 222: ...hat resemble the following picture will utilize multiplex wiring FIGURE 8 1 Kenworth B Cab Dash A 2010 Chassis can quickly be identified by the presence of the Diesel Exhaust Fluid DEF gauge See Figur...

Page 223: ...l har ness is available on all models I CAN Instrumentation Controller Area Network The I CAN provides data link communication from the Cab Electronic Control Unit CECU to the Central Instrument Clus...

Page 224: ...lights The central instrument cluster receives input data from the CECU via the I CAN see Figure 8 3 data bus When the ignition key is first turned ON the cluster will perform a calibration power on...

Page 225: ...ire daisy chained jumper harness that links one gauge to another When the ignition key is first turned ON all the electronic 2 inch gauges will perform a calibration power on self test The mechanical...

Page 226: ...re from the CECU a pulse width modulated signal The 4 way jumper harness is still used to pass all 4 circuits through the gauge to the next gauge in the chain Specialty CVSG gauges i e clock PTO hour...

Page 227: ...ge using Kenworth s Electronic Service Analyst ESA The following diagrams show the location of sensors on the firewall junction block This is to aid in locating these sensors The primary air sensor is...

Page 228: ...8 8 08 12 Section 8 Electrical FIGURE 8 9 Fuel Filter Restriction Pressure Gauge Sensor Location typical...

Page 229: ...ponents described later on in the manual you will need to know how to correctly remove the dash panels without causing damage 1 Remove trim bezel by prying upward at one of the four pry points Careful...

Page 230: ...8 Electrical 3 Unclip harness and remove Speedo Tach panel ACCESSING RIGHT HAND GAUGE SWITCH PANEL 4 Remove 7 screws to remove right gauge panel 5 Unclip leads to gauges effort is required to separate...

Page 231: ...12 Section 8 Electrical 6 Pinch to unlock connector and remove right gauge panel 7 Unscrew gauge collar to remove gauge 8 To remove switches push both tabs down and then push switch out of plate on t...

Page 232: ...08 12 Section 8 Electrical then flip over and do the same on the bottom side 9 Push down to unhook connector from switch ACCESSING LEFT HAND GAUGE SWITCH PANEL 10 Remove 4 screws to remove left gauge...

Page 233: ...13 08 12 Section 8 Electrical 11 Pinch to unlock connectors from switches 12 Unclip harness and remove left gauge panel 13 Unscrew gauge collar to remove gauge 14 To remove switches push both tabs dow...

Page 234: ...l and then push switch out of plate on top side then flip over and do the same on the bottom side 15 Push down to unhook connector from switch ACCESSING SWITCHES IN THE UPPER DASH 16 Remove 4 screws t...

Page 235: ...ion 8 Electrical 17 Pinch to unlock connector and remove Upper Switch Cluster 18 To remove switches push both tabs down and then push switch out of plate on top side then flip over and do the same on...

Page 236: ...unhook connector from switch ACCESSING SWITCHES IN THE KEY SWITCH PANEL 20 Insert key into the ignition switch turn to ACC and pull The tabs which hold the trim piece to the dash will release The swi...

Page 237: ...s breakouts for the editable telltales behind the right hand cluster To remove the editable cards follow steps 1 3 in the instructions for accessing gauges and switches page 8 9 Remove the rubber acce...

Page 238: ...s that read fixed The wait to start and malfunction indicator lamp are part of the emission control system They must not be removed or altered In order to activate the editable lights either on the st...

Page 239: ...that are available are shown in Figure 8 12 below FIGURE 8 12 Telltale Icons The telltales can then be peeled off of the sheet and applied directly to the card The color of the telltale is controlled...

Page 240: ...evices are labeled on the central electrical panel cover For example SPARE SW 1 is the label for spare switch 1 These switches will be connected to backlighting power and ground A male slide connector...

Page 241: ...dd switches or gauges The small panel is 5 x 5 and the large panel is 7 5 x 5 To add these to a chassis order work with your local Kenworth dealer Kenworth offers a variety of pre labeled switches See...

Page 242: ...8 22 08 12 Section 8 Electrical Figure 8 15 Specialty Switches...

Page 243: ...panel above ignition key switch 2 From behind the gauge panel locate one of the spare relay connectors not currently used See Figure 8 16 FIGURE 8 16 Spare Relay Connectors 3 Plug one end of a spare r...

Page 244: ...8 24 08 12 Section 8 Electrical FIGURE 8 17 Spare Relay Harnesses...

Page 245: ...equipment The central electrical panel CEP has a total of 18 spare circuits 2 of which can be connected to spare relays on the CEP They include 8 spare battery circuits 2 spare low voltage disconnect...

Page 246: ...it bullet connector See Figure 8 19 FIGURE 8 19 Spare Pigtail Connector 4 Connect the other end of the pigtail harness to the accessory 5 Install the correct rated fuse or circuit breaker for the gaug...

Page 247: ...ow the engine manufacturer s guidelines for use of these circuits See your engine manufacturer to verify that the engine is programmed correctly for the intended applications Failure to properly progr...

Page 248: ...rness pin out connection can be found on the MX engine as noted in the diagrams below It is from this location that the optional remote throttle chassis harness is installed If engine specified from t...

Page 249: ...of these circuits See your engine manufacturer to verify that the engine is programmed correctly for the intended applications Failure to properly program the engine or wire these circuits could caus...

Page 250: ...ss pin out connection will only be installed if the multi funtion engine connector is ordered It can be found on the ISX15 engine as noted in the diagrams below It is from this location the remote thr...

Page 251: ...tle harness pin out connection can be found on the ISX12 engine as noted in the diagrams below It is from this location the remote throttle chassis harness is installed If the engine specified from th...

Page 252: ...tle harness pin out connection can be found on the ISL PX 8 engine as noted in the diagrams below It is from this location the remote throttle chassis harness is installed If the engine specified from...

Page 253: ...s are exceeded the Chassis Node will default to a protection mode causing the lamps to not function properly but still providing sufficient lighting for safe operation of the vehicle See TABLE 6 3 for...

Page 254: ...8 34 08 12 Section 8 Electrical FIGURE 8 24 Chassis Power Distribution Center Mounting Above Washer Bottle...

Page 255: ...trical CHASSIS LOAD CENTER DIMENSIONS The chassis load center is mounted on the firewall near the washer bottle Do not relocate the chassis load center See Figure 8 25 FIGURE 8 25 Chassis Power Distri...

Page 256: ...me rail at the back of cab Al alternate location inside of the LH frame rail in the transmission area is only used on 38 Aerocabs speci fied with horizontal exhaust Do not relocate the chassis node Th...

Page 257: ...8 37 08 12 Section 8 Electrical Figure 8 28 Aerocab Alternate Hardware Location FIGURE 8 29 Chassis Node Dimensions...

Page 258: ...d Return GRY Control VIO Reference Voltage BLU Sensor Signal GRN Sensor common not connected to GND WHT Ground Each wire has at a minimum a 7 character label the first three characters are the circuit...

Page 259: ...bus low side wires GRN All Data bus low side wires TRAILER BODY BUILDER WIRE COLORS Trailer Wires have their own wiring scheme as follows TABLE 8 6 Trailer Wire Colors Color Circuit White Ground Black...

Page 260: ...Trailer ABS Warning Lamp 4 Stop Lamp Trailer 4 Optional Switched Circuit 5 Right Turn Trailer 5 6 Tail Lamp Trailer 6 7 Trailer ABS Power or Trailer Hotline 7 Trailer ABS Power Below is a description...

Page 261: ...connectors Kenworth provides option variations within the above combinations This may include up to 2 spare circuits on pins 2 4 of the ISO 3731 connector which may or may not be switched In addition...

Page 262: ...e Body Builder Final Stage Manufacturer is responsible for certifying that the Bendix ESP is functioning properly after the body is installed Bendix will provide training and software that are require...

Page 263: ...ts provided to the body builder are Park Lamp Circuit code YEL2411 RH Turn Circuit code YEL2312 LH Turn Circuit code YEL2311 Ground Circuit code WHT2000 RH High Beam Circuit code YEL2122 LH High Beam...

Page 264: ...on the NavPlus screen or replacement parts you will need to be famil iar with the pin outs in the back of the head unit FIGURE 8 35 PACCAR Head Unit RFU Reserved for Furture Use Blue Main Power Groun...

Page 265: ...o In 4 6 Not Used 7 Video In 1 8 Video In 2 9 Not Used 10 Video In 3 11 Video In 4 12 Not Used 1 Not Used 2 Not Used 3 Not Used 4 Not Used 5 CAN High 6 Not Used 7 Not Used 8 Not Used 9 Not Used 10 Not...

Page 266: ...8 46 08 12 Section 8 Electrical This page intentionally left blank...

Page 267: ...her to separate components is referred to as a butterfly clamp Note the metal portion of clamps shall be stainless steel or otherwise made capable through plating or other means of passing a 200 hour...

Page 268: ...or coolant hose bundles may be in cluded in the bundle if they are isolated from the hoses with a covering of convoluted plastic tubing EXCEPTIONS Battery cables including jump start cables may be bun...

Page 269: ...charge Hoses Wires or hoses shall not be tied to the high temperature air compressor discharge hose Hoses and wires may be routed across the air compressor discharge hose at a distance of 18 inches 45...

Page 270: ...l hoses within 15 of the turbo over 15 from the turbo n a 2 minimum 4 minimum 3 minimum Fuel tanks and hydraulic tanks crossing tank parallel to tank end of tank aluminum ceramic coated exhaust pipe c...

Page 271: ...position in the VIN See Table A 1 and Figure A 1 Code Year Code Year 5 2005 A 2010 6 2006 B 2011 7 2007 C 2012 8 2008 D 2013 9 2009 E 2014 Table A 1 Model Year Code Designations VIN Location The VIN i...

Page 272: ...Door and Door Frame Labels Tire Rim and Weight Rating Data Label The Tire Rim and Weight Rating Data Label is used in conjunction with the Incomplete Vehicle Certification Label on Incomplete Vehicles...

Page 273: ...s door frame COMPONENT IDENTIFICATION Each of the following components has their own identification label Engine Identification The engine serial number is stamped on a plate located on the left front...

Page 274: ...rential Carrier Identification located on the top side of the differential carrier The following information is either stamped or marked with a metal tag Model No Carrier Production Assembly No Carrie...

Page 275: ...A 5 08 12 Appendix A Vehicle Identification This page intentionally left blank...

Page 276: ...A 6 08 12 Appendix A Vehicle Identification Kenworth Truck Company P O Box 1000 Kirkland WA 98083 425 828 5000...

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