2-42
Service Manual
5025-2xx, 4xx
Print quality—blank page
Step
Questions / actions
Yes
No
1
Is all the packing material for the imaging unit
in question removed?
Go to step 2.
Remove the packing
material.
2
Print a document that requires all four colors
with just a few characters to verify if one
specific color is a problem. For example, print
the Print Quality Test Pages:
1. Enter Diagnostic mode. (Turn the printer
off, press and hold
Left
(
) and
Select
(
), turn the printer on, and then
release the buttons when the installed
memory and processor speed displays.)
2. Select
PRINT TESTS
, and press
Select
(
).
3. Select
Prt Qual Pgs
, and press
Select
(
).
Is only one color missing?
Replace the developer unit
for the missing color.
Go to step 3.
3
Replace the imaging unit. See
“Imaging unit
(IU) removal” on page 4-45
.
Does this fix the problem?
Problem resolved.
Go to step 4.
4
Run the Motor Detect Test:
1. Remove the imaging unit and the waste
toner bottle. See
“Imaging unit (IU)
removal” on page 4-45
.
2. Reinstall the right cover assembly.
3. Close the front cover.
4. Enter Diagnostics menu (Turn the printer
off, press and hold
Left
(
) and
Select
(
), turn the printer on, and release the
buttons when the installed memory and
processor speed displays.
5. Select
MISC TESTS
in the Diag Menu, and
press
Select
(
).
6. Select
Motor Detect
, and press
Select
(
).
Motor Detection In Progress…
appears.
The motor detection process takes about
10 seconds, and stops automatically.
Detect Complete. Rebooting…
appears,
and the printer performs a POR (Power On
Reset).
Did the motor run?
Go to step 5.
Replace the Main drive gear
assembly. See
“Main drive
gear assembly removal”
on page 4-59
.
Summary of Contents for C 540n
Page 8: ...viii Service Manual 5025 2xx 4xx...
Page 13: ...Notices and safety information xiii 10 2 2009 5025 2xx 4xx...
Page 14: ...xiv Service Manual 5025 2xx 4xx 10 2 2009...
Page 142: ...3 52 Service Manual 5025 2xx 4xx...
Page 224: ...4 82 Service Manual 5025 2xx 4xx...
Page 225: ...Connector locations 5 1 5025 2xx 4xx 5 Connector locations Locations...
Page 227: ...Connector locations 5 3 5025 2xx 4xx Connectors...
Page 236: ...5 12 Service Manual 5025 2xx 4xx High voltage power supply HVPS diagram...
Page 237: ...Connector locations 5 13 5025 2xx 4xx Low voltage power supply LVPS diagram...
Page 238: ...5 14 Service Manual 5025 2xx 4xx Toner meter cycle TMC card Wireless network card...
Page 240: ...6 2 Service Manual 5025 2xx 4xx...
Page 242: ...7 2 Service Manual 5025 2xx 4xx Assembly 1 Covers 4 3 1 10 6 5 8 7 2 9...
Page 244: ...7 4 Service Manual 5025 2xx 4xx Assembly 2 Frames 5 2 4 7 6 1 3 8 9 3 10...
Page 246: ...7 6 Service Manual 5025 2xx 4xx Assembly 3 Electronics 2 4 6A 5 1 6B 7 8 6C 3 9...
Page 248: ...7 8 Service Manual 5025 2xx 4xx Assembly 4 Cables...
Page 250: ...7 10 Service Manual 5025 2xx 4xx Assembly 5 Media drawers and trays 1 3 2 4 2...
Page 258: ...I 6 Service Manual 5025 2xx 4xx...
Page 262: ......