MacDon HC10 Setup, Operation, And Parts Manual Download Page 99

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215593

Revision A

5.9

Troubleshooting

Use troubleshooting tables to help solve problems with the machine.

Problem

Solution

Section

Symptom: Hay conditioner rolls will not turn

There is an obstruction or wad in the
conditioner rolls

Turn mechanism in reverse and
remove wad

4.9.6 Unplugging the Conditioner, page
72

Drive belt is broken

Replace drive belt

5.7.4 Removing Drive Belt, page 86

and

5.7.5 Installing Drive Belt, page 86

Drive belt is too loose

Tighten or replace conditioner drive
belt

5.7.4 Removing Drive Belt, page 86

and

5.7.5 Installing Drive Belt, page 86

Symptom: Crop is over-conditioned

Roll gap is too small

Increase roll gap

4.9.2 Adjusting Roll Gap, page 68

Roll timing is off

Adjust roll timing

4.9.3 Adjusting Roll Timing, page 69

Symptom: Crop is under-conditioned

Roll gap is too large

Reduce roll gap

4.9.2 Adjusting Roll Gap, page 68

Roll timing is off

Adjust roll timing

4.9.3 Adjusting Roll Timing, page 69

Symptom: Windrow is too wide

Forming shield side deflectors are too
far apart

Position deflectors closer together

Adjusting Side Deflectors, page 71

Symptom: Windrow is too narrow

Forming shield side deflectors are too
close together

Position deflectors farther apart

Adjusting Side Deflectors, page 71

Deflector fins inside forming shield
are improperly adjusted

Adjust fins

Adjusting Deflector Fins, page 72

Symptom: Windrow is uneven

Forming shield is too low

Raise forming shield

Adjusting Forming Shield Height, page
70

Deflector fins inside forming shield
are improperly adjusted

Adjust fins

Adjusting Deflector Fins, page 72

Overlap of side drapers and feed
deck is inadequate

Adjust overlap

3.5 Installing the Feed Draper Deck,
page 25

Symptom: Windrow lacks shape

Forming shield is too high

Lower forming shield

Adjusting Forming Shield Height, page
70

Deflector fins inside forming shield
are improperly adjusted

Adjust fins

Adjusting Deflector Fins, page 72

Symptom: Feed draper is not tracking properly

Feed draper tensioners are
improperly adjusted

Check feed draper tension and adjust
accordingly

5.6.1 Adjusting Feed Draper Tension,
page 80

Symptom: Side draper is backfeeding

Overlap of side drapers and feed
deck is inadequate

Adjust overlap

3.5 Installing the Feed Draper Deck,
page 25

MAINTENANCE

Summary of Contents for HC10

Page 1: ...HC10 Hay Conditioner Setup Operation and Parts Manual 215593 Revision A Original Instruction The Harvesting Specialists...

Page 2: ...is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the infor...

Page 3: ...ort only M100 M105 M150 M155 M155E4 and M200 M1170 must be equipped with compatibility kit MD B6978 1 If the shipment is damaged or is missing parts contact shortageanddamage macdon com CAREFULLY READ...

Page 4: ...ndrower Unless otherwise noted use the standard torque values provided in this book Refer to 7 1 Torque Specifications page 135 NOTE Keep your MacDon publications up to date The most current version c...

Page 5: ...connecting hydraulics content to Attaching Hydraulics topics Tech Pubs 3 6 2 Installing Conditioner Windrower Method page 29 Moved connecting hydraulics content to Attaching Hydraulics topics Tech Pu...

Page 6: ...provide the correct information Record the serial number of the hay conditioner in the space below Hay Conditioner Serial Number ____________ Serial number plate A is located on the rear cover of the...

Page 7: ...D120 and D125 19 3 4 2 Installing HC10 Mounting Brackets D60 D65 and D130 22 3 5 Installing the Feed Draper Deck 25 3 6 Installing the Conditioner 27 3 6 1 Installing Conditioner Lifting Method 27 3...

Page 8: ...8 4 9 2 Adjusting Roll Gap 68 4 9 3 Adjusting Roll Timing 69 4 9 4 Adjusting Conditioner Roll Tension 70 4 9 5 Forming Shields 70 Adjusting Forming Shield Height 70 Adjusting Side Deflectors 71 Adjust...

Page 9: ...mpletion Package Motor MD 159648 118 6 12 Gears and Roll Coupling Assembly New With Washer MD 30441 122 6 13 Gears and Roll Coupling Assembly Old With Washer MD 130688 124 6 14 Forming Shields 126 6 1...

Page 10: ...215593 viii Revision A Index 167 Predelivery Checklist 173 TABLE OF CONTENTS...

Page 11: ...Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS I...

Page 12: ...ded will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe p...

Page 13: ...oves Wet weather gear Respirator or filter mask Figure 1 3 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment or loss Wear s...

Page 14: ...tionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key from...

Page 15: ...ng and or disconnecting the machine Ensure that all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet cl...

Page 16: ...ydraulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection whe...

Page 17: ...signs that are missing or illegible If the original part on which a safety sign was installed is replaced ensure that the repair part displays the current safety sign Replacement safety signs are ava...

Page 18: ......

Page 19: ...al cross section used to drive bolts and screws that have a hexagonal socket in head internal wrenching hexagon drive also known as an Allen key and various other synonyms HDS Hydraulic deck shift hp...

Page 20: ...le hydraulic motor Torque The product of a force X lever arm length usually measured in Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure where fitting is assembled to a preco...

Page 21: ...raulic motor to belt driven roll to open timing gear system Header Size 4 6 m 15 ft 6 1 m 20 ft and 7 6 m 25 ft 9 1 m 30 ft 3 Roll Speed 772 977 rpm 720 874 rpm 695 927 rpm Feed Draper Speed 437 553 f...

Page 22: ...opics discussed in this manual familiarize yourself with the component part names and locations Figure 2 1 Back View of Hay Conditioner Installed in Header A Hydraulics to Header B Lift Arms C Roll Ti...

Page 23: ...unting Bracket C Lifting Lugs D Mounting Bracket E Spacer F Rolls G Drive Belt Shield Figure 2 3 Front View of Hay Conditioner Installed in Header A Mounting Bracket B Roll Gap Adjusters C Feed Deck M...

Page 24: ...215593 14 Revision A Figure 2 4 Swath Forming Shield A Side Deflector Adjusters B Side Deflectors C Height Adjust Strap D Fluffer Shield E Deflector Fins PRODUCT OVERVIEW...

Page 25: ...w people to stand in unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified below Using inadequate equipment may result in vehicle tipping or machine damage...

Page 26: ...conditioner components off of the trailer deck 3 Back up until the forks and pallet clear the trailer and slowly lower pallet to 150 mm 6 in from ground 4 Take conditioner components to storage or se...

Page 27: ...HC10 Figure 3 4 Header Stand 1 Adjust header stand A to mid position For instructions refer to the header operator s manual Figure 3 5 Deflector Rear View of Left Header Opening 2 Trim the plastic def...

Page 28: ...he cutterbar and slide forward so it engages the cutterbar 5 If the header is equipped with a cutterbar wearplate set the rock grate on top of the wearplate in front of the cutterbar then push down an...

Page 29: ...nuts MD 50186 Two 1 2 x 1 1 4 in carriage bolts MD 21471 Install lower brackets A Left MD 130817 Right MD 130831 onto the inside of both center header legs with two 1 2 x 1 1 4 in carriage bolts MD 2...

Page 30: ...ed with MD B4799 Left upper bracket MD 130802 One spacer MD 159700 Install left upper bracket A MD 130802 and spacer B MD 159700 onto the inboard side of left center leg as shown in the illustration F...

Page 31: ...wing parts from the loose parts package shipped with MD B4799 Two 5 8 in flange nuts MD 50225 One 5 8 x 7 1 2 in hex bolt MD 135906 Attach adapter plate A to the left center leg 8 Install 5 8 x 7 1 2...

Page 32: ...MD 21471 and two 1 2 in flange nuts B MD 50186 in each bracket Figure 3 15 Upper Bracket D60 D65 4 6 m 15 ft Header Shown 2 Retrieve the following parts from the loose parts package shipped with MD B...

Page 33: ...acer MD 159700 Install left upper bracket A MD 130802 and spacer B MD 159700 onto the inboard side of left center leg as shown in the illustration Figure 3 17 Hose Guide D60 D65 4 6 m 15 ft Header Sho...

Page 34: ...1 2 in hex bolt MD 135906 Attach hose assembly A onto the left center leg and install 5 8 in flange nut on lower bolt C Ensure correct hole is used when attaching hose assembly use hole D for 4 6 m 1...

Page 35: ...forward until locating pins B reach the pockets on the rock grate 3 Lift the rear of the feed deck so the mounts on the deck clear the brackets on the leg and then slide the deck forward until the mo...

Page 36: ...Bracket 6 Attach hose bracket A MD 159183 to the mounting bracket with two 3 8 x 1 0 in long carriage bolts B MD 19965 and two 3 8 in flange nuts MD 30228 NOTE Hose bracket A bolts B and nuts are par...

Page 37: ...te equipment may result in vehicle tipping or machine damage Table 3 2 Lifting Vehicle Requirements Minimum Lifting Capacity5 908 kg 2000 lb Minimum Fork Length 1524 mm 60 in IMPORTANT Forklifts are n...

Page 38: ...e the chains Figure 3 26 Conditioner Right Side 7 Retrieve the following parts from the loose parts package shipped with MD B4799 Two 5 8 in flange nuts Two 5 8 in x 1 1 2 in carriage bolts Install on...

Page 39: ...d A to the mid position Figure 3 29 Conditioner and Lifting Brackets 2 Attach chain A to lifting brackets B on the conditioner and secure the chain to the lifting device 3 Lift the conditioner off the...

Page 40: ...ft arm A as shown and secure with latch D 11 Reattach lift arm A to bracket B using nut and bolt C 12 Tighten hardware E to secure bracket B to the conditioner Tighten hardware C to secure lift arm A...

Page 41: ...n the conditioner are seated in U shaped brackets B on header 21 Ensure the conditioner is seated properly in the brackets before you disconnect from the windrower 22 Disconnect the windrower from the...

Page 42: ...cure lift arm A to bracket B 31 Repeat Steps 6 page 30 to 24 page 31 for the other lifting arm Figure 3 38 Conditioner Right Side 32 Retrieve the following parts from the loose parts package shipped w...

Page 43: ...pt 4 6 m 15 ft page 36 3 7 1 Attaching Hydraulics 4 6 m 15 ft Headers Installing hoses couplers and fittings included with the HC10 is required to interface with the 4 6 m 15 ft header hydraulics Figu...

Page 44: ...its extension tube D Figure 3 43 Hydraulic Couplers D Series Shown D1 Series Similar 5 Retrieve all parts from the hydraulics bag shipped with bundle MD B4798 Coupler bracket A Female union Position c...

Page 45: ...motor and connect to tee fitting A Figure 3 45 Conditioner Hydraulics D Series Shown D1 Series Similar 10 Route conditioner pressure hose A orange cable tie behind the motor and attach it to coupler...

Page 46: ...connect from motor to deck Hose E with large female quick disconnect from header to motor 3 7 2 Attaching Hydraulics All Headers Except 4 6 m 15 ft Installing hoses couplers and fittings included with...

Page 47: ...Return C Feed Draper Return D Conditioner Return E Header Return Tee F Knife Drive Hose G Conditioner Drive 6 Install check valve tee A on main return tee E NOTE Arrow on check valve tee fitting shou...

Page 48: ...Pressure E Conditioner Motor Return 13 While referencing the illustration to the right connect the five HC10 hydraulic hoses to the header at the following locations Hose A with small male quick disc...

Page 49: ...g shipped with MD B4798 Eight 3 8 x 3 4 in carriage bolts Eight 3 8 in flange nuts Figure 3 53 Forming Shield Cover 2 Lay forming shield A upside down side support flanges facing up on a flat surface...

Page 50: ...are A from side deflectors B Figure 3 57 Side Deflector Left A Side Deflector B Hex Bolt C Bolt referred to in next step 6 Position deflector A on cover as shown in illustration and install with hex b...

Page 51: ...ion at right Rubber washer B must be positioned between metal washers C 9 Tighten handle nut A against cover to lock deflector in desired position 10 Repeat for the other deflector Figure 3 59 Forming...

Page 52: ...ear cover of the conditioner Figure 3 61 Lynch Pin 2 Insert lynch pins A to secure forming shield to conditioner Figure 3 62 Forming Shield 3 Set forming shield side deflectors to desired width by loo...

Page 53: ...he header to the windrower For instructions refer to the windrower unloading and assembly instructions or operator s manual Figure 3 64 Rubber Strap 9 Retrieve the following parts from the hardware ba...

Page 54: ...fittings with a clean cloth before greasing For locations of grease fittings refer to 3 10 2 Lubrication Points page 45 2 Inject grease through fitting with grease gun until grease overflows fitting...

Page 55: ...vision A 3 10 2 Lubrication Points Figure 3 65 Lubrication Points A Drive Roller Bearing Lubrication Point B Idler Roller Bearing Lubrication Point C Idler Roller Bearing Lubrication Point UNLOADING A...

Page 56: ...215593 46 Revision A Figure 3 66 Lubrication Points A Roll Shaft Bearing Lubrication Points Four Places UNLOADING AND ASSEMBLY...

Page 57: ...st should be retained either by the Operator or the Dealer 3 11 1 Checking Roll Drive Belt Tension The roll drive belt must be tightened as specified for maximum efficiency Figure 3 67 Drive Cover 1 R...

Page 58: ...3 70 Roll Gap Gauge 1 Confirm the roll gap is set to the factory setting using either method below Refer to Figure 3 69 page 48 Confirm the roll gap B is 20 mm 3 4 in Refer to Figure 3 70 page 48 Conf...

Page 59: ...t 3 Manually turn rolls to release tool 4 If roll timing requires adjusting refer to 4 9 3 Adjusting Roll Timing page 69 5 Return the tool the storage location on the right end of the conditioner Secu...

Page 60: ...efer to the windrower unloading and assembly instructions or operator s manual for windrower operating instructions 3 Operate the conditioner slowly for 5 minutes watching and listening FROM THE OPERA...

Page 61: ...ver short a time or distance make sure that they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators of this machine annually Be alert for...

Page 62: ...ual noises If there is any indication of trouble shut down the engine and inspect the machine Follow proper shutdown procedure Refer to 4 2 1 Shutting down the Machine page 52 Operate only in daylight...

Page 63: ...ons on installing the HC10 Hay Conditioner on your D Series or D1 Series draper header 3 3 Installing the Rock Grate page 18 3 4 2 Installing HC10 Mounting Brackets D60 D65 and D130 page 22 3 5 Instal...

Page 64: ...y Conditioner Windrower Method The windrower can be used to lift the HC10 away from the header DANGER To avoid injury or death from unexpected start up of the machine always stop the engine and remove...

Page 65: ...sure C Deck Motor Return D Deck Motor Pressure E Conditioner Motor Return 6 Disconnect the five HC10 hydraulic hoses from the header Case drain hose A Conditioner motor pressure hose B Deck motor retu...

Page 66: ...bracket C 11 Remove L pin E securing lift arm B to the conditioner NOTE Rotate pin E to align the key hole slot 12 Remove lift arm B Figure 4 9 Conditioner Left Side 13 Position lift arm A as shown an...

Page 67: ...ioner Lug 18 Carefully raise the windrower lift legs until lugs A on conditioner clear U shaped brackets B on header 19 Slowly back the windrower away from the header Figure 4 12 Conditioner Support 2...

Page 68: ...or another suitable lifting device can be used to lift the HC10 away from the header DANGER To avoid injury or death from unexpected start up of the machine always stop the engine and remove the key...

Page 69: ...he forming shield to the header pins and remove the forming shield Figure 4 17 Hydraulic Hoses Conditioner Drive Motor A Case Drain B Conditioner Motor Pressure C Deck Motor Return D Deck Motor Pressu...

Page 70: ...tioner to the lower right of the header Figure 4 19 Conditioner Left Side 8 Remove nut A and the carriage bolt that attach the conditioner to the lower left of the header Figure 4 20 Conditioner and L...

Page 71: ...r clear U shaped brackets B on the header 11 Slowly back the windrower away from the header Figure 4 22 Conditioner Support 12 Retrieve support A from the toolbox and install in the slot at the bottom...

Page 72: ...ay conditioner Figure 4 23 Hose Brace 1 Remove two carriage bolts A that attach the hose brace to the header and lay the hoses on the deck Figure 4 24 Feed Deck Left Side 2 Remove nut A and bolt at th...

Page 73: ...r aft of deck to ground 5 Continue sliding the deck back until the deck drops free of the rock grate Move the deck out of the way Figure 4 27 Rock Grate 6 Remove two bolts A attaching rock grate to he...

Page 74: ...215593 64 Revision A Figure 4 29 Conditioner Attachment Brackets 8 If necessary remove conditioner attachment brackets A and spacers B from the header legs and store with the feed deck OPERATION...

Page 75: ...n When operating the hay conditioner for the first time operate the conditioner slowly for 5 minutes watching and listening FROM THE OPERATOR S SEAT for binding or interfering parts NOTE The condition...

Page 76: ...ther decals on the header and note hazard areas Be sure all shields and guards are properly installed and secured Never alter or remove safety equipment Be sure you understand and have practiced safe...

Page 77: ...and personal safety devices that COULD be necessary through the day Don t take chances You may need a hard hat protective glasses or goggles heavy gloves a respirator or filter mask or wet weather gea...

Page 78: ...rimping and crushing the stem in several places This allows moisture release for quicker drying The degree to which the crop is conditioned as it passes through the rolls is controlled by roll gap ref...

Page 79: ...setting should be suitable for most crop conditions 1 Before adjusting the rolls retrieve timing tool and check roll timing Refer to 3 11 3 Checking Roll Timing page 49 Figure 4 34 Timing Gear 2 Loose...

Page 80: ...Shields The position of the forming shields controls the width and placement of the windrow The position of the forming shields should be based on the following factors Weather conditions rain sun hum...

Page 81: ...e 4 38 Side Deflector Right 2 Set side deflectors A to the desired width by loosening handle B and moving deflector A Tighten the handle Repeat at opposite side Set both deflectors to approximately th...

Page 82: ...he windrow DANGER To avoid injury or death from unexpected start up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut...

Page 83: ...replacements from your Dealer Attention to these items right away will save time and effort at the beginning of the next season Replace or tighten any missing or loose hardware Refer to 6 Repair Part...

Page 84: ......

Page 85: ...d machine always stop engine and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason Before servicing hay conditioner or opening...

Page 86: ...nded safety procedures Park on a level surface when possible Block the wheels securely if the windrower is parked on an incline Follow all recommendations in your header and windrower operator s manua...

Page 87: ...lds as soon as possible CAUTION Keep all shields in place Never alter or remove safety equipment Do NOT operate machine with shield removed Figure 5 1 Driveshield 1 To remove the driveshield undo wing...

Page 88: ...3 10 2 Lubrication Points page 45 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted For detailed lubrication information refer to 5 4 Lubrication page...

Page 89: ...miliar with this type of injury or gangrene may result Use a piece of cardboard or paper to search for leaks Figure 5 4 Safety Equipment IMPORTANT Keep hydraulic coupler tips and connectors clean Dust...

Page 90: ...5 Draper Guide 1 Raise header fully stop engine and remove key Engage safety props 2 Check that draper guide A rubber track on underside of draper is properly engaged in groove of drive roller B and t...

Page 91: ...eaving the operator s seat and always engage safety props before going under the machine for any reason 1 Shut down the engine and remove the key from the ignition 2 Engage the header safety props Fig...

Page 92: ...th washer and wing nut A 10 Readjust tension of a new belt after a short run in period about 5 hours 5 7 2 Adjusting Drive Belt Pulley Alignment Pulleys should be aligned so that the belt tracks prope...

Page 93: ...Drive Motor 4 Loosen nut A 5 Adjust nuts B to align the drive pulley horizontally 6 Adjust nuts C to align the drive pulley vertically NOTE If the drive pulley is loose was removed or replaced for any...

Page 94: ...stop engine and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason 1 Shut down the engine and remove the key from the ignition...

Page 95: ...e drive pulley horizontally If belt is tracking to the outside of the pulley turn jam nuts B clockwise 8 Adjust nuts C to align the drive pulley vertically If belt is tracking to the inside of the pul...

Page 96: ...washer A and then remove drive cover B Figure 5 20 Drive Pulley Conditioner Drive Motor 5 Turn tensioning nut B counterclockwise to loosen 6 Remove belt C NOTE If drive pulley is loose was removed or...

Page 97: ...sion belt Figure 5 22 Drive Pulley Conditioner Drive Motor 4 Loosen three motor mount nuts A 5 Turn tensioning nut B clockwise to tighten belt and counterclockwise to loosen 6 Tighten three motor moun...

Page 98: ...t extra heavy loads etc CAUTION Carefully follow safety messages given under 5 1 Preparation for Servicing page 75 and 5 2 Recommended Safety Procedures page 76 Table 5 1 Service Intervals Interval Se...

Page 99: ...deflectors closer together Adjusting Side Deflectors page 71 Symptom Windrow is too narrow Forming shield side deflectors are too close together Position deflectors farther apart Adjusting Side Deflec...

Page 100: ......

Page 101: ...ressure KR knife return LG long LH left hand determined from Operator s position facing forward LK lock MACH machine MD MacDon MFA manual fore aft MY model year NC national coarse thread NF national f...

Page 102: ...rial number on which the dash appears determines whether the part is used up to or after the serial number given Example 162249 Used on machines up to and including serial number 166249 166250 Used on...

Page 103: ......

Page 104: ...215593 94 Revision A 6 3 Lower Roll and Frame Assembly...

Page 105: ...DT 1 14 130336 BRACKET RH ADJUSTER WELDT 1 15 130990 GAUGE LH ROLL OPENING 1 16 130994 GAUGE RH ROLL OPENING 1 17 47124 WASHER RUBBER 2 18 130532 WASHER FORMED 2 19 21540 WASHER HARDENED 2 20 135405 B...

Page 106: ...215593 96 Revision A 6 4 Upper Roll Assembly 0...

Page 107: ...50 WO CONN 9 PITCHES 2 17 6634 LINK CONNECTOR 50 4 18 130450 TOGGLE ASSEMBLY C W BEARINGS 2 19 50185 BEARING BALL CYL OD 17MM BORE 8 20 30441 WASHER HARDENED 4 A 21491 BOLT HEXHD 1 2 NC X 1 25 LG GR...

Page 108: ...215593 98 Revision A 6 5 Cover and Supports 0 0 0 0 0 0...

Page 109: ...E 2 18 102264 PIN LYNCH 3 16 X 1 9 16 IN 2 19 110737 MOULDING FRAME UNIGRIP 1 20 23165 DECAL 50 HR LUBE 2 21 50188 FITTING LUBRICATION 1 8 NPT FEMALE 2 22 115677 FITTING ELBOW 45 HYD 2 23 159583 HOSE...

Page 110: ...215593 100 Revision A 0 0 0 0 0 0 REPAIR PARTS...

Page 111: ...215593 101 Revision A Ref Part Number Description Qty Serial Number K 30228 NUT FLG DT SMTH FACE 375 16 UNC L 21289 NUT WING TYPE A 3 8 NC ZP M 103562 BOLT RHSN 5 8 11X1 25 GR5 AA1J REPAIR PARTS...

Page 112: ...215593 102 Revision A 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661...

Page 113: ...135929 FITTING ADAPTER HYD 90 FLG 1 20 40241 FITTING ADAPTER HYD 1 21 138127 KIT SPLIT FLANGE 1 CD 62 2 22 112868 O RING 1 296 IN ID x 0 139 IN WALL 4 23 252643 BOLT HH 7 16 14 x 1 75 GR8 AA3L 4 24 18...

Page 114: ...215593 104 Revision A REPAIR PARTS...

Page 115: ...215593 105 Revision A Ref Part Number Description Qty Serial Number K 21474 BOLT RHSN 1 2 NC X 2 0 LG GR 5 ZP L 135507 SCREW MACHINE TRUSS HD TORX 38NC X 1LG REPAIR PARTS...

Page 116: ...215593 106 Revision A 6 7 Hydraulic Motor Mounts and Tensioner Motor MD 159648...

Page 117: ...7 COUPLER MALE HYD 3 8 IN FLAT FACE BULKHEAD 1 111978 SEAL KIT 3 8 MALE COUPLER 19 21881 FITTING ADAPTER HYD 1 20 159028 HOSE 1 21 135213 COUPLER FEMALE HYD 3 8 FLAT FACE BULKHEAD 1 22 159419 FITTING...

Page 118: ...215593 108 Revision A REPAIR PARTS...

Page 119: ...AU3 30X62X7 1 36 159689 RING 62 UNI 7437 DIN 472 1 37 159690 BALL BEARING 6206 1 38 159535 KEY WOODRUFF 1 4 X 3 4 NOM 1 A 21489 BOLT RHSN 1 2 NC X 2 5 LG GR 5 ZP B 50186 NUT FLG LK DT 1 2 13 UNC GR5 A...

Page 120: ...215593 110 Revision A 6 8 Belt Drive and Shield Motor MD 159661...

Page 121: ...KET TIMING 1 6 130706 BELT HTD 1610 14M 40 1 7 159168 SHIELD HT DRIVE 1 8 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 A 18638 WASHER REG LOCK 1 2 IN NOM ID A...

Page 122: ...215593 112 Revision A 6 9 Belt Drive and Shield Motor MD 159648...

Page 123: ...5 130706 BELT HTD 1610 14M 40 1 6 159168 SHIELD HT DRIVE 1 7 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 A 18638 WASHER REG LOCK 1 2 IN NOM ID AA1J B 21880...

Page 124: ...215593 114 Revision A 6 10 Hydraulic Completion Package Motor MD 159661...

Page 125: ...N 1 17 135314 COUPLER MALE HYD 3 4 IN FLAT FACE 1 135479 SEAL KIT 3 4 MALE 18 109791 MOULDING 1 19 30971 O RING 1 20 40704 FASTENER CABLE TIE ORANGE 3 21 40703 FASTENER CABLE TIE BLUE 1 22 135444 FAST...

Page 126: ...215593 116 Revision A REPAIR PARTS...

Page 127: ...al Number 37 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 19 A 21540 WASHER HARDENED REPAIR PARTS 19 Shaft repair kit MD 159692 can be used to service the mot...

Page 128: ...215593 118 Revision A 6 11 Hydraulic Completion Package Motor MD 159648...

Page 129: ...IN FLAT FACE 1 135479 SEAL KIT 3 4 MALE 19 135540 FITTING FEMALE UNION HYD 21 1 20 109791 MOULDING 1 21 30971 O RING 1 22 40704 FASTENER CABLE TIE ORANGE 3 23 40703 FASTENER CABLE TIE BLUE 1 24 135444...

Page 130: ...215593 120 Revision A REPAIR PARTS...

Page 131: ...215593 121 Revision A Ref Part Number Description Qty Serial Number 34 103576 PLUG 3 4 IN TUBE for shipping only 2 35 50178 PLUG 3 8 IN TUBE for shipping only 1 REPAIR PARTS...

Page 132: ...215593 122 Revision A 6 12 Gears and Roll Coupling Assembly New With Washer MD 30441...

Page 133: ...6 5 8 4 15 105141 BOLT LOCKING SHOULDER 4 16 26846 KEY HUB TO COUPLING 2 17 11142 KEY WOODRUFF 5 16 X 1 1 8 NOM 2 18 130936 COUPLING FLEX MACHINING UPPER ROLL 2 19 130736 DISC FLEX UPPER ROLL 1 20 159...

Page 134: ...215593 124 Revision A 6 13 Gears and Roll Coupling Assembly Old With Washer MD 130688...

Page 135: ...ING FLEX MACHINING UPPER ROLL 2 19 130736 DISC FLEX UPPER ROLL 1 20 159130 COUPLING MACHINING LOWER ROLL 1 21 159218 COVER 1 A 18637 WASHER REG LOCK 3 8 IN NOM I D ZP B 21567 BOLT HEX HD 375 16 UNC X...

Page 136: ...215593 126 Revision A 6 14 Forming Shields...

Page 137: ...12 130905 DEFLECTOR FIN LH 1 13 130906 DEFLECTOR FIN RH 1 14 130548 DEFLECTOR FIN 4 15 130900 BAFFLE 1 16 159598 SUPPORT HANGER TRACTOR MOUNTED 1 17 159325 SUPPORT KEEPER 1 18 13125 PIN HAIR 2 19 1860...

Page 138: ...215593 128 Revision A 6 15 Feed Deck and Pan 0 1...

Page 139: ...L KIT FOR 3 8 MALE COUPLER FASTER 19 159256 SHAFT IDLER ROLLER 1 20 133124 HOUSING ASSY RH IDLER CUP 26 1 21 133126 HOUSING ASSY LH IDLER CUP 26 1 22 100862 SEAL OIL 4 23 118185 BEARING BALL CYL 52MM...

Page 140: ...215593 130 Revision A 0 1 REPAIR PARTS...

Page 141: ...D 30228 NUT FLG DT SMTH FACE 0 375 16 UNC E 7674 NUT HEX JAM 3 4 16 UNF GR 5 ZP F 21485 BOLT RHSN 3 8 NC X 2 25 LG GR 5 ZP G 50225 NUT FLG DT SMTH FACE 625 11 UNC H 21264 BOLT HEX HD 3 8 NC X 1 25 LG...

Page 142: ...215593 132 Revision A 6 16 Mounting Brackets...

Page 143: ...1 refer to Section 6 10 Hydraulic Completion Package Motor MD 159661 page 114 HC10 equipped with conditioner drive motor MD 159648 refer to Section 6 11 Hydraulic Completion Package Motor MD 159648 pa...

Page 144: ......

Page 145: ...regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 7 1 1 SAE Bolt Torque Specifications Torque values shown in followi...

Page 146: ...e G Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 113 76 84 9 16 12...

Page 147: ...22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25 28 30 20 23 10 1 5 55 60 40 45 12 1 75 95 105 70 78 14 2 0 152 168 113 124 16 2 0 236 261 175 193 20 2 5 460 509 341 377 24 3...

Page 148: ...32 145 97 108 14 2 0 210 232 156 172 16 2 0 326 360 242 267 20 2 5 637 704 472 521 24 3 0 1101 1217 815 901 Figure 7 8 Bolt Grades Table 7 8 Metric Class 10 9 Bolts and Class 10 Distorted Thread Nut N...

Page 149: ...ects that might cause leakage 2 Align tube C with fitting D and thread nut E onto fitting without lubrication until contact has been made between flared surfaces 3 Torque fitting nut E to specified nu...

Page 150: ...168 184 1 1 24 1 7 8 12 264 291 195 215 1 1 32 2 1 2 12 359 395 265 291 1 1 40 3 12 1 1 7 1 5 O Ring Boss Hydraulic Fittings Adjustable Torque values are shown in following table below Figure 7 11 Hyd...

Page 151: ...dition of the fitting Table 7 11 O Ring Boss ORB Hydraulic Fittings Adjustable SAE Dash Size Thread Size in Torque Value30 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 1...

Page 152: ...ding to values in Table 7 12 page 142 6 Check the final condition of the fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value31 Nm lbf ft lbf...

Page 153: ...ed out 5 Torque the fittings according to values in Table 7 13 page 143 NOTE If applicable hold the hex on fitting body E to prevent the rotation of fitting body and the hose when tightening fitting n...

Page 154: ...tube end of a shaped connector typically 45 or 90 is aligned to receive the incoming tube or hose assembly Always finish alignment of fitting in the direction of tightening Never back off loosen the p...

Page 155: ...er m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non S...

Page 156: ......

Page 157: ...ife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger page 151 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 page...

Page 158: ......

Page 159: ...APPENDIX HYDRAULICS D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 215593 149 Revision A...

Page 160: ...APPENDIX HYDRAULICS D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159661 215593 150 Revision A...

Page 161: ...APPENDIX HYDRAULICS D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 215593 151 Revision A...

Page 162: ...APPENDIX HYDRAULICS D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 215593 152 Revision A...

Page 163: ...APPENDIX HYDRAULICS D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 215593 153 Revision A...

Page 164: ...APPENDIX HYDRAULICS D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159661 215593 154 Revision A...

Page 165: ...APPENDIX HYDRAULICS D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 215593 155 Revision A...

Page 166: ...APPENDIX HYDRAULICS D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 215593 156 Revision A...

Page 167: ...Deck Shift HC10 Motor MD 159648 and Upper Cross Auger page 161 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 page 162 D60 D65 Header 4 6 9...

Page 168: ......

Page 169: ...APPENDIX HYDRAULICS D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 215593 159 Revision A...

Page 170: ...APPENDIX HYDRAULICS D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 215593 160 Revision A...

Page 171: ...APPENDIX HYDRAULICS D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 215593 161 Revision A...

Page 172: ...APPENDIX HYDRAULICS D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 215593 162 Revision A...

Page 173: ...APPENDIX HYDRAULICS D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 215593 163 Revision A...

Page 174: ...APPENDIX HYDRAULICS D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 215593 164 Revision A...

Page 175: ...APPENDIX HYDRAULICS D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 215593 165 Revision A...

Page 176: ...APPENDIX HYDRAULICS D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 215593 166 Revision A...

Page 177: ...125 21585 97 99 21720 97 21801 129 21805 119 21859 129 21863 99 127 21880 111 113 123 125 21881 103 107 129 21941 97 21975 103 23165 99 26846 123 125 30031 95 97 30228 101 103 109 127 131 30280 103 30...

Page 178: ...9 133372 129 133946 129 133965 107 135001 127 135213 103 107 115 119 129 135232 99 135237 103 107 115 119 135245 115 119 135255 103 135314 103 107 115 119 135372 115 119 135373 115 119 135374 115 119...

Page 179: ...59658 111 159661 103 159665 103 159681 109 159682 109 159683 109 159684 109 159685 109 159686 109 159687 109 159688 109 159689 109 159690 109 159692 107 159700 133 159704 129 159706 97 159707 97 15971...

Page 180: ...r 71 adjusting side deflectors 71 assembling 39 description 70 installing 42 parts 126 G gears parts 122 124 glossary 9 greasing points 45 78 greasing procedures 44 78 GVW definition 9 H hay condition...

Page 181: ...ng up the conditioner 50 storing manuals 50 preseason checks 66 R rear deflectors adjusting 71 rock grates detaching 62 installing 18 RoHS definition 9 rolls gap adjusting 68 predelivery check 48 spee...

Page 182: ...cations 137 bolting into cast aluminum 139 O ring boss ORB hydraulic fittings adjustable 140 O ring boss ORB hydraulic fittings non adjustable 142 O ring face seal ORFS fittings 143 SAE bolt torque sp...

Page 183: ...ecking Roll Drive Belt Tension page 47 Check conditioner roll gap timing and alignment 3 11 2 Checking Roll Gap page 48 and 3 11 3 Checking Roll Timing page 49 Check rear and side forming shields even...

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Page 186: ...CUSTOMERS MacDon com DEALERS Portal MacDon com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada...

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