MacDon PW8 Unloading And Assembly Instructions Download Page 7

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214658

Revision A

Adjusting Manual Header Raise/Lower Rate (John Deere S and T Series) .................................. 112
Setting Preset Cutting Height (John Deere S and T Series)........................................................ 113

6.1.8 New Holland Combines CX/CR Series (CR Series

–

Model Year 2014 and Earlier) ...................... 115

6.1.9 New Holland Combines (CR Series

–

Model Year 2015 and Later) .............................................. 125

6.2

Wheels and Tires ............................................................................................................................. 136

6.2.1 Inflating Tire............................................................................................................................ 136

6.3

Checking Draper Belt Tension ........................................................................................................... 137

6.3.1 Adjusting Front Draper Belt Tension.......................................................................................... 138

6.3.2 Adjusting Rear Draper Belt Tension .......................................................................................... 140

6.4

Lubrication ...................................................................................................................................... 141

6.4.1 Lubricating the Header ............................................................................................................ 141

6.4.2 Lubricating Auger Drive Chain.................................................................................................. 142

6.4.3 Greasing Points ...................................................................................................................... 143

6.5

Manuals .......................................................................................................................................... 144

6.6

Installing Endshield Decals ............................................................................................................... 145

6.7

Running up the Header..................................................................................................................... 146

Chapter 7: Reference .........................................................................................................................147

7.1

Definitions ....................................................................................................................................... 147

7.2

Conversion Chart ............................................................................................................................. 149

7.3

Torque Specifications ....................................................................................................................... 150

7.3.1 Metric Bolt Specifications ......................................................................................................... 150

7.3.2 Metric Bolt Specifications Bolting into Cast Aluminum ................................................................ 152

7.3.3 Flare-Type Hydraulic Fittings.................................................................................................... 153

7.3.4 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) .................................................................... 154

7.3.5 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)............................................................. 156

7.3.6 O-Ring Face Seal (ORFS) Hydraulic Fittings ............................................................................. 157

7.3.7 Tapered Pipe Thread Fittings ................................................................................................... 158

Predelivery Checklist.........................................................................................................................159

TABLE OF CONTENTS

Summary of Contents for PW8

Page 1: ...PW8 Pick Up Header Unloading and Assembly Instructions North America 214658 Revision A 2019 Model Year Original Instruction The harvesting specialists...

Page 2: ...PW8 Pick Up Header 1006866 Published June 2018...

Page 3: ...d 72 82 9240 John Deere 96 97 9860STS 96 97 9870 S650 660 670 680 690 9660WTS and T670 New Holland All CR CX Series Versatile RT490 When setting up the machine or making adjustments review and follow...

Page 4: ...Combines page 85 Updated illustrations Adjusting Threshold for Drop Rate Valve John Deere 60 Series page 100 Topics include content for John Deere T Series combines 6 1 7 John Deere S and T Series Com...

Page 5: ...ding Hold Down to Field Working Position 27 3 9 Adjusting Transport Lights 28 3 10 Repositioning Driveline Storage Bracket 29 Chapter 4 Reconfiguring Headers 31 4 1 Configuring Headers for John Deere...

Page 6: ...30 9230 7240 8240 9240 87 Calibrating Auto Header Height Control Case IH 7010 8010 7120 8120 9120 7230 8230 9230 7240 8240 9240 89 Calibrating Auto Header Height Control Case Combines with Version 28...

Page 7: ...cking Voltage Range from Combine Cab New Holland CR Series 128 Calibrating Auto Header Height Control New Holland CR Series 130 Setting Auto Height New Holland CR Series 133 Setting Maximum Work Heigh...

Page 8: ......

Page 9: ...imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injur...

Page 10: ...oggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing prot...

Page 11: ...achine function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before l...

Page 12: ...al Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure repair part also bears...

Page 13: ...ion A 1 4 Safety Sign Locations Figure 1 8 Header Decals Case IH 1011925 A B C D E F A E F A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 9 Header Decals 1006818 B C...

Page 14: ...58 6 Revision A Figure 1 10 Header Decals John Deere 1011928 A B C D E F A E F A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 11 Header Decals 1006818 B C A D E F SAF...

Page 15: ...58 7 Revision A Figure 1 12 Header Decals New Holland 1018308 A B C D E F A E F A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 13 Header Decals 1006818 B C A D E F SA...

Page 16: ...658 8 Revision A Figure 1 14 Header Decals Versatile 1013853 A B C D E F A E F A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 15 Header Decals 1006818 B C A D E F SAF...

Page 17: ...1 16 Driveline and Hold Down Decals Case IH 1011926 A B C D E F E F A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 17 Driveline and Hold Down Decals 1...

Page 18: ...1 18 Driveline and Hold Down Decals John Deere 1011927 A B C D E F E F A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 19 Driveline and Hold Down Decals...

Page 19: ...1 20 Driveline and Hold Down Decals New Holland 1018310 A B C D E F E F A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 21 Driveline and Hold Down Decal...

Page 20: ...1 22 Driveline and Hold Down Decals Versatile 1013854 A B C D E F E F A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 23 Driveline and Hold Down Decals...

Page 21: ...data include shipping stands Length A Width B Height C Weight1 5318 mm 17 ft 5 in 1000 mm 39 3 8 in 2579 mm 8 ft 5 1 2 in 1612 kg 3550 lb Figure 2 1 Shipping Dimensions 1011963 B C A 1 Weight is appr...

Page 22: ......

Page 23: ...ons pets are clear when moving the header CAUTION To avoid injury to bystanders from being struck by machinery do not allow anyone to stand in unloading area CAUTION Equipment used for unloading must...

Page 24: ...in an unstable load and or damage to shipping stands WARNING Be sure forks are secure before moving away from load Stand clear when lifting CAUTION Avoid lifting the second header and ensure the forks...

Page 25: ...he header as shown Do not attach chains to or through hold down components IMPORTANT Damage to header resulting from lowering the unit with alternative methods will not be covered by warranty 1014276...

Page 26: ...re 1011990 A A B B Figure 3 6 Shipping Stand 1 Remove the two bolts A near the top of the stand and allow the stand to rotate aft until it rests on the ground 2 Remove the two lower bolts B and remove...

Page 27: ...mper Bolts 8 Open the left endshield A Refer to 3 3 1 Opening Left Endshield page 20 9 Remove four nuts and bolts B 10 Close endshield Refer to 3 3 2 Closing Left Endshield page 20 1014341 A Figure 3...

Page 28: ...ise until it stops slightly more than one half turn 1006845 A B Figure 3 12 Endshield Open 2 Grasp forward end of endshield A and pull open until support B engages and holds endshield in open position...

Page 29: ...C at the back of the endshield A and reposition the endshield Tighten the nuts B IMPORTANT Do NOT overtighten nuts B Overtightening can damage the endshield 1022194 A C D B Figure 3 16 Endshield Close...

Page 30: ...m the header frame 1018337 A B C D Figure 3 18 Attaching Wheel 4 Position the spindle plate A against the frame with cog B pointing aft 5 Line up the lower hole in spindle plate with the center hole i...

Page 31: ...ng Fixed Wheels page 22 NOTE Headers are shipped with caster wheels removed 1022319 B A Figure 3 19 Header Wheel Right Side 2 Remove bolts A 3 Remove caster wheel support B 1022447 B A C Figure 3 20 H...

Page 32: ...E thrust washers D and spacer B from the right caster wheel Leave thrust washer C on the shaft of the caster assembly 1022454 A B C D E F Figure 3 23 Caster Wheel Assembly 9 Insert the assembly into...

Page 33: ...1018240 A Figure 3 24 Working Position Wheels must be in working position with cog lined up with position 2 A on header frame prior to setting the header on the ground 1018239 A B Figure 3 25 Right S...

Page 34: ...ate the right caster assembly A 2 Remove bolts B and caster wheel support A 1022472 A B C D Figure 3 28 Right Side Header Wheel 3 Position caster wheel support A until it aligns with the header frame...

Page 35: ...ift hold down A slightly to gain access to bolts B inside hold down arms NOTE When working under the hold down lower the safety props and engage the securing pins 2 Loosen four bolts B two per side in...

Page 36: ...key from ignition before leaving operator s seat for any reason 1 Transport lights should be perpendicular to the endsheet If repositioning is required swivel the lights with hand force 1007025 A B Fi...

Page 37: ...remove the bracket 4 For Case and New Holland combines reinstall bolts C to secure locking mechanism D For all other combines retain hardware 1007116 A B Figure 3 34 Hardware Bag 5 For Case and New Ho...

Page 38: ...the preinstalled bolt B into the upper slot in frame 8 Swivel bracket A so that slot in bracket engages bolt B in lower slot in frame 9 Tighten the two nuts 1007123 A Figure 3 37 Driveline in Reposit...

Page 39: ...page 31 New Holland 1016 mm 40 in refer to 4 4 Configuring Headers for New Holland CR page 47 New Holland 1524 mm 60 in refer to 4 3 Configuring Headers for New Holland CX page 41 4 1 Configuring Hea...

Page 40: ...A B C Figure 4 3 Left Stripper Wide Opening 3 Move left stripper assembly A outboard so the distance B from the stripper assembly to header centerline C is 700 mm 27 9 16 in NOTE The centerline is loc...

Page 41: ...eft Stripper Wide Opening 7 Reinstall the four bolts A where the stripper assembly B mounting holes line up with the frame Tighten bolts 8 Install M12 x 30 carriage bolt C and nut provided in hardware...

Page 42: ...ipper Wide Opening 12 Reinstall the four bolts A where stripper assembly B mounting holes line up with the frame Tighten bolts 13 Install M12 x 30 carriage bolt C and nut provided in hardware bag into...

Page 43: ...Holes in Auger 1 Remove the two access covers A on both sides of center 1011654 A B Figure 4 12 Left Flighting Extension Right Extension Opposite 2 Remove hardware A securing existing left and right...

Page 44: ...inside the auger and secure with hex socket screws D and tee nuts E provided in the hardware bag 5 Torque the screws to 8 5 Nm 75 lbf in 6 Repeat Steps 2 page 36 to 5 page 36 for the remaining locati...

Page 45: ...214658 37 Revision A 1007496 A B Figure 4 15 Access Cover 11 Replace access covers A and secure with existing screws B Torque to 11 Nm 95 lbf in RECONFIGURING HEADERS...

Page 46: ...r a narrower feeder house opening follow these steps 1011747 1011747 A B Figure 4 16 Left Cover Right Side Opposite 1 Loosen three bolts A and remove cover B on both sides of the header to expose the...

Page 47: ...ne C is 578 mm 22 3 4 in NOTE The centerline is located where the header pans meet 1014244 B C A Figure 4 19 Left Stripper Wide Opening 4 Reinstall the four bolts A where the stripper assembly B mount...

Page 48: ...Stripper Narrow Opening 8 Reinstall the four bolts A where stripper assembly B mounting holes line up with the frame Tighten the bolts 9 Manually rotate the auger and check the clearances between the...

Page 49: ...ssemblies for a larger header opening follow these steps 1011747 1011747 A B Figure 4 24 Left Cover Right Side Opposite 1 Loosen three bolts A and remove cover B on both sides of the header to expose...

Page 50: ...ted where the header pans meet 1014244 B C A Figure 4 27 Left Stripper Wide Opening 4 Reinstall the four bolts A where the stripper assembly B mounting holes line up with the frame Tighten bolts 5 Ins...

Page 51: ...our bolts A where stripper assembly B mounting holes line up with the frame Tighten bolts 10 Install M12 x 30 carriage bolt C and nut provided in hardware bag into the existing hole as shown 11 Manual...

Page 52: ...Holes in Auger 1 Remove the two access covers A on both sides of center 1011654 A B Figure 4 33 Left Flighting Extension Right Extension Opposite 2 Remove hardware A securing existing left and right...

Page 53: ...inside the auger and secure with hex socket screws D and tee nuts E provided in the hardware bag 5 Torque the screws to 8 5 Nm 75 lbf in 6 Repeat Steps 2 page 45 to 5 page 45 for the remaining locati...

Page 54: ...214658 46 Revision A 1007496 A B Figure 4 36 Access Cover 11 Replace access covers A and secure with existing screws B Torque to 11 Nm 95 lbf in RECONFIGURING HEADERS...

Page 55: ...he stripper assemblies to accommodate the narrower feeder house opening 1011747 1011747 A B Figure 4 37 Left Cover Right Side Opposite 1 Loosen three bolts A and remove cover B on both sides of the he...

Page 56: ...ted where the header pans meet 1014244 B C A Figure 4 40 Left Stripper Wide Opening 4 Reinstall the four bolts A where the stripper assembly B mounting holes line up with the frame Tighten bolts 5 Ins...

Page 57: ...13 16 in 1014259 B A Figure 4 43 Right Stripper Narrow Opening 9 Reinstall the four bolts A where stripper assembly B mounting holes line up with the frame Tighten bolts 10 Manually rotate the auger...

Page 58: ...nsion Right Opposite 1 Remove the two flighting extensions A that are strapped to the auger 1006481 A Figure 4 46 Access Holes in Auger 2 Remove two access covers A one on each side of the center 1007...

Page 59: ...knuts provided in hardware bag Bolts C that join the flighting must be installed with heads facing inboard 7 Adjust flighting extension position to achieve flushness with existing flighting along oute...

Page 60: ...er Fingers 2 From inside the auger remove hairpin A and pull finger B out of bushing C 3 From inside the auger swivel finger away from bushing pull from plastic guide D and remove from auger 4 Assembl...

Page 61: ...0 Torque screws to 8 5 Nm 75 lbf in 11 Repeat Step 6 page 52 to Step 10 page 53 for the other plastic guide IMPORTANT To avoid damage to auger check that all loose hardware and tools are removed from...

Page 62: ...per Plate Clearance 1006622 C B A Figure 4 54 Stripper Plate Clearance 1 Loosen nuts A on stripper plate B and adjust the stripper plate to achieve clearance C of 3 8 mm 1 8 5 16 in 2 Tighten nuts A 3...

Page 63: ...1 Attaching to Case IH Combine DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason...

Page 64: ...e 7 If locks C do not fully engage the spacer tube and bolt on the header loosen nut E and adjust position of the spacer tube and bolt D as necessary both sides Tighten nut 8 Loosen bolts F and adjust...

Page 65: ...B C D E Figure 5 7 Attaching Coupler 14 Position coupler A onto header receptacle and push handle B downward to engage coupler pins in receptacle 15 Push handle to closed position until lock button C...

Page 66: ...toward feeder house to retract pins B at bottom corners of feeder house 1006652 A B Figure 5 9 Header on Combine 2 Drive combine slowly up to header until feeder house saddles A are directly under hea...

Page 67: ...riveline from hook 1006717 A Figure 5 12 Attaching Driveline to Combine 7 Pull back collar A on end of driveline and slide driveline on feeder house driveshaft until the collar locks 8 Close feeder ho...

Page 68: ...lease multicoupler B from storage position remove coupler and push handle back into header to store 1006655 A B C Figure 5 15 Engaging Coupler 11 Place coupler A onto combine receptacle 12 Pull out kn...

Page 69: ...D will engage lock handle 1006654 A B C Figure 5 17 Aligning Locking Plates NOTE If handle does not move to fully horizontal position check alignment of locking plates A on the header with locking pin...

Page 70: ...s seat for any reason 1006706 A B Figure 5 18 Feeder House Locks 1 Pull handle A on combine to raise hooks B on both sides of the feeder house 1006642 B A Figure 5 19 Header on Combine 2 Drive combin...

Page 71: ...gages handle B to lock handle in place 6 Loosen nut E and adjust position of pin D as necessary both sides if locks C do not fully engage pins D on header Tighten nut 7 Loosen bolts F and adjust lock...

Page 72: ...utput shaft A until collar locks 1007664 A B C Figure 5 23 Header Receptacle 10 Open cover A 11 Push in lock button B and pull handle C halfway up to open position 1021598 A Figure 5 24 Combine Couple...

Page 73: ...osition until lock button C snaps out 15 Open cover D on header electrical receptacle 16 Remove electrical connector E from combine 17 Align lugs on electrical connector E with slots in header recepta...

Page 74: ...ift header ensuring posts A are properly engaged around header frame B 4 Position header slightly off the ground stop the engine and remove the key from the ignition 1006897 A B C D D Figure 5 28 Feed...

Page 75: ...r header to the ground until the feeder house disengages the top beam 1013790 A B Figure 5 30 Top Beam Front View 9 Loosen the seven bolts A along top beam B on the auger side of the header 1018252 A...

Page 76: ...use receptacle Refer to Figure 7 page 67 12 Tighten all bolts 1013997 A B Figure 5 33 Picking up Header 13 Raise feeder house to lift header ensuring posts A are properly engaged around the header fra...

Page 77: ...ombine output shaft B until the collar locks 1013868 A B C Figure 5 36 Coupler Lock 16 Open cover A on header receptacle 17 Push in lock button B and pull handle C upward to fully open position 101399...

Page 78: ...ock button C snaps out 21 Open cover D on the header electrical receptacle 22 Remove electrical connector E from the storage cup on combine 23 Align lugs on electrical connector E with slots in the re...

Page 79: ...chine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Start combine 2 Relieve load on support bolts A and B by raising and lowering the feeder house unt...

Page 80: ...on inside the header drive compartment 1007248 A B Figure 5 40 Crop Deflectors 1 Open the left endshield For instructions refer to 3 3 1 Opening Left Endshield page 20 2 Remove bolt A crop deflectors...

Page 81: ...you must do the following 1 Ensure that the AHHC sensor s output voltage range is appropriate for combine For more information refer to 6 1 2 Height Sensor Output Voltage Range Combine Requirements pa...

Page 82: ...oltages are 0 5 4 5 VDC or 5 95 of available voltage A sensor operating with a signal voltage below 5 is considered to be shorted A sensor with a signal voltage above 95 is considered to be open A cha...

Page 83: ...uring operation causing a malfunction of AHHC system 2 Shut down combine Position key so that power is supplied to sensors 3 Open left endshield For instructions refer to 3 3 1 Opening Left Endshield...

Page 84: ...right sensor 11 Start combine and fully lower combine feeder house The float springs should be fully compressed Shut down combine and position the key so that power is supplied to sensors 12 Repeat v...

Page 85: ...bine Requirements page 74 NOTE If voltage range is too large or too small you may need to relocate linkage rod C to a different hole in sensor control arm D If that doesn t work relocate linkage rod C...

Page 86: ...fer to 6 1 2 Height Sensor Output Voltage Range Combine Requirements page 74 NOTE If voltage range is too large or too small you may need to relocate linkage rod C to a different hole in sensor contro...

Page 87: ...isplay 1 On the main page of the combine display select TOOLBOX A 1023381 A B Figure 6 12 Case IH Combine Display 2 Select the HEAD 1 tab A The HEADER SETUP page displays 3 From the CUTTING TYPE menu...

Page 88: ...age Range from Combine Cab Case IH 5130 6130 7130 5140 6140 7140 NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for...

Page 89: ...tage in the VALUE STATUS field A Lower the feeder house fully and then raise it 305 mm 12 in off the ground to view the full range of voltage readings 7 If sensor voltage is not within low and high li...

Page 90: ...e feeder house all the way down the feeder house will stop moving 3 Hold the DOWN button for 2 seconds 4 Push the RAISE button and hold it until the feeder house travels all the way up It will stop 61...

Page 91: ...L HEIGHT box A on the RUN 1 page on the combine display This indicates that the auto header height control AHHC is functioning 1023295 A Figure 6 23 Case Combine Joystick 6 To enable the presets activ...

Page 92: ...be adjusted on the HEADER SETUP page on the combine display Enter the desired height in the MAXIMUM WORKING HEIGHT field A 1023287 A Figure 6 25 Case Combine Console 8 If you need to change the positi...

Page 93: ...ment was published Refer to combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in above ground 1003676...

Page 94: ...f voltage readings 1003680 Figure 6 30 Case 8010 Combine Display 6 If sensor voltage is not within low and high limits shown in 6 1 2 Height Sensor Output Voltage Range Combine Requirements page 74 or...

Page 95: ...e operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in above ground 1003672 A Figure 6 31 Case IH Combine Disp...

Page 96: ...e page Raise and lower the header to see the full range of voltage readings 7 If the sensor voltage is not within the low and high limits shown in 6 1 2 Height Sensor Output Voltage Range Combine Requ...

Page 97: ...00 or Higher Software page 91 NOTE Changes may have been made to the combine controls or display since this document was published Refer to combine operator s manual for updates 1 Ensure all header e...

Page 98: ...8 Select YES for FORE AFT CONTROL A and HDR FORE AFT TILT B if applicable 1026255 A B C D Figure 6 39 Case IH Combine Display 9 Select the HEAD2 tab at the bottom of the page 10 Ensure PICKUP A is sel...

Page 99: ...ase IH Combine Display 4 Locate the HEADER SENSORS and HEADER PRESSURE FLOAT fields They will be located on either the HEAD 1 or the HEAD 2 tab 5 Select ENABLE A in the HEADER SENSORS field 6 Select N...

Page 100: ...display will automatically update to show the next procedure step NOTE The calibration procedure will stop if the system sits idle for more than 3 minutes or if the ESC key is pressed during any step...

Page 101: ...he separator and header 2 Manually raise or lower the header to the desired cutting height 3 Press SET 1 switch A The HEADER HEIGHT MODE light C next to SET 1 switch turns on 4 Manually raise or lower...

Page 102: ...s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in above ground Figure 6 47 John Deere Combine Display 1003559 A B C...

Page 103: ...ting Header Height Sensor Voltage Range Left Side page 77 and Adjusting Header Height Sensor Voltage Range Right Side page 77 Calibrating Auto Header Height Control John Deere 60 Series NOTE Changes m...

Page 104: ...play 6 Press CAL button A to save calibration of header HDR H UP appears on monitor 7 Raise header 1 m 3 ft off the ground and press CAL A button EOC appears on monitor 8 Press ENTER button B to save...

Page 105: ...2 Press UP button B until EO1 appears on monitor and press ENTER D This is header adjustment 3 Press UP B or DOWN C button until 132 is displayed on top portion of monitor This is the accumulator rea...

Page 106: ...28 is displayed on top portion of monitor This is the reading for the sensor 4 Press ENTER D to select 128 as sensor reading this will allow you to change display to a three digit number so it has a 5...

Page 107: ...UP B or DOWN C button until 112 is displayed on monitor This is your sensitivity setting NOTE The lower the reading the higher the sensitivity Ideal operating range is typically between 50 and 80 4 Pr...

Page 108: ...button D until 114 is displayed on top portion of monitor This is the setting that adjusts when fast drop rate starts with respect to dead band NOTE The default setting is 100 Ideal operating range is...

Page 109: ...for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in above ground 2 If sensor voltage is not within low and high limits shown i...

Page 110: ...n A a second time to enter diagnostics and calibration mode 1015017 A B Figure 6 58 John Deere Combine Display 4 Select HEADER in box A by scrolling down to box using the scroll knob and then by press...

Page 111: ...s manual for updates 1003636 A B C Figure 6 60 John Deere Combine Control Console 1 Press button A twice and current sensitivity setting will appear on combine display the lower the reading the lower...

Page 112: ...7 Figure 6 61 John Deere Combine Display NOTE The numbers depicted on displays in these illustrations are for reference purposes only they are not intended to represent specific settings for your equi...

Page 113: ...ing will appear on monitor the lower reading slower rate 2 Use scroll knob B to adjust rate The adjustment will be saved automatically NOTE If page remains idle for a short period of time it will auto...

Page 114: ...to hold HEADER DOWN switch for a few seconds to ensure feeder house is fully lowered 3 Check sensor reading on monitor 4 If sensor voltage is not within low and high limits shown in 6 1 2 Height Senso...

Page 115: ...EDER HOUSE FORE AFT TILT from drop down menu B on combine display To calibrate feeder house fore aft tilt range follow these steps 1016117 A Figure 6 66 John Deere Combine Display 1 Press DIAGNOSTIC i...

Page 116: ...ss ENTER icon A 1016137 Figure 6 70 John Deere Combine Display 5 Follow instructions that appear on combine display As you proceed through calibration process display will automatically update to show...

Page 117: ...ual for updates 1003766 A Figure 6 71 John Deere Combine Display 1 Press DIAGNOSTIC icon A on main page of monitor The CALIBRATION page appears 1003776 A Figure 6 72 John Deere Combine Display 2 Selec...

Page 118: ...e Display 6 Click button A and instructions will appear on screen to guide you through remaining calibration steps NOTE If an error code appears during calibration one or both sensors are out of volta...

Page 119: ...al for updates 1003757 A Figure 6 76 John Deere Combine Command Center 1 Press button A twice and current sensitivity setting will appear on combine display 1003758 A Figure 6 77 John Deere Combine Di...

Page 120: ...manual for updates 1003757 A Figure 6 78 John Deere Combine Command Center 1 Press button A and current sensitivity setting will appear on monitor 1003759 A Figure 6 79 John Deere Combine Display 2 Pr...

Page 121: ...con A on main page The COMBINE HEADER SETUP page appears This page is used to set various header settings such as reel speed header width and height of feeder house for acre counter engagement 1003955...

Page 122: ...page 114 for button 3 C 8 Select an appropriate ground pressure setting Preset button 2 B on joystick for a light ground pressure setting in muddy or soft soil conditions Preset button 3 C for a heav...

Page 123: ...combine controls or display since this document was published Refer to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until hea...

Page 124: ...at top of page 7 Raise and lower header to see full range of voltage readings 8 If sensor voltage is not within low and high limits shown in 6 1 2 Height Sensor Output Voltage Range Combine Requireme...

Page 125: ...ator s manual for updates 1003581 Figure 6 90 New Holland Combine Display 1 Select HEADER LATERAL FLOATon combine display and press ENTER 2 Use up and down navigation keys to move between options and...

Page 126: ...level ground with the header level to the ground The engine is running The combine is not moving No faults have been received from the Header Height Controller HHC module The header feeder is disengag...

Page 127: ...3 minutes will stop the calibration process NOTE Refer to your combine operator s manual for an explanation of any error codes encountered 4 When all steps have been completed a CALIBRATION SUCCESSFU...

Page 128: ...lue is set too high area counter will keep counting even when header is raised but below this threshold and combine is no longer cutting crop CAUTION Check to be sure all bystanders have cleared the a...

Page 129: ...be changed from 32 to 236 in increments of 34 The factory setting is 100 Setting Header Lower Rate to 50 New Holland CR CX Series The header lower rate can be adjusted using the automatic header heig...

Page 130: ...ing Preset Cutting Height New Holland CR CX Series To set preset cutting height follow these steps NOTE Changes may have been made to the combine controls or display since this document was published...

Page 131: ...o hard on AUTOMATIC HEADER HEIGHT CONTROL button B or float mode will be disengaged NOTE It is not necessary to press rocker switch C again after adjusting Configuring Reel Fore Aft Header Tilt and He...

Page 132: ...land Combine Display 3 On HEAD 2 page change HEADER SUB TYPE from DEFAULT to 80 90 A 1015008 A B C Figure 6 104 New Holland Combine Controls There are now two buttons for ON GROUND presets The toggle...

Page 133: ...and later CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for...

Page 134: ...Select HEADER SUB TYPE drop down arrow A The HEADER SUB TYPE dialog box displays 1016061 A Figure 6 108 New Holland Combine Display 6 Select 80 90 A 1016057 A Figure 6 109 New Holland Combine Display...

Page 135: ...th AUTO HEADER LIFT installed and AHHC engaged header will lift up automatically when you pull back on hydro handle 10 Set values for MANUAL HHC RAISE RATE C and MANUAL HHC LOWER RATE D for best perfo...

Page 136: ...r to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Position header 150 mm 6 in above ground 1016049 A Figure 6 112 New Holland Combine Displ...

Page 137: ...displayed at top of page 7 Raise and lower header to see full range of voltage readings 8 If sensor voltage is not within low and high limits shown in 6 1 2 Height Sensor Output Voltage Range Combine...

Page 138: ...arting the header calibration procedure The header is attached to the combine The combine is on level ground with the header level to the ground The engine is running The combine is NOT moving No faul...

Page 139: ...Holland Combine Display 4 Follow calibration steps in the order they appear on screen As you proceed through the calibration process the display will automatically update to show the next step NOTE Pr...

Page 140: ...5 When all steps have been completed the CALIBRATION COMPLETED message is displayed on screen NOTE If the float was set heavier to complete the ground calibration procedure return it to the recommend...

Page 141: ...e console has two buttons used for auto height presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require first two buttons A and B T...

Page 142: ...HEIGHT field may appear on any of RUN tabs When an auto height set point button is pressed display will change to AUTO HEIGHT A 4 Lower header to ground 5 Select one of auto height set point buttons...

Page 143: ...6 124 New Holland Combine Display 1 Select TOOLBOX A on main page The TOOLBOX page displays 1016063 A B Figure 6 125 New Holland Combine Display 2 Select FEEDER A The FEEDER SETUP page displays 3 Sel...

Page 144: ...o perform the job Take the tire and rim to a qualified tire repair shop If the tire is overinflated or is incorrectly positioned on the rim the tire bead can loosen on one side causing air to escape a...

Page 145: ...owder to the drapers 1 Raise the header fully and engage the combine safety props 2 Stop engine and remove key from ignition 1011852 A B Figure 6 127 Draper Tension Indicator 3 Ensure drapers are visi...

Page 146: ...1026246 A A Figure 6 129 Stepped Position Indicators The stepped position indicator gauges are used to precisely align each side of the front and rear decks Each notch A represents an adjustment of 1...

Page 147: ...esult in the following Joining bolts pulling out of draper Damage to the rollers or bearings Twisting and wrinkling of drapers NOTE Note the position of the stepped position indicator gauge C 1026344...

Page 148: ...ght enough to prevent slippage Overtightening drapers may result in the following Joining bolts pulling out of draper Damage to the rollers or bearings Twisting and wrinkling of drapers 4 Tighten clam...

Page 149: ...ed in the pick up header operator s manual Wipe grease fittings with a clean cloth before greasing to avoid injecting dirt and grit Inject grease through fitting with grease gun until grease overflows...

Page 150: ...1 Lower header to the ground shut down the combine and remove the key from the ignition 1006516 A Figure 6 136 Left Endshield 2 Open left endshield A For instructions refer to 3 3 1 Opening Left Ends...

Page 151: ...214658 143 Revision A 6 4 3 Greasing Points Figure 6 138 Greasing Points 1018177 A B C A Driveline Slip Joint B Driveline Guard Both Ends C Driveline Clutch PREDELIVERY INSPECTION...

Page 152: ...tie on manual case A and open case 2 Check that case contains the following manuals PW8 Pick Up Header Operator s Manual PW8 Pick Up Header Parts Catalog 3 Return manuals to the case 4 Remove red and...

Page 153: ...igure 6 140 Left Endshield Right Opposite 1 Clean and dry the installation area outlined by the black shadow A on left endshield 2 Ensure the decal is placed on top of the black shadow A Remove the sm...

Page 154: ...s if going up a hill the header height should move up to compensate If the front of the header goes down as if dropping into a hole the header height should drop to compensate 3 If applicable check th...

Page 155: ...low pressure port openings threads on NPT fittings are uniquely tapered for an interference fit ORB O ring boss A style of fitting commonly used in port openings on manifolds pumps and motors ORFS O r...

Page 156: ...turned further a number of degrees or a number of flats to achieve its final position Torque tension The relationship between the assembly torque applied to a piece of hardware and the axial load it...

Page 157: ...essure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton m...

Page 158: ...am nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally imp...

Page 159: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 7 3 Bolt Grades Table 7 4 Metric Class 10 9 Bolts and Class 10 Free Spin...

Page 160: ...5 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 7 3 2 Metric Bolt Specifications Bolting int...

Page 161: ...hten nut E with other wrench to torque shown 5 Assess final condition of connection Table 7 7 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value4 Flats from Finger Tight FFFT...

Page 162: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 7 8 Hydraulic Fitting 5 Install fitting B into port u...

Page 163: ...3 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 14...

Page 164: ...n Table 7 9 page 156 6 Check final condition of fitting Table 7 9 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value6 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3...

Page 165: ...med out 5 Torque fittings according to values in Table 7 10 page 157 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use thre...

Page 166: ...ypically 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achiev...

Page 167: ...the field working position 3 8 Extending Hold Down to Field Working Position page 27 Check if the machine is completely lubricated 6 4 1 Lubricating the Header page 141 Check draper belt tension 6 3...

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Page 170: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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MacDon PW8, Unloading And Assembly Instructions

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