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Lexmark 13P0150 - C 750dtn Color Laser Printer, Service Manual

The Lexmark 13P0150 - C 750dtn Color Laser Printer is a high-quality printing solution. Ensure optimal performance with the detailed instructions provided in the Service Manual. This comprehensive manual is available for free download from manualshive.com, offering valuable insights and guidance to enhance your printing experience.

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5060-XXX

Print Tests  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-16

Print Tests (input source)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-16

Print Quality Test Pages   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-17

Print Line Length Page  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-18

Print Registration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-18

ITU Alignment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-19

Setting Printer Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-19

HCIT Standalone Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-20

Dip Switch Settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-20

Repair Information

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4-1

Handling ESD-Sensitive Parts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1

Printhead Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1

Printhead Manual Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1

Printhead Electronic Alignment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-4

Screw Identification Table   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-4

Removal Procedures   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-10

Outer EMC Shield  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-10

RIP Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-11

Left Rear Cover  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-11

HVPS Transfer Board   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-12

Rear Fan Cover  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-12

Main Fan  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-13

Engine Board   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-13

LVPS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-14

Fuser  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-15

Fuser Drive Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-16

Fuser Access Cover   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-16

Fuser Top Duct  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-17

Fuser Bottom Duct   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-17

Fuser Web Oiler Motor Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-18

Redrive Door  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-20

Front Cover Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-20

Top Cover   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-21

Operator Panel   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-25

Cartridge Drive Motor Assembly (Yellow)  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-26

Cartridge Drive Motor Assembly (Cyan, Magenta, Black) . . . . . . . . . . . . . . . .  4-27

Front Right Handle Cover Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-28

Front Left Handle Cover Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-29

ITU Door  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-29

Paper Path Access Door Cover/Front Lower Left Cover  . . . . . . . . . . . . . . . . .  4-30

Summary of Contents for 13P0150 - C 750dtn Color Laser Printer

Page 1: ... Table of Contents Start Diagnostics Safety and Notices Trademarks Index Manuals Menu Lexmark and Lexmark with diamond design are trademarks of Lexmark International Inc registered in the United States and or other countries ...

Page 2: ... ii 6000 XXX ...

Page 3: ...550 U S A or e mail at ServiceInfoAndTraining Lexmark com Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you You can purchase additional copies of publications related to this product by calling 1 800 553 9727 In other countries contact your point of purchase Lexmark and Lexmark with diamond design are trademar...

Page 4: ...5060 XXX ...

Page 5: ... 23 Service Checks 2 43 Cartridge Drive Assembly Service Checks 2 43 Fan Service Checks 2 48 AC and DC Power Service Check 2 50 Second Transfer Roll Service Check 2 52 Output Expander Service Check 2 53 5 Bin Mailbox Service Check 2 60 Print Quality Service Checks 2 66 Operator Panel LCD Status LED Buttons Service Check 2 77 Fuser Service Check 2 80 Cover Open HV Interlock Switch Service Check 2 8...

Page 6: ...Test 3 5 SDRAM Memory Test 3 5 ROM Memory Test 3 6 Parallel Wrap Test 3 6 Serial Wrap Test 3 7 Input Tray Tests 3 8 Input Tray Feed Test 3 8 Input Tray Sensor Test 500 Sheet Trays 3 9 Input Tray Tests 2000 Sheet Tray 3 9 Output Bin Test Standard Bin 3 10 Output Bin Feed Test 3 10 Output Bin Sensor Test 3 11 Output Bin X Sensor Test 3 12 Base Sensor Test 3 13 5 Bin Mailbox Diverter Test 3 13 Finish...

Page 7: ...oval Procedures 4 10 Outer EMC Shield 4 10 RIP Board 4 11 Left Rear Cover 4 11 HVPS Transfer Board 4 12 Rear Fan Cover 4 12 Main Fan 4 13 Engine Board 4 13 LVPS 4 14 Fuser 4 15 Fuser Drive Assembly 4 16 Fuser Access Cover 4 16 Fuser Top Duct 4 17 Fuser Bottom Duct 4 17 Fuser Web Oiler Motor Assembly 4 18 Redrive Door 4 20 Front Cover Assembly 4 20 Top Cover 4 21 Operator Panel 4 25 Cartridge Drive...

Page 8: ...ield 4 39 Waste Toner Auger Assembly 4 39 ITU Assembly 4 40 Waste Toner Latch 4 40 Paper Size Sensor Assembly 4 41 Second Transfer Roll 4 41 BOR Housing Assembly 4 42 Cartridge Contact Assembly 4 42 Connector Locations 5 1 Engine Board 5 1 RIP Board 5 11 LVPS Cable Connectors to Engine Board RIP Board 5 18 LVPS Fuser Connectors 5 20 High Capacity 2000 Sheet Board 5 21 HVPS 5 22 HVPS Developer Boar...

Page 9: ... Multipurpose Feeder MPF 7 12 Assembly 7 500 Sheet Integrated Tray 7 14 Assembly 8 Autocompensator Assembly 7 16 Assembly 9 ITU Assembly 7 17 Assembly 10 Cartridge Contact Assembly 7 18 Assembly 11 Electronics 7 20 Assembly 12 Output Expander 7 30 Assembly 13 5 Bin Mailbox 7 34 Assembly 14 500 Sheet Tray Option 7 38 Assembly 15 Duplex Unit 7 42 Assembly 16 HCIT 7 44 Assembly 17 Options 7 45 Assemb...

Page 10: ...viii 5060 XXX ...

Page 11: ...ich um einen Galliumarsenlaser mit 5 Milliwatt handelt der Wellen der Länge 770 795 Nanometer ausstrahlt Das Lasersystem und der Drucker sind so konzipiert daß im Normalbetrieb bei der Wartung durch den Benutzer oder bei ordnungsgemäßer Wartung durch den Kundendienst Laserbestrahlung die die Klasse I übersteigen würde Menschen keinesfalls erreicht Avis relatif à l utilisation de laser Pour les Eta...

Page 12: ...io o cualquier otra situación de servicio técnico Declaração sobre Laser A impressora está certificada nos E U A em conformidade com os requisitos da regulamentação DHHS 21 CFR Subcapítulo J para a Classe I 1 de produtos laser Em outros locais está certificada como um produto laser da Classe I em conformidade com os requisitos da norma IEC 60825 Os produtos laser da Classe I não são considerados p...

Page 13: ...n I määrityksiä voimakkaammalle säteilylle kirjoittimen normaalin toiminnan käyttäjän tekemien huoltotoimien tai muiden huoltotoimien yhteydessä VARO Avattaessa ja suojalukitus ohitettaessa olet alttiina näkymättömälle lasersäteilylle Älä katso säteeseen VARNING Osynlig laserstrålning när denna del är öppnad och spärren är urkopplad Betrakta ej strålen Laser notis Denna skrivare är i USA certifier...

Page 14: ...rmation This product is designed tested and approved to meet strict global safety standards with the use of specific Lexmark components The safety features of some parts may not always be obvious Lexmark is not responsible for the use of other replacement parts The maintenance information for this product has been prepared for use by a professional service person and is not intended to be used by ...

Page 15: ...g Das zuständige Fachpersonal sollte entsprechende Vorsichtsmaßnahmen treffen Pautas de Seguridad Este producto se ha diseñado verificado y aprobado para cumplir los más estrictos estándares de seguridad global usando los componentes específicos de Lexmark Puede que las características de seguridad de algunas piezas no sean siempre evidentes Lexmark no se hace responsable del uso de otras piezas d...

Page 16: ...d algunes peces pot ser que no sempre siguin òbvies Lexmark no es responsabilitza de l us d altres peces de recanvi La informació pel manteniment d aquest producte està orientada exclusivament a professionals i no està destinada a ningú que no ho sigui El risc de xoc elèctric i de danys personals pot augmentar durant el procés de desmuntatge i de servei d aquest producte El personal professional h...

Page 17: ...agnostic Information contains an error indicator table symptom tables and service checks used to isolate failing field replaceable units FRUs 3 Diagnostic Aids contains tests and checks used to locate or repeat symptoms of printer problems 4 Repair Information provides instructions for making printer adjustments and removing and installing FRUs 5 Connector Locations uses illustrations to identify ...

Page 18: ...xiv Service Manual 5060 XXX ...

Page 19: ...ernal adapters to support network configurations requiring Ethernet Token Ring LocalTalk serial infrared or additional parallel ports The printer has flexible paper handling It supports a wide variety of paper sizes and has a standard multipurpose feeder that makes it easy to print on envelopes transparencies labels card stock and non standard size paper You can add up to three optional drawers to...

Page 20: ...ght Amplification by Stimulated Emission of Radiation LCD Liquid Crystal Display LED Light Emitting Diode LVPS Low Voltage Power Supply M Magenta MROM Masked Read Only Memory MS Microswitch NVRAM Nonvolatile Random Access Memory OEM Original Equipment Manufacturer OPT Optical Sensor PC Photoconductor POR Power On Reset POST Power On Self Test PWM Pulse Width Modulation RIP Raster Imaging Processor...

Page 21: ...de Table on page 2 3 Sub Error Code Table on page 2 15 HCIT System Board LED Error Code Table on page 2 18 2XX Paper Jam Message Table on page 2 19 User Attendance Message Table on page 2 23 Service Checks on page 2 43 Symptom Table Symptom Action Main Fan fails to run or is noisy Go to the Main Fan Service Check on page 2 48 RIP Fan Fails to run or is noisy Go to the RIP Fan Service Check on page...

Page 22: ...7 Print Quality Evenly spaced horizontal marks or lines on the printed page Go to Evenly spaced horizontal marks or lines on the page on page 2 70 Print Quality Black Line Black horizontal lines are most likely caused by a shorted charge roll in the print cartridge Replace the black print cartridge Print Quality Colored lines steaks or smudges Go to Colored lines streaks or smudges on page 2 70 Pr...

Page 23: ... clear the error code If this does not fix the problem after several attempts call your next level support before replacing the Engine Board 904 Engine Software Interface violation by RIP Check all cabling and connections to the RIP board If no problem is found replace the RIP Board on page 4 11 905 Engine Software Interface violation by Paper Port Device Turn the printer off and on to try and cle...

Page 24: ...nsor Tray 4 Transparency Sensor Error Replace Tray 4 Transparency Sensor Assembly If this does not fix the problem replace the Engine Board on page 4 13 920 Color Calibrate Unrecoverable TPS Gain Error Replace the ITU Assembly on page 4 40 921 Color Calibrate Unrecoverable TPS Error Replace the ITU Assembly on page 4 40 922 Color Calibrate Unrecoverable TPS Invalid Belt Replace the ITU Assembly on...

Page 25: ...oard on page 4 12 If this does not correct the problem replace the Engine Board on page 4 13 948 Transfer Roll Transfer Servo Start Error Black Check the cable connections to Engine Board and Transfer HVPS If the connections are good check the continuity of the cable If the cable measures continuity replace the HVPS Transfer Board on page 4 12 If this does not correct the problem replace the Engin...

Page 26: ...n network port Network Card X 978 Standard Network or Network Card X Bad checksum while programming network Network Card X port 979 Standard Network or Network Card X Flash parts failed while programming network Network Card X port 980 device comm Engine is experiencing unreliable communications to the specified device Errors 980 through 984 indicate the specified device has detected a Paper Port ...

Page 27: ...o y where x 1 to 5 2 to 6 or 6 to 20 Note This message is used for multiple bin output devices Go to the service check for the device indicated 100 ITU Error ITU Stall Replace ITU Assembly on page 4 40 101 ITU Error Invalid ITU Memory Replace ITU Assembly on page 4 40 102 ITU Error ITU Shorted Thermistor Replace ITU Assembly on page 4 40 103 ITU Error Memory Load Error Replace ITU Assembly on page...

Page 28: ...ead assembly is replaced it is necessary to perform the Printhead Adjustments on page 4 1 109 Printhead Error Black Printhead Lost Hsync Check for the correct installation of the all the cables to the RIP Board assembly and to the Printhead assembly J9 J10 and J11 on the RIP Board Go to RIP Board on page 5 11 If the cables are connected correctly to the RIP Board and to the Printhead assembly repl...

Page 29: ...ce RIP Board on page 4 11 115 Printhead Error Printhead Servo error has been detected Cyan Replace the following FRU Cyan Printhead assembly Go to Printheads on page 4 33 Note Whenever a printhead assembly is replaced it is necessary to perform the Printhead Adjustments on page 4 1 If this does not fix the problem replace RIP Board on page 4 11 116 Printhead Error Printhead Servo error has been de...

Page 30: ... on page 2 80 129 Fuser Error Fuser Under Temperature in Standby BUR Go to Error Code 129 on page 2 80 130 Fuser Error Fuser failed to reach standby temperature Hot Roll Go to Error Code 130 on page 2 81 131 Fuser Error Fuser failed to reach standby temperature BUR Go to Error Code 131 on page 2 81 132 Fuser Error Fuser cold roll Hot Roll Go to Error Code 132 Cold Hot Roll Error Code 133 Cold Back...

Page 31: ...ck Motor No encoder Feedback Autocompensator Motor Replace the Autocompensator Assembly 148 Motor ITU Belt Motor Unable to lock Replace the following FRU ITU Drive Motor Assembly on page 4 38 If this does not fix the problem replace Engine Board on page 4 13 149 Motor Fuser Drive Motor unable to lock Go to Error Code 149 Error Code 155 on page 2 84 150 Motor Black Cartridge Motor unable to lock Go...

Page 32: ...Cartridge Drive Assembly Service Check on page 2 46 165 Motor Yellow Cartridge BLDC motor Mfg Unknown Go to Yellow Cartridge Drive Assembly Service Check on page 2 47 167 Motor Web Oiler encoder error unexpected encoders Replace the Fuser on page 4 15 168 Motor Unknown manufacture type Call your next level support 169 Motor Mirror Motor lock not achieved Black Replace the following FRU RIP Board o...

Page 33: ... Adjustments on page 4 1 176 Motor Mirror motor lost lock Yellow Replace the Magenta Printhead Assembly Go to Printheads on page 4 33 Note Whenever the printhead assembly is replaced it is necessary to perform the Printhead Adjustments on page 4 1 180 PSD Error PSD sensor error Black Replace the Black PSD Sensor Assembly on page 4 34 Note It is necessary to remove the Printhead Assembly to access ...

Page 34: ...PSD Error EOS sensor out of range process direction Black Replace the Black PSD Sensor Assembly on page 4 34 Note It is necessary to remove the Printhead Assembly to access the PSD Sensor Assembly therefore it is necessary to perform the Printhead Adjustments on page 4 1 189 PSD Error EOS sensor out of range process direction Cyan Replace the Cyan PSD Sensor Assembly on page 4 34 Note It is necess...

Page 35: ...it is necessary to perform the Printhead Adjustments on page 4 1 Sub Error Code Explanation 2D 00 No media available in Duplex unit 2D 02 Paper jam detected Sensor S2 was activated at an unexpected time 2D 03 Paper jam detected Sensor S2 was not activated within the time out period 2D 04 Paper jam detected Sensor S2 did not deactivate during the time out period 2D 05 Paper jam detected Sensor NM i...

Page 36: ...or in Stacker 2 obstructed 2D 24 Passthru sensor in Stacker 3 obstructed 2D 25 Passthru sensor in Stacker 4 obstructed 2D 26 Passthru sensor in Stacker 5 obstructed 2D 27 Passthru sensor in Stacker 6 obstructed 2D 28 Paper jam detected A paper jam detected in the Duplex unit 2D 29 Paper jam detected A paper jam detected in Tray 2 2D 2A Paper jam detected A paper jam detected in Tray 3 2D 2B Paper ...

Page 37: ... 4 feed motor PWM error detected 2D 43 A Tray 4 feed motor encoder error detected 2D 44 A Staging Motor stall error detected when picking media from the MPF 2D 45 An autocompensator motor stall error detected when picking media from the MPF 2D 46 An autocompensator motor stall error detected when picking media from Tray 1 2D 47 A staging motor PWM error detected 2D 48 An autocompensator motor PWM ...

Page 38: ...age 2D 53 The 5 Bin Mailbox sensor was not activated by the media LED blinks Problem 1 Jam at registration sensor S2 2 Jam before the leading edge of the paper reaches the registration sensor S2 3 Paper jam is still detected in the HCIT after removing the jam 4 Paper jam is still detected even with front of jam door closed 5 Paper jam detected at pick sensor 6 Error detected with the tray 7 Error ...

Page 39: ...pen the right door to access the jam area If sheets have been accumulated to be stapled or offset when the jam occurred the printer alternately flashes the primary and secondary messages to indicate that all accumulated sheets not be removed during the jam clearing procedure Secondary When this message is displayed do not remove accumulated sheets during the jam clearance procedure as the printer ...

Page 40: ...messages to indicate that all accumulated sheets not be removed during the jam clearing procedure Secondary When this message is displayed do not remove accumulated sheets during the jam clearance procedure as the printer will not reprint the removed sheets Also if the accumulated sheets are removed the portion of the job printed after the jam will not be stapled 24x Paper Jam Clear Paper Path Lea...

Page 41: ...to be stapled or offset when the jam is detected the printer alternately flashes the primary and secondary messages to indicate that all accumulated sheets should not be removed during the jam clearance procedure Secondary Do not remove accumulated sheets during the jam clearance procedure The printer will not reprint the removed sheets Also if the accumulated sheets are removed the portion of the...

Page 42: ...sheets are removed the portion of the job printed after the jam will not be stapled 280 Paper Jam Clear Paper Path Leave Job in Finisher Primary Paper is jammed in the Finisher option open the side door or top cover to access the jam If sheets have been accumulated to be stapled or offset when the jam occurred the printer alternately flashes the primary and secondary messages to indicate that all ...

Page 43: ... open the printer left door to access the jammed media Secondary If sheets have been accumulated to be stapled when the jam is detected the printer alternately flashes the primary and secondary messages indicating the accumulated sheets should not be removed during jam clearance Note When the secondary message is displayed if the accumulated sheets are removed the printer will not reprint these sh...

Page 44: ... secondary messages indicating the accumulated sheets should not be removed during jam clearance Note When the secondary message is displayed if the accumulated sheets are removed the printer will not reprint these sheets Also if the print job is completed the portion of the job printed after the jam will not be stapled 24x Paper Jam Clear Paper Path Leave Job in Finisher Primary This paper jam me...

Page 45: ...e portion of the job printed after the jam will not be stapled 271 Paper Jam Clear Paper Path Leave Job in Finisher Primary Paper has jammed at Output Bin 1 open the door of Bin 1 to access the jammed media Secondary If sheets have been accumulated to be stapled when the jam is detected the printer alternately flashes the primary and secondary messages indicating the accumulated sheets should not ...

Page 46: ...s 283 Staple Jam message indicates that a staple jam has been detected during a priming operation No secondary message will be displayed Note After the error has been cleared the printer does not reprint any pages which existed in the accumulator for stapling The following actions can be taken while either the primary or secondary messages are displayed Press Go to initiate priming and resume prin...

Page 47: ...rated at the factory or needs to be calibrated Change Cartridge Color Invalid Refill This message will be displayed when the printer has detected a refilled prebate cartridge Color can be one of the following Black CYAN Magenta or Yellow The following actions can be taken while this message is displayed Remove the toner cartridge and install a new cartridge Note The user will receive this message ...

Page 48: ...ally clear the attendance message and continue Press GO to execute a configuration change which will tell the printer the option has been Hot Uplugged removed In this case it is assumed that the user wishes to continue to operate the printer with the option removed If the problem continues turn the printer off and back on If the message continues to be displayed turn the printer off remove the opt...

Page 49: ...isplayed Press Go to initiate the priming operation again or Press Return or Stop to cancel the priming operation Note If no action is taken and the printer Auto Continue setting is not disabled the printer will eventually clear the message and the priming operation will be cancelled and the printer will resume printing Insert Staple Cartridge This message will be displayed when the staple cartrid...

Page 50: ...page of the batch The following actions can be taken while this message is displayed A new staple cartridge may be installed to clear this message and start continue printing the staple batch or Ignore the Load Staples request for this print job by pressing Go or Select The printer will resume printing however the print job for which stapling was selected will not be stapled or press Menu or Menu ...

Page 51: ...functions will be available via the Busy Waiting Menu Cancel Job Reset Printer Reset Active Bin Check Supply Levels This message will be displayed when the user has Hot Unplugged a paper handling option and the printer requires the reinstallation of the option to print a page which has been formatted by an install Tray x interpreter prior to removal of the option or Cancel Job Bin x x 1 2 or 3 Tra...

Page 52: ...tive Cyan Cartridge This message will be displayed when the top cover is closed and a defective print cartridge is detected It may take the printer 10 to 20 seconds to determine whether or not the print cartridge The printer may be allowed to print pages during this 10 to 20 second interval If pages are allowed to print then they will not be reprinted once a valid print cartridge is inserted Repla...

Page 53: ...ting Menu Group The following functions will be available via the Busy Waiting Menu Cancel Job Reset Printer Reset Active Bin Check Supply Levels Note Menu Lockout does NOT prevent access to the Busy Waiting Menu Group 34 Short Paper This message will be displayed when the printer has determined that the paper length is too short to print the data as formatted The following actions can be taken wh...

Page 54: ... but the color quality will most likely be degraded 37 Insufficient Collation Area This message will be displayed when the printer memory and disk used to store pages is too full to collate the print job The following actions can be taken while this message is displayed Press Go to clear the message and continue collating the remaining pages of the job or Press Menu or Menu to access the Busy Wait...

Page 55: ...d Jobs May Not be Restored These messages may be displayed when the printer has attempted to Print and Hold jobs from the disk and found that some or all of the jobs could not be restored Each of the three messages 57 Configuration Held Jobs May describe different conditions under which the restore failed Primary Message 37 Insufficient Memory The printer firmware ran out of memory while attemptin...

Page 56: ...e Busy Waiting Menu Group 39 Complex Page This message will be displayed when a page is too complex to print The following actions can be taken while this message is displayed Press Go to clear the message and continue processing the job some data loss may occur Try to simply the print job Press Menu or Menu to access the Busy Waiting Menu Group The following functions may be available Cancel Job ...

Page 57: ...and normal operation will continue Flash operations will not be allowed until the flash is formatted 54 Std Par ENA Connection Lost This message will be displayed when the printer detects during POST that the connection to an ENA has been lost Once a connection is initially established a printer setting is modified to 54 Par x ENA to note a connection exists Each time the power is cycled on the co...

Page 58: ...56 Standard Serial Disabled 56 Serial Port x Disabled These messages may be displayed when data is sent to the printer across a serial port but the port has been disabled Note Once the error has been displayed for the first time reporting of further errors will be suppressed until the printer is reset or menus are entered The following actions can be taken while this message is displayed Press Go ...

Page 59: ...en data is sent to the printer across the USB port but the port has been disabled Note Once the error has been displayed for the first time reporting of further errors will be suppressed until the printer is reset or menus are entered The following actions can be taken while this message is displayed Press Go to clear the message Any data received on the USB port will be discarded Press Menu or Me...

Page 60: ...s Output Bix x x 1 2 or 3 Tray x x 2 3 4 or 5 Duplex The following actions can be taken while this message is being displayed The user is required to remove the incompatible option and press Go to clear the message Note If the user has installed the incompatible option to satisfy a Check Option Connections Reattach Option attendance condition the user must reinstall an associated compatible option...

Page 61: ...unformatted disk at POST The following actions can be taken while this message is displayed Press Go to clear the message The disk will be marked as bad and normal operation will continue however disk operation will not be allowed until the disk is formatted 64 Unsupported Disk Format This message will be displayed when the printer detects an unsupported disk format at POST This message may appear...

Page 62: ...be taken while this message is displayed Insert the waste container and press Go 82 Waste Bottle Nearly Full This message will be displayed when the waste container is nearly full The following actions can be taken while this message is displayed Press Go Nearly Full will be reflected in the Supplies Menu 84 Replace Oiler This message will displayed when the web oiler is exhausted or missing Repla...

Page 63: ...performed Error Code 168 will be displayed 88 Yellow Toner Low 88 Magenta Toner Low 88 Cyan Toner Low 88 Black Toner Low These messages will be displayed when either the Yellow Magenta Cyan or Black toner cartridge is low on toner The following actions can be taken while this message is displayed Open the front door remove the old toner cartridge insert a new toner cartridge and close the door or ...

Page 64: ... correctly Go to Step 5 Install the cable correctly 2 Check the Black Cartridge Drive Motor Cable connection to the Black Cartridge Drive Motor card Is the Cable installed Correctly Go to Step 6 Install the cable correctly 3 Check continuity of the Black Cartridge Drive Motor Cable Is there continuity Go go Step 7 Replace the Black Cartridge Assembly Cable 4 Replace the Black Cartridge Drive Assem...

Page 65: ...Engine Board Is the cable installed correctly Go to step 2 Install the cable correctly 2 Check the Magenta Cartridge Drive Motor Cable connection to the Magenta Cartridge Drive Motor card Is the cable installed Correctly Go go Step 3 Install the cable correctly 3 Check continuity of the Magenta Cartridge Drive Motor Cable Is there continuity Go to Step 4 Replace the Magenta Cartridge Assembly Cabl...

Page 66: ...ctions and Questions Yes No 1 Error Codes 152 and 158 These error codes indicate that the Cyan Cartridge Drive Motor has either failed to lock or has lost lock Check the Cyan Cartridge Drive Motor Cable connection to J47 on the Engine Board Is the cable installed correctly Go to step 2 Install the cable correctly 2 Check the Cyan Cartridge Drive Motor Cable connection to the Cyan Cartridge Drive M...

Page 67: ...ctions and Questions Yes No 1 Error Codes 153 and 159 These error codes indicate that the Yellow Cartridge Drive Motor has either failed to lock or has lost lock Check the Yellow Cartridge Drive Motor Cable connection to J47 on the Engine Board Is the cable installed correctly Go to step 2 Install the cable correctly 2 Check the Yellow Cartridge Drive Motor Cable connection to the Yellow Cartridge...

Page 68: ...ine Board and check the voltages on J2 refer to Table 1 Are the voltages correct Replace the Main Fan on page 4 13 Replace the Engine Board on page 4 13 Connector Pin No Fan On Fan Off Fan Disconnected Fan Switch On Fan Disconnected Fan Switch Off J2 1 1 6 V dc 3 3 V dc 3 3 V dc 3 3 V dc J2 2 0 V 0 V 0 V 0 V J2 3 1 9 V dc 0 V dc 0 V 2 V dc J2 4 24 V dc 24 V dc 24 V dc 24 V dc Step Actions and Ques...

Page 69: ...wer off and manually spin the fan and check that it rotates freely Does the fan rotate freely Go to Step 2 Replace the RIP Fan on page 4 34 2 Check the RIP Fan Cable connection to the Engine Board J2 for correct installation Is the cable installed correctly Go to Step 3 Install the cable correctly 3 Disconnect the RIP fan from J53 on the Engine Board and check the voltages on J53 refer to Table 3 ...

Page 70: ...er Check to make sure the printer is receiving main AC power Is the printer receiving AC power Go to Step 2 Inform the customer that AC power to the printer is incorrect 2 AC Power Check Wall Outlet Check the AC line voltage at the AC outlet Is the AC line voltage correct Go to Step 3 Inform the customer that the AC line voltage is incorrect 3 AC Power Cord Is the power cord in good condition and ...

Page 71: ... J9 2 5 V dc J9 3 5 V dc J9 4 24 V dc J9 5 24 V dc J9 6 Ground J9 7 Ground J9 8 Ground J9 9 Ground J9 10 Ground Note All voltages are approximate values Are the voltages correct Go to Step 3 Replace the LVPS on page 4 14 3 DC Voltages at RIP Board Turn the power off and disconnect the LVPS cable to J23 on the RIP Board Turn the Power Supply Assembly power on and check the following voltages on the...

Page 72: ...uildup surface damage to the roll oil or other contaminants on the surface of the roll Do you see any problems with the second transfer roll Replace the Second Transfer Roll on page 4 41 Go to Step 2 2 Transfer Arms Springs and associated hardware Call your next level of support None of these parts are service related parts Is there any problem see with the associated hardware Call your next level...

Page 73: ...oken Are there any problems with the Transfer terminal contact transfer cable connection or ITU Transfer Bellcrank assemblies Repair or replace as necessary If this does not correct the problem contact your next level support Replace the FRU s in order 1 HVPS Transfer Board on page 4 12 2 Engine Board on page 4 13 3 ITU Assembly on page 4 40 Step Symptoms Yes No 1 The printer does not recognize on...

Page 74: ...lete on page 2 57 Go to Step 5 5 271 Paper Jam Check Bin X Post Complete first sheet of paper feeds into Output Bin X Go to 271 Paper Jam Check Bin X Post Complete first sheet of paper feeds into Output Bin X on page 2 58 Go to Step 6 6 No indication that Bin X is full OR No indication that Bin X is near full Go to No indication that Bin X is full OR No indication that Bin X is near full on page 2...

Page 75: ...ot recognized by the base printer Go to Step 3 Go the Autoconnect system on the Output Expander Option base printer and check cables and connectionsto the Engine Board 3 Output Expander Assembly Mechanical Linkage Cables Check the output expander autoconnect cable and connector for any signs of damage especially the connector pins Is there any signs of damage to the cable connector or connector pi...

Page 76: ...Drive Components Check the following parts 1 Check the output expander Drive Belt to make sure it is installed on the drive pulley and belt idler pulley 2 Check the belt tension spring to make sure it is not loose or broken Are there any problems with these parts Repair or replace as necessary Go to Step 2 2 Check of Mechanical Linkage DC Motor Drive Assembly Make the following Checks 1 Check to s...

Page 77: ...his does not fix the problem replace the Engine Board on page 4 13 Step Actions and Questions Yes No 1 Pass Thru Sensor Flag Check the sensor flag for correct operation Is the flag operating correctly Go to Step 2 Repair or replace as necessary 2 Pass Thru Sensor Cable Check to make sure the pass thru sensor cable is correctly connected to Jx on the Control Board Is the cable connected correctly G...

Page 78: ...asures between 115 ohms and 135 ohms Is the resistance correct Go to step 3 Replace the DC Motor Mechanical Linkage Assembly 3 D C Motor Mechanical Linkage Assembly Check for continuity between J4 1 and J4 2 and the case of the motor It measures infinity Is there continuity between J4 1 or J4 2 and the case of the motor Note If the motor is shorted from either J4 1 or J4 2 and the case of the moto...

Page 79: ...ble connected correctly Go to Step 2 Reseat the cable and recheck for correct operation of the option 2 Resistance Check Disconnect J4 from the option board and check the resistance of the motor on the cable connector between J4 1 and J4 2 The resistance should measure between 115 and 135 ohms Is the resistance correct Go to Step 3 Replace the Mechanical Linkage DC Motor Assembly 3 DC Motor Check ...

Page 80: ...he printer does not recognize one or more output options as installed Go to The printer does not recognize one or more output options as installed on page 2 61 Go to Step 3 3 271 Paper Jam Check Bin 1 displays Go to 271 Paper Jam Check Bin 1 displays on page 2 63 Go to Step 4 4 274 Paper Jam Check Bin 4 displays Go to 274 Paper Jam Check Bin 4 displays on page 2 63 Go to Step 5 5 Ready Bin X Full ...

Page 81: ...page 2 65 Go to Step 8 8 Paper does not feed into the bin selected 271 Paper Jam Check Bin 1 displays Go to Paper does not feed into the bin selected 271 Paper Jam Check Bin 1 displays on page 2 65 Go to Step 9 9 990 Service Error Displays Go to 990 Service Error Displays on page 2 65 Call your next level support Step Action and Questions Yes No 1 Excessive static electricity buildup Front Cover A...

Page 82: ...o Step 3 3 Mechanical Linkage Electrical Check to make sure the autoconnect cables are connected correctly to the Control Board Are the cables attached securely and correctly Go to Step 4 Reseat the cables 4 Voltage check Base printer autoconnect connector Turn the power off and remove the 5 Bin Mailbox option from the printer Check the voltages on the base printer top autoconnect connector Go to ...

Page 83: ...rrect Go to Step 4 Replace the Control Board 4 Bottom Pass Thru Sensor voltage check 2 Check the voltage at J5 2 on the board the voltage measures approximately 0 V dc Is the voltage correct Replace the Sensor Assembly Replace the Control Board Step Action and Questions Yes No 1 Top Pass Thru Sensor Flag Check the top sensor flag for correct operation binding broken parts or interference from the ...

Page 84: ... Are there any problems with the sensor flag Repair or replace the sensor flag Go to Step 4 4 Bin X Sensor Cable continuity Check the continuity of the sensor cable Is there continuity Replace the Bin X Sensor Replace the Bin X Cable Step Action and Questions Yes No 1 Bin X Sensor Bin X Sensor 1 thru 5 Check to make sure the sensor is seated correctly in the side of tray X Is the sensor seated cor...

Page 85: ...missing Replace parts or repairs necessary Go to Step 2 2 Bin X Solenoid Check the solenoid for any binds or sticking problems Is the solenoid binding or sticking Replace the Solenoid Assembly Go to Step 3 3 Bin X Solenoid Check the resistance of the solenoid It measures between approximately 30 ohms and 50 ohms Is the resistance correct Replace the 5 Bin Mailbox Control Board Assembly Replace Bin...

Page 86: ...installed software can cause print quality problems Incorrect characters could print and the copy may not fit the page correctly Note Some 201 Paper Jam errors can be caused by a faulty print cartridge 2 Resistance Check Disconnect J4 from the option board and check the resistance of the motor on the cable connector between J2 1 and J2 2 The resistance measures between 115 and 135 ohms Is the resi...

Page 87: ...es the problem still exist for the remaining cartridges Go to Step 3 Replace the failing cartridge 3 Magenta Print Cartridge Check Enter the CE Diagnostic Mode Remove the Magenta Print Cartridge and run the print test Does the problem still exist for the remaining cartridges Replace the Yellow Print Cartridge Replace the Magenta Print Cartridge Step Action and Questions Yes No 1 Second Transfer Ro...

Page 88: ...rate correctly Go to Step 3 Remove and repair the High Voltage Contact Assembly 3 Continuity Check High Voltage Contact Assembly Check continuity from the Developer HVPS contact Spring to the Charge Roll Pin in the contact assembly Is there continuity Go to Step 4 Remove and repair the High Voltage Contact Assembly 4 Cartridge HV contact Assembly Developer Pin Springs Check the developer pin sprin...

Page 89: ...ring Check the PC Drum Developer Pin Spring to make sure it is not bent or damaged Is the spring bent or damaged Replace the PC Drum Developer Pin Spring Replace the HVPS Developer Board on page 4 36 Step Action and Questions Yes No 1 Retraction Motor Check Generally this symptom is caused by a retracted ITU assembly Check to see if the ITU retraction motor keeps the ITU in the retracted position ...

Page 90: ... for a stuck PC Drum Contact in the HV Contact Block Assembly for the missing color cartridge Refer to figure 1 for the location of the PC Drum Contact Pin Is the pin stuck or does not operate smoothly Repair the HV Contact Block Assembly Go to Step 4 4 High Voltage Contact Block Assembly Check Continuity Check for continuity from the PC Drum Contact Pin to the PC Drum Developer Pin Spring Is ther...

Page 91: ... 4 38 No problem found Step Action and Questions Yes No 1 Print Cartridge s Check Enter the CE Diagnostic Mode Remove one print cartridge at a time and run a Test Page to help isolate the faulty print cartridge Have you isolated the failing print cartridge Replace the faulty Print Cartridge Run another test page after removing each print cartridge to isolate the problem Step Action and Questions Y...

Page 92: ...ed correctly Go to Step 2 Install the cartridge s correctly 2 Front Cover Check the front cover to make sure that all the springs and cartridge hold downs are present and correctly installed Are all springs and cartridge hold downs present and correctly installed Go to Step 3 Replace any missing or damaged springs Replace any missing or broken hold downs 3 ITU Check to make sure that the ITU legs ...

Page 93: ...or a Maintenance Kit If only one color has a residual image problem go to Step A on page 2 74 If all colors have a residual image problem go to Step B on page 2 74 2 Is the quality of the transparency poor or do brown colors appear when projected Go to Step 3 Go to Step 4 3 Fuser Settings From the CE menu select fuser settings and set to High Does this fuser setting fix the problem Problem Solved ...

Page 94: ...oken or damaged 4 Doctor Blade Contact Pin in HV Contact Block Assembly Check to make sure the Doctor Blade Contact Pin in the HV Contact Block assembly is not stuck and is operating smoothly Look at figure 1 for pin location Is the Doctor Blade contact pin stuck operating smoothly Go to Step 5 Repair the HV Block Contact for the faulty color 5 Continuity Check High Voltage Contact Assembly Check ...

Page 95: ... damaged 4 Doctor Blade Contact Pin in HV Contact Block Assembly Check to make sure the Doctor Blade Contact Pin in the HV Contact Block assembly is not stuck and is operating smoothly Look at figure 1 for pin location Is the Doctor Blade contact pin stuck operating smoothly Go to Step 5 Repair the HV Block Contact for the faulty color 5 Continuity Check High Voltage Contact Assembly Check continu...

Page 96: ...r roll If the toner is stringy over the top half of the page go to step 1 2 Cartridge Check The cartridge may be out of toner or have another toner problem Try a new toner cartridge Does a new toner cartridge fix the problem Problem Solved Call your next level support Step Action and Questions Yes No 1 Media settings Check to see if the printer is set for light paper Is the printer set for light p...

Page 97: ...t operate correctly go to Step A on page 2 78 If any of the following symptoms occur go to Step B on page 2 78 Operator panel LCD is blank Power On Status LED off Operator panel LCD is blank Power On Status LED on Operator panel LCD displays all diamonds 5 beeps Power On Status LED on 2 Does resetting the media type fix the problem Problem Solved Go to Step 3 3 Fuser Settings Set the fuser to High...

Page 98: ...Panel on page 4 25 Go to step 4 4 Operator Panel Assembly Is the operator panel assembly completely blank and the Power on Status LED off Go to step 6 Go to step 5 5 Operator Panel Assembly Is the operator panel assembly completely blank and the Power on Status LED On Go to step 10 Go to step 12 6 Does the printer Beep 5 times Go to step 7 Replace the Operator Panel on page 4 25 7 RIP Board Measur...

Page 99: ...perator Panel display all diamonds with the Power On Status LED on and 5 Beeps Go to step 13 Call your next level support 13 Voltage Checks at RIP Connector J1 Go to RIP Board on page 5 11 Check the voltages on RIP Connector J1 as shown J1 Pin No Voltage Display Static Voltage Display Active LCD Test Running 1 5 V dc Voltage varies1 0 to 2 0 V dc 2 5 V dc 5 V dc 3 5 V dc Voltage varies 1 0 to 2 4 ...

Page 100: ...r control circuits Error Code 128 Fuser Hot Roll is under temperature during standby Replace the following FRU s in the order shown 1 Fuser on page 4 15 If this does not fix the problem replace 2 Engine Board on page 4 13 Error Code 129 Fuser Backup Roll is under temperature during standby Replace the following FRU s in the order shown 1 Fuser on page 4 15 If this does not fix the problem replace ...

Page 101: ... depending on the temperature of the thermistor Is the resistance correct Replace the following FRU s in order 1 LVPS on page 4 14 2 Engine Board on page 4 13 Replace the Fuser on page 4 15 Step Action and Questions Yes No 1 Voltage Check Go to Engine Board on page 5 1 Measure the voltage on connector J10 12 The voltage measures approximately 14 V dc to 64 V dc as the BUR lamp turns off and on Is ...

Page 102: ...e check by measuring between pin 1 and pin 4 on the single line AC fuser connector located on the bottom of the fuser frame Go to LVPS Fuser Connectors on page 5 20 Is there continuity Replace the LVPS on page 4 14 Go to step 4 4 Back Up Roll Lamp incorrectly installed or damaged It is easier to check the lamp by removing it from the right side of the fuser frame assembly Check to make sure the la...

Page 103: ...system problem or error code Replace the following FRU s in order 1 LVPS on page 4 14 2 Engine Board on page 4 13 Step Action and Questions Yes No 1 Thermistor Resistance Check Back Up Roll The thermistor resistance can be checked between pins 7and 8 on the ten pin fuser control connector on the fuser assembly Go to LVPS Fuser Connectors on page 5 20 Measure the resistance of the back up roll ther...

Page 104: ...tes that an incorrect motor is detected Replace the Fuser Drive Assembly on page 4 16 Note Anytime the Fuser Drive Assembly is replaced perform the Automated Motor Detection on page 3 16 Does the printer continue to display error code 161 Call your next level support Problem Solved Step Action and Questions Yes No 1 Connector J8 on the Engine Board Check to make sure that the fuser drive motor cab...

Page 105: ...ions Yes No 1 Engine Board Connector Check Connector J10 for correct installation Go to Engine Board on page 5 1 Is the LVPS Fuser cable correctly installed at connector J10 on the Engine Board Go to step 2 Install the cable correctly 2 Voltage Check Engine Board connector J10 2 Go to Engine Board on page 5 1 Measure the voltage on the connector at J10 2 The voltage measures approximately 5 V dc I...

Page 106: ...at might cause the paper to jam at the exit of the fuser assembly Were any broken parts or damage found to the fuser assembly Replace the Fuser on page 4 15 Go to the Paper Path Service Check on page 2 97 Step Action and Questions Yes No 1 LVPS Cable Check the LVPS cable to J10 on the Engine Board to make sure it is seated correctly Go to Engine Board on page 5 1 Is the cable seated correctly Go t...

Page 107: ...nt Cover Assembly Does the front cover close correctly Go to step 4 Correctly install the door or repair as necessary 4 Front Cover Assembly Check to make sure the front cover flag is not broken or damaged Is the flag broken or damaged Replace the Front Cover Assembly on page 4 20 Go to step 5 5 Front Cover HV Interlock Cable Assembly to Engine Board Check to make sure that the Cable is correctly ...

Page 108: ... PSD cable Note The PSD cable has one connector on one end RIP Board and two connectors on the other end Black PSD Board and Magenta PSD Board Is there continuity Replace the PSD Sensor Assembly on page 4 34 If this does not correct the problem replace the RIP Board on page 4 11 Whenever the the PSD assembly is replaced it is necessary to perform all Printhead Adjustments on page 4 1 Replace the P...

Page 109: ...s replaced it is necessary to perform all Printhead Adjustments on page 4 1 Replace the PSD cable for the Cyan and Yellow PSD Assemblies Step Action and Questions Yes No 1 Check to make sure Tray 1 is installed and seated correctly in the printer Is the tray correctly installed in the printer Go to step 2 Install Tray 1 correctly If there is still a problem go to Tray 1 Service Check on page 2 90 ...

Page 110: ...parts installed correctly and not broken or missing Go to step 6 Repair or replace parts as necessary 6 Is the answer to Step 3 Yes Replace Tray 1 Go to step 7 7 Check the following parts in the printer to make sure they are operating correctly Check for any signs of broken or missing parts Size Sensing Springs Size Sensing Links Size Sensing Bracket Is there any sign of broken or missing parts Re...

Page 111: ...e Tray 1 Feed test in the CE Diagnostics as a printed copy is not required 2 Check to make sure the autocompensator has fully retracted to its upper position Does the Autocompensator retract correctly Go to step 3 Go to the Autocompe nsator Service Check on page 2 91 3 Check for any signs of damage to the Paper Tray Guide Is the paper tray guide damaged loose or missing Replace the Paper Tray Guid...

Page 112: ...he Engine Board on page 4 13 Step Action and Questions Yes No 1 Check Tray 1 for any signs of damage to the Pick Arm Lift Bellcrank activation tabs on the rear of the tray Is there any damage to the tray Replace Tray 1 Go to step 2 2 Check the following parts for any signs of damaged loose or missing parts Pick Arm Lift Bellcrank Bellcrank Lift Spring Tray interlock bellcrank Are any of the parts ...

Page 113: ...Sensor inside the printer The Paper Level Sensor is a dual sensor and checks the following levels for Tray 1 Does the Sensor Test pass Note The Tray 1 Level Sensor is a Dual Sensor assembly that senses when Tray 1 is empty nearly empty or partially empty Call your next level support Go to step 2 2 Paper Level Sensing Assembly Check to make sure the assembly is not loose or damaged Check to make su...

Page 114: ...cy material installed in Tray 1 meets machine requirements Does the media meet requirements Go to step 2 Inform the customer 2 Check the following for correct installation and any signs of broken or damaged parts Transparency Lift Arm Transparency Lift Link Is the Transparency Sensor Assembly installed correctly not damaged or broken Go to step 3 Repair or replace parts as necessary 3 Check contin...

Page 115: ...ing media from the MFP Go to step 4 Go to the Autocompe nsator Service Check on page 2 91 4 Check the following parts for any sign of broken damaged or missing parts MPF Bracket Assembly MPF Drive Gear MPF Drive Gear Bushing MPF Drive Gear Shaft Are any of the parts broken damaged or missing Repair or replace parts as necessary Go to step 5 5 Manually turn the MPF Drive Gear in the MPF assembly Do...

Page 116: ...5 V dc J70 4 0 V dc Are the voltages correct Go to step 5 Replace the Engine Board on page 4 13 5 Check continuity of the Sensor Cable that is between the Engine board and MPF assembly Is the continuity Replace the Sensor Assembly Replace the Sensor Cable Assembly 6 Check the following parts for any signs of excessive wear damaged broken or missing parts MPF Autocompensator Assembly Rib Housing Fr...

Page 117: ...there any obstructions in the paper path in the are of Sensor S1 Clear the area of the obstruction Go to Step 3 3 Check for any cables broken or loose parts that might cause the paper to jam in the input area of the printer Were any problems found inside the printer Repair or replace parts as necessary Go to Step 4 4 Check to make sure the Transfer Plate is correctly installed Is the Transfer Plat...

Page 118: ...uum Transport Assembly Replace the Vacuum Transport Assembly Go to Step 5 5 Check to make sure that the Vacuum Transport Assembly drive gear meshes correctly with drive gear on the fuser drive assembly Do the gears mesh correctly Go to Step 6 Check both the Fuser Drive Assembly and Vacuum Transport Assembly to make sure they are installed correctly 6 Check to make sure that the fuser drive assembl...

Page 119: ...ly for correct operation Is the fuser drive assembly operating correctly Replace the Fuser on page 4 15 Replace the Fuser on page 4 15 4 Does the media jam inside the fuser assembly Replace the Fuser on page 4 15 Go to step 5 5 Is the media jamming in the Redrive Assembly Go to step 6 Replace the Fuser on page 4 15 6 Check the Redrive assembly for correct operation Is the Redrive assembly operatin...

Page 120: ...2 100 Service Manual 5060 XXX ...

Page 121: ... Turn the printer on 4 Release the buttons when Performing Self Test is displayed The tests display on the operator panel in the order shown Print Registration Alignment Top Fine Margin Adjustment Miscellaneous Tests Print Tests Hardware Tests Duplex Tests if installed Input Tray Tests 500 Sheet Trays Input Tray Tests 2000 Sheet Trays Output Bin Tests Finisher Tests if installed Base Sensor Test D...

Page 122: ...ding on the disk size To run the Disk Test Clean Test 1 Select Disk Test Clean from the Device Tests menu Files will be lost Go or Stop message displays to warn the user that all contents on the disk will be lost 2 To exit the test immediately and return to the Device Tests menu press Return Stop To continue with the test press Go If Go is selected Disk Test Clean BAD 000000 00 message displays Th...

Page 123: ...inting duplexed pages Continues until Return Stop is pressed You must use either Letter or A4 paper To run the Duplex Quick Test 1 Select Duplex Quick Test from the menu 2 Select Single or Continuous The single Duplex Quick test cannot be canceled The printer attempts to print the Quick Test Page from the default paper source If the default paper source only supports envelopes then the page is pri...

Page 124: ...ion 1 and the oldest error displays in position 12 if 12 errors have occurred If an error occurs after the log is full the oldest error is discarded Identical errors in consecutive positions in the log are entered All 2xx and 9xx error messages are stored in the error log To view the Error Log 1 Select Display Log from the Error Log menu The Error log displays on three screens as only four entries...

Page 125: ...ch button one at a time and a CL Closed displays in place of an OP The proper operation of each button can be checked 3 Press Return Stop to cancel the test SDRAM Memory Test This test checks the validity of SDRAM both standard and optional The test writes patterns of data to SDRAM to verify that each bit in memory can be set and read correctly To run the SDRAM Memory Test 1 Select SDRAM Memory Te...

Page 126: ...urn Stop to exit the test Each time the test finishes the screen updates with the result If the test passes the Pass Count increases by 1 however if the test fails one of the following messages displays for approximately three seconds ROM Checksum Error ROM Burst Read Error Once the maximum pass count or fail count is reached the test stops with the power indicator on solid The final results displ...

Page 127: ...l Error Once the maximum count is reached the test stops The power indicator goes on solid and the final results display Press Return Stop to exit the test Serial Wrap Test Use this test to check the operation of the Serial Port Hardware using a wrap plug Each signal is tested To run the Serial Wrap Test 1 Disconnect the serial interface cable and install the wrap plug 2 Select the appropriate Ser...

Page 128: ... and the final results display Press Return Stop to exit the test Input Tray Tests Input Tray Feed Test This test lets you observe the paper path as media is feeding through the printer The upper front door used to access the print cartridge cannot be opened during the feed test To observe the paper path you must open the lower front door used to access the envelope feeder or MPF No information is...

Page 129: ...r L1 Input Tray level empty Sensor 1 Sensor L2 Input Tray level empty Sensor 2 Sensor P Input Tray Pass Thru Sensor 2 Once this message displays you can manually actuate each sensor The tray empty sensor can be actuated by hand however a sheet of paper can be used to cover the pass through sensor When the sensor is closed CL displays when the sensor is open OP displays 3 Press Return Stop to exit ...

Page 130: ... and out of the sensor The display indicates OP open when the flag is out of the sensor and CL closed when the flag is in the sensor 4 Press Return Stop to exit the test Output Bin Feed Test Note If the Configure Bins printer setting is link rather than mailbox the printer selects its own internal bin linking regardless of which output bin is selected for the feed test This test verifies that medi...

Page 131: ...sor If High Capacity Output Stacker is selected the following is displayed HC Bin 1 TP OP P OP F OP NF OP TP High Capacity Output Stacker top position sensor P High Capacity Output Stacker Pass Thru Sensor F High Capacity Output Stacker Full Sensor NF High Capacity Output Stacker Near Full Sensor If 5 Bin Mailbox is selected the following is displayed output bin P1 OP P2 OP L NL P1 5 Bin Mailbox f...

Page 132: ...vel sensor when the sensor is closed CL displays and when the sensor is open OP displays If the high capacity output stacker is selected then the following is displayed HC BIN 1 TP OP P OP F OP NF OP IP high capacity output stacker top position sensor P high capacity output stacker pass thru sensor F high capacity output stacker full sensor NF high capacity output stacker near full sensor If the 5...

Page 133: ...est checks the operation of each mailbox output diverter Also if more than one 5 Bin mailbox option is installed the test checks all of the diverters installed on the printer When the test is selected from the diagnostic menu the following is displayed Diverter Test Running This is a single test The test terminates upon completion Finisher Tests Staple Test This test verifies the operation of the ...

Page 134: ...e the test has begun When the test is complete the printer returns to the original screen Finisher Sensor Test This test determines if the Finisher sensors are working correctly The following sensors are supported by this test Staple Sensors Pass and Media Bin Level To run the Finisher Sensor Test 1 Select Finisher Sensor Test from the menu 2 Select the Staple Sensor you want to test from the menu...

Page 135: ...erify that media can be fed to the Finisher output bin and hole punched No information is printed on the feed test pages since the laser is not energized during this test Eight sheets of paper are fed and holes punched with the desired pattern of 2 3 or 4 holes 1 Enter the Diagnostic mode 2 Select Finisher Tests from the menu 3 Select Hole Punch Test One of the following is displayed while the tes...

Page 136: ...ay 4 if installed Tray 5 if installed MP Feeder Print Quality Pages Print Line Len Pages Print Tests input source This test determines if the printer can print on media from any of the paper input sources Each of the installed sources is available within the Print Tests menu The content of the test page will vary depending on the media installed in the selected input source If a source is selected...

Page 137: ...der or Env Feeder media width N for Narrow Width Media W for Wide Width Media 4 Press Return or Stop at the end of the test to return to the original screen Print Quality Test Pages This test may be printed from either Configuration Menu or the Diagnostic Test Menu When printed from the Configuration Menu the toner cartridge lockout function is enabled which means these pages cannot be printed unl...

Page 138: ...egistration 1 Select Registration from the Diagnostic menu 2 The Top margin sign value pair blinks This indicates it is the margin value being changed 3 To select the margin value to change press Select until the margin value pair you want to change is blinking 4 To change the margin value press Menu When the value you want is displayed press Select to save the value To exit the Registration menu ...

Page 139: ...n Offset 300 to 300 R Right Margin Offset 300 to 300 Z Theta Offset Skew compensation 16 to 16 s sign for negative values this space is blank for positive values xx margin value Default Value 3 Run an Alignment Test Page before changing any of the settings 4 When the alignment screen is displayed the Top Margin sign value pair flashes To Change the value press Menu Once the desired value is displa...

Page 140: ...ing any option or the base printer mounted above the optional HCIT Note During normal operation the red LED on the HCIT system board blinks or flashes on for one second and off for one second Dip Switch Settings Do the following steps to set and run the Test Diagnostic 1 Use the Dip Switch Settings Table to determine the settings DSW1 thru DSW4 on the HCIT Control Board for the test you want to ru...

Page 141: ...e if you need to put down the ESD sensitive part for any reason first put it into its special bag Machine covers and metal tables are electrical grounds They increase the risk of damage because they make a discharge path from your body through the ESD sensitive part Large metal objects can be discharge paths without being grounded Prevent ESD sensitive parts from being accidentally touched by othe...

Page 142: ...4 2 Service Manual 5060 XXX 2 Position the printhead along the front A and rear B scribe lines 3 Run an Alignment Test Page from Setting Printer Alignment on page 3 19 ...

Page 143: ...he front of the printhead to a position that allows the printhead color to align over the black target on the right side of the Alignment Test Page Tighten the front mounting screw 7 Run an Alignment Test Page to verify the printhead front adjustment Note You may be required to make both front and rear printhead adjustments several times to obtain correct manual alignment on both sides of the Alig...

Page 144: ... install the correct screw type in each location during reassembly Reference number Screw type Location Purpose Qty 002 4 40 Machine Parallel Connector to Shield Attach 2 102 M3 5x8mm Thread Cutting Cartridge Guides to Upper Frame Attach 8 Upper Front Cover to Cartridge Guides Attach 4 Front Cover Pivot to Front Upper Cover Attach 2 Front Left Light Shield to Upper Front Cover Attach 1 121 M3 5x6m...

Page 145: ...me Attach 2 Front Lamp Brackets to Fuser Frame Attach 2 Blank INA Covers to RIP Shield Mounting 2 RIP Card Ground Shield to RIP Shield Mounting 5 RIP Shield to Engine Shield Mounting 4 RIP Card to RIP Shield Mounting 12 Engine Card to Engine Shield Mounting 6 RIP Shield Cover to RIP Shield Mounting 8 V Block Plates to Upper Frame Mounting 2 Ground Cable Strap to RIP Ground Shield Attach 1 Referenc...

Page 146: ...to Lower Right Door Mounting 2 Bias Latch Cover to Door Attach 1 MPF Asm To MPF Door Attach 6 Support Bracket to MPF Door Attach 4 MPF Cable Cover to Door Asm Mounting 1 MPF Latch Support Brackets to Upper Frame Attach 2 Voltage Cable to Terminal BOR ITU Black Attach 1 Voltage Cable to Terminal BOR ITU Cyan Attach 1 Voltage Cable to Terminal BOR ITU Magenta Attach 1 Voltage Cable to Terminal BOR I...

Page 147: ... Cover Asm to Lower Frame Attach 4 Front Lower Right Cover to Lower Frame Attach 1 Front Right Handle Cover Asm to Lower Frame Attach 4 Right Front Cover to Lower Frame Attach 2 Left Lower Cover to Lower Frame Attach 2 Left Upper Cover Asm to Lower Frame Attach 2 Left Upper Cover Asm to Upper Frame Attach 1 Left Lower Pivot to Lower Frame Attach 2 Left Upper Pivot to Left Lower Cover Attach 1 Rear...

Page 148: ... to Frame Mounting 5 BOR Drive Asm to Upper Frame Mounting 1 ITU Drive Asm to Lower Frame Mounting 3 Fuser Drive Asm to Lower Frame Mounting 4 Vacuum Top Duct to Lower Frame Mounting 2 Toner Shield to Lower Frame Attach 4 Upper Deflector To Lower Frame PF XPORT Mounting 2 VTB Asm to Lower Frame PF XPORT Mounting 2 Inner Deflector to VTB Assembly PF XPORT Attach 1 Jam Access Spring to VTB Asm PF XP...

Page 149: ...t Cover Support and Top Cover Attach 1 Cartridge Drive Assemblies to Upper Frame Mounting 12 Upper Door Hinges to Upper Frame Redrive Attach 2 Inner Redrive Assembly to Upper Frame Mounting 2 412 2 9x5 2mm Plastite Hinge Restraint to Door MPF SEMS Attach 1 423 M3 5x9 Plastite Tray Bias Bellcrank to Tray Mounting 1 484 M3 5x14 Machine Panhead Printhead to Upper Frame Mounting 12 Reference number Sc...

Page 150: ... the printer Disconnect any connections between the printer and PCs peripherals Make sure your fingers are not under the printer when you lift or set the printer down Note Some removal procedures require removing cable ties You must replace cable ties during reassembly to avoid pinching wires obstructing the paper path or restricting mechanical movement Outer EMC Shield 1 Loosen screws A and lift ...

Page 151: ...the USB connector screw type 232 on page 4 5 A 4 Remove the RIP board screw type 232 on page 4 5 B 5 Disconnect all cables from the RIP board and remove the board Left Rear Cover 1 Remove the left rear cover screw type 323 on page 4 7 A 2 Open the MPF remove the left rear cover screw type 323 on page 4 7 B and remove the left rear cover ...

Page 152: ...move the HVPS transfer board screw type 323 on page 4 7 A 3 Disconnect the five spade terminals B from the transformers 4 Remove the HVPS transfer board Rear Fan Cover 1 Remove the Left Rear Cover on page 4 11 2 Remove the rear fan cover screw type 323 on page 4 7 A and remove the rear fan cover ...

Page 153: ...the engine board 3 Remove the main fan screws A part number 12G6529 and remove the fan Engine Board 1 Remove the Rear Fan Cover on page 4 12 2 Remove the Left Rear Cover on page 4 11 3 Disconnect all cables from the engine board 4 Remove the engine board screw type 323 on page 4 7 A screw type 232 on page 4 5 B and remove the engine board ...

Page 154: ...5060 XXX LVPS 1 Remove the Rear Fan Cover on page 4 12 2 Remove the Fuser on page 4 15 3 Remove the LVPS screw type 121 on page 4 4 A from the rear of the printer 4 Remove the right rear cover screw type 121 on page 4 4 A ...

Page 155: ...emove the screw type 121 on page 4 4 A from the top of the LVPS and remove the LVPS from the printer Fuser CAUTION Be sure the fuser assembly has cooled before you remove it 1 Open the fuser access cover 2 Unlatch the two fuser latches A 3 Remove the fuser assembly ...

Page 156: ...he Fuser on page 4 15 2 Remove the fuser drive assembly mounting screws A and remove the assembly Fuser Access Cover 1 Open the fuser access cover 2 Carefully flex the fuser access cover to free the hinges from the mounting posts 3 Remove the fuser access cover ...

Page 157: ...on page 4 12 2 Remove the fuser top duct screw type 323 on page 4 7 A B and remove the top duct Fuser Bottom Duct 1 Remove the Fuser Top Duct on page 4 17 2 Remove the Main Fan on page 4 13 3 Press the fuser bottom duct latches A to release the duct lift up and remove the duct ...

Page 158: ...user Web Oiler Motor Assembly 1 Remove the Fuser on page 4 15 2 Remove the paper path access door cover right mounting screw 3 Remove the Front Right Handle Cover Assembly on page 4 28 4 Disconnect the web oiler motor assembly cable ...

Page 159: ...ler motor assembly mounting screws and remove the assembly Note When you reinstall the web oiler motor assembly pull the excess cable twist install a cable tie and route the cable down into the printer Note Make sure the motor cable is routed away from gears B ...

Page 160: ...e screw type 324 on page 4 9 A 3 Lift the redrive door from the hinge B and remove the redrive door Front Cover Assembly 1 Open the front cover assembly 2 Remove the detent post tension spring B 3 Flex the front cover assembly to free the hinge from the mounting post A 4 Remove the front cover assembly ...

Page 161: ... 5060 XXX Top Cover 1 Remove the Front Cover Assembly on page 4 20 2 Remove the Redrive Door on page 4 20 3 Remove the redrive cap 4 Remove the light shield screw type 324 on page 4 9 and 323 on page 4 7 A 5 Remove the shield ...

Page 162: ...6 Remove the front upper pivot cover screw A and remove the pivot cover 7 Open the MPF and remove the top cover mounting screw B from the left side of the printer 8 Remove the top cover mounting screw A from the rear of the printer ...

Page 163: ...rmation 4 23 5060 XXX 9 Remove the top cover mounting screws A from the front of the printer 10 Remove the operator panel bezel 11 Open the redrive door and loosen the redrive assembly screw type 323 on page 4 7 A ...

Page 164: ...24 Service Manual 5060 XXX 12 Lift the top cover and disconnect the operator panel cable 13 Remove the bin full sensor C flag A and upper options auto connect B from the top cover 14 Remove the top cover ...

Page 165: ...Repair Information 4 25 5060 XXX Operator Panel 1 Remove the Front Cover Assembly on page 4 20 2 Remove the operator panel bezel 3 Unlatch the operator panel latches A ...

Page 166: ...r panel and remove the operator panel Cartridge Drive Motor Assembly Yellow 1 Remove the Rear Fan Cover on page 4 12 2 Remove the cartridge drive motor assembly mounting screws A 3 Disconnect the cable from the cartridge drive motor assembly 4 Remove the cartridge drive motor assembly ...

Page 167: ...genta Black 1 Remove the RIP Card Shield Assembly on page 4 36 2 Remove the Engine Board on page 4 13 3 Remove the cartridge drive motor assembly mounting screws A 4 Disconnect the cable B from the cartridge drive motor assembly 5 Remove the cartridge drive motor assembly ...

Page 168: ...over 2 Remove the light shield screw type 324 on page 4 9 and 323 on page 4 7 A 3 Remove the light shield 4 Remove the Paper Path Access Door Cover Front Lower Left Cover on page 4 30 5 Remove the front right handle cover assembly screw type 323 on page 4 7 A and remove the assembly ...

Page 169: ...bly 1 Open the front cover 2 Remove the front left handle cover assembly screw type 323 on page 4 7 A and remove the assembly ITU Door 1 Remove the Front Left Handle Cover Assembly on page 4 29 2 Remove the ITU door screw type 323 on page 4 7 A and remove the door ...

Page 170: ... Cover 1 Remove the Front Left Handle Cover Assembly on page 4 29 B 2 Open the paper path access door remove screw type 323 on page 4 7 A and remove the door 3 Separate the paper path access door cover from the front lower left cover C Be careful not to lose the door spring D ...

Page 171: ...Feeder MPF 1 Open the MPF 2 Remove the front MPF left upper pivot cover hinge screw type 323 on page 4 7 A 3 Remove the MPF strap screw type 412 on page 4 9 A 4 Disconnect the MPF switch cable from the engine board at connector J10 5 Remove the MPF ...

Page 172: ...ntainer Access Door 1 Open the waste container access door 2 Flex the door and remove it from the hinges A Left Lower Cover 1 Remove the ITU Door on page 4 29 2 Remove the left lower cover screw type 323 on page 4 7 A and remove the cover ...

Page 173: ...ter frame 3 Remove the printhead mounting screw A from the front of the printhead assembly 4 Disconnect the printhead cables B from the printhead 5 Disconnect the mirror motor hysnc cable C from the engine board at connector J2 6 Remove the printhead Note Whenever a printhead is removed it is necessary to perform all printhead adjustments Go to Printhead Adjustments on page 4 1 ...

Page 174: ...y cable and remove the assembly Note Be careful not to lose shim A under the PSD sensor assembly When you reinstall the assembly pull forward on tab B and install the front mounting screw first RIP Fan 1 Remove the Top Cover on page 4 21 2 Remove the rip fan mounting screws A 3 Disconnect the rip fan cable from the engine board at connector J53 4 Remove the rip fan ...

Page 175: ...edrive door 2 Remove the redrive assembly screw type 323 on page 4 7 A 3 Remove the drive belt B from the lower redrive pulley 4 Remove the redrive assembly Note When you reinstall the redrive assembly be sure to align the notch in the redrive assembly with tab A ...

Page 176: ...er on page 4 11 4 Remove the RIP Board on page 4 11 5 Remove the HVPS Transfer Board on page 4 12 6 Remove the RIP card shield assembly mounting screws A through the holes in the shield 7 Remove the RIP card shield assembly HVPS Developer Board 1 Remove the RIP Card Shield Assembly on page 4 36 2 Remove the HVPS developer board screw type 323 on page 4 7 A ...

Page 177: ...ir Information 4 37 5060 XXX 3 Disconnect the HVPS developer board cables B and remove the board VTB Fan 1 Remove the RIP Card Shield Assembly on page 4 36 2 Remove the VTB fan with a flatblade screwdriver ...

Page 178: ... 4 27 according to which cartridge drive assembly you are replacing 2 Remove the cartridge drive assembly mounting screws A disconnect cable B and remove the assembly ITU Drive Motor Assembly 1 Remove the RIP Card Shield Assembly on page 4 36 2 Remove the Engine Board on page 4 13 3 Remove the ITU drive motor assembly mounting screws B disconnect cable A and remove the assembly ...

Page 179: ... engine board shield screw type 323 on page 4 7 A screw type 232 on page 4 5 B and remove the shield Waste Toner Auger Assembly 1 Remove the RIP Card Shield Assembly on page 4 36 2 Remove the Engine Board Shield on page 4 39 3 Remove the waste toner auger assembly mounting screws A and remove the assembly ...

Page 180: ...e the toner cartridges 3 Open the MPF 4 Press the ITU release lever A and slide the ITU from the printer Waste Toner Latch 1 Remove the Paper Size Sensor Assembly on page 4 41 2 Use a flatblade screwdriver to release the waste toner latch from the paper size sensor assembly ...

Page 181: ...ove the Left Rear Cover on page 4 11 2 Remove the Rear Fan Cover on page 4 12 3 Remove the Engine Board Shield on page 4 39 4 Open the waste toner container door and slide the container out 5 Remove the paper size sensor assembly screw type 323 on page 4 7 A 6 Remove the assembly Second Transfer Roll 1 Remove the ITU Assembly on page 4 40 2 Lift the transfer roll from the front bearing and remove ...

Page 182: ... can easily fall from the assembly Be careful not to lose the gear Cartridge Contact Assembly 1 Remove the Cartridge Drive Assembly on page 4 38 2 Open the front cover 3 Remove the toner cartridges 4 Remove the cartridge rail front and rear mounting screws and remove the rail 5 Disconnect the cable from the HVPS developer board 6 Press the cartridge contact assembly retaining tabs A and remove the...

Page 183: ...pper Motor 1 Oiler PHA OUT 2 Oiler PHB OUT 3 Oiler PHA OUT 4 Oiler PHB OUT J4 VTB Fan 1 FAN2 Stall IN 2 Ground 3 FAN2 PWM Out 4 24 V dc Left Side J5 Options Conn Trays 1 24 V dc options 2 Ground 3 RXD1_OPTS_IN 4 Ground 5 STAG_ENC 6 5 V dc options 7 Ground 8 TXD1_OUT J7 Options Conn Stacker 1 24 V dc options 2 Ground 3 RXD1_OPTS_IN 4 Ground 5 5 V dc options 6 Ground 7 TXD1_OUT ...

Page 184: ... 4 5 V dc 5 Y DIR OUT 6 FUSER DIR OUT 7 24 V dc 8 24 V dc 9 Ground 10 Ground 11 Y CLK OUT 12 FUSER CLK OUT 13 Y HALL IN 14 FUSER HALL IN 15 Y LOCK IN 16 FUSER LOCK IN J9 LVPS 1 3 3 V dc 2 5 V dc 3 5 V dc 4 24 V dc 5 24 V dc 6 Ground 7 Ground 8 Ground 9 Ground 10 Ground Connector Pin No Signal ...

Page 185: ...USER CAM2 IN 4 OILER ENC A IN 5 OILER ENC B IN 6 HR THERM IN 7 BR THERM IN 8 Ground 9 5 V dc switched 10 ZERO Xing IN 11 HR HEAT ON OUT 12 BR HEAT ON OUT J11 Bin Full 1 5 V dc switched 2 BIN FULL IN 3 Ground J12 ITU Lift Brush 1 LIFT PHA OUT 2 LIFT PHA OUT Connector Pin No Signal ...

Page 186: ...UT 3 SC K CHIP 4 DEV PWM OUT 5 CART METER M IN 6 K CHG PWM OUT 7 SC M CHIP 8 CMY CHG PWM OUT 9 CART METER C IN 10 CMY AC B EN OUT 11 SC C CHIP 12 M DEV PWM OUT 13 CART METER K IN 14 C DEV PWM OUT 15 SC Y CHIP 16 Y DEV PWM OUT 17 Ground 18 24 V dc switched Connector Pin No Signal ...

Page 187: ...I2C CLK RIP 3 NOTIFY RIP 4 Ground 5 VSYNC Y OUT 6 FPIRQ RIP 7 VSYNC M OUT 8 VSYNC C OUT 9 Ground 10 VSYNC K OUT 11 HSYNC Y IN 12 HSYNC C IN 13 HSYNC M IN 14 HSYNC K IN 15 RIP PRESENT OUT 16 Ground 17 ITU ZONECLK OUT 18 ITU HOMEZONE OUT 19 ON OUT Connector Pin No Signal ...

Page 188: ... OUT 6 C DIR OUT 7 24 V dc M and C 8 24 V dc M and C 9 Ground 10 Ground 11 M CLK OUT 12 C CLK OUT 13 M HALL IN 14 C HALL IN 15 M LOCK IN 16 C LOCK IN J52 Waste CLNR Full 1 CLR FULL IN 2 Ground J53 RIP Fan 1 FAN3 STALL IN 2 Ground 3 FAN3 PWM OUT 4 24 V dc Right Side Connector Pin No Signal ...

Page 189: ...K DIR OUT 6 ITU DIR OUT 7 24 V dc ITU and K 8 24 V dc ITU and K 9 Ground 10 Ground 11 K CLK OUT 12 ITU CLK OUT 13 K HALL IN 14 ITU HALL IN 15 K LOCK IN 16 ITU LOCK IN J67 Staging Motor 1 5 V dc switched 2 STAGING ENG OUT 3 Ground 4 Ground 5 STAGING OUT 2 6 STAGING OUT 1 Connector Pin No Signal ...

Page 190: ...6 7 PRISM LED VOLT 8 Ground 9 PRISM SENSOR IN 10 5 V dc switched J69 Paper Out Low XPAR Media 2 1 5 V dc switched 2 PAPER OUT IN 3 PAPER LOW IN 4 Ground 5 LED VCC 6 Ground 7 3 3 V dc 8 XPAR TRAY 1 IN J70 MPF Media 1 5 V dc switched 2 MPF FEED LOW IN 3 MPF FEED OUT IN 4 Ground Connector Pin No Signal ...

Page 191: ...T 8 C SERVO INTO 9 C TX PWM OUT 10 Y SERVO INTO 11 Y TX PWM OUT 12 M SERVO INTO 13 M TX PWM OUT 14 Ground 15 24 V dc switched J72 ITU Autoconnect 1 5 V dc 2 ITU DATA 3 3 3 V dc 4 TPS GAIN OUT 5 ITU TEMP 6 BELT HOLE 1 7 Ground 8 Ground 9 ITU EEPROM CLK 10 24 V dc Right Side 11 TPS LED ON OUT 12 TONER PATCH OUT 13 BELT HOLE 2 14 5 V dc switched Connector Pin No Signal ...

Page 192: ...5060 XXX Engine Board J73 Autocompensator Motor1 5 V dc switched 1 2 AUTOCOMP ENC IN 3 Ground 4 Ground 5 AUTOCOMP OUT 2 6 AUTOCOMP OUT 1 J86 Cover Interlock 1 24 V dc to Cover SW 2 24 V dc switched Connector Pin No Signal ...

Page 193: ...P I2CClk 4 Ground 5 OP I2R J2 Printhead Yellow Connector 1 Ground 2 HSYNC SOS 3 thermistor 4 5 V dc Hsync 5 Ground 6 mm ref freq 7 mm lock 8 mm strt en 9 Ground 10 24 V dc mir mtr J3 Printhead Yellow Connector 1 NC 2 NC 3 laser en 4 Ground 5 laser adj 6 Ground 7 laser PWM 8 5 V dc head 9 Ground 10 video data 11 video data ...

Page 194: ... ALTHERM 8 5 V dc EOS card J5 Printhead Cyan Connector 1 Ground 2 HSYNC SOS 3 thermistor 4 5 V dc Hsync 5 Ground 6 mm ref freq 7 mm lock 8 mm strt en 9 Ground 10 24 V dc mir mtr J6 Printhead CYAN Connector 1 NC 2 NC 3 laser en 4 Ground 5 laser adj 6 Ground 7 laser PWM 8 5 V dc head 9 Ground 10 video data 11 video data Connector Pin No Signal ...

Page 195: ...8 mm strt en 9 Ground 10 24 V dc mir mtr J8 Printhead Magenta Connector 1 NC 2 NC 3 laser en 4 Ground 5 laser adj 6 Ground 7 laser PWM 8 5 V dc head 9 Ground 10 video data 11 video data x J9 Printhead Magenta Black Connector 1 Ground 2 lexhsync eos 3 ALTHERM 4 5 V dc EOS card 5 Ground 6 lexhsync eos 7 ALTHERM 8 5 V dc EOS card Connector Pin No Signal ...

Page 196: ...und 10 24 V dc mir mtr J11 Printhead Black Connector 1 NC 2 NC 3 laser en 4 Ground 5 laser adj 6 Ground 7 laser PWM 8 5 V dc head 9 Ground 10 video data 11 video data J12 Cover Open Switch Connector 1 5 V dc 2 Ground 3 V Corx J13 Parallel Port Connector J18 USB Port Connector 1 USB 5 V dc 2 USB D 3 USB D 4 Ground G1 G1 Ground G2 G2 Ground Connector Pin No Signal ...

Page 197: ...t 2 J20 Option DRAM Socket 1 J21 Base DRAM Socket J23 Power Connector 1 Ground 2 Ground 3 Ground 4 Ground 5 Ground 6 Ground 7 Ground 8 Ground 9 3 V dc Sense 10 3 3 V dc 11 3 3 V dc 12 3 3 V dc 13 5 V dc 14 5 V dc 15 5 V dc 16 24 V dc Connector Pin No Signal ...

Page 198: ...nnector 1 ITU Zone CLk 2 ITU Zone HB 3 RIPPRES N 4 Ground 5 HSYNCN M 6 TSYNCN K 7 HSYNCN Y 8 HSYNCN C 9 Ground 10 VSYNCN K 11 VSYNCN M 12 VSYNCN C 13 VSYNCN Y 14 VSYNCN 15 OWL PIO NOTIFY R 16 Ground 17 OP I2DATA R 18 OP I2CLK R Connector Pin No Signal ...

Page 199: ...Connector Locations 5 17 5060 XXX RIP Board ...

Page 200: ... 3 Ground Return 3 3 V dc rtn 4 Ground Return 3 3 V dc rtn 5 Ground Return 5 V dc Rtn 6 Ground Return 5 V dc Rtn 7 Ground Return 5 V dc Rtn 8 Ground Return 24 V dc Rtn 9 3 3 V dc Sense 10 3 3 V dc 11 3 3 V dc 12 3 3 V dc 13 5 V dc 14 5 V dc 15 5 V dc 16 24 V dc Engine Board Power 1 3 3 V dc 2 5 V dc 3 5 V dc 4 24 V dc 5 24 V dc 6 Ground 7 Ground 8 Ground 9 Ground 10 Ground ...

Page 201: ...tions 5 19 5060 XXX Engine Board Cable 1 FusExitSen 2 BURCam1 3 N C 4 WebEncoderA 5 WebEncoderB 6 HRThermistor 7 BURThermistor 8 Ground 9 5 V dc switched 10 ZCSense 11 Heat On 1 12 Heat On 2x Connector Pin No Signal ...

Page 202: ...or Pin No Signal LVPS AC Fuser Connector 1 AC Load 1 2 AC Common 3 Ground 4 NC 5 AC Load 2x LVPS DC Fuser Control Connector 1 FusExitSen 2 BURCam1 3 N C 4 WebEncoderA 5 WebEncoderB 6 HRThermistor 7 BURThermistor 8 Return Analog Ground 9 5 V dc switched 10 N Cx ...

Page 203: ...Connector Locations 5 21 5060 XXX High Capacity 2000 Sheet Board ...

Page 204: ...able T102 Transformer HV Terminal I ITU 1 HV Transformer output to 2nd Transfer Roll Cable T201 Transformer HV Terminal K Black 1 HV Transformer Output Terminal to Black Transfer Cable T301 Transformer HV Terminal C Cyan 1 HV Transformer Output Terminal to Cyan Transfer Cable T401 Transformer HV Terminal Y Yellow 1 HV Transformer Output Terminal to Yellow Transfer Cable T501 Transformer HV Termina...

Page 205: ...Connector Locations 5 23 5060 XXX HVPS Board ...

Page 206: ...Sense 10 CYM Acenable 11 M CtSense 12 CYM Chgpwm 13 M TnrSense 14 K Chgpwm 15 K CtSense 16 K Devpwm 17 K TnrSense 18 K Acenable CN2 Smart Cartridge Black 1 K CtSense 2 K TnrSense Gnd Return CN3 Smart Cartridge Magenta 1 M CtSense 2 M TnrSense Gnd Return CN4 Smart Cartridge Cyan 1 C CtSense 2 C TnrSense Gnd Return CN5 Smart Cartridge Yellow 1 Y CtSense 2 Y TnrSense Gnd Return CB Terminal Cleaner Bi...

Page 207: ...Connector Locations 5 25 5060 XXX HVPS Developer Board ...

Page 208: ...5 26 Service Manual 5060 XXX ...

Page 209: ...ng or altered parts especially in the area of the On Off switch and the power supply Damaged missing or altered covers especially in the area of the top cover and the power supply cover Possible safety exposure from any non Lexmark attachments Lubrication Specifications Lubricate only when parts are replaced or as needed not on a scheduled basis Use of lubricants other than those specified can cau...

Page 210: ...owing part numbers 12G6496 Maintenance Kit 115V 12G6497 Maintenance Kit 220V 83 ITU Maintenance is displayed at each 105K copies when the ITU Assembly needs to be replaced to maintain the print quality and reliability of the printer There are two assemblies ITU assembly and Second Transfer Roll in a maintenance kit Both should be replaced at the same time The parts are available as a maintenance k...

Page 211: ... other of the assemblies are listed separately and identified by description NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration PP Parts Packet in the Description column indicates the part is contained in a parts packet The Lexmark C750 5060 XXX laser printer is available in three models 5060 001 5060 002 5060 003 The parts catalog us...

Page 212: ...7 2 Service Manual 5060 XXX Assembly 1 Covers ...

Page 213: ... 12G6530 14 12G6411 1 Front Right Handle Cover Assembly 15 12G6394 1 Front Lower Right Cover 16 12G6357 1 Front Access Door Cover Assembly 17 12G6391 1 Paper Path Access Door 18 2 Screw PP 12G6309 19 12G6388 1 Front Lower Left Cover 20 12G6412 1 Front Left Handle Cover Assembly 21 12G6404 1 Left Front Light Shield Cover 22 12G6402 1 Operator Panel Bezel with Logos 23 12G6344 1 Operator Panel Assem...

Page 214: ...7 4 Service Manual 5060 XXX Assembly 1 1 Covers ...

Page 215: ...Waste Container Door 7 12G6390 1 Rear Cover 8 12G6401 1 Rear Fan Cover 9 12G6340 1 Top Fuser Duct 10 12G6358 1 Bottom Fuser Duct 11 12G6360 1 Fuser Wall Duct NS 12G6339 1 Blank TLI SN Label NS 12G6510 6 Cable Tie NS 12G6511 2 Cable Mount NS 12G6485 1 Lower Access Jam Door Assembly NS 12G6386 1 Duplex Actuator Arm NS 12G6387 2 Ground Cable NS 12G6383 2 Fuser Latch Slide NS 12G6384 2 Fuser Latch Sli...

Page 216: ...115V 500W 1 12G6302 1 Fuser Assembly 220V 500W NS 12G6514 1 Fuser Assembly WEB Oiler 115V 500W NS 12G6515 1 Fuser Assembly WEB Oiler 220V 500W 2 12G6337 1 Fuser Lamp 115V 500W Hot Roll 2 12G6341 1 Fuser Lamp 220V 500W Hot Roll 3 12G6338 1 Fuser Lamp 115V 400W Backup Roll 3 12G6342 1 Fuser Lamp 220V 400W Backup Roll ...

Page 217: ...alog 7 7 5060 XXX Assembly 2 1 Fuser Asm Index Part Number Units Description 2 1 1 12G6414 1 Fuser Drive Assembly 2 4 Screws PP 12G6309 NS 12G6543 1 WEB Oiler Index Drive Assembly NS 12G6545 1 WEB Oiler Assembly ...

Page 218: ... Manual 5060 XXX Assembly 3 Vacuum Belt Transport Assembly Asm Index Part Number Units Description 3 1 12G6489 1 Vacuum Belt Transport Assembly 2 12G6488 1 Transfer Plate Assembly 3 12G6428 1 Second Transfer Roll ...

Page 219: ...heads Asm Index Part Number Units Description 4 1 12G6322 4 Printhead Assembly 2 12 Screw PP 12G6534 3 12 Screw PP 12G6539 4 12G6523 4 PSD Assembly NS 12G6535 4 Guide Assembly Cartridge Left Side NS 12G6536 4 Guide Assembly Cartridge Right Side ...

Page 220: ...7 10 Service Manual 5060 XXX Assembly 5 Paper Feed Output Redrive ...

Page 221: ...scription 5 1 56P0107 1 Anchor Bracket Mounting 2 12G6493 2 Upper Door Hinge 3 2 Screw PP 12G6533 4 12G6492 1 Redrive Assembly Inner 5 12G6355 1 Right Upper Door Assembly 6 12G6513 1 Lower Rear Door Latch 7 12G6512 1 Lower Front Door Latch 8 2 Screw PP 12G6530 9 12G6356 1 Right Lower Door Assembly ...

Page 222: ...7 12 Service Manual 5060 XXX Assembly 6 Multipurpose Feeder MPF ...

Page 223: ...457 1 MPD Support Bracket Cover 9 12G6456 1 Sensor Mount Bracket 10 12G6461 1 Paper Out Low Sensor 11 12G6458 1 MPF Support Bracket Spring 12 12G6459 1 MPF Support Bracket 13 12G6462 1 MPF Bracket Assembly 14 12G6463 1 MPF Drive Gear 15 12G6465 1 MPF Drive Gear Bushing 16 12G6464 1 MPF Drive Gear Shaft 17 12G6451 1 MPF Autocompensator Pick Assembly 18 12G6354 1 Rib Housing 19 12G6447 1 Friction Bu...

Page 224: ...7 14 Service Manual 5060 XXX Assembly 7 500 Sheet Integrated Tray ...

Page 225: ...12G6418 1 Back Restraint 4 12G6424 1 Size Sensing Gear Cover 5 12G6423 1 Size Sensing Gear 6 12G6422 1 Size Sensing Barrel Cam 7 12G6538 10 Screw M 3x5mm 8 12G6425 1 Tray Bias Bellcrank Assembly 9 1 Screw PP 12G6533 10 12G6426 1 Tray Bias Spring 11 12G6568 1 Reflector Label 12 12G6421 1 Wear Strip 13 12G6420 1 Tray Wear Clip 14 12G6417 1 Side Restraint 15 99A0120 2 Restraint Pad ...

Page 226: ... 12G6558 1 Pick Arm Lift Bellcrank 4 12G6557 1 Bellcrank Lift Spring 5 12G6427 1 Pick Assembly 500 Tray 6 99A0070 2 Pick Rolls 7 12G6475 1 Transparency Lift Arm 8 12G6473 1 Transparency Lift Link NS 12G6476 1 Paper Level Sensing Assembly NS 12G6461 1 Sensor Paper Out Low NS 12G6478 1 Flag Paper Out Low NS 56P0109 1 Cable Paper Media Low Out NS 12G6472 1 Tray Interlock Bracket ...

Page 227: ...rive Assembly 3 1 Screw PP 12G6309 NS 12G6434 3 Rear V Block Guide NS 12G6435 3 Front V Block Guide NS 12G6436 1 Bellcrank ITU Black Transfer Front NS 12G6437 3 Bellcrank ITU Transfer Front NS 12G6443 2 ITU Bias Spring NS 12G6444 3 Bellcrank Transfer Rear NS 12G6445 1 Bellcrank Black Transfer Rear NS 12G6413 1 ITU Light Shield Assembly ...

Page 228: ...7 18 Service Manual 5060 XXX Assembly 10 Cartridge Contact Assembly ...

Page 229: ...6363 1 Housing Cartridge Contacts 7 12G6378 1 Cartridge Support Roller 8 12G6367 1 TAR Contact 9 12G6366 1 Developer Roll Contact 10 12G6368 1 Doctor Blade Contact 11 12G6370 1 Charge Roll Contact 12 12G6369 1 PC Drum Contact 13 12G6365 1 Cap Developer Contacts 14 12G6379 1 Smart Chip Cable Assembly 15 12G6364 1 Cleaner Contacts Cap 16 2 Screw PP 12G6309 17 12G6373 4 Cleaner Pin Spring 18 12G6377 ...

Page 230: ...7 20 Service Manual 5060 XXX Assembly 11 Electronics ...

Page 231: ...HV African Countries Denmark HV Austria HV Czech HV Slovak countries HV Greece HV Hungary HV Finland HV Norway HV Sweden HV France HV Belgium HV Netherlands HV Germany HV Italy HV Lebanon HV Syria HV Egypt HV Jordan HV Iran HV Euro English HV Albania HV Bosnia HV Bulgaria HV Croatia HV Slovenia HV Macedonia HV Yugoslavia Serbia and Montenegro HV Romania HV Iceland HV Poland HV Russia HV Turkey HV ...

Page 232: ...7 22 Service Manual 5060 XXX Assembly 11 1 Electronics ...

Page 233: ...P Cards 12 12G6333 1 RIP Card Shield Assembly 13 12G6332 1 RIP Card Cover Shield NS 99A0426 1 Screw Parallel Connector Mounting NS 12G6310 1 Cable Video Printhead Y NS 12G6311 1 Cable Video Printhead C NS 12G6312 1 Cable Video Printhead M NS 12G6313 1 Cable Video Printhead K NS 12G6314 1 Cable LEXPSD YC NS 12G6315 1 Cable LEXPSD MK NS 12G6316 1 Cable HVPS Control Developer NS 12G6317 1 Cable HVPS ...

Page 234: ...9 3 1 Screw PP 12G6530 4 12G6541 4 Standoff High Voltage Power Supply Developer 5 4 Screw PP 12G6540 6 12G6328 1 High Voltage Power Supply Developer NS 12G6339 1 Contact Assembly Black Terminal NS 12G6340 1 Contact Assembly Magenta Terminal NS 12G6341 1 Contact Assembly Cyan Terminal NS 12G6546 1 Contact Assembly Yellow Terminal NS 12G6442 1 Terminal Contact Spring ...

Page 235: ...5060 XXX Assembly 11 3 Electronics Asm Index Part Number Units Description 11 3 1 12G6336 1 Engine Card Shield Assembly 2 12 Screw PP 12G6531 3 12G6323 1 Engine Card Assembly 4 12G6387 1 Ground Strap 5 14 Screw PP 12G6309 ...

Page 236: ... Electronics Asm Index Part Number Units Description 11 4 1 12G6343 1 RIP Fan Duct 2 12G6361 1 RIP Fan Assembly 3 2 Screws PP 12G6530 4 12G6479 1 VTB Fan 5 12G6382 1 Fuser Fan 6 12G6529 2 Screws Fuser Fan Mounting NS 12G6490 1 VTB Fan Gap Cover ...

Page 237: ...ste Toner Container 2 12G6470 1 Waste Container Latch Spring 3 12G6469 1 Waste Container Latch 4 12G6467 4 Size Sensing Spring 5 12G6468 1 Size Sensing Bracket 6 1 Screw Size Sensing Assembly Mounting PP 12G6531 7 12G6466 4 Size Sensing Link NS 12G6472 1 Bracket Tray Interlock NS 12G6505 1 Waste Toner Full Sensor ...

Page 238: ...nual 5060 XXX Assembly 11 6 Electronics Asm Index Part Number Units Description 11 6 1 4 Screw PP 12G6530 2 12G6526 3 Cartridge Drive Motor Assembly Cyan Magenta Black 3 12G6527 1 Cartridge Drive Motor Assembly Yellow ...

Page 239: ...y 11 7 Electronics Asm Index Part Number Units Description 11 7 1 12G6446 1 BOR Drive Assembly 2 3 Screw PP 12G6309 NS 12G6438 1 BOR Spring Yellow NS 56P0171 1 BOR Spring Magenta NS 56P0172 1 BOR Spring Cyan NS 56P0173 1 BOR Spring Black ...

Page 240: ...7 30 Service Manual 5060 XXX Assembly 12 Output Expander ...

Page 241: ...Board Output Expander DC motor 7 9 Screw PP 56P0167 8 56P0409 1 Cover Front Control Board 9 99A1817 1 Tray Output Expander 10 99A1688 1 Diverter Arm 11 99A1689 1 Spring Clutch Assembly 12 99A0482 1 Spring Output Tray 13 99A0481 1 Latch Output Tray 14 2 Shaft Bearing PP 99A0572 15 99A1784 2 Bracket Attach 16 99A0415 2 Spring Swing Arm 17 56P0408 1 Output Expander Assembly Mechanical Linkage 18 56P0...

Page 242: ...7 32 Service Manual 5060 XXX Assembly 12 1 Output Expander ...

Page 243: ... 56P0410 2 Bracket Attach 5 11 Screw PP 56P0167 6 56P0400 1 Cover Front 7 99A0361 1 Belt 160 Gear 8 99A0362 1 Arm Assembly Belt Idler 9 99A0364 1 Spring Belt Tensioner 10 99A0482 1 Spring Output Tray 11 99A0481 1 Latch Output Tray 12 99A0912 1 Frame Assembly 13 99A0351 1 Sensor Output Expander Pass Thru 14 3 Shaft Bearing PP 99A0572 15 99A0913 1 Shaft Assembly Middle 40T Also order PP 99A0572 NS 9...

Page 244: ...7 34 Service Manual 5060 XXX Assembly 13 5 Bin Mailbox ...

Page 245: ...Pass thru 13 99A1712 5 Tray Paper Cap 14 56P0420 1 Bracket Asm Bail Attach 15 99A1743 1 Kit 5 Bin Mailbox Asm 16 1 Bail order 99A1743 5 Bin Mailbox Asm Kit 17 99A1713 5 Support Paper Tray 18 99A1687 5 Stop Asm Paper Tray 19 99A1735 4 Flag Bin Full 20 56P0412 1 Rear Structural Cover 21 99A1736 5 Cable Dual Sensor 22 99A1737 5 Sensor Dual Paper Height 23 99A1718 1 Cable Asm Lower Auto Connect 24 99A...

Page 246: ...7 36 Service Manual 5060 XXX Assembly 13 1 5 Bin Mailbox ...

Page 247: ... 6 99A1729 4 Latch Diverter Actuator 7 99A1730 4 Arbor Diverter Actuator 8 99A1789 4 C clip 9 56P0418 1 Bracket Attach Front 10 99A1732 4 Solenoid Diverter 11 99A1738 5 Deflector Paper Exit w Brush 12 99A1722 4 Deflector Paper 13 99A1787 4 Deflector 14 99A1721 1 Deflector Paper Top Bin NS 99A1734 1 Spring Static Ground NS 99A0462 1 Grease Packet IBM 23 NS 99A1715 1 Roller Asm Rear Access Door NS 9...

Page 248: ...7 38 Service Manual 5060 XXX Assembly 14 500 Sheet Tray Option ...

Page 249: ...with System Board 10 12G6558 1 Pick Arm Lift Bellcrank 11 12G6566 1 Paper Size Sensing Assembly 12 12G6557 1 Bellcrank Lift Spring 13 12G6560 1 500 Base Assembly 14 12G6380 7 Machine Pad 15 56P0169 1 Plate 500 Support Assembly 16 12G6554 1 Paper Guide 17 12G6563 1 Wall Support plate 18 12G6552 1 Base Door Assembly 19 12G6561 1 Spring 20 12G6555 1 500 Option Deflector 21 12G6567 1 Grounding Spring ...

Page 250: ...7 40 Service Manual 5060 XXX Assembly 14 1 500 Sheet Tray Option ...

Page 251: ...12G6418 1 Back Restraint 4 12G6424 1 Size Sensing Gear Cover 5 12G6423 1 Size Sensing Gear 6 12G6422 1 Size Sensing Barrel Cam 7 12G6538 10 Screw M 3x5mm 8 12G6425 1 Tray Bias Bellcrank Assembly 9 1 Screw PP 12G6533 10 12G6426 1 Tray Bias Spring 11 12G6568 1 Reflector Label 12 12G6421 1 Wear Strip 13 12G6420 1 Tray Wear Clip 14 12G6417 1 Side Restraint 15 99A0120 2 Restraint Pad ...

Page 252: ...er Assembly 15 56P0444 1 F R Backup Shaft Assembly 15 56P0445 1 40T Shaft Drive F R Gear 15 56P0446 1 Deflector Activation Cam 15 56P0447 1 Duplex Entry Shaft Assembly 15 56P0448 1 Redrive 22T Pulley 15 56P0449 1 Support Decurl Guide 15 56P0450 1 Duplex Drive Shaft Assembly 15 56P0451 3 Backup Spring Assembly 15 56P0452 3 Backup Spring Assembly 15 56P0453 1 Belt Slider Assembly 15 56P0454 1 Wall S...

Page 253: ...56P0466 1 Spur Drive Gear 15 56P0467 2 26T Duplex Gear 15 56P0468 1 Pass Thru Spring 15 56P0469 1 Plate Assembly 15 56P0470 1 Aligner Arm Spring 15 56P0471 1 Bellcrank Assembly 15 56P0472 1 Pass Thru Shaft Assembly 15 56P0473 1 Brake Pad 15 56P0474 1 Decurl BAC Assembly 15 56P0475 1 Brake Spring 15 56P0476 1 5mm Bushing 15 56P0477 1 Reduction Gear Shaft 15 56P0478 2 Aligner Spring 15 99A0323 2 Pap...

Page 254: ...F Adjuster 16 56P0494 1 System Control Board 16 56P0495 1 LVPS 16 56P0496 1 Size Sensing Assembly 16 56P0497 1 AC Inlet 16 56P0498 1 AC Outlet 16 56P0499 1 Feed Unit 16 56P0500 1 Front Cover 16 56P0501 1 Cover Main CA 16 56P0502 1 Cover CA Sub 16 56P0503 1 Right Cover 16 56P0504 1 Left Cover 16 56P0505 1 Rear Cover 16 56P0506 1 Separator Roll Assembly 16 56P0507 1 Cam Separator Assembly ...

Page 255: ...pter formatted 17 56P9939 1 Hard Disk 5GB or larger ISP Hard Disk unformatted 17 56P9926 1 Forms Software 17 56P9927 1 Forms Director Software 17 56P9928 1 Lexmark Forms 4MB DIMM 17 56P9929 1 Lexmark Forms 8MB DIMM 17 56P9930 1 Lexmark Forms 16MBMB DIMM 17 56P9931 1 Lexmark Forms 32MB DIMM 17 56P9932 1 Lexmark Forms 64MB DIMM 17 56P9933 1 Hard Drive Mounting Kit 17 56P9934 1 MarkNet Token Ring Pri...

Page 256: ...18 1 Screw Type 323 PP 12G6309 18 1 Screw Type 324 PP 12G6530 18 1 Screw Type 232 PP 12G6531 18 1 Screw Type 102 PP 12G6532 18 1 Screw Type 312 322 412 423 PP 12G6533 18 1 Screw Type 484 PP 12G6534 18 1 Screw 500 Sheet Tray PP 12G6538 18 1 Screw Type 124 PP 12G6539 18 1 Screw Type 121 PP 12G6540 ...

Page 257: ... Feed Test 3 10 Output Bin Sensor Test 3 11 Output Bin Test Standard Bin 3 10 Output Bin X Sensor Test 3 12 5 Bin Mailbox Diverter Test 3 13 Print Registration 3 18 Diagnostic Mode 3 1 Diagnostics Error Code Table 2 3 Service Checks 2 43 Sub Error Code Table 2 15 Symptom Table 2 1 System Board LED Error Code Table 2 18 User Attendance Message Table 2 23 2XX Paper Jam Message Table 2 19 Disk Test C...

Page 258: ...r 4 32 Left Rear Cover 4 11 LVPS 4 14 Main Fan 4 13 Multipurpose Feeder MPF 4 31 Operator Panel 4 25 Outer EMC Shield 4 10 Paper Path Access Door Cover Front Lower Left Cover 4 30 Paper Size Sensor Assembly 4 41 Printheads 4 33 PSD Sensor Assembly 4 34 Rear Fan Cover 4 12 Redrive Assembly 4 35 Redrive Door 4 20 RIP Board 4 11 RIP Card Shield Assembly 4 36 RIP Fan 4 34 Second Transfer Roll 4 41 Top...

Page 259: ...9 12G6366 7 19 12G6367 7 19 12G6368 7 19 12G6369 7 19 12G6370 7 19 12G6371 7 19 12G6372 7 19 12G6373 7 19 12G6374 7 19 12G6375 7 19 12G6376 7 19 12G6377 7 19 12G6378 7 19 12G6379 7 19 7 23 12G6380 7 3 7 39 12G6382 7 26 12G6383 7 5 12G6384 7 5 12G6385 7 5 12G6386 7 5 12G6387 7 5 7 23 7 25 12G6388 7 3 12G6389 7 3 12G6390 7 5 12G6391 7 3 12G6392 7 5 12G6393 7 3 12G6394 7 3 12G6395 7 5 12G6396 7 3 12G...

Page 260: ... 11 12G6493 7 11 12G6494 7 27 12G6503 7 23 12G6504 7 23 12G6505 7 27 12G6506 7 3 12G6507 7 3 12G6509 7 23 7 45 12G6510 7 5 7 39 12G6511 7 5 12G6512 7 11 12G6513 7 11 12G6514 7 6 12G6515 7 6 12G6518 7 17 12G6523 7 9 12G6529 7 26 12G6530 7 46 12G6531 7 46 12G6532 7 46 12G6533 7 46 12G6534 7 46 12G6535 7 9 12G6536 7 9 12G6538 7 15 7 41 7 46 12G6539 7 46 12G6540 7 46 12G6541 7 24 12G6543 7 7 12G6545 7...

Page 261: ... 56P0455 7 42 56P0456 7 42 56P0457 7 42 56P0458 7 42 56P0459 7 42 56P0460 7 42 56P0461 7 42 56P0462 7 43 56P0463 7 43 56P0464 7 43 56P0465 7 43 56P0466 7 43 56P0467 7 43 56P0468 7 43 56P0469 7 43 56P0470 7 43 56P0471 7 43 56P0472 7 43 56P0473 7 43 56P0474 7 43 56P0475 7 43 56P0476 7 43 56P0477 7 43 56P0478 7 43 56P0490 7 44 56P0491 7 44 56P0492 7 44 56P0493 7 44 56P0494 7 44 56P0495 7 44 56P0496 7...

Page 262: ...9A0915 7 31 99A0923 7 45 99A1512 7 35 99A1580 7 31 99A1611 7 23 99A1687 7 35 99A1688 7 31 99A1689 7 31 99A1708 7 35 99A1710 7 35 99A1712 7 35 99A1713 7 35 99A1715 7 37 99A1716 7 35 99A1717 7 37 7 43 99A1718 7 35 99A1719 7 35 99A1721 7 37 99A1722 7 37 99A1723 7 35 99A1724 7 35 99A1725 7 35 99A1726 7 35 99A1727 7 37 99A1728 7 37 99A1729 7 37 99A1730 7 37 99A1731 7 37 99A1732 7 37 99A1734 7 37 99A173...

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