Lutz Jesco Easychlorgen 4250, Installation, Operation & Maintenance Instructions Manual

Page: 3 / 75

Table of Contents
_____________________________________________________________________________________________
3 | Installation, Operation & Maintenance Instructions EASYCHLORGEN
Contents
1. NOTES FOR THE READER ..................................................4
1.1 I
NTRODUCTION
...................................................................4
1.2 E
XPLANATION OF THE SIGNAL WORDS
....................................4
1.3 E
XPLANATION OF THE WARNING SIGNS
...................................4
1.4 I
DENTIFICATION OF WARNINGS
..............................................4
1.5 I
NSTRUCTION FOR ACTION IDENTIFICATION
.............................4
1.6 R
EFERENCES TO INTELLECTUAL PROPERTY RIGHTS
.................4
1.7 D
ETAILS FOR THE OPERATOR
...............................................4
1.8 I
NSTRUCTION
&
TRAINING COURSE ASSISTANCE
......................5
1.9 E
XAMPLE OF TRAINING COURSE TOPICS
.................................5
2. SAFETY ................................................................................7
2.1 G
ENERAL WARNINGS
...........................................................7
2.2 H
AZARDS DUE TO NON
-
COMPLIANCE WITH THE SAFETY
INSTRUCTIONS
.........................................................................7
2.3 W
ORKING IN A SAFETY
-
CONSCIOUS MANNER
..........................7
2.4 P
ERSONAL PROTECTIVE EQUIPMENT
......................................7
2.5 P
ERSONNEL QUALIfiCATIO N
..................................................7
3. INTENDED USE ....................................................................9
3.1 N
OTES ON PRODUCT WARRANTY
...........................................9
3.2 I
NTENDED PURPOSE
............................................................9
3.3 D
EVICE
R
EVISION
...............................................................9
3.4 S
ODIUM CHLORIDE CHEMICAL SPECIFICATION
.........................9
3.5 W
ATER
Q
UALITY
.................................................................9
3.6 S
TANDARD WARRANTY CONDITIONS
......................................9
4. PRODUCT DESCRIPTION .................................................. 10
4.1 S
COPE OF DELIVERY
......................................................... 10
4.2 D
ESIGN AND FUNCTION
...................................................... 10
5. TECHNICAL DATA .............................................................. 15
5.1 EASYCHLORGEN
SKID UNIT
........................................... 15
5.2 P
OWER SUPPLY UNIT
......................................................... 15
6. DIMENSIONS ..................................................................... 16
6.2 I
NTERMEDIATE BRINE TANK
................................................ 17
6.3 P
OWER
S
UPPLY
U
NIT
(PSU)
CABINET
................................. 17
7. INSTALLATION ................................................................... 18
7.1 I
NSTALLATION LOCATION
.................................................... 18
7.2 H
YDRAULIC INSTALLATION
.................................................. 19
7.3 E
LECTRICAL
I
NSTALLATION
............................................... 22
7.4 G
ENERAL INSTALLATION LAYOUTS
....................................... 31
8. CONTROL .......................................................................... 35
8.1 C
ONTROL DISPLAY
............................................................ 35
9. START UP ........................................................................... 36
9.1 C
OMMISSIONING AND
I
NITIAL
S
TART
-U
P
............................... 36
9.2 N
ORMAL
S
TART
-U
P
.......................................................... 39
10. OPERATION ..................................................................... 40
10.1 A
UTOMATIC
O
PERATION
.................................................. 40
10.2 M
ANUAL
I
NHIBIT
.............................................................. 40
10.3 R
EMOTE
I
NHIBIT
............................................................. 40
10.4 S
OFTENER
R
EGENERATION
.............................................. 40
10.5 E
MERGENCY
S
HUTDOWN
................................................. 41
10.6 R
ECORD
L
OG OF
O
PERATION
........................................... 41
11. SHUTDOWN ..................................................................... 42
11.1 S
HORT
-
TERM SHUTDOWN
(
UP TO
6
MONTHS
) ...................... 42
11.2 L
ONG
-
TERM SHUTDOWN
.................................................. 42
11.3 S
TORAGE
...................................................................... 42
11.4 T
RANSPORTATION
.......................................................... 42
11.5 D
ISPOSAL OF OLD EQUIPMENT
.......................................... 42
12. MAINTENANCE ................................................................ 43
12.1 M
AINTENANCE
I
NTERVALS
............................................... 43
12.2 E
LECTROLYSER CLEANING
............................................... 46
12.3 F
INISHING MAINTENANCE
................................................. 47
12.4 L
OCATION OF MAINTENANCE PARTS
................................... 48
13. TROUBLE-SHOOTING ..................................................... 50
14. SPARE PARTS ........................................................... 51
14.1 M
AINTENANCE SETS
................................................... 51
14.2 C
RITICAL SITE SPARES
.................................................... 51
15. DECLARATION OF NO OBJECTION .......................... 52
16. WARRANTY CLAIM ................................................... 53
APPENDIX I – COMMISSIONING LOG .................................... 54
C
OMMISSIONING
/ S
ERVICE
S
HEET
T
O BE COMPLETED AND KEPT ON
S
ITE
..................................................................................... 54
APPENDIX II – OPERATORS LOG.......................................... 55
O
PERATORS
L
OG
T
O BE COMPLETED AND KEPT ON
S
ITE
............ 55
APPENDIX III – SERVICE LOG ............................................... 56
S
ERVICE
C
HECK
S
HEET
.......................................................... 56
APPENDIX IV – SOFTENING EQUIPMENT ............................. 57
INDEX ..................................................................................... 75