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Lucent Technologies Lineage

®

2000 ECS Battery Plant J85500D-3

Issue 5 January 1999

Installation 4 - 1

4

Installation

General

Lucent Technologies offers complete engineering and
installation service that result in “turn-key” plant operation.
Contact your Lucent Technologies Energy Systems Account
Executive for further information on the complete range of
installation services available from Lucent Technologies.
Customers may, however, choose to make their own
arrangements to fully or partially install the battery plant based
on the information supplied here.

This section outlines an efficient sequence of battery plant
installation steps that minimizes the installer’s exposure to live
circuits. A suggested test sequence is also provided to check the
integrity of the installation effort. Upgrades, retrofits and
replacement of equipment in the controller, rectifier and battery
subsystems are covered in their respective manuals.

The framework, rectifier, controller and dc distribution
subsystems, described in Section 2, are factory tested as a
system. The controller and distribution subsystems are shipped
assembled to the framework, ready for use. To improve shipping
and handling, the rectifiers are packaged separately and must be
plugged into their shelf assemblies during the plant installation
process. The battery subsystem must also be assembled by the
installer. The battery plant installation sequence that follows
refers to the Rectifier, Controller and Battery manuals for details
for those subsystems. Read this section and the referenced
sections in other subsystem manuals completely before starting
any work.

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Summary of Contents for J85500D-3

Page 1: ...Lineage 2000 300 Ampere 48 Volt ECS Battery Plant J85500D 3 Product Manual 167 790 064 Comcode 107418287 Issue 5 January 1999 Lucent Technologies 1999 ...

Page 2: ......

Page 3: ... Volt ECS Battery Plant J85500D 3 Notice The information specifications and procedures in this manual are subject to change without notice Lucent Technologies assumes no responsibility for any errors that may appear in this document Copyright 1999 Lucent Technologies All Rights Reserved Printed in U S A ...

Page 4: ......

Page 5: ...tery plant physical description 2 4 Initial bay 2 4 Supplementary bays 2 4 ECS battery plant subsystems 2 5 Rectifier 2 6 Batteries 2 6 Controller 2 7 DC distribution 2 7 ECS dc distribution panel 2 10 Distribution bus bars 2 10 Plant shunt 2 10 Low voltage battery disconnect reconnect LVD R feature 2 11 Low voltage load disconnect reconnect LVLD R feature 2 12 Circuit breakers fuses 2 12 Thermal ...

Page 6: ...sconnect reconnect feature 3 26 Low voltage load disconnect reconnect feature 3 26 Thermal slope step compensation feature 3 26 Controller options 3 26 Alarm system interface 3 26 Earthquake bracing 3 27 Planning 3 27 Floor plan data 3 27 Grounding 3 28 Growth 3 28 Ordering reference material 3 29 Coding and terminology 3 29 J drawings 3 30 T drawings 3 34 SD drawings 3 35 Ordering information 3 3...

Page 7: ...ircuit 4 13 Installing thermal compensation unit in existing plant 4 15 Tools required 4 15 Test procedure 4 18 5 Maintenance Controls and Indicators 5 1 DC Circuit Breakers 5 1 Troubleshooting 5 3 Open Distribution Breaker 5 3 Red LVD OPEN LED Lit 5 4 Yellow LVD FAIL LED Lit 5 4 Blown Fuse on LVD Fuse Board 5 4 Repair and Replacement 5 4 Load Circuit Breaker Replacement 5 5 LVD R Contactor Replac...

Page 8: ......

Page 9: ...stribution bus bars 2 8 Figure 2 4 Plug in circuit breaker mounting 2 9 Figure 2 5 ECS dc distribution panel front view 2 10 Figure 3 1 Rack Construction of List 15 Bay 3 42 Figure 3 2a Bay Dimensions and Clearances List 1 equipped with List 9 3 43 Figure 3 2b Bay Dimensions and Clearances List 1 equipped with List 10 or List 11 3 44 Figure 3 3 Frame Ground Adapter Assembly 3 45 Figure 3 4 Typical...

Page 10: ...ion circuitry BID1 switch locations 4 12 Figure 4 6 216A Battery Thermal Compensation Control Unit faceplate 4 19 Figure 4 7 Door assembly 4 20 Figure 4 8 VR Battery stand placement of thermistors 4 20 Figure 4 9 216A Battery Thermal Compensation Control Unit installed on frame 4 21 Figure 4 10 Terminal block assembly 4 22 Figure 5 1 Fuse Designation and Function for LVD Fuse Board 5 2 ...

Page 11: ... 3 E Terminal Lugs for Flex and Stranded Wires List 3 6 Distribution Panels 3 21 Table 3 F Terminal Lugs For Connecting IR Battery Cables To The Distribution Panel 3 21 Table 3 G VR Battery Cable and Lug Information 3 22 Table 3 H Field Installed Components For List 3 through 6 and 23 through 26 Distribution Panels 3 22 Table 3 I Load Feeder Wire And Fuse breaker Size 3 25 Table 3 J Minimum Wire G...

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Page 13: ...of the ECS family of battery plants operates from a nominal 208 240 volt ac 50 60 Hz source It offers a 300 ampere total plant capacity with a nominal 48 volt dc output in a totally integrated energy system The basic plant consists of charge and discharge bus bars with optional low voltage disconnect a distribution panel capable of accepting up to 42 circuit breakers an ECS controller space for tw...

Page 14: ...ne 6 Monday through Friday Customer Service For customers in the United States Canada Puerto Rico and the US Virgin Islands call 1 800 THE 1PWR 1 800 843 1797 Services provided through this contact include initiating the spare parts procurement process for out of service emergencies ordering Lucent Technologies documents and providing other product and service information For other customers world...

Page 15: ...d return service is provided for Lucent Technologies customers around the world For customers in the United States Canada Puerto Rico and the US Virgin Islands call 1 800 255 1402 for information on returning of products for repair For other customers worldwide contact your sales representative to discuss your particular circumstances ...

Page 16: ...cent Technologies Lineage 2000 ECS Battery Plant J85500D 3 1 4 Introduction Issue 5 January 1999 Figure 1 1 Lineage 2000 ECS Battery Plant Model J85500D 3 initial bay equipped with VR battery stand Lucent ...

Page 17: ... ECS Battery Plant J85500D 3 Issue 5 January 1999 Introduction 1 5 Figure 1 2 VR Battery supplementary bay configurations per J85504C 1 VR Series Batteries Universal VR Series Battery Stand 8 Shelf Battery Stand 4 Shelf Battery Stand ...

Page 18: ...1 12 F F 5 F F 6 OPEN LVD R 1 2 3 4 5 6 7 8 9 10 11 13 15 17 21 19 12 14 20 16 18 32 34 36 38 40 42 30 22 24 26 28 23 25 27 29 31 33 35 37 39 41 169 847539202 Cover Clear 4 Places 168 847539194 Retainer 4 Places 171 403244502 Cable Tie 3 per Retainer 165 801256165 Screw 250 20 x 750 167 803690668 Washer Lock 250 166 801098963 Washer Lock 250 16 Places Battery Disconnect Switch Location One per Str...

Page 19: ...aximum each mounts 3 rectifiers Rectifiers Type Lineage 2000 SR50 48V Rating 48 volts nominal 50 amperes Number 6 maximum 16 5 Amps ac input each Batteries Type Lineage 2000 2VR375E 2VR250E or 12IR125 Rating 375 Ah 250 Ah or 125 Ah per string Number 6 strings maximum Circuit Breakers Type KS23616 Ratings 3 5 10 15 20 30 40 45 50 60 70 80 90 100 amperes Interrupt capacity 10 000 amperes Temperature...

Page 20: ...of batteries Zone 4 for VR battery stands upper floors Heat Dissipation Full load 2744 watts 9363 BTU hr Rectifier full load 451 watts 1539 BTU hr Controller basic and options 26 watts 89 BTU hr See Note 1 Humidity rating 10 to 95 noncondensing Audible noise 65 dBa See Note 2 Electrostatic discharge IEC 801 2 Level 5 15 KV at 40 relative humidity Radiated and Conducted Emissions FCC Level A Electr...

Page 21: ...ge and float the batteries and to power the using equipment Controller provides the local and remote control monitor and diagnostic functions required to administer the battery plant Batteries provide energy storage for an uninterrupted power feed to the using equipment during loss of ac input or rectifier failure DC Distribution provides overcurrent protection connection points for the using equi...

Page 22: ...ttery technologies and a unique plug in rectifier and circuit breaker design The ECS battery plant is designed as a totally integrated energy system package It is a compact and complete system containing a controller rectifiers circuit breaker distribution panel and optional automatic battery disconnect reconnect LVD R feature optional low voltage load disconnect feature batteries and optional the...

Page 23: ... can be added to the ECS battery plant providing a maximum total battery capacity of 2625 ampere hours at a 10 hour rate ECS battery plant subsystems Figure 2 2 illustrates the arrangement and interconnections of the ECS Battery Plant subsystems from the ac input to the dc output These subsystems are described below Figure 2 2 ECS Battery Plant Block Diagram RECTIFIER A C RECTIFIER BATTERY STRING ...

Page 24: ...ified The rectifier status and alarm signals ac input and dc output are all connectorized The rectifiers plug into a rectifier shelf assembly that accommodates a maximum of three indiviual 50 ampere rectifiers The ECS plant is equipped with two rectifier shelf assemblies for a total capacity of six SR Series 50 ampere rectifiers See the Lineage 2000 SR Series rectifier product manual for additiona...

Page 25: ...omputer board adds sophisticated firmware features such as remote communications alarm history statistics and voice response The datalogger board may be used in conjunction with the microcomputer option to provide general purpose ac and dc voltage and current monitoring and control A remote termination panel allowing external connection to the board from outside the controller is also available wi...

Page 26: ...ant J85500D 3 2 8 Product Description Issue 5 January 1999 Figure 2 3 ECS distribution bus bars R1 K1 OR STRAP BATTERY BUS 2 DISTRIBUTION BUS BARS DO NOT EXCEED 200 AMPERE LOAD PER BUS BAR CHARGE RETURN BATTERY BUS 1 TO LOAD DISCHARGE RETURN TO LOAD ...

Page 27: ... Lineage 2000 ECS Battery Plant J85500D 3 Issue 5 January 1999 Product Description 2 9 Figure 2 4 Plug in circuit breaker mounting TO LOAD NORMALLY OPEN AUXILIARY CONTACT TEMINAL BLOCK FOR LOAD CONNECTIONS LINE LOAD ALARM ...

Page 28: ... and the Charge Return Bus Power conductors for load circuits are connected though distribution circuit breakers to Battery Bus 2 The return conductors for load circuits tie to the Discharge Return Bus The Discharge and Charge Return Buses are joined via the Plant Shunt Battery Buses 1 and 2 are interconnected by the LVD R Contactor Plant shunt The current shunt in the ECS Battery Plant is connect...

Page 29: ... restored The LVD R option consists of the LVD R Contactor circuitry on the CP5 Fuse Board and associated wiring As shown in Figures 2 3 the LVD R Contactor K1 is used either to connect or disconnect Battery Bus 1 and Battery Bus 2 When the battery voltage drops below a preset level a comparator circuit on the CP5 Fuse Board senses the low voltage condition and removes power to the contactor This ...

Page 30: ...100 ampere circuit breakers require the use of two positions on the panel The breakers are mounted vertically with actuators up in the ON position Each circuit breaker is equipped with an auxiliary switch that indicates with a closure when the breaker has tripped due to overcurrent The circuit breaker handle will move to a center trip position when tripped due to overcurrent It should be noted her...

Page 31: ...ght thermistors two per battery string Up to five 216A modules can be daisy chained together which allows monitoring up to 20 battery strings Two types of thermistor kits are available for use with the 216A control module 1 Thermistor kit Paddles Comcode 847618048 Use this kit with the VR batteries The kits contains two thermistors that are inserted between battery cells 2 Thermistor Kit Rings Com...

Page 32: ......

Page 33: ...ecutive This section of the manual is intended to provide guidance for those customers who wish to engineer their battery plant completely or partially The detailed process of engineering a battery plant is described as it progresses through four stages This process is essentially the same for the field modification of an existing battery plant as it is for a new installation The four stages are 1...

Page 34: ...recommended operating voltage range of the using equipment If the battery plant is used to power different types of equipment it must meet the requirements of each Fill in the load voltage information below The answers to these questions will be used in engineering calculations and equipment selection in the following sections 1 Recommended operating voltage ______ volts 2 Minimum steady state vol...

Page 35: ...usually defined as 2 volts The actual recommended float voltage of lead acid batteries differs slightly among vendors and varies with chemistry The most common float voltages are 2 17 2 27 and 2 35 volts per cell Nominal 48 volt systems typically use 23 or 24 cell battery strings for float voltages that range from 49 91 to 56 40 volts per string Standard arrangements are more commonly available fo...

Page 36: ... steady state load equipment voltages 1 2 and 3 If 12 is a higher voltage than 2 it may be desirable to provide the low voltage battery disconnect reconnect feature to prevent battery damage from deep discharge A more complete comparison of battery and load voltage ranges involving dc voltage drops in the cabling system is provided in the following sections Load drain and growth Under normal condi...

Page 37: ...ant discharge capacity and overcurrent protectors The summations of List 1 and List 2 drains for all the individual load circuits provide the List 1 and List 2 drains respectively for the entire battery plant Initial List 1 drains are used to size initial rectifiers and batteries since these components may be added relatively easily to operating plants To determine the initial rectifier and batter...

Page 38: ...e important in determining reserve time The availability of back up ac power and accessibility of the site are usually the determining factors in battery sizing The risk and acceptability of loss of Table 3 A Initial Load Drain Information Load Circuit List 1 Amps List 2 Amps 1 Battery Plant Total Table 3 B Anticipated Future Load Drain Information Load Circuit List 1 Amps List 2 Amps NC C or A 1 ...

Page 39: ...er means for noise filtering Compare the input noise requirements of the using system to the ECS Battery Plant specifications in Table 2 A Fill in the minimum reserve time below 14 Minimum battery reserve time ____ hours Battery capacity is usually specified in terms of ampere hours which is essentially a measure of energy The ampere hour rating is the product of a constant discharge current and t...

Page 40: ...asing the plant voltage after a discharge is also recommended by some battery vendors to assure that all cells charge equally for maximum life Although these two charging methods are essentially the same they are usually called by different names The former process is usually called boost charging while the latter is called equalize charging For the purposes of this manual the term Equalize is use...

Page 41: ... The rectifiers while recharging or floating the batteries maintain a constant voltage at the battery plant bus bars When batteries are accepting recharge current after a discharge there is a finite voltage drop from the charge bus bars inside the ECS bay to the battery string terminals This voltage drop is of course proportional to the magnitude of the recharge current Any voltage drop from the b...

Page 42: ...the dc distribution Voltage drop calculation methods are described below under Calculating voltage drop For the calculation use the plant List 2 drain divided by the number of parallel battery strings For extraordinarily long runs between batteries and dc distribution wire gauges may be called for that cannot be conveniently terminated at the equipment at either end In such cases the necessary lar...

Page 43: ...f cable sizes and battery capacity for any application Contact your Lucent Technologies Energy Systems Account Executive for details on this service Alternatively various rules of thumb are used to specify maximum voltage drops During discharge the critical voltage drop is the total drop from the battery terminals to the load equipment Increasing the voltage drop from dc distribution to load can p...

Page 44: ...ocations with back up ac power low voltage disconnect reconnect may not be necessary Calculating voltage drop A useful formula to relate voltage drop cable length and cable size is VD K x I x L CM or CM K x I x L VD where VD allowable voltage drop in volts CM conductor size in circular mils K 11 1 for copper at 78 F 25 5 C I appropriate current drain in amperes L conductor length in feet The formu...

Page 45: ... Type RHW wire is 75 C 167 F The current that will result in that temperature i e the ampacity is less when the ambient air temperature is higher and also when conductors are bundled or side by side Overcurrent protection The rating of an overcurrent protection device fuse or circuit breaker should not exceed the ampacity of the conductor it is intended to protect The absolute maximum rating permi...

Page 46: ...in this section to select the specific types and quantities of equipment available with the Lineage 2000 ECS battery plant The following topics are covered in this section rectifier sizing battery sizing number of bays cable and load breaker sizing low voltage disconnect reconnect low voltage load disconnect reconnect thermal slope step compensation feature emergency shutdown disconnect controller...

Page 47: ... decreases with increasing cell capacity In other words a battery that is twice as big costs less than twice as much On the basis of initial material cost therefore the number of strings should be minimized Weight and Space Efficiency Weight density and space efficiency increase in general as battery capacity increases There can be significant differences in space efficiency however between differ...

Page 48: ...reliability is critical it is a good practice to select battery size such that at least two strings are required Multiple strings allow for easier maintenance on the battery system without jeopardizing service to the load equipment Initial and supplementary bays All subsystems of the ECS battery plant together can occupy one framework called the INITIAL BAY Up to six rectifiers controller capacito...

Page 49: ...h other building systems cabling engineering is not completely defined by this section of the product manual In this section the basics are derived for the dc power cabling which will be required as part of a complete cable engineering process Lucent Technologies offers cabling engineering services that are separate from battery plant engineering Contact your Lucent Technologies Account Executive ...

Page 50: ...or List 3 6 Distribution Panel WP91412 L73 double hole termination 1 R 5473 5 single position circuit breaker WP91412 L93 single hole termination 1 R 5473 5 8 32x5 16 screw 2 6 32x5 16 screw 1 WP91767 L3 1 4 tubing 2in 2 847301660 10 14 AWG Termination Lug Kit for List 23 27 Distribution Panel WP91412 L73 double hole termination 1 R 5473 5 single position circuit breaker or fuse holder WP91412 L93...

Page 51: ...bution Panel WP91412 L5 double hole termination 1 grey single position circuit breaker or fuse holder WP91412 L4 single hole termination 1 grey 10 32x7 16 screw 2 WP91767 L5 1 2 tubing 2in 847301702 6 AWG termination lug kit with two position adapter bus bar for List 23 27 Distribution Panel Two position adapter bus bar 1 two position circuit breaker WP91412 L3 double hole termination 1 blue WP914...

Page 52: ...rmination 1 grey 10 32x7 16 screw 2 375 16 nut 2 375 flat washer 2 375 lock washer 2 WP91767 L5 1 2 tubing 2in 2 847301447 2 AWG termination lug kit with two position adapter bus bar for List 23 27 Distribution Panel Two position adapter bus bar 1 two position circuit breaker WP91412 L54 double hole termination 1 brown WP91412 L121 double hole termination 1 brown 10 32x7 16 screw 2 375 16 nut 2 37...

Page 53: ...347576 WP91412 L5 405347576 2 WP91412 L8 405347683 WP91412 L8 405347683 Table 3 F Terminal Lugs For Connecting IR Battery Cables To The Distribution Panel Line Stranded wire Flex wire WP91412 List Comcode Stud size Die Single Hole Angled Connectors for 12IR125 Battery or IR Disconnect 1 8 8 76 406021642 25 red 2 6 6 15 405347774 25 blue 3 4 4 6 405347618 25 grey 4 2 16 405347782 25 brown 5 2 9 405...

Page 54: ...neered to fit the individual installation The circuit breakers and fuses available for dc distribution overcurrent protection are shown in Table 3 H The breaker or fuse rating for a given circuit is selected by the criteria covered above under Overcurrent Protection Table 3 G VR Battery Cable and Lug Information Cable Information Lug Information Wire Gauge Flex Class I WP Spec Comcode Die Color Co...

Page 55: ...7006345 Fuse TPA 15 13 20 407006352 Fuse TPA 20 14 25 407006360 Fuse TPA 25 15 30 407006378 Fuse TPA 30 Lists 23 through 26 Circuit Breaker Options 1 3 407098417 KS23616 L31 2 5 407098425 KS23616 L32 3 10 407098433 KS23616 L33 4 15 407098458 KS23616 L34 5 20 407098474 KS23616 L36 6 25 407098482 KS23616 L37 7 30 407098490 KS23616 L38 8 40 407098448 KS23616 L48 10 45 407098516 KS23616 L40 11 50 4070...

Page 56: ...bove under Calculating Voltage Drop 5 List the sizes based on voltage drop in Table 3 I 6 Indicate the larger size for each load feeder in the column marked Selected Wire Gauge 7 Fill in the circuit breaker or fuse rating e g 10 20 or 30 Amps in Table 3 I for each feeder 8 Record in Table 3 J the wire sizes for each battery feeder 9 Calculate the minimum wire size that meets the ampacity requireme...

Page 57: ...e sizes based on voltage drop in Table 3 J 13 Indicate the larger size for each load feeder in the final column Selected Wire Gauge Table 3 I Load Feeder Wire And Fuse breaker Size Circuit Number List 2 Drain Minimum Wire Gauge Selected Wire Gauge Fuse breaker Rating Ampacity Voltage Drop 1 Table 3 J Minimum Wire Gauge Ampacity All Strings String Number Minimum Wire Gauge Selected Wire Gauge 1 2 3...

Page 58: ...s or no Thermal slope step compensation feature The Thermal Compensation Feature is available as an option Is Thermal Compensation Feature required ______ yes or no Controller options The engineering of the ECS controller features involves orderable circuit packs and field movable jumper straps Circuit Packs Circuit pack options for the ECS controller are listed in Table B Supplementary Components...

Page 59: ... bay equipped with TWO strings of VR batteries is NOT recommended for Zone 4 applications Planning The equipment specified in the previous section will affect various other systems within the building that serve more than just the battery plant Some of these common systems are ac distribution cabling air conditioning and ventilation and the building structure itself For example the ac distribution...

Page 60: ...ity with most grounding systems The standard dc discharge return bus is located in the initial bay Alternatively the battery plant return bus system may be mounted in the overhead cable rack When the discharge return bus is in the initial bay a connection point is provided on it specifically for grounding This point may be used to tie the battery plant to the building grounding electrode Two holes...

Page 61: ...ded Apparatus is always specified by the code followed by the descriptor For example BAA1 Circuit Pack 364A Power Unit 113B Control Unit The vintage or version of coded apparatus is controlled by a series number The series number may be appended to the apparatus code for a complete description of the product but is not necessary because only the latest vintage is orderable at any given time Appara...

Page 62: ...drawing of the same number This drawing contains the descriptions of the optional configurations manufacturing assembly information and any additional details for engineering or field installation An equipment option is identified by a number or letter called a List or a Group J and H coded equipment use Lists while ED coded products are equipped with Groups For simplicity the discussion that foll...

Page 63: ...when describing an orderable piece of equipment On its own the J code refers to either the drawing itself or in generic terms only the product 3 Issue number Each sheet of a drawing has its own issue number which changes whenever anything is changed on that sheet The issue number of the first cover sheet changes whenever any sheet in the J drawing is changed The issue number of the cover sheet is ...

Page 64: ...l Main Lists on a given J drawing that share perhaps common components or Supplementary Lists see below Only one Main List number is specified for one equipment assembly and the quantity specified for that List is one 5A 2 Supplementary Lists Features are added to or omitted from Main Lists by specifying Supplementary Lists A Supplementary List is not orderable by itself but must be specified in a...

Page 65: ...matic SD and wiring diagram T 7 Table D This table provides a list of all associated drawings such as other J ED or H coded equipment that must be ordered separately Drawings which are required for engineering or manufacturing but are not necessary for installation are indicated by an equals sign 8 Manufacturing Notes Symbols Notes that apply to factory and or field assembly are listed as Manufact...

Page 66: ...or Table A however on a T drawing The following T drawing cover sheet features are essentially the same as those for J drawings Title Block Issue number Sheet Index Manufacturing Notes Symbols Engineering Notes Change Notes As with the J drawing read all the notes on the T drawing completely when engineering a job Other important features of the T drawing cover sheet are Tables B C and D Table B o...

Page 67: ...specifically called for by Table A of the J drawing SD drawings The SD drawing is the source for the circuit information that describes a product The connectivity and options shown on the T drawing are based on the SD The parts on the J drawing stocklist which are circuit components are documented on the SD Mechanical parts wire colors wire routing and cable harnesses however are not necessarily s...

Page 68: ... any are included in the SD Most circuit packs however are documented on separate schematic drawings some of which are proprietary and are not generally accessible Ordering information The J85500D 3 battery plant is ordered with List L numbers see Table 3 K A sample order for a D 3 plant containing five 50 ampere rectifiers a microprocessor board 15 20 ampere breakers five 45 ampere breakers and 2...

Page 69: ...elf assembly mounted in the lower position 9 Equipment in addition to List 1 to provide a 44 6 inch high 4 shelf battery stand for four strings of 12IR125 batteries 10 Equipment in addition to List 1 to provide a 42 inch high 4 shelf battery stand for one string of 2VR375E batteries Qualified for seismic Zone 4 applications 11 Equipment in addition to List 1 to provide a 42 inch high 4 shelf batte...

Page 70: ... Recommended float voltage 54 48V 407435825 T82670 31 T82671 30 Fig 1 3 Inter Tier Cable Kit ordered separately and always required 846808764 D2 24 2VR250E Battery Order 24 for a single 250AH string Recommended float voltage 52 21V 407435841 T82670 31 T82671 30 Fig 1 3 Inter Tier Cable Kit ordered separately and always required 846808764 D3 23 2VR375E Battery Order 23 for a single 375AH string Rec...

Page 71: ...alogger Circuit Pack CP3 CP3 is a data acquisition circuit pack that always requires Item E1 or E2 Includes set of current limiting resistor assembles and Product Manual 167 790 109 845575223 T82670 31 Fig H9 E4 Same as Item E3 with remote termination panel to allow external connection to the CP3 circuit pack Includes set of current limiting resistor assemblies termination unit with cable set and ...

Page 72: ... 31 Fig H14 H15 E12 Thermal Compensation Slope Step Retrofit Kit ordered to add thermal compensation feature to an existing J85500D x battery plant 847618105 T82670 31 Fig H14 H15 E13 Thermistor Kit Paddles See Section 2 Thermal Slope Step Compensation Feature and Figure 4 8 847618048 T82670 31 Fig H15 E14 Thermistor Kit Rings See Section 2 Thermal Slope Step Compensation Feature 847618063 T82670 ...

Page 73: ...al 167 790 031 Optional Circuit Pack Product Manual 167 790 109 SR Series Rectifiers and Rectifier Shelf Assembly Assembly and Ordering Drawing J85702B 1 Wiring Diagram T 82668 30 Schematic Diagram SD 82668 01 Product Manual 167 790 117 VR Series Battery Assembly and Ordering Drawing J85504C 1 Wiring Diagram T 83119 30 Schematic Diagram SD 83119 01 Product Manual 157 622 010 IR Series Battery Asse...

Page 74: ... 3 42 Engineering Planning and Ordering Issue 5 January 1999 Figure 3 1 Rack Construction of List 15 Bay 26 00 OVERALL WIDTH 21 50 INSIDE 22 31 MOUNTING CENTERS 78 00 AVAILABLE MOUNTING SPACE 6 00 END OF CABLE BRACKETS REAR COVER 10 00 4 00 84 00 OVERALL HEIGHT ...

Page 75: ...Battery Plant J85500D 3 Issue 5 January 1999 Engineering Planning and Ordering 3 43 Figure 3 2a Bay Dimensions and Clearances List 1 equipped with List 9 No Wall Clearance Required 19 68 DEPTH 30 00 AISLE CLEARANCE 86 67 HEIGHT 32 25 WIDTH ...

Page 76: ... J85500D 3 3 44 Engineering Planning and Ordering Issue 5 January 1999 Figure 3 2b Bay Dimensions and Clearances List 1 equipped with List 10 or List 11 No Wall Clearance Required DEPTH L10 24 0 L11 18 25 30 00 AISLE CLEARANCE 86 67 HEIGHT 32 25 WIDTH ...

Page 77: ...ineage 2000 ECS Battery Plant J85500D 3 Issue 5 January 1999 Engineering Planning and Ordering 3 45 Figure 3 3 Frame Ground Adapter Assembly F1 846638575 System Ground Adapter Kit 250 20 Hardware Furnished with Adapter Kit ...

Page 78: ...TION FURNISHED PER THIS DRAWING IS IN ACCORDANCE WITH AT T COMPANY STANDARD XXX XXX XXX LINE LINE LINE NAME NAME NUMBER UGII V4 1 02 22 88 NUMBER 1 1 8 2 2 9 3 3 10 4 4 11 5 5 12 6 13 7 14 CIRCUIT NAME SCHEMATIC WIRING DIAGRAM FIGURE OPT WIRING WIRED REMARKS WIRING PROVIDE IN THE LOCAL CABLE TABLE C WIRING PROVIDED INFORMATION DENOTES NOT REQUIRED BY INSTALLER TABLE D LIST OF ASSOCIATED DRAWINGS D...

Page 79: ...test sequence is also provided to check the integrity of the installation effort Upgrades retrofits and replacement of equipment in the controller rectifier and battery subsystems are covered in their respective manuals The framework rectifier controller and dc distribution subsystems described in Section 2 are factory tested as a system The controller and distribution subsystems are shipped assem...

Page 80: ...res Suggested installation sequence 1 The plant may be wired with ac from the left side or the right side Connection points and wire types are indicated on the plant wiring diagram T 82670 31 Figure H4 2 When running dc cable be sure that all non protected leads are run in a separate cable rack from protected leads Protected in this sense refers to overcurrent protection by a fuse or circuit break...

Page 81: ...r less than 1 4 inch thick tapped copper bars use N0 8 No 10 or 1 4 inch machine screws to minimize applicable torque When larger size screws are required provide captive type steel nuts or reduce torques 8 Torque recommendations are also suitable for all non ferrous fasteners except aluminum 9 Where application permits use hex cap screws Table 4 A Minimum Torque For All Electrical Connectons SCRE...

Page 82: ...4 3 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 R1 1 8 1 1 4 1 3 8 1 1 2 57 000 57 000 57 000 57 000 57 000 57 000 57 000 57 000 36 000 36 000 36 000 36 000 36 000 36 000 6 12 22 35 54 77 107 190 193 290 410 580 760 1010 Table 4 C Installation Reference Documents Step Procedure Reference Document A Unpacking J85500D 3 Manual 167 790 064 B Battery Stand Assembly Battery Manual 157 622 010 J85504C 1 C Cable ...

Page 83: ...ble battery stands per the battery manual Install the batteries onto their stands Step C Cable support and ground system Hang all cable support systems as well as any auxilliary ground bus bars as dictated by the job application drawings Step D Controller and LVD set up Follow the controller set up procedure given in the Controller manual to complete the steps below 1 Enable disable equalize charg...

Page 84: ...ay be used in the future Growth in rectifier capacity is as simple as plugging in an additional rectifier Before proceeding verify that all rectifier output circuit breakers are in the OFF position Step F Battery connections Remove all fuses from LVD Fuse Board Confirm that the output circuit breakers of all rectifiers are open DANGER The next step in this procedure will apply battery power to the...

Page 85: ...nated at the battery plant end on the discharge return bus directly above the load supply lead termination The termination points for the load leads are numbered 1 to 42 from right to left Distribution breaker positions are also numbered 1 to 42 from left to right To install a circuit breaker first verify that the circuit breaker is in the OFF position Plug in the circuit breaker and visually veri...

Page 86: ...r that may be marked to indicate each load breaker s use Before proceeding verify that all load circuit breakers are in the OFF position Figure 4 1 Typical floor mounting detail 405889254 Floor Anchor Bolt Hilti List 31 32 846748093 Floor Anchor Bolt Hilti List 1 2 41 43 846748085 Floor Anchor Bolt Assembly HDI 1 2 Hilti List 42 44 841630155 Square Washer ...

Page 87: ...g Retainers and Covers Foot Print for Lists 31 32 43 44 See Floor Anchor Loc Table Foot Print for Lists 1 2 41 42 See Floor Anchor Loc Table Fig A Fig B 25 90 18 20 3 85 2 00 3 85 2 00 A2 A2 A1 A1 3 50 REF 3 00 18 17 9 66 2 00 B2 B2 B1 B1 FRONT Floor Anchor Location Table List 31 1 32 2 43 41 44 42 A1 B1 A1 B1 C1 A2 B2 A2 B2 C2 A B 2VR250E Battery Application 2VR375E Battery Application Descriptio...

Page 88: ...ATION TABLE LIST 10 A1 B1 C1 A1 B1 A1 B1 If interference with floor reinforcing bars occurs during Installation of anchoring device at primary mounting location then alternate location shall be used Overall Dimension including Retainers 32 25 24 55 REF 3 85 2 00 3 85 2 00 A2 A2 A1 A1 5 96 1 78 19 68 13 72 9 66 REF 2 28 2 28 B2 B2 B1 B1 DD DD FRONT A2 B2 A2 B2 A2 B2 C2 AA 1 BB CC 1 2 11 15 PRIMARY ...

Page 89: ...oard BAD1 jumper locations J505 1 4 1 1 1 3 8 P506 P505 2 LVD FUSE BOARD 3 3 1 1 1 5 P507 P505 1 P502 40 1 P501 P504 E501 E502 E503 J505 2 Figure 4 4b LVD Fuse Board BAD10 4 1 1 1 3 8 P506 P505 2 LVD FUSE BOARD 3 3 1 1 1 5 P507 P505 1 P502 40 1 P501 P504 E501 E502 E503 DO NOT PLACE ANY JUMPERS CONNECTORS ON J505 1 OR 505 2 ...

Page 90: ...low 1 Test Enable disable equalize charge feature 2 Test Enable disable rectifier restart feature 3 Test HV shutdown level s 4 Test BD alarm levels 5 Test other optional circuit packs Step J Load turn up Turn on and adjust all rectifiers for normal operation according to the Rectifier manual WARNING Before applying power to any individual load follow the Figure 4 5 LVD Fuse Board with thermal comp...

Page 91: ...ditional load circuits Procedures for adding controller features rectifiers and batteries to an operating plant are described in the installation sections of the associated subsystem manuals The procedure to add load circuits is described below WARNING Procedures in this section may cause power alarms to be issued temporarily Notify the alarm reporting center before starting any installation proce...

Page 92: ...must be added switch it to the OFF position Plug in the new breaker If possible visually verify that line load and alarm connectors are properly mated See Figure 2 4 Step E If leads have NOT already been run to the intended load from a spare circuit breaker position e g during the initial plant installation install these leads by following Installation Step G in Suggested Istallation Sequence abov...

Page 93: ... available 1 4 20 Pem nuts in the battery stand upright Then attach the Terminal Block Assembly Base to the VR Module bracket with the 10 32 screws provided See Figure 4 9 2 Temporarily insert the thermistors in the battery locations to be monitored See Figure 4 8 for suggested locations between the Lucent Technologies VR Batteries Dress the thermistor wire sets from the Terminal Block Assembly to...

Page 94: ...J504 Quick Connect from E501 Slide the ribbon cable removed from P502 so the connector is against the plastic holder Dress the excess cable into the distribution Be sure to leave enough cable to allow the door to open completely 8 Remove the cover over the BAD1 LVD Fuse Board and then remove the insulated standoffs to free the board 9 Set SW500 on the BID1 LVD Fuse Board for the desired configurat...

Page 95: ...ill be daisy chained from P512 to P511 up to a maximum of five units The last unit connected will need Terminator Plug 847631363 inserted into P512 15 Connect the 216A Control Unit Interface Cable Assembly 847586815 to P510 on the BID1 LVD Fuse Board and dress cable out of the distribution and down to the 216A Control Unit connecting to P511 16 Close all doors and ensure all covers are installed p...

Page 96: ... on the ECS Controller 4 Heat thermistors with INDIRECT airflow from a heat gun Heat applied directly to the thermistor could cause damage Table 4 D SW500 Reference Conditions 216A Status Plant Voltage Compensation enabled Margin level Compensation Temperature in degrees Celsius SW500 2 SW500 4 0 25 25 53 53 75 75 75 to 65 1 0 Enabled V FLT 72mV C V FLT 72mV C V FLT 2 0VDC V FLT 6 0VDC V FLT 2 0VD...

Page 97: ...op will not be seen because the batteries will not discharge that quickly 6 Allow the thermistors to cool then insert and secure them into the battery string 7 Verify there are no alarms present at this time Figure 4 6 216A Battery Thermal Compensation Control Unit faceplate BATTERY THERMAL COMPENSATION MODULE 216A CNTL MOD YEL INDICATOR STATUS GREEN MODULE CONDITION NORMAL TEMP 53 C TEMP 73 C NO ...

Page 98: ...ment of thermistors BATTERY THERMAL COMPENSATION MODULE 216A CNTL MOD YEL INDICATOR STATUS GREEN MODULE CONDITION NORMAL TEMP 53 C TEMP 73 C NO THERMISTORS CONNECTED INPUT P511 P512 2 3 UP TO 12V LIMITED TO 15 mA NEC CLASS 2 P511 P512 1 4 5 9 LESS THAN 60 VDC FUSED AT 1 1 3 AMPERES MEASUREMENT TB101 102 TEMPERATURE LAMP TEST 847586807 CLEI ON ON ON FLASH OFF OFF ON YELLOW OFF GRN INDICATORS CU216A...

Page 99: ...ery Thermal Compensation Control Unit installed on frame 801724857 SCR 1 4 20 x 5 8 847312592 Bracket 901252726 Screw 10 32 x 7 16 E W Lock Washer 2 Places 847589900 Terminal Board Assy See Fig 4 10 107617516 216A Control Unit See Fig 4 6 P512 To Next 216A or Terminator Plug if Last Module P511 Mates with P510 on BID1 CP ...

Page 100: ...47589900 Terminal Board Assembly 847307410 Temp Sensor Cable Assy 1 per Temp Sensor 10 Ft Long Temp Sensor 1 Temp Sensor 8 Temp Sensor 2 Temp Sensor 7 Temp Sensor 3 Temp Sensor 6 Temp Sensor 4 Temp Sensor 5 R BK Shield 1 R BK Shield 2 R BK Shield 3 R BK Shield 4 24 Ga 1 8 15 9 J1 Shield 8 BK R Shield 7 BK R Shild 6 BK R Shield 5 BK R 12 11 10 9 8 7 6 5 4 3 2 1 TB101 TB102 ...

Page 101: ...ant 2 The yellow LVD FAIL LED indicates that only one of the two redundant low voltage detectors has directed the contactor to open and that the disconnect circuit may have failed The contactor however is still closed Fuses F1 through F12 see Figure 5 1 are also located on the LVD Fuse Board and provide power for controller functions and rectifier regulation When a fuse blows the colored indicator...

Page 102: ...ower to the load and resetting the breaker See Troubleshooting below for information on tripped breakers Figure 5 1 Fuse Designation and Function for LVD Fuse Board REG LEAD RECTIFIER 6 REG LEAD RECTIFIER 5 REG LEAD RECTIFIER 4 REG LEAD RECTIFIER 3 REG LEAD RECTIFIER 2 REG LEAD RECTIFIER 1 113A METER CP2 AND CP3 CP1 RECTIFIER INTERFACE POWER RECTIFIER CP1 INTERFACE POWER ALARM BATTERY SUPPLY CP1 1...

Page 103: ...st be cleared before resetting the breaker except when the trip is suspected to be caused by inrush current during equipment start up The handle will be between the ON and OFF positions when the breaker has tripped due to overcurrent Table 5 A Troubleshooting OBSERVED CONDITION PROBABLE CAUSE PROCEDURE CONTROLLER Red or yellow LEDs lit No LEDs or Display lit Meter inaccuracy Office alarms issued F...

Page 104: ...uits have failed The LVD Fuse circuit pack must be replaced See section on LVD Fuse Board CP5 Replacement under Repair and Replacement below Yellow LVD FAIL LED Lit The Yellow LVD FAIL LED indicates that one or both of the LVD circuits has attempted to open the contactor but the contactor is closed This may occur in two situations 1 The plant voltage is right at the disconnect level and is within ...

Page 105: ... through the breaker DANGER Do not attempt to unplug a circuit breaker which may be carrying current Arcing may result in personnel injury and equipment damage STEP E Unplug the faulty breaker from the printed wiring board STEP F Switch the new circuit breaker to the OFF position before plugging it in STEP G Plug in the new breaker ensuring that line load and alarm connectors are properly mated se...

Page 106: ...e following equipment is required socket wrench with insulated handle 1 2 inch socket Procedure Refer to Figure 2 3 1 Remove rectifier in position directly beneath LVD R contactor position 1 if present 2 Open distribution panel and unplug connector P501 from J501 on LVD Fuse board CP5 Leave cable dressed 3 Disconnect and label the 5 quick connects from the contactor coil and auxiliary switch 4 Unb...

Page 107: ...05 2 on replacement LVD Fuse Board per J85500D 1 drawing for desired disconnect voltage 5 Mount the replacement board to the distributionpanel using the hardware from Step 3 6 Reconnect the following connectors P502 to J502 P506 to J506 P501 to J501 P504 to J504 Quick Connect to E501 7 Close distribution panel Spare Parts The following equipment may be ordered as spare parts For exact ordering cod...

Page 108: ...D 3 5 8 Maintenance Issue 5 January 1999 In addition to these items any piece part may be ordered that is identified in the assembly views and stocklist on the J85500D 3 drawing When ordering please specify the Description and Comcode as shown in the stocklist ...

Page 109: ...tems such assignment to be effective upon Customer s acceptance of such Vendor Items With respect to Vendor items recommended by Seller in its specifications for which the vendor s warranty cannot be assigned to Customer or if assigned less than Sixty 60 days remain of the vendor s warranty or warranty period when the Vendor s items are shipped to Customer or when Seller submits its notice of comp...

Page 110: ...dily returnable for repair whether or not installed by Seller Seller at its option may repair the cable and Wire Products at Customer s site D If Seller has elected to repair or replace a defective Product Customer shall have the option of removing and reinstalling or having Seller remove and reinstall the defective or nonconforming Product The cost of the removal and the reinstallation shall be b...

Page 111: ... actions of anyone other than Seller or its subcontractors caused by any of the following modifications misuse neglect accident or abuse improper wiring repairing splicing alteration installation storage or maintenance use in a manner not in accordance with Seller s or vendor s specifications or operating instructions or failure of Customer to apply previously applicable Seller modifications and c...

Page 112: ......

Page 113: ...6 does not have safety agency Listing Install only in restricted access areas dedicated equipment rooms equipment closets or the like in accordance with articles 110 16 110 17 and 110 18 of the U S Natinal Electrical Code NEC ANSI NFPA No 70 and pursuant to applicable local codes This equipment is to be used in controlled environments an area where the humidity is maintained at levels that cannot ...

Page 114: ...ue stress on the connectors The short circuit current capability of the battery input to the distribution panel must not exceed 10 000 amperes Fuses circuit breakers may not be provided with the equipment Refer to the product documentation for the proper hardware Use only the parts specified in the equipment documentation Installing fuses or circuit breakers not specified for use in this equipment...

Page 115: ...ymbols This symbol identifies the need to refer to the equipment instructions for important information These symbols or equivalent are used to identify the presence of hazardous ac mains voltage This symbol is used to identify the presence of hazardous ac or dc voltages It may also be used to warn of hazardous energy levels ...

Page 116: ...on device for each ac input being serviced is disconnected before servicing the equipment For equipment connected to batteries disconnecting the ac alone will not necessarily remove power to the equipment Make sure the equipment is not also powered by the batteries or the batteries are not connected to the output of the equipment High leakage currents may be possible on this type of equipment Make...

Page 117: ...properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Wear safety glasses Test circuits before touching Lock out and tag circuit breakers fuses when possible to prevent accidental turn on Be aware of potential hazards before servicing equipment Identify exposed hazardous electrical potentials on connectors wiring etc note the condition of these circ...

Page 118: ...Lucent Technologies Lineage 2000 ECS Battery Plant J85500D 3 7 6 Safety Issue 5 January 1999 These symbols are used to identify the safety earth ground or bonding point for the equipment ...

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