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Lipco GSG-AN-VM, Translation Of Original Instructions, Page: 63 / 72

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Lipco GSG-AN-VM Translation Of Original Instructions Download Page 63

 

 

   

 

 

Operating instruction 

Saddle-mount fan unit with tank trailer GSG-AN-VM 

 

 

   

 

 

 

63 - 72 

011170-05-EN BA GSG-AN-VM / 2019-01-16 

 

 
 

 

 

 

 

Location of fault

 

Possible cause

 

Solution

 

Insufficient pump capacity

 

Pressure filter blocked

 

Clean pressure filter 
 

 

Shut-off  valve  for  tank 
cleaning  and/or  valve  for 
flushing device still open 
 

Both valves must be 

 

closed

 

 

When spray liquid tank is 
partially filled, the pump 
sucks air due to exces-
sive foaming 
 

Use anti-foaming agent

 

 

Inlet/outlet valves may   
stick or be defective

 

Replace

 

 

 

 

No suction at pump

 

Leak in suction line 
 

Seal suction line

 

Suction filter blocked 
 

Clean suction filter

 

Air in system

 

Switch  on  suction  unit 
and  mixing  unit,  regulate
 

 spraying pressure

 

 

Summary of Contents for GSG-AN-VM

Page 1: ...ation of original Saddle mount fan unit with tank trailer instructions GSG AN VM LIPCO GmbH Am Fuchsgraben 5b D 77880 Sasbach Tel 49 7841 6348 0 Fax 49 7841 6348 300 E mail mail lipco com Web www lipc...

Page 2: ...Operating instruction Saddle mount fan unit with tank trailer GSG AN VM 2 72 011170 05 EN BA GSG AN VM 2019 01 16...

Page 3: ...that could result from failure to comply with the manual and for which LIPCO can assume no liability This operating instruction is an essential component of the machine and therefore must always be in...

Page 4: ...GSG AN VM 20 13 Preparation 22 14 Attachment to towing vehicle 23 14 1 Information for hydraulic connection 25 15 Attachment of the universal joint shaft 27 16 Attaching the LIPCO tank trailer 29 17...

Page 5: ...iquid 49 22 Emptying the GSG AN VM after use 52 23 Residual volume 53 24 Interruption of spraying process 53 25 Cleaning of GSG AN VM after use 55 26 Maintenance 57 27 Machine inspection 61 27 1 Press...

Page 6: ...g from unauthorized use the user will be solely responsible for all risks in this case Authorized use also includes compliance with the manufacturer s operating maintenance and repair instructions The...

Page 7: ...ine always read the oper ating manual and comply with all safety instructions Always shut off the motor and remove the ignition key when performing maintenance or repairs Danger of parts being catapul...

Page 8: ...work area while the universal joint shat is rotating There is an increased risk of accident in case of con tact For your safety do not wear loose clothing or accessories e g scarves Operate maintain o...

Page 9: ...act or working with plant protection agent have to wear suitable protective clothing against contamination e g safety gloves Always comply with the regulations of the phytosanitary manu facturer and o...

Page 10: ...nal replacement parts will fulfill these requirements Before each use check the trailer hitch bolts on the three point mount and all studs and nuts Exercise special caution when using roads or paths e...

Page 11: ...venturi nozzles IDK 90 green or other output quantities on request individ ually adjustable pressure 80 mesh suction 50 mesh and recycling filter 50 mesh full electrical control Nozzles pressure and r...

Page 12: ...ign causes a higher spray concentration and there fore a more intensive deposition of spray on the plants Natural wind outside the fan have nearly no negative influence on spraying result Non deposite...

Page 13: ...ight without trailer kg 500 Required drive power kW 45 Pump type AR 160 bp Fan units no 4 Row distance min m 1 60 Row width standard m 1 70 2 40 Row width special edition m 1 70 3 20 Row height m 2 20...

Page 14: ...owing standard equip ment frame with double coat paint RAL 6011 adjustable drawbar 600 1000 1500 liter tank with tank cleaning nozzle and injector agitator water jet mechanism integrated in filling sc...

Page 15: ...2019 01 16 11 Technical data tank trailer 1000 l Tank 1500 l Tank Weight empty kg 320 348 Tank width m 1 14 1 24 Fresh water container l Hand washing container l Standard tyres 10 0 75 15 3 tt 8 PR 11...

Page 16: ...irt and cleaned if necessary Fig 1 Pressure filter mesh width 80 mesh The pressure filter is located between the shutoff motors The quick cleaning unit in low er end of the pressure filter is connecte...

Page 17: ...y and cleaned if necessary Fig 3 Recyclingfilter 80 mesh Recycling basket strainer is integrated in the return circuit of the recovered spray liquid Recycling pressure and suc tion filters have to be...

Page 18: ...VM 18 72 011170 05 EN BA GSG AN VM 2019 01 16 12 3 Adjustment of fan distance Hook to adjust chain length Fan distance can be adjusted by reallocating adequate chain Fig 6 Set the chain to a length t...

Page 19: ...tank Hand washing tank Fresh water tank Fig 7 Fill the hand washing tank only with fresh water The hand wash ing tank is designed only for washing the operator s hands after spraying process Note Do n...

Page 20: ...ay liquid circuit is blocked suction filter can be removed and cleaned Position Empty tank Spray liquid tank can be emptied Place the collector beneath the valve and dispose of the collect ed spray ag...

Page 21: ...ors and via the recycling filter back into the spray liquid tank Position Suction tank Pump conveys spray liquid from the spray liquid tank to the spray nozzles The second 2 way valve is located betwe...

Page 22: ...d replace if necessary according to the regulations of the trade association Wheel nuts on tank trailer Tighten the wheel nuts after 20 60 and 100 operating hours See instructions on tank trailer fram...

Page 23: ...ng area of the machine When the machine is in transport position block tractor s lower link from both sides to prevent the machine from swinging out to the side Secure the lower links that they do not...

Page 24: ...nt ing bracket for the control box is suspended in two hooks on the GSG AN VM frame For standard version without built in hydraulic Connect hydraulic lines properly to the tractor Switch off the power...

Page 25: ...on built in pressure indicator Fig 14 The operating pressure set on tractor side can be used as ref erence for fan rpm See spread sheet attached q Output from tractor I min p pressure bar n fan rpm Ai...

Page 26: ...A GSG AN VM 2019 01 16 Note Any dirt within the hydraulic circuit will damage the sealing of hy draulic valves and hydraulic motor of the fan The hydraulic motors of the fans are excluded from warrant...

Page 27: ...15 Fig 16 After connecting the GSG AN VM to the tractor check the length of the universal joint shaft Caution Maximum overlapping is desirable Minimum overlapping is 0 5xOL 50 of maximum overlapping...

Page 28: ...joint shaft guard from turning during operation Universal joint shaft guard Fig 17 Picture shows universal joint shaft on lateral support e g during storage in wintertime Connect safety chains for the...

Page 29: ...coupling head of the tank trailer in the cou pling claw of the GSG AN VM before driving or working Insert the hexagon bolt from above and secure from below with a crown nut and a split pin Caution Use...

Page 30: ...units must be in the inner position i e completely pushed together and the hydraulic drive must be switched off To prevent the fan units from moving apart while driving manual shut off valves are bui...

Page 31: ...nt protection agent The working width in meters corresponds to the row width per tunnel The approximate driving speed km h can be read from the speedometer of the towing vehicle In order to take into...

Page 32: ...path 100 m Driving time 60 sec Calculation 100 x 3 6 360 6 60 60 The driving speed is therefore 6 km h Conversion of driving time to driving speed As an alternative to the above calculation the approx...

Page 33: ...ight po sition Calculating the output volume in l min of nozzle inserts in drip stop nozzle bodies Output volume of one nozzle in l m Driving speed Row spacing Expended quantity Number of Tunnel km h...

Page 34: ...Operating instruction Saddle mount fan unit with tank trailer GSG AN VM 34 72 011170 05 EN BA GSG AN VM 2019 01 16 18 5 Nozzle chart...

Page 35: ...ow check the liquid output at the GSG AN VM Measurement Make the measurement using water only Fill the tank with water up to a clearly visible mark The marking should preferably be in the narrowest po...

Page 36: ...a spray test for at least 2 min Calculate the volume of liquid used by refilling to the marking and then compare with the calculated total discharge For smaller output volumes or to increase the accu...

Page 37: ...red by the foli age wall height 90 position to foliage wall Pressure 5 7 bar Antidrift flat fan venture nozzle AVI 80 CVI 80 Close upper nozzles depend ing on the foliage wall height Swivel both lower...

Page 38: ...e correct setting of the nozzles is supported by a noticeable click when turning the nozzle up or down For all spraying make sure that the center of the fan units is aligned to the center of the plant...

Page 39: ...ng about proper nozzle adjustment The nozzle distance is about 270 mm To get an equal spaying pattern without any streaking use a dis tance 160 260 mm between nozzles and foliage Using a distance smal...

Page 40: ...top view 18 10 Adjustment of outer fan Because of fluidic reasons each outer fan must be swiveled about 3 against driving direction The angle can be adjusted via the clamping connection in the head ar...

Page 41: ...n as well as oil pres sure The following table gives you a rough idea about the dependen cies q Tractor output l min p Pressure bar n Fan setting rpm Air volume at fan exit m h v Air exit speed m s 18...

Page 42: ...a built in injector To avoid spilling of spray liquid out of collector splash guards are integrated in the collector Recyclinginjector The injector is covered with a strainer to avoid blocking Inject...

Page 43: ...ternatively it is also possible to add 0 02 l of rapeseed oil or salad oil for each 1000 l of spray liquid Note It is important to set the recycling suction power to a value that the sump bottom is ju...

Page 44: ...Fig 26 The picture shows a control box sample The no of switch es may differ depending on or dered functions Fig 26 The return line leads from the injector through the recycling filter to the spray t...

Page 45: ...ded quantity Number of Tunnel km h x m x l ha x 600 Sample calculation based on the following data Required water quantity 600 l ha Driving speed 6 km h Row spacing 2 m Number of tunnels 2 Calculation...

Page 46: ...n of the required plant protection agent quantity in kg Required quantity of agent kg recommended quantity kg ha x area ha Sample calculation based on the following data Recommended quantity 2 kg ha S...

Page 47: ...ortant for the final spraying 19 3 Sequence for checking the dosing and distribution accura cy of the GSG AN VM Please check at least at the beginning of the spraying season the discharge quantity of...

Page 48: ...Suction Tank Fig 27 Position Suction tank Liquid is pumped from the spray liquid tank fresh water tank to the nozzles in the cross flow fan units Switch on mixing unit and recycling injectors Open no...

Page 49: ...water if official permission available Take actions to prevent contamination The spraying liquid tank can also be filled via an optionally avail able external suction unit The spray liquid tank is eq...

Page 50: ...agent in the filling strainer and flush in via the flushing mechanism Flushing device Filler strainer Filler strainer with integrated flushing device Filler strainer Shut off valve for flushing de vi...

Page 51: ...tank trailer GSG AN VM 51 72 011170 05 EN BA GSG AN VM 2019 01 16 Filling level indicator Note the max filling level of the spray liquid tank on the filling level indicator Level indicator hose Do not...

Page 52: ...ch cumulates during inner and outer cleaning of the machine after use Plant protection agents should never remain in the GSG AN VM for an longer period therefore calculate the accurate volume of spray...

Page 53: ...e volume of the spray liquid which remains in the spray liquid tank after the emptying It is not possible to discharge this volume completely via nozzles and pump Avoid entering of this residual volum...

Page 54: ...resh water from fresh water tank throughout the spraying nozzles Set 2 way valve 3 to posi tion Machine cleaning Fig 33 Fig 33 Shut off Recycling procedure on control box This avoids that cleaning liq...

Page 55: ...uction unit To clean the pump fittings and hoses fill the fresh water tank with water and operate the pump for a short period Actuate all fittings several times in order to ensure thorough cleaning Ta...

Page 56: ...o the Clean machine setting Fig 37 The fresh water now circulates from the fresh water tank to the spray liquid container via the recycling circuit Fig 37 Note for external cleaning When cleaning GSG...

Page 57: ...hine in optimum operating condition Collector cross flow fan The collector has a built in drain plug on the bottom side Empty the tank during freezing season by using the built in drain plug Drain plu...

Page 58: ...ump oil level Check oil in inspection glass on a regular base in case of discol oration check membranes for damage Fig 41 Make first oil change after approx 50 hours of operation or at the end of the...

Page 59: ...d for any reason then push the safety button all the way in after eliminating the cause Fig 43 Check all hydraulic connections chains springs and spray hose connections regularly to ensure that they a...

Page 60: ...ng make sure that the injector is re assembled correctly Fig 44 Pay attention to the diameter d as there are different ver sions see also spare parts list Fig 44 Grease bearings of all fans every 8 ho...

Page 61: ...n of the machine a test manometer can be screwed onto the ade quate connection of the pressure control valve Fig 46 When not in use the test connection is closed by a plug and seal Fig 46 27 2 Flow ra...

Page 62: ...input to recy cling filter Eliminate squeezing blockage Recycling circuit shut off Switch on recycling at control box Adjust recycling valve Insufficient pump capacity Suction filter blocked Clean su...

Page 63: ...alve for tank cleaning and or valve for flushing device still open Both valves must be closed When spray liquid tank is partially filled the pump sucks air due to exces sive foaming Use anti foaming a...

Page 64: ...an suction filter using fresh water To protect the cross flow fan unit from damage during the winter months the unit must be filled with an antifreeze agent mixed with water after cleaning all parts T...

Page 65: ...ce Remove filters clean and check for damage Check oil level of pump check membranes and valves for dam age Replace damaged parts only with LIPCO original replacement parts Grease all unpainted parts...

Page 66: ...Operating instruction Saddle mount fan unit with tank trailer GSG AN VM 66 72 011170 05 EN BA GSG AN VM 2019 01 16 30 Guarantee For more details please refer to https www lipco com en downloads...

Page 67: ...valve drain valve suction filter 5 Safety pressure control valve 17 Hand washing water 6 Fan unit 18 2 way valve recycling nozzle 7 Recycling filter 1 per fan unit 19 Container cleaning nozzle 8 Fresh...

Page 68: ...uction Saddle mount fan unit with tank trailer GSG AN VM 68 72 011170 05 EN BA GSG AN VM 2019 01 16 32 Wiring diagram GSG AN VM hydraulic electrical For more details please refer to https www lipco co...

Page 69: ...Operating instruction Saddle mount fan unit with tank trailer GSG AN VM 69 72 011170 05 EN BA GSG AN VM 2019 01 16 33 Notes...

Page 70: ...Operating instruction Saddle mount fan unit with tank trailer GSG AN VM 70 72 011170 05 EN BA GSG AN VM 2019 01 16...

Page 71: ...Mail mail bauer ib com Denomination LIPCO Saddle mount fan unit with tank trailer GSG AN VM one row Serial no Year of manufacture The manufacturer declares expressly that the machinery fulfills all t...

Page 72: ...Design mail bauer ib com...

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