LubriMist JD Installation And Operating Manual Download Page 122

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LubriMist

Model JD

Oil Mist Generating System

Installation and Operating Manual

Page 122 of 152

REPAIR AND OPERATION SPARE PARTS

Quantity of JD Oil Mist Generators

FOR THE JD AUXILIARY UNIT

5 10 15 20 25 30 35 40 45 50

Quan./ JD Part Number

Description

Recommended Quantity

77500473 AIR FILTER / AIR PRESSURE REGULATOR

1/2

NPT

3 4 4 5 5 6 6 7 7

77600087 GAUGE, PRESSURE MIST

3 4 4 5 5 6 6 7 7

1 77600088

GAUGE,

PRESSURE

REGULATED

AIR

3 4 4 5 5 6 6 7 7

77780111 GAUGE, OIL LEVEL 8" LONG

3 4 4 5 5 6 6 7 7

1(*)

77500363 HEATER, OIL FOR N7 115VAC

77500364 HEATER, OIL FOR N7 230VAC

HEATER,

OIL

115VAC

(IEC)

3 4 4 5 5 6 6 7 7

HEATER,

OIL

230VAC

(IEC)

3 4 4 5 5 6 6 7 7

1 77780269

VALVE,

RELIEF

3/4"P

2.4

PSI

3 4 4 5 5 6 6 7 7

1 77500472

ELEMENT,

AIR

FILTER

3 4 4 5 5 6 6 7 7

1 U10924A

GAUGE,

TEMPERATURE

OIL/AIR

3 4 4 5 5 6 6 7 7

(*) Select the correct heater element for the purchased

construction - Reference the section titled "UNIT IDENTIFICATION AND LABELING".

ADDITIONAL SPARES AVAILABLE

THROUGH CFH RELIABILITY

SERVICES

Quan./ JD Part Number

Description

77500473

AIR FILTER / AIR PRESSURE REGULATOR 1/2 NPT

77720033

OIL LEVEL TRANSMITTER

2 77700941

THERMOCOUPLE,

TYPE K 3/16OD X 4 IN LONG

BOARD,

DISPLAY

BOARD, MAIN (WITH PROGRAMMED EPROM)

77720050

KEYPAD, CONTROLLER JD

77720052

EPROM, PROGRAMMED FOR JD

1 77780139

TRANSDUCER,

PRESSURE 0-100 PSI 1/4 NPT

1 77780140

TRANSDUCER,

PRESSURE 0-5 PSI 1/4 NPT

77780792

POWER SUPPLY, 100-240VAC/24VDC 4AMP

77780195

DETECTOR, MIST MONITOR ASSY

LS0205120 SCREEN, 20-500 MICRON

Summary of Contents for JD

Page 1: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual P N 77740227 REV 06 MAY 2017 ...

Page 2: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 2 of 152 ...

Page 3: ...ion Mounting 26 Mist Distribution System Connection 27 Compressed Air Supply 27 Auto Bulk Oil Fill Connection 28 Electrical Power Connection 29 Power Requirements 30 Grounding 31 Remote Communication And Alarm Connections 32 Remote Alarm Contacts 33 Remote Communications Serial Port 34 Starting The Oil Mist Generator 36 Commissioning Optional Equipment 40 Mist Density Monitor 40 Auxiliary Oil Mist...

Page 4: ...RATOR 94 General Description and Use 95 Auxiliary Oil Mist Generator Start Up 96 Operation 98 Oil Heater Operation And Temperature Adjustment 98 Switching From The Auxiliary Oil Mist Generator To The Main Oil Mist Generator 98 CONTROLLING THE OIL MIST 99 Adjusting Oil Air Ratio 100 Changing The Mist Generating Capacity 102 ROUTINE MAINTENANCE 103 Routine Maintenance 104 CLEANING AND DECONTAMINATIO...

Page 5: ...ls 139 General Arrangement Drawings 140 Inside View 140 Inside View Top Of Reservoir 141 Electrical Control Components 142 Optional Components 144 Auxiliary Oil Mist Generator 144 Bill of Materials 144 General Arrangement Drawing 145 Auxiliary Oil Mist Generator Wiring Diagram 115 VAC 146 Auxiliary Oil Mist Generator Wiring Diagram 230 VAC 147 Air Cooling Option 148 Air Purging Option 149 Mist Den...

Page 6: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 6 of 152 INTRODUCTION ...

Page 7: ...r the LubriMist Oil Mist Generator Unit JD Design application and distribution of LubriMist Oil Mist is covered in other publications For questions regarding this publication or if you have specific questions regarding the installation of the Model JD Mist Generator contact CFH Reliability Services 15150 West Dr Houston Texas 77053 USA Ph 713 464 6266 Fx 713 464 7375 Read and understand this opera...

Page 8: ...rther identify the type of hazard or personal injury risk involved This symbol is used to identify a DANGER level of hazard seriousness DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING This symbol is used to identify a WARNING level of hazard seriousness WARNING indicates a hazardous situation which if not avoided could result in death or s...

Page 9: ...ways using a fork truck This symbol can be used in conjunction with a SAFETY ALERT symbol with either a DANGER or WARNING or CAUTION severity level This symbol is used to advise SPILLS are to be controlled and cleaned up In case of spillage the user or other responsible body must ensure appropriate cleanup and decontamination is carried out This symbol may be used in conjunction with a NOTICE or w...

Page 10: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 10 of 152 UNIT IDENTIFICATION AND LABELING ...

Page 11: ...optional Mist Density Monitor measures changes in the density of the oil mist as it is generated Auxiliary Unit The Auxiliary unit is recommended in conditions where complete shutdown of the LubriMist Model JD Oil Mist Generator is unacceptable The Auxiliary unit allows the user to perform general maintenance on the JD main unit without losing oil mist flow to the system Cabinet Accessories Severa...

Page 12: ... Is Not Available Inlet Power A 115 VAC 50 60 HZ SINGLE PHASE IMPERIAL MEASURING UNITS S 230 VAC 50 60 HZ SINGLE PHASE IMPERIAL MEASURING UNTIS M 115 VAC 50 60 HZ SINGLE PHASE METRIC MEASURING UNITS B 230 VAC 50 60 HZ SINGLE PHASE METRIC MEASURING UNITS Labeling E ENGLISH S SPANISH Mist Density Monitor X NOT INCLUDED M MIST DENSITY MONITOR INCLUDED Auxiliary Unit Includes Mounting Piping to Main U...

Page 13: ...ity specific to the machine being manufactured The last designation differentiates between multiple machineries sold under the same sales order Sales Order Number Mist Generating Capacity 060 60 Bearing Inch 213 213 Bearing Inch 475 475 Bearing Inch 933 933 Bearing Inch Item X of Y quantity produced on S O ______ ___ ___ Volts Machinery is available for connection to either 115 VAC or 230 VAC sing...

Page 14: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 14 of 152 PRODUCT DESCRIPTION ...

Page 15: ...ssure regulator to control the air pressure to the main oil mist generating head 3 Electrical power switch for the main oil mist generator 4 Mist pressure gauge for monitoring mist header pressure when the electrical power is disconnected 5 Oil mist generator reservoir with mist generating head oil level indicators and reservoir clean out cover 6 Manual oil fill port with threaded fill cap for add...

Page 16: ...and remote monitoring of the regulated air pressure The incoming air supply to the mist generator is controlled using a manually operated air pressure regulator The air pressure regulator adjusts and controls the airflow through the mist head by controlling the inlet air pressure Once the oil mist system has been commissioned only minor adjustments to the regulated air pressure are needed to maint...

Page 17: ...nifold extends into the oil reservoir to a point below the oil level As oil is drawn into the mist generator head the oil passes through a drilled port in the heater manifold In this manor the air heater element not only heats the air but also heats the oil being generated into oil mist A type K thermocouple senses the air temperature as it exits the heater manifold to provide the temperature cont...

Page 18: ...h signals the controller to de energize the solenoid valve A NPT female connection is provided for attaching the user s oil supply line The oil supply connects to a NPT block valve Oil then passes through an inline filter before entering the cabinet and the oil solenoid valve As oil is sent to the mist generating reservoir it must overcome a 10 PSI check valve This check valve maintains the operab...

Page 19: ...ge enclosure are non arcing The enclosure is a stainless steel NEMA type 12 enclosure Power connections for the air oil heater element and the red and green status lights are made in the power voltage enclosure Both circuits are fused Power to the heater is switched on off using a non arcing solid state relay Switching between the red and green status lights is done using a relay with hermetically...

Page 20: ...ey to identify the specific JD model you have The various equipment options for the JD are 1 Mist Density Monitor 2 Auxiliary Oil Mist Generator 3 Air Cooling for use in extremely hot ambient climates and 4 Air Purge for use in aggressive or highly corrosive environments These are further discussed below For operating information reference the specific option instructions in other sections of this...

Page 21: ...ven out put reading may correspond to a quantitative oil air ratio the Mist Density Monitor does not make a mass measurement of the amount of oil suspended in the air The output signal range of 0 100 percent mist density represents a change in the ability of a light beam to penetrate the oil mist sample as it passes between a light source and a light detector A mist density reading of zero indicat...

Page 22: ...parate power switch for the auxiliary heater allows the user to bring the oil in the auxiliary reservoir to its normal operating temperature before having to turn off the main oil mist generator This spare unit is equipped with a mist generating head and a screw plug type oil immersion heater The heater is preset to 120 F 49 C and can be adjusted with an attached thermostatic controller located in...

Page 23: ...rmostat is factory set and nonadjustable Each cooling cycle starts when the internal operating temperature reaches approximately 122º F 50º C and remains on until the temperature in the controller enclosure is reduced to 80º F 27º C The JD Oil Mist Generator Cabinet Cooling System includes the vortex cold air generator with integral mechanical thermostat An integral air pressure regulator air filt...

Page 24: ... is supplied to the interior of the JD Controller enclosure The JD Oil Mist Generator Controller Purge Assembly includes an air purge meter rotometer and supply air block valve Spent air is exhausted through an enclosure vent after it has been circulated through the JD controller Installation tubing fittings and hardware necessary for interconnecting the operating components and mounting the syste...

Page 25: ... Installation and Operating Manual Page 25 of 152 INSTALLATION THIS INSTRUMENT MUST BE EARTHED W A R N I N G If the equipment is not used in the manner described in this manual the protection provided by the equipment may be impaired W A R N I N G ...

Page 26: ...X 406 mm It has four 5 8 diameter bolt holes spaced in a rectangle 18 Long X 10 Wide 457 mm X 254 mm based on the center of the base plate Install the JD cabinet in an upright and level position Use four anchor bolts suitable for the type of foundation used i e wood concrete steel etc Anchor bolts are not provided with the unit However each unit is shipped with four 4 Hilti bolts that are x 3 3 4 ...

Page 27: ...ist generating flow rates are indicated in the chart below See the tag information for assigning serial numbers described in the Unit Identification and Labeling to determine the mist generating capacity of your mist generating assembly Recommended minimum air service is 65 PSIG 4 5 BAR Conversely the air service should not exceed 150 PSIG 10 3 BAR The minimum required air supply needed to ensure ...

Page 28: ... the JD cabinet B Insure that the centralized bulk oil supply system has been commissioned and operating C Open the oil supply block valve to the JD Oil Mist Generator auto bulk oil fill system D Open cabinet door to the JD Locate the oil supply pressure gauge located next to the solenoid operated oil valve Adjust supply oil pressure to manufactures suggested pressure range insuring not to exceed ...

Page 29: ...elow for the terminal enclosure location and identification of the type of user terminal connection The power connection for the JD oil mist generator is single phase The Voltage is as specified on the equipment nameplate either 115VAC or 230VAC EXPLOSION HAZARD Do not disconnect equipment unless power has been switched OFF or the area is known to be non hazardous W A R N I N G NEC Model JD Oil Mi...

Page 30: ... Volts Phase Main Oil Mist Unit FLA Main and Auxiliary Units FLA 115 Vac Single 8 Amperes 12 Amperes 230 Vac Single 4 Amperes 6 Amperes Branch Circuit Protections Is Required To Be Installed In Accordance With Local and National Codes of The Inspection Authority W A R N I N G Electrical power service must have adequate circuit protection Use the table below for selection of proper user provided in...

Page 31: ...re located in supply power terminal enclosure See the diagram below for circuit ground connection location POWER TERMINALS CONNECT GROUND CONDUCTOR TO GROUND TERMINAL The earth cabinet ground connection is located on the lower left side of the cabinet pedestal See the diagram below for earth ground connection location GROUND LUG 1 0 14 AWG 50 2 5 mm EARTHGROUND LUG LOCATED AT LEFT SIDE OF PEDESTAL...

Page 32: ...ovide remote monitoring by either of two methods 1 A basic ON OFF closure from the dry FORM C contact can be connected to a user sourced alarm 2 An RS 422 485 serial connection is available for data transmission to the user s remotely located personal computer PC or DCS To avoid risk of explosion hazard remote alarm electrical power circuits should be nonincendive W A R N I N G ...

Page 33: ...he electrical enclosure located to the left is the AC power enclosure Conduit is provided inside the mechanical compartment for the users alarm wiring The conduit connects the external remote alarm connection and the AC power enclosure 2 Open the AC power enclosure and locate the terminal strip The remote alarm terminals are colored white for easy identification Install the alarm wiring through th...

Page 34: ...he right is the controller enclosure The user conduit connection for the serial port is located on the right side of the cabinet 2 Open the low voltage controller enclosure Locate the I O expansion board mounted on top of the main controller circuit board in the controller enclosure The RS 422 485 data communication terminals are located on the expansion board and are labeled TX TX RX RX Install t...

Page 35: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 35 of 152 COMMISSIONING ...

Page 36: ...t Points in the section titled OPERATING GUIDE for a listing of the factory default values for each of the operating variables Start up of the LubriMist Model JD is very simple and requires only a few operator initiated actions The steps for start up of the Model JD oil mist generator are as follows 1 Commission the pressurized bulk oil supply system 2 If your Model JD is equipped with an auxiliar...

Page 37: ... start filling the oil reservoir For a further discussion of how all of the unit alarms are interlocked and displayed see LOCAL ALARMS INDICATORS AND READOUT 4 1 Locate and energize the electrical power supply at the source The supply circuit should be protected with a suitable current limiting device for the service For additional information regarding voltage and amperage ratings for the JD Oil ...

Page 38: ...ease the mist pressure the knob on the air filter pressure regulator is turned in a clockwise direction To decrease the mist pressure turn the knob in a counter clockwise direction Depress the Mist Pressure key and monitor the mist pressure as air pressure regulator adjustments are made Continue to make adjustments with the air pressure regulator until the proper mist pressure is achieved and main...

Page 39: ...s have been cleared press the CLEAR key once more to reset the status lights from fault red ON green OFF to normal red OFF green ON Your LubriMist Model JD Oil Mist Generator is now running and in full operation Operator Panel 3 Press MIST PRES To Monitor The Mist Pressure As The Air Pressure Regulator Is Adjusted To Proper Setting 4 Press CLEAR To Clear All Alarm Messages Press CLEAR To Reset The...

Page 40: ... be in service and operating normally for a minimum of one hour prior to making sensitivity adjustments or changes in alarm set points This period allows the oil output to stabilize and the mist sensor internal surfaces to become wetted with oil Since the mist sensor does not measure the absolute quantity of oil in the mist it is recommended that a consumption test be made if you are striving to a...

Page 41: ... oil mist generator is tightly closed The mist outlet valve to the auxiliary oil mist generator should be in the fully open position and the valve for the main oil mist generator outlet should be in the fully closed position 3 ADD OIL TO AUXILIARY RESERVOIR Fill the auxiliary reservoir up to an acceptable level by utilizing the manual fill connection on the side of the reservoir The oil level in t...

Page 42: ...on the top of the reservoir as the air pressure regulator adjustments are made Continue to make adjustments with the air pressure regulator until the proper mist pressure is achieved and maintained Your LubriMist Model JD Auxiliary Oil Mist Generator is now running and in full operation AUXILIARY OIL MIST GENERATOR Adjust Pressure Regulator To Proper Setting Mist Pressure Gauge Monitors Pressure S...

Page 43: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 43 of 152 OPERATING GUIDE ...

Page 44: ...ing supplied to the main oil mist generating head MIST PRES When depressed this key displays the mist outlet pressure In H2O or mBAR This is the pressure of the mist supply being discharged and distributed to the user s machinery MIST DENS When depressed this key displays a numeric value relative to the mist density Percentage CLEAR Used to clear an alarm condition or to return to run mode while i...

Page 45: ... a use the INC and DEC keys to adjust Once finished b press ENTER key 4 The display will read SET DATE DATE Program cursor will be under the date a use the INC and DEC keys to adjust Once finished b press ENTER key 5 The display will read SET DATE MONTH Program cursor will now be under the month a use the INC and DEC keys to adjust Once finished b press ENTER key 6 The display will read SET DATE Y...

Page 46: ...SET TIME and the existing time value currently entered 3 The program cursor will be under the hour value a use the INC and DEC keys to adjust Once finished b press the ENTER key 4 The program cursor will now be under the minute value a use the INC and DEC keys to adjust Once finished b press the ENTER key 5 Press ENTER once again to return the program to its normal run mode 1 a Press Time Key To Q...

Page 47: ...alled and commissioned the current operating conditions of each operating variable can be prompted Simply press a system function key and the operating variable and its current value will be displayed 2 Operating Condition And Value Is displayed 1 Press Any Function Key To Read Current Condition Air Temperature Oil Level Regulated Air Pressure Mist Pressure Mist Density Optional ...

Page 48: ... point 10 In H2O 25 m BAR Mist Density High Alarm Set point 90 90 Mist Density Low Alarm Set point 10 10 Oil Reservoir Level High Alarm Set point 80 80 Oil Reservoir Level Low Alarm Set point 35 35 The factory default control and alarm set points for the operating functions listed above can be prompted and displayed for review The first step is to identify which function the controller is to displ...

Page 49: ...e user requires an input operation This symbol indicates where a decision is to be made The question is indicated in the border of the symbol VARIABLE CUT OUT XXX VARIABLE LOW XXX ENTER PRESS ENTER PRESS 1 YES DOES VARIABLE HAVE CONTROL SET POINT NO FUNCTION PRESS KEY 3 IN NORMAL RUN MODE SET KEY PRESS PROGRAM SET XXX VARIABLE HIGH XXX VARIABLE PRESS ENTER PRESS ENTER NOT ALLOWED DOES VARIABLE HAV...

Page 50: ... within which the user can set limits to suit operating variables User Defined Set Point Ranges Set Point Variable US Units Metric Units Air Temperature Control Set point 100 150 F 38 65 C Air Temperature High Alarm Set point 120 170 F 49 76 C Air Temperature Low Alarm Set point 80 130 F 26 55 C Air Oil Heater High Temperature Cutout Set point 130 180 F 55 82 C Regulated Air Pressure High Alarm Se...

Page 51: ...uence The following illustrations assume that key sequences are initiated and completed while the unit is operating normally This symbol is used to indicate that an operating variable or message is being shown on the display This symbol is used to indicate where an input operation is required by the user This symbol indicates where a decision is to be made The question is indicated in the border o...

Page 52: ...Manual Page 52 of 152 NOTE Set Point change are not saved if the CLEAR key is pressed during the key sequence The key sequence must be completed in order and in its entirety for changes in set points to be established Key Sequence Diagram For Setting Air Oil Heater Set point ...

Page 53: ...ESS ENTER KEY SET VARIABLE LOW XXX SET POINT CORRECT PRESS INC DEC KEY TO ACHIEVE SET POINT PRESS ENTER KEY YES YES NO NO YES START PROGRAM IN NORMAL RUN MODE END For setting alarm set points for the following operating FUNCTIONS 1 Oil Level Reservoir Oil Level 2 Reg Air Press Regulated Air Pressure 3 Mist Press Mist Pressure 4 Mist Dens Mist Density Key Sequence diagram For Setting High And Low S...

Page 54: ... display contrast For additional information see the section titled Setting Display Contrast below SET Resets display contrast SET SET CLEAR Clears the EVENT LOG SET SET DATE Clears the DATA LOG SET SET TIME Displays Number of DATA Entries In Memory SET SET Displays MB Bus Slave Count For additional information see the section titled MODBUS Diagnostic Sub Function Data below SET SET Sets Language ...

Page 55: ...een Press SET SET INC The JD displays the communications event count After three seconds the JD displays the return bus message count After three seconds the JD displays the return bus communication errors count After three seconds the JD displays the return bus exception errors count After three seconds the JD displays the return slave message count After three seconds the JD displays the return ...

Page 56: ... the display contrast press the key sequence SET while the JD is operating in the normal Run Time mode The screen below will be displayed Now use the to increase the text contrast and to decrease the text contrast The system will auto return to the Run Time screen To reset the display contrast to the factory setting press the key sequence SET LUBRIMIST BY LSC colfaxcorp com ...

Page 57: ... display prompts to enter a unique unit number for the JD oil mist generator If only one JD is connected to a host computer simply press the ENTER key again to skip over the Unit Number as it does not affect Modbus communication Unique Unit Numbers should be used if there is more than one JD connected to the same host computer Use the INC and DEC keys to select a unique unit number 0001 9999 The d...

Page 58: ...00 9600 or 19200 The default setting is 9600 bps 2a Press ENTER The Serial Speed selection is saved Thermocouples are used for temperature measurement and for heater control and alarms in the Air Oil Heater The following series of screens allow the use of either type J or type K thermocouples All JD Oil mist Generators are shipped with Type K thermocouples as standard and recommended default is K ...

Page 59: ... toggle between YES and NO The default setting is YES Yes Changes allowed NO Changes disallowed 4a Press ENTER The units of measure can be set to either Imperial US or Metric Use the INC and DEC keys to toggle between US and Metric units of measure Unless specified the default setting is US 5a Press ENTER This control specifies whether customer established alarm set points and control settings are...

Page 60: ...NO The default is YES Yes Mist Monitor Installed No No Mist Monitor Installed 7b Press ENTER When the Mist Density Metter is an included optional feature this control specifies whether the user wants to utilize the High Mist Density Use the INC and DEC to toggle between the ENABLE and DISABLE The Default is ENABLE Enable High Alarm Active Disable High Alarm Inactive 8 Press ENTER Communication and...

Page 61: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 61 of 152 LOCAL ALARMS INDICATORS AND READOUT ...

Page 62: ...rcuit signal is interpreted and scaled by the program to produce gauge values See Reading Unit Operating Conditions for instructions on how to check the operating conditions The program performs an ordered series of control set point checks for the maximum and minimum values of each monitored function If the current value exceeds a maximum setting high alarm or is less than a minimum setting low a...

Page 63: ...ndition Red And Green External Status Lights The LubriMist Model JD is equipped with large highly visible red and green status lights that show normal operation green or indicate when an alarm has occurred red These status lights change from green on to red on if any alarm condition is detected The lights remain red on green off until the CLEAR key is pressed twice and all settings are back to nor...

Page 64: ...ervoir To access the EVENT LOG use the following key sequence routine The INC and DEC keys can be used to quickly scroll through the events in order of their occurrence When there is no data in the EVENT LOG Press ENTER Accesses the EVENT LOG If there is no data in the EVENT LOG the display will advise that the log is empty When there is one or more events recorded in the EVENT LOG Press ENTER Acc...

Page 65: ...l EE Mist Density Press ENTER again Pressing the ENTER key returns the screen to the event identification screen Using the ENTER key displays in circular order the event identification screen the time and date screen system variable screen Note 1 When any event number is being queried using the ENTER key displays in circular order the event identification screen the time and date screen system var...

Page 66: ...ssure Low Alarm Low Regulated Pressure Mist Pressure High Alarm High Mist Pressure Mist Pressure Low Alarm Low Mist Pressure Mist Density High Alarm High Mist Density Mist Density Low Alarm Low Mist Density Oil Reserve Oil Level High Alarm High Oil Level Oil Reserve Oil Level Low Alarm Low Oil Level Mist Generating Tank Fill Timeout 1 Mist Tank Taking Too Long to Fill Bad Parameter Setpoint BAD SE...

Page 67: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 67 of 152 REMOTE COMMUNICATION AND ALARM ...

Page 68: ...wer the alarm enunciator The relay contact is part of the same hermetically sealed relay that operates the red and green unit status lights Each time the unit status lights operate so do the remote alarm contacts These contacts are inside the AC power enclosure located on the left side of the mechanical compartment See Remote Communication And Alarm Connections in the INSTALLATION section of this ...

Page 69: ... Alarm Connections in the INSTALLATION section of this manual for terminal location and connection information This data port conforms to EIA 485 A and EIA 422 B specifications for balanced data transmission The RS 422 485 serial port will accept either a 2 wire or 4 wire configuration and operate in either single or Tristate mode The port will support baud rates as high as 19200 baud See details ...

Page 70: ...RS 422 485 DATA COMMAND SERVER COMMUNICATON PORT 2 WIRE CONFIGURATION R X R X T X T X RS 422 485 DATA COMMAND SERVER COMMUNICATON PORT 4 WIRE CONFIGURATION T X T X R X R X OIL MIST GENERATOR COMMUNICATON PORT R X R X T X T X MODEL IVT COMMUNICATON PORT OIL MIST GENERATOR T X T X R X R X MODEL IVT ...

Page 71: ... RS 232 RS 422 485 interface converter is used it must be installed in a safe non hazardous location For RS 422 485 terminal locations see Remote Communication And Alarm Connections in the section titled INSTALLATION of this manual PERSONAL COMPUTER PERSONAL COMPUTER R X R X T X T X R X R X T X T X NON HAZARDOUS AREA INTERFACE CONVERTER RE 232 RS 422 2 WIRE CONFIGURATION R X R X T X T X NON HAZARD...

Page 72: ...log is also accessible through the serial data port For additional information see Event Log in the section titled LOCAL ALARMS INDICATORS AND READOUT The JD data communications port transmits an ASCII data string when an address character is received The addresses to send characters are as follows 1 To transmit the EVENT LOG send address character e to the RX input 2 To transmit the DATA LOG send...

Page 73: ... Once a file name and icon have been selected press OK Hyper terminal will now setup the connection Select the appropriate communication port by selecting from the Connection Using pull down menu Select Direct to COM1 COM2 or COM3 depending on which communication port you are connected to a Name Your New Connection The Name Should BE Descriptive So That It Can Easily Recognized c Select OK b Selec...

Page 74: ...nished 4 Now it will be necessary to edit the properties of this connection From under the FILE menu select PROPERTIES and then select the SETTINGS tab Click on the ASCII Setup button Under the ASCII Receiving section deselect the Wrap lines that exceed terminal width box Select OK when finished a Set Up The Communication Port b Press OK a Select PROPERTIES From Under The FILE Tab b Select The SET...

Page 75: ...file Reference Step 2 To capture the data and save it as a text txt file under the TRANSFER menu select CAPTURE TEXT Hyper terminal will ask you for a file name and location Once selected the capture heading located at the bottom of the screen will turn bold NOTICE It is recommended that the connection setup be saved prior to importing data from the JD Oil Mist Generator This will ensure that the ...

Page 76: ... is also being saved to the file location established at STEP 7 When the HyperTerminal screen stops scrolling data the log transfer is complete When finished select TRANSFER CAPTURE TEXT STOP The capture heading and the bottom of the screen will now turn a shaded color The captured LOG is now saved in the file named at STEP 6 and can be imported into different program formats for dissemination Rep...

Page 77: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 77 of 152 MODBUS COMMUNICATION ...

Page 78: ... a sophisticated and automatic way with a supervisory or monitoring host computer Modbus is a master slave system The JD is designed to act as a slave with the host computer acting as the master The host computer is responsible for initiating all communication with the slave The slave is responsible for responding to the particular and varied requests sent by the master Modbus is a very versatile ...

Page 79: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 79 of 152 Connecting To The Host Computer via 4 wire Figure 1 Connecting To The Host Computer via 2 wire Figure 2 ...

Page 80: ...red use the INC and DEC keys to set the Modbus slave address from 1 to 247 Press the ENTER key to save the address 4 The Modbus Transmission Mode should now be displayed RTU and ASCII If it is not as desired use the INC and DEC keys to toggle the mode between RTU and ASCII Press the ENTER key to save the mode RTU is the default and Recommended 5 The Modbus Parity should now be displayed If it is n...

Page 81: ...JD a The device ID s parameters are 1 to 247 b The JD s parameters are 001 to 247 Note 001 is the same as 1 2 To set the rest of the parameters in the Modscan screen click the connection button in the menu bar and then click Connect Connection Detail screen will appear fill in all that apply See Figure 2 Connect Using Select port to be used Configuration Baud Rate 9600 set the same as JD Word leng...

Page 82: ...iption on the Function Codes and the HEX Addresses Function Codes There are the four Function Codes that are utilized by the JD controller program In that there are 52 different parameters in the JD program that can be read by Modscan Each of the 52 parameters is broken down into their specific Function Codes 01 04 Function Code description Explanation 01 Coil Status has 6 Digital outputs 02 Input...

Page 83: ... message frame 0002 represents 01 0003 02 0004 03 and so on Refer to figure 4 Figure 3 Message frame In the Modscan screen there will be 2 sets of numbers in the shaded areas called the Message Frame The first set of numbers will be in a light gray area and the second set of numbers will be in a black area these are the default colors for the Modscan screen See figure 4 Figure 4 In the light gray ...

Page 84: ... status value can be polled at anyone time using this format to view a value type in the address in the Modscan screen address hex box See Coil Status addresses below The second set of numbers 00 01 are the length In Coil Status only one value can be polled at a time it is recommended to leave the length at 1 when working in Coil Status for this format 4 Cyclical Redundancy Check CRC fd ca is a nu...

Page 85: ...Digital Inputs on the JD For a description of the digital inputs refer to Input Status Addresses below Message frame being sent 01 02 00 00 00 01 b9 ca 1 Device I D in Modscan screen has to be the same as the JD location 2 In the Modscan screen Modbus point type Function code are the same thing 3 Data sent out consisting of address hex and length 4 Cyclical Redundancy Checking or CRC 01 02 00 00 0...

Page 86: ...ets of numbers are going to be the same as the previous 1 Is the device ID 01 2 The Function code 02 3 Data Received Has 2 sets of numbers a 01 and 80 The 01 represents the number of bites of value status being received black field meaning for every single digit added to the length in the Modscan screen the value status received black field will increase by two except in function codes 01 Coil Sta...

Page 87: ...s in the Modscan screen address hex box See Holding Register addresses below The second set of numbers 00 01 are the length In Function Code 03 the length can have up to 24 polling places which will give a hex value of 18 in the sent message frame Note In order to poll all 24 Holding Register Address values the length has to be set at 24 and the Address HEX has to be set a 1 The Holding Register A...

Page 88: ...ion 2 In the Modscan screen Modbus point type Function code are the same thing 3 Data Received consisting of length and the status being polled 4 Cyclical Redundancy Checking or CRC 01 03 02 07 cf fa 20 The first two sets of numbers are going to be the same as the previous 1 Is the device ID 01 2 The Function code 03 3 Data Received Has 3 sets of numbers a 02 and a 07 cf The first set of numbers 0...

Page 89: ...1 00 01 60 0a 1 Device I D in Modscan screen has to be the same as the JD location 2 In the Modscan screen Modbus point type Function code are the same thing 3 Data sent out consisting of address hex and length 4 Cyclical Redundancy Checking or CRC 01 04 00 01 00 01 60 0a The first two sets of numbers are the same as the previous 1 Is the device ID 01 2 The Function code 04 3 Data sent will consis...

Page 90: ...ame as the previous 1 The device ID 01 2 The Function code 04 3 Data Received Has 3 sets of numbers a 02 and a 00 44 The first set of numbers 02 represent the number of bites of the value status being received black field meaning the length in the Modscan screen is 1 so a 02 is received in the message frame black field If the length in the Modscan screen were 2 the data received would be 04 if it ...

Page 91: ...een Refer to figure 6 Figure 6 Note the Show data and the Integer buttons can also be established from the menu bar Click setup and then highlight Display Options then place a check mark next to Show Data and Integer When reading real time values in the message frame area its Hex Address will show up on the left side of the real time values which can be referenced to their descriptions from the pr...

Page 92: ... individual status values are packed into the individual bits of a larger 16 bit data word Specifically the individual bits are arranged in increasing numeric order according to their data address and starting at bit number zero High byte of 16 bit value Low byte of 16 bit value 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 S15 S14 S13 S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 S0 S0 Status bit transmitted wi...

Page 93: ...addition and subtraction yield correct results and it is the most commonly used format for that reason The actual values transmitted for a given analog input or set point are an exact replica of what is seen on the control panel in the selected units English or metric with an implied decimal point where applicable For example those values with two digit positions to the right of the decimal point ...

Page 94: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 94 of 152 AUXILIARY OIL MIST GENERATOR ...

Page 95: ...ng the reservoir as needed The auxiliary oil mist generator utilizes an immersion type screw plug heater for maintaining the optimal oil temperature in the reservoir An air pressure gauge is mounted on the mist generating head to indicate the regulated air pressure being supplied to the mist generator A manual reservoir fill port and a non adjustable pressure pop off valve are also provided The oi...

Page 96: ...ist pressure The air supply block valve must be in the open position Turning the air pressure regulator adjustment knob makes adjustments to the mist pressure Turning the knob in the clock wise direction increases mist pressure NOTICE The main oil mist generator may be allowed to continue to operate while the auxiliary oil mist generator is allowed to fill If the main unit is allowed to operate pl...

Page 97: ...nches of water 50 mBAR 5 Turn ON the electrical power to the auxiliary oil mist generator a Separate power switches are provided for the main and auxiliary oil mist generators The auxiliary oil mist generator switch is located outside the console cabinet about the power connection terminal box Move the switch to the ON position Once the auxiliary oil mist generator has been commissioned check the ...

Page 98: ... the main oil mist generator The heater is preset to 120 F 49 C and can be adjusted with an attached thermostatic controller located inside heater s explosion and moisture resistant housing Use the temperature gauge mounted on the reservoir to manually verify the proper thermostat control operation Switching From The Auxiliary Oil Mist Generator To The Main Oil Mist Generator Once the main oil mis...

Page 99: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 99 of 152 CONTROLLING THE OIL MIST ...

Page 100: ...trols the temperature of the oil as it is being converted from a liquid into oil mist particles Because oil viscosity has a definite influence on oil mist generation increasing and decreasing the oil temperature effects a change in the mist density Generally when the air oil heater is operating the oil temperature runs approximately 10 12 F 5 7 C cooler than the air temperature An increase in temp...

Page 101: ...VE controls mist pressure without affecting oil output Its normal position is fully closed but by turning it counter clockwise more air will be added to the oil mist leaving the generator This essentially dilutes the oil air ratio by adding more air Without reducing the regulated air pressure setting adjusting the air by pass valve increases mist pressure and reduces the oil air ratio Velocity of ...

Page 102: ...or additional information Mist Generator Size Mist Generating Range Number Of Machined Groves In Vortex Plate US UNITS METRIC UNITS 60 Bearing 0 60 1 80 SCFM 1 02 3 06 NM3 Hr 1 213 Bearing 1 75 6 40 SCFM 2 97 10 87 NM3 Hr 2 475 Bearing 2 48 14 30 SCFM 4 21 24 30 NM3 Hr 3 933 Bearing 5 70 28 0 SCFM 9 68 47 57 NM3 Hr 4 Separate mist generating cartridge kits are available for changing the mist flow ...

Page 103: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 103 of 152 ROUTINE MAINTENANCE NOTICE Only a qualified person should make replacement of spare parts ...

Page 104: ...ing 20 inches H2O 50 m BAR b Check low mist pressure alarm setting Factory setting is 10 inches H2O 25 m BAR c Check high mist pressure alarm setting Factory setting is 30 inches H2O 75 m BAR Low pressure may indicate a leak in system reclassifiers removed from the system or broken lines High pressure may indicate plugged mist fittings of an open bypass valve Surging pressure may indicate an oil p...

Page 105: ...d Inspect and thoroughly clean the interior of the oil mist generator reservoirs e Check and verify operation of the high and low set points of all alarms f Check the operation of the remote alarm circuit if one has been installed g Make an overall assessment of the JD and mist distribution system and correct obvious deficiencies and problems ...

Page 106: ...ee rags for cleaning and wiping them out The outside and interior of the JD cabinet and reservoir may be wiped down with cloth rags or recyclable paper wipes or towels that are able to absorb oil and remove any accumulation of dust USE DAMP CLOTH ONLY TO CLEAN PLASTIC COMPONENTS USING A DRY CLOTH TO CLEAN PLASTICS CAN GENERATE A STATIC DISCHARGE AND CREATE AN EXPLOSION HAZARD W A R N I N G NOTICE ...

Page 107: ...pany or plant environmental protection department for disposal policy Understand the environmental effect any used cleaning agents used and plan your cleanup accordingly Use environmentally friendly products and recycle where ever possible Ensure that decontamination or cleaning agents used do not cause a hazard as a result of a reaction with parts of the equipment Cleaning solvents should not con...

Page 108: ...ned from the bulk oil reservoir the main oil mist generator reservoir and the auxiliary oil mist generator reservoir If the JD includes an oil reclamation system for Closed Loop Systems the oil reclamation Systems must be drained of oil Disconnect all external supply oil connections Take care to avoid spills For bulk oil supply connection locations reference the INSTALATION section of this manual ...

Page 109: ...JD using a fork truck Slot dimensions are 8 w x 4 h or 222 mm x 100 mm Unbolt the machine form its foundation to remove Do not tip or stand equipment on edge Use a fork truck or similar suitable transport equipment for lifting and setting the equipment into place Ensure that the equipment is secured and tied to the fork truck prior to and during transport Stand clear of the fork truck while the eq...

Page 110: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 110 of 152 TROUBLE SHOOTING GUIDE ...

Page 111: ...erity of the alarm or problem may be beyond the possible solutions listed in this guide Please contact CFH Reliability Services 800 800 5823 for further information and servicing options All listed alarm settings are factory values If values assigned by the customer have been substituted for the factory values please use the customer assigned values instead Alarms that warrant switching the mist g...

Page 112: ...sity to increase resulting in a decrease in mist production 4 Confirm mist head oil flow valve has not been adjusted further than 3 turns See mist head adjustment screw locations below Closing the oil flow valve increases the oil mist output Note Excessive adjustment to this valve may compromise the oil mist heads ability to produce quality oil mist 5 Confirm mist head air bypass valve is not over...

Page 113: ...to normal operating mode 2 If the mist pressure is near the Low Alarm Setting 10in H2O 25mBar check the oil mist header systems for broken mist lines or pipes and JD oil mist generator for leaks 3 Verify that the regulated air pressure has not been changed from the original setting established at commissioning When adjustments are made the EVENT LOG records the event See the section titled Event L...

Page 114: ... how to access the event log If it is determined that the regulated air pressure has been changed and that the High Mist Pressure alarm is due the change in regulated air pressure correct the setting Decrease the regulated air pressure to achieve 20in H2O oil mist pressure ensuring not to decrease below 10PSI 0 69Bar If regulated pressure does not decrease with adjustments to air regulator The air...

Page 115: ...ted air pressure has been changed and no occurrence of a High Mist Pressure is recorded then the setting may be corrected Increase the regulated air pressure to achieve 20in H2O oil mist pressure If regulated pressure does not change with adjustments to air regulator The air regulator is defective and should be replaced CFH RS part no 77780127 5 If a High Mist Pressure alarm is recorded in the Eve...

Page 116: ... does not change with adjustments to air regulator The air regulator is defective and should be replaced CFH RS part no 77780127 If a Low Mist Pressure alarm is recorded in the Event Log then it possible that adjustments to the regulated air pressure setting were made to correct the mist pressure alarm Correct the source of the low mist pressure alarm 2 Press Mist Pres key If pressure is near Low ...

Page 117: ...irm whether the LED is lit while the air temperature is below the control set point 5 If relay LED is on and air temperature is not increasing check the 10A fuse at fuse block number 10 and replace if the fuse is open CFH RS part no 77780155 If the fuse is good and power is being supplied to the heater element check and replace the air heater element if needed 6 If repair is not possible switch mi...

Page 118: ...ng reservoir As oil level falls the switch energizes the solenoid As oil level rises the switch should de energize the solenoid valve Check to ensure that 24 VDC power is applied to the solenoid terminals If the solenoid does not energize it should be replaced CFH RS part number 77780131 7 If repair is not possible switch mist generation to Auxiliary See procedure located on interior of JD cabinet...

Page 119: ...er high cutoff temperature press key combination Set Air Temp Press the Enter key three times to view high cutoff alarm setting Press Clear key to return to normal operating mode 2 Press Air Temp key If temperature measurement is low 90 F 100 F the sensor TE 2 that controls air temperature is failing and should be replaced CFH RS part number 77700941 3 Check the operation of the Air heater solid s...

Page 120: ...l JD Oil Mist Generating System Installation and Operating Manual Page 120 of 152 PARTS LIST DRAWINGS SCHEMATICS EXPLOSION HAZARD Substitution of components may impair suitability for Class I Division 2 W A R N I N G ...

Page 121: ... 1 2 3 4 4 5 5 6 6 7 7 1 77710826 RELAY 24 VDC COIL 1 2 3 4 4 5 5 6 6 7 7 1 77780111 GAUGE OIL LEVEL 8 LONG 1 2 3 4 4 5 5 6 6 7 7 1 77780152 RELAY SOLID STATE 240VAC 25A MAX 1 2 3 4 4 5 5 6 6 7 7 1 77780153 FUSE 1 AMP 250VAC 5 X 20 MM 6 6 6 6 6 6 12 12 12 12 12 2 77780154 FUSE 4 AMP 250VAC 5 X 20 MM 6 6 6 6 6 6 12 12 12 12 12 1 77780155 FUSE 10 AMP 250VAC 6 6 6 6 6 6 12 12 12 12 12 1 77780179 HEAT...

Page 122: ... 230VAC IEC 1 2 3 4 4 5 5 6 6 7 7 1 77780269 VALVE RELIEF 3 4 P SS 2 4 PSI 1 2 3 4 4 5 5 6 6 7 7 1 77500472 ELEMENT AIR FILTER 1 2 3 4 4 5 5 6 6 7 7 1 U10924A GAUGE TEMPERATURE OIL AIR 1 2 3 4 4 5 5 6 6 7 7 Select the correct heater element for the purchased JD construction Reference the section titled UNIT IDENTIFICATION AND LABELING ADDITIONAL SPARES AVAILABLE THROUGH CFH RELIABILITY SERVICES Qu...

Page 123: ...M RUN GREEN SYMBOL IDENTIFICATIONS DESCRIPTION PRESSURE TRANSDUCER MIST PRESSURE AIR PRESSURE REGULATOR MAIN UNIT AIR OIL HEATER MAIN OIL MIST GENERATOR AIR PRESSURE INDICATOR 0 160 PSI 0 11 BAR PRESSURE TRANSDUCER REGULATED AIR PRESSURE TEMPERATURE CONTROL H 1 AIR OIL HEATER TC TEMPERATURE SENSOR H 1 AIR OIL HEATER CUT OUT TC PRESSURE POP OFF VALVE MAIN OIL MIST RESERVOIR AIR PRESSURE INDICATOR 0...

Page 124: ...URE INDICATOR OIL LEVEL GAUGE AUXILIARY MIST TANK AIR PRESSURE REGULATOR AUXILIARY UNIT AIR PRESSURE REGULATOR AIR COOLER AIR PRESSURE INDICATOR 0 100 PSI 0 6 9 BAR MIST PRESSURE INDICATOR 0 100 H2O 0 2540 mm H2O INSTRUMENT AIR SUPPLY PV 2 IA LG 2 ITEM PCV 2 PCV 3 PI 5 H 2 TI 1 PI 4 AUXILIARY OIL MIST GENERATOR 2 8 GALLONS ATM MAIN OIL MIST GENERATOR AIR PURGE ROTOMETER CABINET COOLER MONITOR OPTI...

Page 125: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 125 of 152 Electrical Wiring Diagrams And Schematics Ladder Diagram 115 VAC Supply Voltage ...

Page 126: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 126 of 152 Voltage Panel Wiring Diagram 115 VAC Supply Voltage ...

Page 127: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 127 of 152 Ladder Diagram 230 VAC Supply Voltage ...

Page 128: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 128 of 152 Voltage Panel Wiring Diagram 230 VAC Supply Voltage ...

Page 129: ...es ensure that corrective actions and maintenance actions have been initiated and completed and the original cause of the fuse failure has been corrected Reference the electrical wiring diagrams located in this section for fuse locations in electrical circuits Fuses are located in the AC panel enclosure Fuse Location Main Oil Mist Generator FUSELEGEND 120 VAC JD MAINOIL MISTCONSOLE ENSURE THAT ELE...

Page 130: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 130 of 152 Fuse Legend 115 VAC Main Oil Mist Generator FUSELEGEND 120VAC JD MAINOILMISTCONSOLE ...

Page 131: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 131 of 152 Fuse Legend 230 VAC Main Oil Mist Generator ...

Page 132: ...oller Wiring Diagrams And Schematics Low Voltage Controller Layout THERMOCOUPLE I P TB1 TB2 TB3 TB4 TB10 TB5 TB6 TB7 TB9 TB8 4 20 MILLIAMP I P DIGITAL O P DIGITAL I P DISPLAY MAIN SYSTEM BOARD EC 1 12 11 FROM AC PANEL 24 VDC 34 PIN GND XMT RCV XMT RCV TB1 5V RIBBON CABLE DISPLAY RTD INPUTS MIST MONITOR ...

Page 133: ...s TE 2 TE2 1 TE2 2 1A 1B 2A 2B 3A 4A 4B 3B TB1 A O HTR HIGH AIR TEMP TYPE K T C RED YELLOW SHIELD FERRITE SHLD SHLD SHLD SHLD A O HTR AIR TEMP TE1 2 TE1 1 TE 1 5A 5B 6A 6B 7A 7A 7B 7B TB2 TO CUSTOMER REMOTE READ OUT SUPPLIED BY OTHER INPUTS NOT USED TYPE K T C TE 2 OUTPUT SIGNAL RED YELLOW SHIELD FERRITE SHLD SHLD SHLD SHLD ...

Page 134: ...CK RED PT 1 OUT OUT TRANSDUCER REGULATED AIR PRES MIST PRESSURE TRANSDUCER TB4 3 3 3 4 4 4 OUT OUT 5 5 5 OUT 4 20 SIGNAL OUT PT 2 4 20 SIGNAL OUT LT 1 WHITE RED 4 20 SIGNAL OUT LT1 2 LT1 1 PT1 2 PT1 1 PT2 2 PT2 1 INPUTS NOT USED BLACK RED SHIELD SHIELD SHIELD FERRITE FERRITE FERRITE SHLD SHLD SHLD SHLD BULK OIL LEVEL TRANSDUCER INPUTS NOT USED ...

Page 135: ...stem Installation and Operating Manual Page 135 of 152 Digital Output Terminals 1 1 2 2 3 3 4 4 TB6 STATUS LIGHT RELAY UY 1 7 R2 2 UY1 2 UY1 1 AIR OIL HEATER RELAY OIL PUMP AIR SOLENOID S 1 H1 1 H1 2 S1 1 S1 2 SSR 1 TB5 1 1 2 2 3 3 4 4 5 5 6 6 ...

Page 136: ...tion and Operating Manual Page 136 of 152 Mist Monitor Connection Terminals 1A 1B SHLD SHLD 2B 2A GND 15V SIG 5V 15V TB7 DETECTOR OIL MIST DENSITY RED WHITE GREEN BLACK BROWN FERRITE TB2 4 3 2 1 TB1 5 DI 1 DI 1 DI 2 DI 3 DI 4 DI 5 MIST MONITOR SHIELD SHLD ...

Page 137: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 137 of 152 JD Controller Power Input Terminals 15 14 FROM AC PANEL 24 VDC GND TB9 24V GND GND ...

Page 138: ... Mist Generating System Installation and Operating Manual Page 138 of 152 RS 422 485 Data Communication Terminal Strip TB8 R R X X 5V RX RX TX TX GND GND RX RX TX TX RS232 RS485 CUSTOMER INERFACE RS422 CUSTOMER INTERFACE A B ...

Page 139: ...0826 1 RELAY HERMETICALLY SEALED 24 VDC COIL 18 77700275 1 SWITCH FACTORY SEALED 2 POLE FEED THRU 19 77780344 1 VALVE CHECK 3 8T X 3 8MP 10PSI SS 20 77780152 1 SOLID STATE RELAY 21 77780792 1 POWER SUPPLY 100 240VAC 24VDC 4AMP 22 77780153 1 2 FUSE 1 AMP 23 77780154 2 4 FUSE 4 AMP 24 77780155 1 2 FUSE 10 AMP 25 77780840 1 DISPLAY CABLE 6 22AWG W PVC JACKET 26 77780845 1 MAIN SYSTEM BOARD MODEL JD w...

Page 140: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 140 of 152 General Arrangement Drawings Inside View ...

Page 141: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 141 of 152 Inside View Top Of Reservoir ...

Page 142: ...l Mist Generating System Installation and Operating Manual Page 142 of 152 Electrical Control Components AC Panel Components NEC 115 VAC 21 17 20 24 23 22 23 AC Panel Components NEC 230 VAC 22 24 23 22 23 23 24 23 21 17 20 ...

Page 143: ...System Installation and Operating Manual Page 143 of 152 Controller Components THERMOCOUPLE I P TB1 TB2 TB3 TB4 TB10 TB5 TB6 TB7 TB9 TB8 4 20 MILLIAMP I P DIGITAL O P DIGITAL I P DISPLAY MAIN SYSTEM BOARD EC 1 34 PIN RIBBON CABLE 27 15 25 26 ...

Page 144: ... 3 77600088 1 GAUGE PRESSURE REGULATED AIR SS 4 77500473 1 AIR FILTER AIR PRESSURE REGULATOR 1 2 NPT 5 77500872 1 PLUG 1 HEX HEAD 6 77500871 1 ELBOW STREET 1 7 77780269 1 VALVE RELIEF 3 4 NPT SS 2 4 PSI 8 77600087 1 GAUGE MIST PRESSURE SS 9 77780111 1 GAUGE OIL LEVEL 8 LONG 10 77500262 1 SNAP DRAIN 1 4 NPT 11 U10924A 1 GAUGE TEMPERATURE OIL AIR 12 77600915 1 ADAPTER PIPE 1 1 2 NPT 13 77500363 1 37...

Page 145: ...LubriMist Model JD Oil Mist Generating System Installation and Operating Manual Page 145 of 152 General Arrangement Drawing ...

Page 146: ...rator Wiring Diagram 115 VAC JD AUXILIARY UNIT OFF ON OFF ON AUXILIARY UNIT POWER SWITCH POWER SWITCH MAIN UNIT G WITH THERMOSTAT 375 WATT 1L1 2L1 115 VAC 2L2 1L2 POWER SWITCH AUXILIARY UNIT ON OFF JD MAIN OIL MIST GENERATOR LADDER DIAGRAM OIL HEATER OIL HEATER WITH THERMOSTAT 115 VAC 1PH INCOMING POWER WIRING SCHEMATIC ...

Page 147: ...rator Wiring Diagram 230 VAC JD AUXILIARY UNIT OFF ON OFF ON AUXILIARY UNIT POWER SWITCH POWER SWITCH MAIN UNIT G WITH THERMOSTAT 375 WATT 1L1 2L1 2L2 1L2 POWER SWITCH AUXILIARY UNIT ON OFF JD MAIN OIL MIST GENERATOR LADDER DIAGRAM WIRING SCHEMATIC OIL HEATER OIL HEATER WITH THERMOSTAT 230 VAC INCOMING POWER 230 VAC 1PH ...

Page 148: ...lation and Operating Manual Page 148 of 152 Air Cooling Option ITEM PART NUMBER QUANTITY DESCRIPTION 1 77600863 1 VORTEX COOLER 2 77500473 1 AIR FILTER AIR PRESSURE REGULATOR 1 2 NPT 3 77600566 1 PRESSURE GAUGE 0 160 PSI 4 77700320 1 BALL VALVE T 304 SS ...

Page 149: ...ist Model JD Oil Mist Generating System Installation and Operating Manual Page 149 of 152 Air Purging Option ITEM PART NUMBER QUANTITY DESCRIPTION 1 77700287 1 ROTOMETER AIR PURGE 2 77700280 1 VENT ENCLOSURE ...

Page 150: ...50 of 152 Mist Density Monitor ITEM PART NUMBER QUANTITY DESCRIPTION 1 77780195 1 DETECTOR MIST MONITOR ASSY 2 77780065 1 GASKET MIST MONITOR MOUNTING FLANGE WIRING DIAGRAM TO EXPANSION BOARD ANALOG INPUT AI FERRITE D1 1 RED 5 D1 4 D1 5 D1 2 D1 3 BLACK WHITE GREEN BROWN 15 15 A GND AI 1 ...

Page 151: ...______________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ___...

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