1-12
Service Manual
5025-2xx, 4xx
Weight ranges for each media type
Media guidelines
Paper characteristics
The following paper characteristics affect print quality and reliability. Consider these characteristics when
evaluating new paper stock.
•
Weight
—The printer can automatically feed paper weights from 60 to 176 g/m
2
(16 to 47 lb bond) grain
long. Paper lighter than 75 g/m
2
(20 lb) might not be stiff enough to feed properly, causing jams. For best
performance, use 80 g/m
2
(21 lb bond) grain long paper. For paper smaller than 182 x 257 mm (7.2 x 10.1
in.), we recommend 90 g/m
2
or heavier paper.
•
Curl
—Curl is the tendency for paper to curl at its edges. Excessive curl can cause paper feeding
problems. Curl can occur after the paper passes through the printer, where it is exposed to high
temperatures. Storing paper unwrapped in hot, humid, cold, or dry conditions, even in the trays, can
contribute to paper curling prior to printing and can cause feeding problems.
Material
Type
Weight
Select
Paper
2, 5, 7, 8
Xerographic
or
business paper
60 to 75 g/m
2
grain long
(16 to 19.9 lb bond)
2, 5
Light Paper
75 to 90 g/m
2
grain long
(20 to 24 lb bond)
Plain Paper
90. to 105 g/m
2
grain long
(24 to 28 lb bond)
Heavy Paper
105 to 176 g/m
2
grain long
(28 to 47 lb bond)
7
Card stock
Specialty papers
Gloss Book
88 to 176 g/m
2
grain long (60 to 120 lb book)
Gloss Cover
162 to 176 g/m
2
grain long (60 to 65 lb cover)
Card stock—upper
limit (grain long)
1
Index Bristol
120 g/m
2
(67 lb)
Tag
120 g/m
2
(74 lb)
Cover
135 g/m
2
(50 lb)
Card Stock—upper
limit (grain short)
1
Index Bristol
163 g/m
2
(90 lb)
Tag
163 g/m
2
(100 lb)
Cover
176 g/m
2
(65 lb)
Transparency
6
Laser printer
170 to 180 g/m
2
(45 to 48 lb bond)
Labels—upper limit
Paper
131 g/m
2
(35 lb bond)
Envelopes
(Multipurpose
feeder or manual
slot only)
Sulfite, wood-free or
up to 100% cotton
bond
60 to 105 g/m
2
to 28 lb bond)
3, 4
1
For 60 to 176 g/m
2
paper, grain long fibers are recommended.
2
Paper less than 75 g/m
2
(20 lb) must be printed with Paper Type set to
Light Paper
.
3
100% cotton content maximum weight is 24 lb bond.
4
28 lb bond envelopes are limited to 25% cotton content.
5
The d
uplex unit supports paper weights between
60–105 g/m
2
(16–28 poun
d) g
rain long bond. The duplex
unit does not support card stock, transparencies, envelopes, or labels.
6
Lexmark transparency part numbers 12A8240 and 12A8241 are supported from the standard tray, manual
slot, and the multi-purpose feeder.
7
Paper 90 to 104.9 g/m
2
(23.9 to 27.8 lb) must be printed with Paper Type set to
Heavy Paper
.
8
Paper 105 to 176 g/m
2
(27.9 to 47 lb) must be printed with Paper Type set to
Cardstock
.
Summary of Contents for C 540n
Page 8: ...viii Service Manual 5025 2xx 4xx...
Page 13: ...Notices and safety information xiii 10 2 2009 5025 2xx 4xx...
Page 14: ...xiv Service Manual 5025 2xx 4xx 10 2 2009...
Page 142: ...3 52 Service Manual 5025 2xx 4xx...
Page 224: ...4 82 Service Manual 5025 2xx 4xx...
Page 225: ...Connector locations 5 1 5025 2xx 4xx 5 Connector locations Locations...
Page 227: ...Connector locations 5 3 5025 2xx 4xx Connectors...
Page 236: ...5 12 Service Manual 5025 2xx 4xx High voltage power supply HVPS diagram...
Page 237: ...Connector locations 5 13 5025 2xx 4xx Low voltage power supply LVPS diagram...
Page 238: ...5 14 Service Manual 5025 2xx 4xx Toner meter cycle TMC card Wireless network card...
Page 240: ...6 2 Service Manual 5025 2xx 4xx...
Page 242: ...7 2 Service Manual 5025 2xx 4xx Assembly 1 Covers 4 3 1 10 6 5 8 7 2 9...
Page 244: ...7 4 Service Manual 5025 2xx 4xx Assembly 2 Frames 5 2 4 7 6 1 3 8 9 3 10...
Page 246: ...7 6 Service Manual 5025 2xx 4xx Assembly 3 Electronics 2 4 6A 5 1 6B 7 8 6C 3 9...
Page 248: ...7 8 Service Manual 5025 2xx 4xx Assembly 4 Cables...
Page 250: ...7 10 Service Manual 5025 2xx 4xx Assembly 5 Media drawers and trays 1 3 2 4 2...
Page 258: ...I 6 Service Manual 5025 2xx 4xx...
Page 262: ......