Labconco PuriCare 31142 Technical Manual And Specifications Download Page 24

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QuickChart – Logic+ Type A2 – Imperial Units

Model

30231

30238

30241

30248

30248xx80

30251

30258

30261

30268

Type

Cabinet Size (in feet)

Sash Opening (inches)

Starting Serial #

1303_

Downflow Data

Nominal Avg. Downflow (FPM)

55+/-5

70+/-5

55+/-5

grid # of points (rows x columns)

21 (3x7)

24 (3x8)

30(3x10) 30(3x10) 36(3x12) 36(3x12)

Grid distance from back & sides

6.0

Distance between rows

5.55

5.75

5.55

5.75

5.55

5.75

5.55

5.75

Distance between columns

4.08

5.21

5.39

5.50

Inflow/Exhaust Data

Nominal Average Inflow (FPM)

105+/-5

Sash Open Area (Sq. Ft)

2.53

2.03

3.37

2.69

4.2

3.36

5.03

4.03

Nominal Avg. Exhaust Vol. (CFM)

266

213

354

283

441

353

529

423

Avg. Exhaust Vol. Range (CFM)

253-278

203-223

337-371

269-296

420-462

336-370

503-553

403-443

Secondary Inflow Data

Sash Opening Template

Sensor distance (inches)

3.25

# of Test points

Test point location

Nominal Avg. Inflow Vel. (FPM)

266

213

354

283

441

353

289

231

Avg. Inflow Vel. Range (FPM)

253-278

203-223

337-371

269-296

420-462

336-370

275-302

220-242

Correction Factor (CF)

1.83

Average Inflow Volume Range

(AIV) (Avg. velocity x CF)

253-278

203-223

337-371

269-296

420-462

336-370

503-553

403-443

Sash Open Area (Sq. Ft)

2.53

2.03

3.37

2.69

4.2

3.36

5.03

4.03

Inflow Velocity Range

(AIV / Sash open area)

100-110

HEPA Filter Leak Test Data

Air Displacement (CFM)

600

550

800

725

900

1000

900

1200

1100

Laskin Nozzles needed

Theoretical aerosol conc. (ug/l)

Actual aerosol conc. (ug/l)

Supply HEPA Data

Width x Depth x Height (in.)

36x18x3.06

48x18x3.06

60x18x3.06

72x18x3.06

Performance (CFM)

335

445

555

665

Performance (Pressure in. H

.62+/-.1”

.5+/-.1”

<.42”

Labconco P/N

3838400

3838401

3838402

3838403

Exhaust HEPA Data

Width x Depth x Height (in.)

18x18x5.88

26x18x5.88

36x18x5.88

48x18x5.88

Performance (CFM)

266

353

441

529

Performance (Pressure in. H

< 0.35”

< 0.28”

Labconco P/N

3838500

3838501

3838502

3838503

Motor/Blower Data

Labconco P/N

3832200

3832201

3832207

3832208

Motor HP

Fluorescent Lamp Data

Fluorescent Lamps (2 each)

F25T8

TL741

F25T8

TL741

F32T8

TL741

F32T8

TL741

F32T8

TL741

F40T8

SP41

F40T8

SP41

F40T8

SP41

F40T8

SP41

Fluor. Lamp Labconco Part #

9721901

9721900

9721903

Fluor. Ballast Labconco Part #

3838100

Ventus Canopy Data

Labconco Canopy P/N

3889200

3889201

3889202

3889203

Canopy Slot Area (F

)

.12

Canopy Inflow Range (CFM)

50-100

Nominal Canopy Slot Velocity (FPM)

240-260

Nominal Canopy Slot Volume (CFM)

Canopy Vacuum (In. H

0.1-0.15

DIM Total Exhaust Volume -

C Canopy (CFM)

316

263

404

333

491

403

579

473

Traverse Total Exhaust Volume

- C Canopy (CFM)

348

289

444

366

540

443

637

520

Summary of Contents for PuriCare 31142

Page 1: ...odels 30132 30142 30152 30162 Type A2 Biosafety Cabinet Models 30231 30241 30251 30261 30238 30248 30258 30268 Type B2 Biosafety Cabinet Models 30348 30368 Purifier Cell Logic Type A2 Biosafety Cabinet Models 32239 32249 32259 32269 33239 33249 33259 33269 34239 34249 34259 34269 PuriCare Procedure Stations Procedure Station Models 31142 31162 31240 31260 ...

Page 2: ...available to members of the service community free of charge Please request electronic copies by contacting our Product Service Department Labconco Purifier Logic Technical Manual and Specifications Printed in the U S A 2013 by Labconco Corporation Kansas City MO All Rights reserved No part of this document may be translated or reproduced in any form without written permission from Labconco Corpor...

Page 3: ... 19 Logic Filter Life Gauge Operation and Resetting for Local Conditions 20 QuickCharts Logic Type A1 Purifiers 21 23 Logic Type A2 Purifiers 24 26 Logic Cell Logic Type B2 27 29 PuriCare Procedure Stations 30 32 Cell Logic Type A2 Purifiers 33 35 Identifying Logic Models 36 Serial Number Tags 37 Model Numbering System 38 Logic Data Plate 39 Final Inspection and Test Report 40 Theory of Operation ...

Page 4: ...s Cord and Cable Portal 56 Drain Valve Installation optional 57 Section Four Initial Operation of the Logic System Reset Switch 58 Information Center 59 Alarm Screens 60 Operating the Sliding Sash 61 Starting the Biosafety Cabinet 61 The Logic Touchpad 62 Navigating the Logic Menu Screens 63 Navigating the MyLogic Screens Setting the Clock 64 Configuring the Logic 65 66 Navigating the Settings Men...

Page 5: ... Test optional 93 Fluorescent Light Level optional 94 Noise Level optional 94 Vibration optional 95 UV intensity optional 95 Ground Fault Circuit Interrupter 96 Section Six Logic Service Operations Recommended Tools for Service 97 External Dress Components Front Dress Panel Removal and Installation 97 98 Side Panel Removal 98 Side Panel Installation 98 Corner Post Lower Trim 99 Sash Operation Adju...

Page 6: ...r Supply Board Service Operations Fuse Testing Replacement 127 Display Board Service Operations 128 Touchpad Connections 128 Diagnostic Operations 129 Motor Service Operations Motor Testing 129 31 Motor Output Signal Testing 132 Wiring Diagrams 133 34 Section Eight Purifier Logic Accessories Ventus Canopy Connection Kit 135 41 Air Flow Sensor Kit and Calibration 143 48 Service Fixture Kit 149 50 U...

Page 7: ...ing of our products and their operation if you have any questions or need additional information please contact us Thanks again for all your support in the past and in the future Labconco CONTACTING LABCONCO Labconco s Address is LABCONCO Corporation 8811 Prospect Kansas City MO 64132 Our hours of operation are from 07 30 17 30 CST Monday through Friday except national holidays We can be reached a...

Page 8: ...nents are the same or similar the keypad and display have changed considerably The high resolution color display will offer you a more thorough explanation of the cabinet s operation and status than the previous models ever could These Quickstarts will help you show you how to answer the questions asked in each case Keystrokes are shown in bold blue italics while screen selections are shown in gre...

Page 9: ...sting the blower speed filter gauge or the airflow sensor readings New to the Logic is a Service menu selection entitled Configuration entering this option allows you to configure the Logic s Type its canopy and airflow sensor options there is more on this in the Quickstart How do I change the BSC configuration The password for all protected screens is 1 Light 2 UV Light 3 Timer 4 Timer 5 OK Mute ...

Page 10: ...ed the first certification screen will display the blower motor s PWM setting 10 Press the or button to increase or decrease the blower speed as needed When the speed is set properly press the OK Mute button to lock the new blower speed setting and continue to the filter life screen MAIN MENU 1 MyLogicTM 2 Settings 3 Service or to choose OK to select MENU to escape or to choose OK to select MENU t...

Page 11: ...rate the inflow sensor to match the value you obtained when you measured the inflow After the inflow is calibrated and you press OK Mute the Logic will power down and then restart with the new settings 14 For the Type B2 the unit will now ask you to reduce the total exhaust volume to 80 of the nominal value When you have done this press OK Mute This step is critical it sets the alarm point for the...

Page 12: ...until the Current Settings option is highlighted it will turn white 5 Press OK Mute to see the configuration 6 If you are recertifying the unit you may want to record the data on this screen The firmware revision is shown in the bottom right corner as a or as a letter MAIN MENU 1 MyLogicTM 2 Settings 3 Service or to choose OK to select MENU to escape or to choose OK to select MENU to return Curren...

Page 13: ...erting you that you are about to alter the BSC s settings 7 Press OK Mute to input the password 8 When requested for the password press Light UV light Timer Timer then OK Mute MAIN MENU 1 MyLogicTM 2 Settings 3 Service or to choose OK to select MENU to escape or to choose OK to select MENU to return Current Settings Restore Default Diagnostics Calibration Configuration Service Configuration PASSWO...

Page 14: ...abinet for a canopy or not 11 This screen configures the unit for a UV light or not After your selection is chosen and you press OK Mute the unit will shut off and then reset in the new configuration 12 If the unit is configured to NOT have a UV light and the user presses the UV Light button they will get this message Early production models of Type A Logic units may require a jumper wire across t...

Page 15: ...report the sash as open too high or open or closed when the sash is in the corresponding position Press OK Mute to exit the diagnostic Early production models of Type A Logic units may display a sash height alarm screen when the sash is raised above its operating position This is normal MAIN MENU 1 MyLogicTM 2 Settings 3 Service or to choose OK to select MENU to escape or to choose OK to select ME...

Page 16: ...rn white 5 Press OK Mute to enter the Diagnostic submenu 6 Press the button until the Diagnostic Keypad Relays option is highlighted it will turn white Press OK Mute 7 Press any button on the keypad except Menu and note the display MAIN MENU 1 MyLogicTM 2 Settings 3 Service or to choose OK to select MENU to escape or to choose OK to select MENU to return Current Settings Restore Default Calibratio...

Page 17: ...white Press OK Mute 7 The display shows the status of the Canopy Inlet Valve During normal operation it will be open and during a canopy alarm it will be closed NOTE The canopy door function is OPPOSITE OF THE MAGNETIC SWITCH FUNCTION WHEN THE INLET VALVE IS OPEN THE MAGNETIC SWITCH IS CLOSED Quickstart How do I run a diagnostic on the Airflow Sensor MAIN MENU 1 MyLogicTM 2 Settings 3 Service or t...

Page 18: ... MENU to escape Airflow Sensor Sash sensors Keypad Relays Canopy Alarm Diagnostics 1 Press the Menu button 2 Press the button until the Services option is highlighted it will turn yellow 3 Press OK Mute to enter the Services menu screen 4 Press the button until the Diagnostic option is highlighted it will turn white 5 Press OK Mute to enter the Diagnostic submenu 6 Press the button until the Diagn...

Page 19: ...tomatically start every time the sash is opened 6 Press the button to select either Smart Start or manual operation of the fluorescent lights 7 Press the button to select either Night Smart or manual operation of the cabinet blower In Night Smart the cabinet blower will automatically operate at idle every time the sash is closed 8 Press the button to select either Night Smart or manual operation o...

Page 20: ...cing a steady drop in Percent Filter Life remaining as the unit operates Below are the instructions on how to correct the Filter Life Gauge for local conditions 1 Ensure to correct all measurement equipment for local conditions temperature absolute pressure Anemometers may not have this ability and might have to be done manually whereas a ShortRidgeTM instrument has a setting to correct for local ...

Page 21: ...HEPA Filter Leak Test Data Air Displacement CFM 600 800 1000 1200 Laskin Nozzles needed 1 2 2 2 Theoretical aerosol conc ug l 3 23 34 27 23 Actual aerosol conc ug l 4 12 18 15 15 Supply HEPA Data Width x Depth x Height in 5 36x18x3 06 48x18x3 06 60x18x3 06 72x18x3 06 Performance CFM 335 445 555 665 Performance Pressure in H2O 62 1 5 1 5 1 42 Labconco P N 3838400 3838401 3838402 3838403 Exhaust HEP...

Page 22: ...2 03 432 03 432 03 HEPA Filter Leak Test Data Air Displacement m s 283 378 472 566 Laskin Nozzles needed 1 2 2 2 Theoretical aerosol conc ug l 3 23 34 27 23 Actual aerosol conc ug l 4 12 18 15 15 Supply HEPA Data Width x Depth x Height in 5 36x18x3 06 48x18x3 06 60x18x3 06 72x18x3 06 Performance CFM 335 445 555 665 Performance Pressure in H2O 62 1 5 1 5 1 42 Labconco P N 3838400 3838401 3838402 38...

Page 23: ...the 6th hole from the side wall and subsequent test points every 9 holes until the number of test points marked equals the width of the cabinet in feet 3 foot cabinet mark the first 3 points Repeat for the opposite side HEPA Filter Leak Test Specifications 3 Based on mineral oil 4 The actual aerosol concentration is what was observed during testing Aerosol generator should be placed in the left re...

Page 24: ...0 1100 Laskin Nozzles needed 1 1 2 2 2 2 2 2 2 Theoretical aerosol conc ug l 3 23 25 34 37 30 27 30 23 25 Actual aerosol conc ug l 4 12 14 18 21 17 15 17 15 17 Supply HEPA Data Width x Depth x Height in 5 36x18x3 06 36x18x3 06 48x18x3 06 48x18x3 06 48x18x3 06 60x18x3 06 60x18x3 06 72x18x3 06 72x18x3 06 Performance CFM 335 335 445 445 445 555 555 665 665 Performance Pressure in H2O 62 1 62 1 5 1 5 ...

Page 25: ...60 378 342 425 472 425 566 519 Laskin Nozzles needed 1 1 2 2 2 2 2 2 2 Theoretical aerosol conc ug l 3 23 25 34 38 30 27 30 23 25 Actual aerosol conc ug l 4 12 14 18 21 17 15 17 15 17 Supply HEPA Data Width x Depth x Height in 5 36x18x3 06 36x18x3 06 48x18x3 06 48x18x3 06 48x18x3 06 60x18x3 06 60x18x3 06 72x18x3 06 72x18x3 06 Performance CFM 335 335 445 445 445 555 555 665 665 Performance Pressure...

Page 26: ...k the 6th hole from the side wall and subsequent test points every 9 holes until the number of test points marked equals the width of the cabinet in feet 3 foot cabinet mark the first 3 points Repeat for the opposite side HEPA Filter Leak Test Specifications 3 Based on mineral oil 4 The actual aerosol concentration is what was observed during testing Aerosol generator should be placed in the left ...

Page 27: ... Velocity Range AIV Sash open area 100 110 100 110 Supply HEPA Leak Test Data Air Displacement CFM 445 665 Laskin Nozzles needed 1 1 Theoretical aerosol conc ug l 3 30 20 Actual aerosol conc ug l 4 15 12 Exhaust HEPA Leak Test Data Air Displacement CFM 665 998 Laskin Nozzles needed 2 2 Theoretical aerosol conc ug l 3 41 27 Actual aerosol conc ug l 4 25 19 Exhaust Data DIM Exhaust Volume CFM 5 665 ...

Page 28: ...elocity Range AIV Sash open area 533 03 533 03 Supply HEPA Leak Test Data Air Displacement m3 s 210 471 Laskin Nozzles needed 1 1 Theoretical aerosol conc ug l 3 30 20 Actual aerosol conc ug l 4 15 12 Exhaust HEPA Leak Test Data Air Displacement m3 s 314 471 Laskin Nozzles needed 2 2 Theoretical aerosol conc ug l 3 41 27 Actual aerosol conc ug l 4 25 19 Exhaust Data DIM Exhaust Volume m3 s 5 314 4...

Page 29: ... number of test points marked equals the width of the cabinet in feet 3 foot cabinet mark the first 3 points Repeat for the opposite side HEPA Filter Leak Test Specifications 3 Based on mineral oil 4 The actual aerosol concentration is what was observed during testing Aerosol generator should be placed in the left rear corner of the work area pointing toward the rear grille For uncontaminated unit...

Page 30: ...37 4 04 5 03 6 04 Inflow Velocity Range AIV Sash open area 100 110 85 5 100 110 85 5 HEPA Filter Leak Test Data Air Displacement CFM 794 794 1189 1189 Laskin Nozzles needed 2 2 2 2 Theoretical aerosol conc ug l 3 34 34 23 23 Actual aerosol conc ug l 4 18 18 15 15 Supply HEPA Data Width x Depth x Height in 5 48x18x3 06 48x18x3 06 72x18x3 06 72x18x3 06 Performance CFM 445 445 665 665 Performance Pre...

Page 31: ...Sq m 313 375 468 561 Inflow Velocity Range AIV Sash open area 533 03 432 03 533 03 432 03 HEPA Filter Leak Test Data Air Displacement m3 s 378 378 566 566 Laskin Nozzles needed 2 2 2 2 Theoretical aerosol conc ug l 3 34 34 23 23 Actual aerosol conc ug l 4 18 18 15 15 Supply HEPA Data Width x Depth x Height in 5 48x18x3 06 48x18x3 06 72x18x3 06 72x18x3 06 Performance CFM 445 445 665 665 Performance...

Page 32: ...l anemometer sensor element Locate the single row of holes at the front of the grille Mark the 6th hole from the side wall and subsequent test points every 9 holes until the number of test points marked equals the width of the cabinet in feet 3 foot cabinet mark the first 3 points Repeat for the opposite side HEPA Filter Leak Test Specifications 3 Based on mineral oil 4 The actual aerosol concentr...

Page 33: ...ea Sq Ft 2 28 3 03 3 78 4 53 Inflow Velocity Range AIV Sash open area 105 5 105 5 105 5 105 5 HEPA Filter Leak Test Data Air Displacement CFM 596 794 991 1189 Laskin Nozzles needed 1 2 2 2 Theoretical aerosol conc ug l 3 23 34 27 23 Actual aerosol conc ug l 4 12 18 15 15 Supply HEPA Data Width x Depth x Height in 5 36x18x3 06 48x18x3 06 60x18x3 06 72x18x3 06 Performance CFM 335 445 555 665 Perform...

Page 34: ...214 235 Sash Open Area Sq m 212 282 351 421 Inflow Velocity Range AIV Sash open area 533 03 533 03 533 03 533 03 HEPA Filter Leak Test Data Air Displacement m3 s 596 794 991 1189 Laskin Nozzles needed 1 2 2 2 Theoretical aerosol conc ug l 3 23 34 27 23 Actual aerosol conc ug l 4 12 18 15 15 Supply HEPA Data Width x Depth x Height in 5 36x18x3 06 48x18x3 06 60x18x3 06 72x18x3 06 Performance CFM 335...

Page 35: ...mometer sensor element Locate the single row of holes at the front of the grille Mark the 6th hole from the side wall and subsequent test points every 9 holes until the number of test points marked equals the width of the cabinet in feet 3 foot cabinet mark the first 3 points Repeat for the opposite side HEPA Filter Leak Test Specifications 3 Based on mineral oil 4 The actual aerosol concentration...

Page 36: ...form Biosafety Cabinet can be identified readily by several external features as shown in Figure 1 1 Serial number beginning with 1303xxxxx Flush mounted electrical outlets and covers Color LED display Figure 1 1 Logic Logo Color LED Display Flush mounted Electrical outlets ...

Page 37: ... each unit are also recorded on the unit test report attached beneath the front dress panel These items are shown graphically in the figures 1 3 to 1 5 below Figure 1 3 Primary Serial Tag Figure 1 4 Secondary Serial Tag Figure 1 5 Final Inspection and Test Report Form Obviously you can get confirmation of the Biosafety Cabinet s model by contacting Labconco s Product Service Department and providi...

Page 38: ...ons and electrical configuration Thus a model number of 30248xxxx Labconco Product Group 3 Laminar Flow Products Indicates the Product Family 0 Logic 1 PuriCare 2 4 Cell Logic Indicates the Cabinet Type 1 Type A1 2 Type A2 3 Type B2 Indicates the Cabinet width 3 3 foot Wide 4 4 foot Wide 5 5 foot Wide 6 6 foot Wide Indicates the sash height 1 10 sash opening 2 12 sash opening 8 8 sash opening 9 9 ...

Page 39: ...to certify the unit Information on the plate includes nominal inflow and downflow velocity settings a description of how to establish the downflow grid and the secondary inflow methodology are also included on the data plate as shown below The plate is located in the upper left corner of the dress panel Figure 1 6 ...

Page 40: ...tached to the blower plenum cover beneath the front dress panel The report contains initial setup information on inflow and downflow velocities and the initial blower torque setting A copy of the report is shown in Figure 1 7 below Figure 1 7 Model Serial Numbers HEPA Filter Information Test Results Downflow Test Results ...

Page 41: ... in the cabinet is filtered and recirculated while 40 45 is filtered and exhausted ALL Logic s feature intrinsically safe designs jacketing contaminated positive pressure areas with negative pressure zones Figure 1 9 All Logic Type B2 cabinets meet the airflow requirements of ANSI NSF Standard 49 2012 All of the air in the cabinet is filtered and none is recirculated ALL Type B2 Logic s feature in...

Page 42: ...ld is created in some of the windings of the rotor causing it to rotate toward the magnetic field created by the permanent magnets Brushes in contact with a commutator allow the current and thus the magnetic field in the rotor to progressively shift from winding to winding forcing the rotor to keep rotating The greatest drawback of brushed DC motors is the brushes they wear themselves and the comm...

Page 43: ...d of the motor housing as shown in Figure 1 11 This processor controls motor operation and communication with the display board The second is located on the control board located on the right side wall as shown in Figure 1 12 It controls the display and its interface to the touchpad Figure 1 11 The ECM Microprocessor board is encapsulated in epoxy to prevent moisture and dirt contamination of the ...

Page 44: ...optional contact RS232 board This must be installed if the user wants to signal external building monitors or controllers or wants the Logic to output operating information to a data logger The optional board is located in the electronics module shown in Figure 1 14 Figure 1 14 RS 232 Board ...

Page 45: ...dicated source of electrical power must be located near the installation site Carefully read this chapter to learn Location requirements Electrical power requirements Exhaust requirements Service utility requirements Space requirements Refer to Appendix C Specifications for complete biosafety cabinet electrical and environmental conditions specifications and requirements Space Requirements The dim...

Page 46: ...hould remain closed Figure 2 1 shows the preferred location for the biosafety cabinet Preferred location Air register blocked or redirected to prevent cabinet disruption Alternate location Main Disconnect Device Power cord plug in back of the electronics module Do not position the unit so that it is difficult to operate the main disconnect device Ne placez pas l appareil de sorte qu il est diffici...

Page 47: ...TO USE THE UV LIGHT FOR SURFACE DISINFECTION THEN THE EXHAUST BLOWER MUST BE SHUT OFF OR ITS FLOW RATE REDUCED 90 OR MORE FOR PROPER OPERATION THE LOGIC HAS AN OPTIONAL EN CONTACT CIRCUIT BOARD THAT HAS DRY CONTACTS THAT CAN BE CONFIGURED TO SIGNAL THE EXHAUST BLOWER TO TURN ON WHEN THE LOGIC s BLOWER IS ON FOR FURTHER INFORMATION CONTACT LABCONCO S PRODUCT SERVICE DEPARTMENT AS AN ALTERNATIVE A R...

Page 48: ...foot Type A ending in 10 30 40 50 60 70 230 VAC 50 60 Hz 8 Amps Note A dedicated outlet with an appropriate circuit breaker should be located as close as possible to the right rear side of the cabinet at a height even with or higher than the top of the bench or stand Consult your local electrical codes for properly rated circuit breakers For safe operation the dedicated outlet must provide the pro...

Page 49: ...f flammable gases or solvents should be avoided in the biosafety cabinet Open flame in the cabinet will disrupt the laminar airflow in the cabinet and may damage the HEPA filters Flammable gases or solvents may reach explosive concentrations in the cabinet or ductwork If you feel that the procedure requires the use of an open flame or flammable materials contact the institution s safety office The...

Page 50: ...pply source Connect the service lines Connect to an exhaust system optional for Type As Tools required for installation the biosafety cabinet include two 1 2 wrenches a flat blade screwdriver a 2 Phillips screwdriver and a carpenter s level Note The biosafety cabinet models weigh between 400 700 lbs 182 318 kg The shipping pallet allows for lifting with a mechanical lift truck or floor jack If you...

Page 51: ...to the pallet in two places on each side To access the nuts and bolts remove the side panels by removing and keeping the two Phillips screws on both panels Swing the front of each panel away from the cabinet and lift it straight up to remove the panel from the cabinet Note The side panels must be removed to access the fasteners that secure the biosafety cabinet to the pallet DO NOT ATTEMPT TO LIFT...

Page 52: ...sure that the structure can safely support the combined weight of the cabinet and any related equipment The work surface should be at least as wide as the cabinet and 31 inches 787 mm deep to properly support the unit A hole or notch may be cut in the supporting surface in the right front corner to accommodate the optional drain valve Installing the Cabinet on a Labconco Base Stand Labconco offers...

Page 53: ... 3 3780200 3780100 3780103 4 3780201 3780101 3780104 5 3780203 3780106 3780107 6 3780202 3780102 3780105 Note When installing the cabinet on the hydraulic lift base stand ensure that the hydraulic lines and the electrical cord are clear of any obstructions before installing the cabinet on the stand or operating the lift system SoLoTM Electric Hydraulic Lift Base Stands These base stands permit the...

Page 54: ... the cabinet ensuring that it will line up with the slot in the back of the side panel The slot is located from 8 to 11 inches 222 to 288 mm from the bottom of the cabinet Note Make sure that the tube routing will not contact any electrical wires DO NOT loop service line tubing within the side panels of the cabinet 3 Make sure that the nut on the tube fitting is loose but do not remove it Look ins...

Page 55: ...ing operation the exhaust system draws all of the cabinet s exhaust air plus a volume of room air through the vent in the canopy into the exhaust duct Canopy connections function as a shock absorber allowing the system to function properly during changes in room air pressure For information on selecting a canopy connection go to Section Eight Accessories Note If the research involves the use of to...

Page 56: ...tal by either pressing it through from the outside or by carefully inserting a spatula or similar device between the sealing plug and the body of the portal and prying the plug out 2 Pass the cord or cable through the body of the portal and then through one of the plugs that has been cut for cord or cable use then through the grommet as shown in Figure 3 2 Note select a plug with a hole that is sl...

Page 57: ... sealed over the drain mounting holes Scrape out remaining sealant that is around the holes 6 Apply a light coating of silicone sealant user supplied to the mounting surface of the drain assembly Attach the drain assembly under the bottom of the cabinet as shown in Figure 3 3 Wipe off any excess sealant from the cabinet bottom Ensure that the center drain hole is unobstructed 7 Make sure the drain...

Page 58: ...y and options in order to prepare the unit for its initial certification System Reset Switch The biosafety cabinet has a system reset switch for resetting its microprocessors The switch is located on the front of the electronics module on top of the cabinet as shown in Figure 4 1 Ensure that the switch is in the ON up position before attempting to operate the cabinet The System Reset Switch Figure...

Page 59: ...s a clock the remaining filter life the cabinet s current status inflow and downflow velocities if equipped with the optional airflow sensor as shown in Figure 4 3 In the event of an alarm the Information Center will immediately display a context sensitive display indicating the cause of the alarm and possible solutions as shown in Figure 4 4 The display will enter sleep mode turning itself off on...

Page 60: ...binet is in operation Airflow Alarm If equipped with the optional airflow sensor and the inflow or downflow velocities are excessively high or low this alarm will be displayed Canopy Alarm If equipped with the optional canopy connection and there is insufficient exhaust system airflow this alarm will be displayed If this alarm is displayed the Logic blower will need to be turned off and then back ...

Page 61: ...ost The decal is shown in Figure 5 5 2 For Type A Cabinets Press the blower button to start the unit The unit will display a standby screen for approximately 90 seconds to allow the cabinet to reach proper operating conditions If the alarm sounds recheck the sash position If the sash is too high the sash audible alarm and the LCD display will indicate the sash is too high 3 For Type B2 Cabinets Pr...

Page 62: ... this button overrides Smart Start and Night Smart operation Light Button Turns the fluorescent lamps on or off Closing the sash automatically turns the lights off When the lights are in Smart Start mode raising the sash turns the lights on automatically Outlet Button Turns the electrical outlets in the work area on or off UV Light Button Turns the UV lamp on or off When the UV lamp is in Smart St...

Page 63: ...ion is not made within 30 seconds the display will reset back to display mode Keypad operations are shown as blue bold italic Menu screen selections are shown as green italics NOTE Pressing the appropriate touchpad button will override Smart Start or Night Smart selections To access the menu press the Menu button The display panel will show the first level menu To select from the various menu opti...

Page 64: ... selected Press OK MUTE to enter the first MyLogic screen OK Mute Using the and buttons on the touchpad highlight set the clock it will turn white when selected Press OK MUTE to enter the first clock setting screen At this screen select whether you want the clock to display in a 12 or 24 Hour format When you have highlighted your choice press OK MUTE to go to the next screen Use the and buttons to...

Page 65: ... you want the lights to turn on every time you raise the sash select turn on and then press OK Mute If stay off is selected then the lights must be manually turned on from the keypad When OK MUTE is pressed the next configuration screen will appear If you want the cabinet blower to run slowly maintaining reduced airflows every time you close the sash select go into Night Smart mode and then press ...

Page 66: ...lease note all Settings screens have a green background Using the and buttons on the touchpad highlight the Settings option it will turn green when selected Press OK to enter the first Settings screen OK Button Display Options Units of Measure Note The Units of Measure refers to the display of airflow velocities if the cabinet is equipped with the optional airflow sensor Using the and buttons on t...

Page 67: ...y Lock screen Using the and buttons on the touchpad highlight either turned on or turned off it will turn white when selected press OK Mute The screen will then return to the first Settings screen RS 232 Output Rate Note This selection will only work if the optional EN RS 232 board is installed This menu option selects the rate that the RS 232 board outputs data Data can be output at a rate of onc...

Page 68: ...rs of operation remain before replacement is recommended When finished with this screen press MENU to return to the first UV Settings screen Reset UV Lamp Hourmeter This option lets you reset the UV hourmeter to 0 hours whenever the lamp has been replaced This screen allows you to reset the UV Hourmeter to 0 hours if you press OK Mute Pressing MENU will return you to the first UV Settings screen w...

Page 69: ...isplay press the OK MUTE button to start the timer 4 When the timer reaches 0 00 00 an audible alarm will sound and the timer will reset itself and repeat the countdown 5 Press the OK MUTE button to pause the timer 6 Press the Menu button to clear the interval timer and return to the main timer menu Stopwatch Timer Operation 1 When selected the Stopwatch Timer menu is displayed on the LCD The time...

Page 70: ...s menu to do any of the following Adjust the blower speed To reset the filter gauge To calibrate the optional airflow sensor Adjusting the blower speed 1 With the Logic operating press Menu 2 The Display will change to Menu mode Press the or arrows until Service is selected Press OK Mute 3 The Display will then change to the password mode In sequence press Light UV Light Timer Timer OK Mute 4 NOTE...

Page 71: ... to correct the Filter Life Gauge for local conditions 1 Ensure to correct all measurement equipment for local conditions temperature absolute pressure Anemometers may not have this ability and might have to be done manually whereas a ShortRidgeTM instrument has a setting to correct for local conditions 2 As the elevation or the ambient temperature rises the motor power factor will have to be redu...

Page 72: ...ype A HEPA Filter Leak Test Information All Logic models were tested to the HEPA Filter Leak Test as described in ANSI NSF Standard 49 2012 Note ensure all internal surfaces of the Logic have been appropriately decontaminated before proceeding Figure 5 1 Note For all Logic models the aerosol generator should be placed in the left rear corner of the work area pointing toward the rear grille as show...

Page 73: ...8 27 30 23 25 Actual aerosol conc ug l 2 12 14 18 21 15 17 15 17 1 The calculated concentration was established by the formula Concentration ug l Laskin nozzles 20 PSIG x 13 500 Volume of air displaced 2 Based on Mineral oil 1 Turn on the photometer and allow it to operate for a minimum of 5 minutes Leave the valve in the CLEAR setting 2 Check the oil level of the generator it must be within 1 8 o...

Page 74: ...fting the handles on either end Pull the work surface straight out of the Logic Locate the access tube on right side of the rear plenum wall behind through the towel catch As shown in Figure 5 2 Figure 5 2 2 Pull the tube toward the front of the unit Remove the access tube cover 3 Using an appropriate photometer connect the unit s upstream line to the access tube Note Keep the photometer sampling ...

Page 75: ...ocking compound to prevent them from vibrating loose during shipment of the Logic There may be some resistance the first time the nuts are removed this is normal No additional thread locking compound need be applied to these acorn nuts unless the unit is being prepared for shipment 2 Lower the front edge of the diffuser until clears the bottom of the sash and then pull the diffuser straight out of...

Page 76: ...rse rate of not more than 2 inches per second Note Operation of the photometer may become erratic when testing the front edge of the supply filter frame due to aspiration of room air into the front of the work area This problem can be minimized or eliminated by placing the edge of a sheet of rigid plastic or metal at the edge of the filter gasket when scanning this area as shown in Figure 5 5 Figu...

Page 77: ...the downstream side of the filter as shown in Figure 5 8 Figure 5 7 Loosen these screws to tilt the cover back Remove these acorn nuts to remove the cover If there is insufficient overhead clearance 1 Loosen the two Phillips screws on the front sides of the filter cover and remove the four acorn nuts and washers Carefully lift the cover off of the top of the cabinet Note exercise caution when remo...

Page 78: ...ire periphery of the filters and the gaskets between the filter frame and the Logic frame Scanning shall be done at a traverse rate of not more than 2 inches per second Note Operation of the photometer may become erratic when testing the edges of the exhaust filter frame due to aspiration of room air into the front of the work area This problem can be minimized or eliminated by placing the edge of...

Page 79: ...dels the prefilter element should be removed and the aerosol generator should be placed nearby to inject the aerosol as shown in Figure 5 9 Figure 5 9 Place aerosol generator on top of the electronics module Remove the prefilter before starting the test Measuring the Upstream Concentration The Logic utilizes a unique aerosol access tube for sampling the upstream concentration of aerosol If after r...

Page 80: ...alculating the upstream concentration If you do not want to connect the upstream line of the photometer to the sampling port located on the supply filter plenum you must calculate the upstream concentration Testing at Labconco has shown the actual concentration varies from the calculated value Table 5 2 shows the actual vs calculated concentrations for the B2 models Table 5 2 Type B2 Supply HEPA F...

Page 81: ...nd lamps removed for clarity only Note The diffuser acorn nuts are secured to the studs with a removable thread locking compound to prevent them from vibrating loose during shipment of the Logic There may be some resistance the first time the nuts are removed this is normal No additional thread locking compound need be applied to these acorn nuts unless the unit is being prepared for shipment 5 Lo...

Page 82: ...inches per second Note Operation of the photometer may become erratic when testing the front edge of the supply filter frame due to aspiration of room air into the front of the work area This problem can be minimized or eliminated by placing the edge of a sheet of rigid plastic or metal at the edge of the filter gasket when scanning this area as shown in Figure 5 13 Figure 5 13 Acceptance Aerosol ...

Page 83: ...ed value Table 6 2 shows the actual vs calculated concentrations for the B2 models Table 5 3 Type B2 Exhaust HEPA Filter Leak Test Specifications Model 30340 30360 Air Displacement CFM 723 1083 Laskin Nozzles needed 2 2 Theoretical aerosol conc ug l 1 38 25 Actual aerosol conc ug l 1 21 17 3 The calculated concentration was established by the formula Concentration ug l Laskin nozzles 20 PSIG x 13 ...

Page 84: ... is now ready for the Exhaust HEPA Filter Leak Test Set the photometer sampling valve to DOWNSTREAM Ensure there is a proper vacuum at the sampling tube 6 Open the Laskin nozzle s 7 Ensure the pressure gauge on the generator is reading 20 1 PSIG 8 Observe the average concentration of aerosol downstream Acceptance Average aerosol penetration shall not exceed 0 005 Reassembly Reinstall the prefilter...

Page 85: ...the front row the probe should point outward toward the front of the cabinet as shown in Figure 5 17 The thermal anemometer s time constant should be set at 10 15 seconds for greater data stability Table 5 4 Downflow Test Specifications Cabinet Width Feet 3 3 4 4 4 5 5 6 6 Sash Height inches 8 9 10 12 8 9 8 10 12 8 9 10 12 8 9 10 12 Nominal Avg Downflow FPM 55 5 55 5 55 5 75 5 55 5 55 5 55 5 55 5 ...

Page 86: ...n an accurate inflow value The average inflow velocity for Logic A2 and B2 models is 105 5 FPM and Type A1s are 85 5 FPM It should be determined by converting the inflow volume to the average inflow velocity The inflow volume is measured directly by sealing a direct inflow measuring flow meter to the face of the unit When corrected for local conditions dividing the inflow volume by the opening are...

Page 87: ... Avg Exhaust Vol CFM 240 318 397 476 Avg Exhaust Vol Range CFM 228 251 303 333 378 416 453 498 Inflow Test Specifications 10 inch Sash Opening Width feet 3 4 5 6 Nominal Average Inflow FPM 105 5 105 5 105 5 105 5 Sash Open Area Sq Ft 2 53 3 37 4 2 5 03 Nominal Avg Exhaust Vol CFM 266 354 441 529 Avg Exhaust Vol Range CFM 253 278 337 371 420 462 503 553 Inflow Test Specifications 12 inch Sash Openi...

Page 88: ...s part of the Logic Certifier Kit Labconco P N 3858403 by contacting Labconco Customer Service Department at 800 821 5525 For each model Purifier insert the proper template as indicated in Table 5 6 and shown below in Figure 5 18 The thermal anemometer probe should be positioned such that the distance from the bottom of the probe holder to the center of the sensor element equals Sensor Distance as...

Page 89: ...0 522 7658 89 Figure 5 19 The Sensor Distance as described in Table 5 6 using the slots cut in the 6 foot Logic template 4 00 inch mark 3 25 inch mark Figure 5 20 The Sensor Distance as described in Table 5 6 using a scale ...

Page 90: ...33 378 416 453 498 Sash Open Area Sq Ft 2 28 3 03 3 78 4 53 Inflow Velocity Range AIV Sash open area 105 5 105 5 105 5 105 5 Secondary Inflow Test Specifications 10 Inch Sash Opening Cabinet Width feet 3 4 5 6 Sash Opening Template1 3 4 5 6 Sensor distance inches 5 4 3 25 3 25 4 of Test points 6 8 10 12 Test point location Nominal Avg Inflow Vel FPM 266 354 441 289 Avg Inflow Vel Range FPM 253 278...

Page 91: ...lacing the probe holder so that its center mark aligns with the marked test holes As shown in Figure 5 22 5 Apply the wind tunnel correction and local condition correction factors to the thermal anemometer readings 6 Multiply the individual readings by the correction factor shown in Table 5 6 7 Average the corrected readings 8 The resulting value is the inflow volume in cubic feet per minute CFM I...

Page 92: ...ximately equal the value shown in Table 5 7 Table 5 7 Total Exhaust Volume Specifications Model 30348 30368 DIM measured Exhaust CFM 665 15 998 20 Traverse measured Exhaust CFM 810 1218 Type B2 Exhaust Inflow Alarm Setpoint The exhaust alarm setpoint must be entered during the calibration procedure To do this 1 With the cabinet operating at its nominal inflow in the calibration mode at the alarm s...

Page 93: ...enter of the work surface and midway between the center test point and each side wall 2 Place a particle counter pickup a test point at a height of 16 inches above the work surface pointing into the airflow as shown in Figure 5 23 Take three samples of 1 0 ft3 Repeat for each test point 3 Average the results Figure 5 23 Acceptance The average count should be less than 100 particles 0 5um in size p...

Page 94: ...at the test points Acceptance The average light level should be no less than 45 foot candles greater than the background level where maximum background light levels average a maximum of 15 foot candles Most common causes for insufficient light levels are a Malfunctioning lamp s b Old lamp s c Dusty dirty lamp surfaces Noise Level optional The noise level should be measured as described in ANSI NSF...

Page 95: ...take a vibration reading Acceptance Vibration should be less than 0 0002 inches displacement when the cabinet is new UV intensity optional Note The UV radiometer should measure light at a wavelength of 254nm 1 UV intensity should be recorded from a single point on the geometric center of the work surface 2 Take a background reading with the cabinet blower off at the test point 3 Close the sash tur...

Page 96: ...t 2 Press the test button of the tester The indicator lights should now indicate the circuit is inactive and the GFCI indicator LED should be off 3 Reset the GFCI by pressing the RESET button on the right outlet The tester should again indicate normal operation and the GFCI indicator LED will illuminate Figure 5 24 GFCI Reset Button GFCI Test Button GFCI Indicator LED Acceptance The GFCI trips dur...

Page 97: ...s that may be needed include Cordless screwdriver drill Cordless ratchet 3 8 inch nut driver or socket and ratchet Pliers 10 24 Tap 5 16 x 18 Tap Note If you use a cordless drill with an adjustable torque setting set the torque as low as possible to properly drive the screw or bolt External Dress Components Front Dress Panel Removal and Installation Figure 6 1 1 Locate and remove the two Phillips ...

Page 98: ...s screws on the front edge of the side panel 2 Pivot the front of the panel away from the cabinet Lift the panel straight up and pull the panel straight away from the cabinet to release the rear of the side panel from its hinge Side Panel Installation 1 Install the side panel by inserting both back panel hooks into the side panel slots 2 Ensure both panel slots are completely seated on the hooks 3...

Page 99: ...er to adjust the corner post screw Note DO NOT over tighten the screw damage to the trim piece may occur If the corner post lower trim pieces do not fit flush to the bottom edge of the metal corner post examine the front flange of the chassis The flange should be straight If it is bent back it can be straightened by bending the flange forward with an adjustable wrench as shown in Figure 6 4 Figure...

Page 100: ...s track If there is no lateral play examine one or both of the corner posts to ensure that they are not bent inward If the sash becomes racked or is closing unevenly it can be aligned as follows 1 Close the sash completely until the lower edge of the sash is contacting the sash stop If the other end of the sash is not resting on its sash stop CAREFULLY lift the counterweight on the high side of th...

Page 101: ...the Blower fluorescent or UV lights It is wired in the normally open configuration If the switch does not actuate properly when the sash is within inch of being fully closed ensure the switch follower is properly actuating against the weight See Figure 6 7 Sash Operating Position Switch The sash operating position switch signals the display microprocessor that the sash is open too far for proper o...

Page 102: ...Product Service 1 800 522 7658 102 Figure 6 7 Sash Closure Position Switch properly actuated against the sash weight Figure 6 8 Sash Operating Position Switch properly actuated against the sash weight ...

Page 103: ... Retighten the bolt Figure 6 9 Type A Exhaust Damper Adjustment The exhaust damper adjustment bolt is located on the left side of the blower plenum cover in the center of the orange damper bolt seal Using a 7 16 inch nut driver or socket and ratchet turn the bolt clockwise to open the damper increase the inflow or counterclockwise to close the damper decrease the inflow The bolt has 16 turns from ...

Page 104: ...nside surface of the damper seal may be contaminated DO NOT disrupt the seal until the cabinet has been properly decontaminated Installing the seal Figure 6 11 1 Properly orient the inner and outer sealing flange at one location on the hole in the blower plenum cover as shown in Figure 7 11 Figure 6 12 2 Work the seal around the hole ensuring the flanges are properly oriented as shown in Figure 7 ...

Page 105: ...lters can be awkward to handle and heavy Use appropriate lifting techniques to remove and handle it Use two people to remove the larger filters if possible To Remove the Exhaust HEPA Filter on 4 5 and 6 foot models 1 Unplug the cabinet 2 Remove the front dress panel as shown in Figure 6 1 3 Loosen all of the Phillips screws on the blower chamber cover Remove all of the screws except two screws on ...

Page 106: ... Gently rock the cover slide it to the left or right and swing it out and away from the unit NOTE During disassembly the blower plenum cover can rest on the center sash support as shown in Figure 6 16 to allow repositioning of the panel or your grip on it Figure 6 16 Center Sash Support 6 ...

Page 107: ...EPA filter from the cabinet Figure 6 17 Exhaust HEPA Filter bolts 2 per each side 7 Pull the exhaust HEPA filter straight out of the cabinet To Remove the Exhaust HEPA Filter on 3 foot models 1 Follow steps 1 5 as above 2 Loosen the four sealed exhaust filter bolts on the top of the cabinet hull as shown in Figure 6 18 and 6 19 3 Remove the exhaust filter by pulling it straight out of the cabinet ...

Page 108: ...n remove the sealing bolts lift the pan straight up and then pull it forward and out as shown in Figure 6 20 5 When reinstalling it ensure all four edges of the pan are OUTSIDE the sealing edges of the plenum as shown in Figure 6 21 Figure 6 20 Figure 6 21 Plenum sealing edges inside the exhaust filter pan on all 4 sides ...

Page 109: ...hat the filter is centered on the filter shelf 2 Use a 1 2 inch socket or wrench to sequentially loosen the three plenum lift bolts located as noted in Figure 6 17 When properly positioned the plenum box will be aligned with the supply HEPA filter frame Continue to loosen the bolts until the plenum contacts the HEPA filter and has slightly compressed the filter gasket NOTE The lift bolts should on...

Page 110: ...to 50 of its original thickness NEVER tighten the bolts beyond this setting 5 Install the blower chamber cover uniformly tightening the screws on the cover until the gasket has formed a proper seal 6 Install damper bolt seal as described earlier in this section 7 Install the front dress panel 8 Plug in the cabinet and recertify it before use Type B2 Exhaust Damper Adjustment The exhaust damper adj...

Page 111: ...perly decontaminated before servicing the exhaust HEPA filter Following replacement of either HEPA filter the cabinet must be recertified CAUTION HEPA filters can be awkward to handle and heavy Use appropriate lifting techniques to remove and handle it Use two people to remove the larger filters if possible 1 Unplug the cabinet 2 Remove the front dress panel as shown in Figure 6 1 To Remove the Ex...

Page 112: ...hould be compressed to 50 of its original thickness NEVER tighten the bolts beyond this setting 3 Install the exhaust HEPA filter cover uniformly tightening the screws on the cover until the gasket has formed a proper seal To Remove the Supply HEPA Filter 1 Loosen all of the Phillips screws on the blower supply filter chamber cover Remove all of the screws except two screws on the top center of th...

Page 113: ...ners 3 To Install a Supply HEPA Filter 1 Install a new supply HEPA filter by pushing it straight into the cabinet ensuring that it is correctly oriented and that the filter is centered on the filter shelf 2 Use the 7 16 and 1 2 inch sockets or wrenches to sequentially loosen the three plenum lift bolts located as noted in Figure 6 27 When properly positioned the plenum box will be aligned with the...

Page 114: ...nside the blower plenum cover as shown in Figures 6 14 and 6 15 5 Remove the last two screws Gently rock the cover slide it to the left or right and swing it out and away from the unit NOTE During disassembly the blower plenum cover can rest on the central sash support as shown in Figure 6 16 to allow for repositioning of the panel or your grip on it 6 Disconnect both motor connectors from the mot...

Page 115: ...e above procedure Note During reinstallation of the blower assembly angle the rear blower bracket into the plenum blower opening Make sure to engage the rear blower bracket inside the plenum blower hole After reinstalling and tightening the three blower bolts ensure that the rear blower bracket is correctly engaged by trying to move the blower assembly If it is rigidly captured on the plenum then ...

Page 116: ...e to engage the tabs on the back corners of the work surface with the slots on the rear wall of the work area Grille Removal Note The grille must be thoroughly decontaminated before removing it 1 Remove the work surface as described earlier 2 At one end of the grille grip the front of grille with one hand and the back with the other hand Pivot that end of the grille upward and inward paralleling t...

Page 117: ...ove the towel catch by pivoting the bottom out toward you as shown in Figure 6 32 it is spring loaded and you will feel some resistance Note the orientation of the towel catch 3 Surface decontaminate the towel catch before removing it 4 Reinstall the towel catch by sliding it back into position in the correct orientation Also ensure that the Sampling Decontamination Tube the black tube with an ora...

Page 118: ...gure 6 33 Removing the diffuser acorn nuts Dress panel and lamps removed for clarity only Note The diffuser acorn nuts are secured to the studs with a removable thread locking compound to prevent them from vibrating loose during shipment of the Logic There may be some resistance the first time the nuts are removed this is normal No additional thread locking compound need be applied to these acorn ...

Page 119: ...stall the diffuser ensure that the two holes on the back edge of the diffuser align with the diffuser support pins on the rear wall of the work area as shown in Figure 6 35 Figure 6 35 Diffuser pins engaging the holes in the rear of the diffuser ...

Page 120: ... front grille 4 Place the work surface and the grille into the work area for decontamination 5 Remove the front dress panel 6 Remove the sash stop bracket located near the top of the blower plenum cover 7 Lift the sash up until the bottom edge of the sash clears the bottom edge of the Supply HEPA Filter shelf 8 Using flexible plastic sheet 5 8 mil thick and duct tape seal the perimeter of the fron...

Page 121: ...and intensity of the lamp Not matching the phosphor may affect the quality and or color of the light Table 7 1 Fluorescent Lamp Specifications Cabinet Width feet 3 4 5 6 Fluorescent Lamps 2 each F25T8 TL741 F32T8 TL741 F40T8 SP41 F40T8 SP41 Fluor Lamp Labconco Part 9721901 9721900 9721903 9721903 Fluor Ballast Labconco Part 3838100 3838100 3838100 3838100 Fluor Ballast Robertson Part ISL332T 8MVW ...

Page 122: ...mp Lamp Identification All Logic s use a single 30 Watt germicidal lamp The lamp information is shown below The code of the lamp part number is as follows G30T8 G germicidal lamp 30 the lamp Wattage T8 the lamp mounting configuration UV lamp Specifications For all models the UV lamp number is G30T8 The Labconco part number is 1271300 For all 115 230 VAC models the ballast assembly is Labconco part...

Page 123: ...Replacement Note The UV lamp sockets are left and right handed They are not interchangeable The Part number for the right socket assembly is 3742000 and the left is part number 3742001 1 Unplug the Logic 2 Raise the sash to its full open position 3 Surface decontaminate the work area and the UV lamp 4 Remove the UV lamp by rotating it 90 degrees and lifting it straight up and out of its sockets 5 ...

Page 124: ...the three 7 16 inch acorn nuts and lock washers that secure the module 3 Tip the module on its side and secure it so it does not fall Figure 7 2 Electronic Module Component Identification The Electronics module contains the circuit breakers the relay and power supply boards the fluorescent and optional UV ballasts and the optional RS 232 board These items are shown in Figure 7 3 Figure 7 3 Circuit...

Page 125: ...ifications Circuit breaker specifications are shown in Table 7 2 below Table 7 2 Circuit Breaker Specifications 100 115 VAC Cabinet Width feet 3 4 5 6 Motor Light Breaker Rating Amps 8 8 12 12 Motor Light Breaker Labconco Part 1327208 1327208 1327201 1327201 Motor Light Breaker Mechanical Products Part 1600 062 080 007 1600 062 080 007 1600 062 120 007 1600 062 120 007 Outlet Breaker Rating Amps 5...

Page 126: ...ither at the wall or at the power cord inlet at the back of the electronics module as shown in Figure 9 2 2 Remove the three 7 16 inch acorn nuts and lock washers that secure the module 3 Tip the module on its side to access the breakers 4 Using a continuity meter check the continuity resistance across the terminals of the breaker being tested 5 The resistance across the breaker should not exceed ...

Page 127: ...The Power Supply Board is protected by an integral 5 x 20mm fuse rated at 2 5 Amps at 250 volts as shown in Figure 7 5 The fuse is tested with a standard continuity meter Any resistance across the fuse indicates a defective fuse and should be replaced Figure 7 5 Power Supply Board Power Supply Fuse ...

Page 128: ...Test Operations Touchpad Connections To correctly connect the touchpad to the Display Board orient the ribbon connector so the metallic side of the connector is away from the side of the Logic as shown in Figure 7 6 Figure 7 6 Aligning the touchpad ribbon connector and the circuit board metal frame and other wiring omitted for clarity ...

Page 129: ... as they exist at the motor connectors These connectors are located inside the contaminated area as so you may want to measure these signals as they exit out of the electronics module on top of the BSC rather than decontaminating the BSC The instructions below refer to accessing all the necessary motor drive signals as they exit the electronics module Caution In order to confirm proper motor opera...

Page 130: ... line voltage is present within 5 VAC when the AC voltage is measured across pin 2 black wire and pin 3 white wire on the 3 pin connector as shown in Figure 7 9 Figure 7 8 Pass thru Harness installed Figure 7 9 Measuring Line voltage 5 Set the meter to read DC voltage and connect the DC voltage lead to pin 8 brown wire on the 4 pin connector This brown wire is circuit common and will be used for t...

Page 131: ...step 6 signifies 100 pulse width duty cycle while a DC voltage of 0 volts would indicate a 0 PWM level Depending on the particular ECM motor the motor speeds for the 0 PWM levels and 100 PWM levels will differ but the 0 level represents the night setback blower speed and the 100 level indicates the max speed ever required by the motor under total filter loading The actual DC voltage measured will ...

Page 132: ...rrent Settings screen to access the Motor Speed Factor Motor RPM average RPM and new filter RPM Figure 7 11 shows the LCD screen and the location of these values Figure 7 11 Motor Speed Factor Setting Motor Speed in RPMs Average Motor Speed in RPMs Motor Speed when new Maximum motor speed ...

Page 133: ...Product Service 1 800 522 7658 133 Wiring Diagrams 115 VAC Models ...

Page 134: ...Product Service 1 800 522 7658 134 Wiring Diagrams 230 VAC Models ...

Page 135: ...alve and open the magnetic switch resulting in a canopy alarm During a canopy alarm in addition to the audible and visual alarms relief valves in the canopy will open and the control board will run the Logic s blower at full speed These coordinated actions will help to maintain a safe inflow to protect the operator during the alarm Optional Damper Intake Valve Alarm Switch Relief Valve NOTE If the...

Page 136: ... to retain the cover and angles for the future if the cabinet will be disconnected from the exhaust system 4 Install the replacement brackets as shown with the lockwashers and tighten the acorn nuts 5 Carefully place the canopy between the brackets Ensure the canopy fits on the inside of the exhaust filter flanges assembly as shown Line up the holes in the canopy connection with the screw holes in...

Page 137: ...control handle faces the front of the unit as shown below 2 Use a proper silicone sealant not supplied and the supplied screws to seal the damper to the canopy Exhaust Damper Control Lever Front of Canopy Section 3 Canopy Switch Wiring Harness Installation 1 Ensure that the Unit is unplugged 2 Connect the Canopy connector to the two pin connector located on the left side of the electronics module ...

Page 138: ...en press OK The screen will prompt you for the certifier s password Press Light UV Light Timer Timer and then OK This will bring up the motor speed adjustment screen Use the up and down buttons to adjust the motor speed factor and the motor s average RPMs until they match the values recorded earlier Motor Speed Factor Setting Motor Speed in RPMs Average Motor Speed in RPMs 5 Using a direct inflow ...

Page 139: ...audible alarm will sound the Logic display will display Canopy Alarm and the unit blower will run at full speed 12 Reset the exhaust system to normal operation The unit is now calibrated Note Because the Logic s motor runs at full speed during a canopy alarm you may have to turn the Logic s blower off to reset the unit s alarm condition once the exhaust system is operational Cabinet Set up for Can...

Page 140: ...onfiguration 6 You will see a warning screen alerting you that you are about to alter the BSC s settings 7 Press OK Mute to input the password 8 When requested for the password press Light UV light Timer Timer then OK Mute MAIN MENU 1 MyLogicTM 2 Settings 3 Service or to choose OK to select MENU to escape or to choose OK to select MENU to return Current Settings Restore Default Diagnostics Calibra...

Page 141: ...m if the inflow velocity drops below the alarm setpoint and will result in the cabinet blower stopping Use the or buttons to select the cabinet Type and then press OK Mute 10 The second screen allows you to configure the cabinet for a canopy or not Select the a canopy option 11 This screen configures the unit for a UV light or not After your selection is chosen and you press OK Mute the unit will ...

Page 142: ...onnection 1 Disconnect power to the Biosafety Cabinet 2 Loosen the two Phillips screws on the front sides of the exhaust cover as shown 3 Tilt the exhaust cover up to access the underside of the cover 4 Remove the two screws that hold the airflow sensor into its body as shown DO NOT pull the sensor out of the body 5 Position the sensor so that the screen on the sensor body is oriented towards the ...

Page 143: ...or the Axiom s exhaust transition Remove the solid square plug Locate the replacement plug in the air sensor kit and push the sensor wiring harness through the slit in the plug NOTE The grommet and plugs are keyed they only fit together properly when oriented as shown in the illustration Ensure both the replacement plug and the canopy are oriented properly in the grommet before installation 4 For ...

Page 144: ...operation of the front relief valve 6 Note the orientation of the sensor harness plug and the sensor it is a keyed connection and can only be connected in the correct orientation Plug the sensor harness into the sensor and the other end into the multi pin connector on the electronics module 7 Reconnect the cabinet to electrical service The unit is now ready for the calibration of the air flow sens...

Page 145: ...Press OK Mute to start the calibration procedure 13 You will see a warning screen alerting you that you are about to alter the BSC s settings 14 Press OK Mute to input the password NOTE IF THE UNIT IS CONNECTED TO AN EXHAUST SYSTEM YOU MUST STOP ALL AIR FLOW OVER THE SENSOR DURING THE INITIAL ZEROING OF THE SENSOR DO THIS BY SHUTTING OFF THE EXHAUST SYSTEM OR BLOCKING THE SENSOR INTAKE WITH TAPE o...

Page 146: ...tion or a recertification after HEPA filter replacement select Reset Filter Gauge to 100 If this is an annual recertification select Leave Gauge unchanged If you want to set the filter gauge at a preset value select Set Gauge to new setting Then press OK Mute 20 The Type A units with airflow sensor will ask you to now calibrate the average downflow to match the value you obtained when you measured...

Page 147: ...nsor option is highlighted it will turn white 7 Press OK Mute to enter the Airflow Sensor submenu screen 8 The display shows the following values in millivolts a Zero should be approximately 90 110 b Alarm approximately 85 of Full scale calculated by the cabinet c Full scale the value for inflow set during calibration NOTE There should be approximately 100 millivolts or higher difference between t...

Page 148: ...ce fixture kit is Labconco part number 3747500 Installation Procedure 1 Decide which of the available locations you want to install the service fixture 2 Access the exterior surface of the sidewall by removing the two Phillips screws on the front edge of the panel Swing open and lift off the panel to access the valve hole plug 3 With a flat blade screwdriver carefully break the silicone seal on th...

Page 149: ...el 7 Thread the tubing connector onto the coupling until it can no longer be turned by hand Holding the coupling secure with a wrench or pliers turn the tube fitting approximately one more revolution using pliers or a wrench Orient the tube fitting such that it is easy to access it with the incoming service tube 8 Connect the inch O D service tube to the tube fitting by pressing the tube all the w...

Page 150: ...he UV lamp kit Decontaminate all interior work surfaces of the Purifier before beginning the installation of the UV lamp Installation Procedure 1 Disconnect power to the unit 2 Using a 7 16 inch wrench or socket remove the two acorn nuts that secure the electronics module to the top of the Purifier 3 Tilt the electronics module on its side to access the underside of the module Secure the module so...

Page 151: ... plug in the unit and do the following 12 Press the Menu button 13 Press the button until the Services option is highlighted it will turn yellow 14 Press OK Mute to enter the Services menu screen 15 Press the button until the Configuration option is highlighted it will turn white 16 Press OK Mute to alter the configuration 17 You will see a warning screen alerting you that you are about to alter t...

Page 152: ...e unit for a UV light or not Select to have a UV Light and then press OK Mute the unit will shut off and then reset in the new configuration Refer to the user s manual for further information regarding the proper operation and maintenance of the UV light Configuration Type A Canopy Option This cabinet has or to choose OK to select MENU to escape a canopy no canopy This Logic is configured or to ch...

Page 153: ...V brackets on either sidewall Orient and secure the bracket using the flat washers lock washers and the screws as shown in Figure 1 4 For the 5 and 6 IV Bars only insert the center support brace on the IV Bar Position the center support as shown below while completing Step 5 5 Slide the other bracket onto the IV bar and fasten it to the opposite sidewall as done in Step 3 6 For the 5 and 6 IV Bars...

Page 154: ...ent Installation Procedure Note The work surface of the cabinet and the towel catch must be thoroughly decontaminated before removing either 1 Remove the work surface by lifting the front edge with the knobs Slide the work surface forward to disengage the rear tabs Support the underneath side with one hand while stabilizing the front edge with the other 2 Lift the front end of the center support s...

Page 155: ... direction as the bolt Secure the bolt with lock washer 4 and hex nut 5 and tighten Set the prefilters in the towel catch so they are captured by the long flanges Install the bracket 2 and secure it with lock washer 4 and threaded handle 3 6 Reinstall the towel catch prefilter assembly by sliding it back into position ensuring that the long flanges on the top and bottom are pointing towards the fr...

Page 156: ...liner Leave the sealing gasket in place 4 Install the body of the portal into the liner and sequentially tighten the nuts unto a uniform gasket compression is noted 5 Remove the grommet from the liner side wall Remove the solid sealing plug from the body of the portal by either pressing it through from the outside or by carefully inserting a spatula or similar device between the sealing plug and t...

Page 157: ...nstall the PCB inside the electrical control box located on top of the Logic Picture 1 shows an electrical control box with the Logic RS 232 PCB installed Picture 1 WARNING DISCONNECT ALL ELECTRICAL POWER FROM THE UNIT BEFORE BEGINNING THIS PROCEDURE To install 1 Carefully remove the square knock outs shown in picture 2 under the RS 232 PORT label and above the ALARM CONTACT label Picture 2 ...

Page 158: ... is the RS 232 PORT connector Connector J3 is the ALARM CONTACT connector Also note the location of the J1 connector for later use Picture 3 3 Install the RS 232 PCB inside the electrical control box as shown in picture 4 being careful to locate the J2 connector found in step 2 thru the square hole and J3 through the rectangular hole created in step 1 Use the included screws and lockwashers to att...

Page 159: ...801 25 pin included in the kit to the RS 232 PCB J2 connector and connect the other end of this cable to a 9 pin or 25 pin serial input of a computer Proceed to the directions Using the RS 232 Receptacle 7 To enable access to the Alarm Blower contacts connect the alarm contactor cable P N 3432300 included in the kit to the RS 232 PCB J3 connector J3 is shown above the ALARM CONTACT label in pictur...

Page 160: ...the Logic Note If your computer does not have an RS 232 serial port a USB to RS232 adapter can be purchased at most computer stores discount stores etc to allow the Logic cable to connect to a USB port on your computer The purpose of the RS232 interface is to send data to a data logging computer to monitor the state and activity of the Logic This data is half duplex data The data properties are as...

Page 161: ...mma Blower PWM Duty Cycle Columns 12 15 Blower speed three digit 0 100 indicates the duty cycle of the motor speed signal followed by a comma Instantaneous Blower RPM Columns 16 20 Most recent blower RPM read in from motor 4 digits updated every second followed by a comma Average Blower RPM Columns 21 25 An averaged value 4 digits from the last 16 blower RPM readings above this number is used in a...

Page 162: ...rminal with Windows 1 Make sure that the Logic is properly connected to the communication port on the computer 2 Open Hyper Terminal software i Windows 95 or 98 use START PROGRAMS ACCESSORIES ii Windows 2000 or XP use START PROGRAMS ACCESSORIES COMMUNICATIONS The first time Hyper Terminal is opened a dialogue box requesting an area code and phone number will appear Enter the appropriate numbers an...

Page 163: ...c BSC provides two contacts One to indicate the internal Labconco blower is on so that external blowers may also be energized and the other to indicate airflow errors These contacts provided will short circuit when the blower is turned on or when there is an airflow error This means that the Labconco contacts are isolated from the Labconco equipment and the user must provide the interface circuitr...

Page 164: ...sure will indicate when the BSC s blower is on On an A2 cabinet this contact will close short once the blower key is pressed to turn the blower on However on a B2 cabinet the contacts will close on the initial blower turn on but then these contacts must follow the blower action based on the exhaust airflow sensor since low airflow will cause the internal blower to shut off The generalized circuit ...

Page 165: ...AC current as well as a 230VAC coil that draws only 9mA The alternate circuit that uses an AC mains rated coil voltage is shown below it does not utilize the FUSED 12V and CIRCUIT COMMON from the Labconco Logic Note A W199 Magnacraft Series relay can switch up to 300Vac 40 Amps it s coil is rated for 12 Vdc 171mA or approx 2 watt coil Also an Omron G7Z has a 12VDC coil rated 3 7 watts and can swit...

Page 166: ...Product Service 1 800 522 7658 166 The final diagram shows a connection for a 3 phase powered blower In this case a 12 VDC relay coil is used and it gets its power from the Logic ...

Page 167: ...cts shorted HEPA Filter approaching end of life 20 CHECK FILTER Filter life indicator at 20 or less No response HEPA Filter approaching end of life 10 CHECK FILTER Filter life indicator at 10 or less Contacts shorted HEPA Filter end of life 0 CHECK FILTER Filter life indicator at 0 Contacts shorted Unit beeps approximately every 15 seconds Note all specialty Logic BSC s below will have all the ala...

Page 168: ...k connection to control box on top of Cabinet System Reset Switch is Off Turn on the System Reset Switch Circuit breaker s tripped Reset circuit breakers Keypad disconnected or defective Run keypad diagnostics and check connections Blower only runs at low speed but lights work Sash closed unit is in Night Smart Mode Raise sash Sash Closure Switch is disconnected or defective Run keypad diagnostics...

Page 169: ... Supply board Motor jumper wire is damaged disconnected 115 100 Volt models only Inspect grey wire 31 on 15 pin connector for continuity Blower motor is defective Replace blower motor Keypad disconnected or defective Run keypad diagnostics and check connections Fluorescent light not working Sash is closed Open sash Fluorescent lights will not work with the sash closed Lamp s are defective Replace ...

Page 170: ... lamp ballast Keypad disconnected or defective Run keypad diagnostics and check connections UV light is dim or flickering Lamp is defective or is at end of operating lifetime Replace defective or worn out lamp Lamp wiring is disconnected Inspect lamp wiring Defective lamp ballast Replace lamp ballast Airflow Alert goes off and or there is a slight decrease in filter life remaining gauge HEPA filte...

Page 171: ...r procedure for the Biosafety Cabinet See Use of the Cabinet section in the manual Restriction of the return air slots or grille blockage of the exhaust outlet Ensure that all return air slots grilles and the exhaust outlet are unobstructed External factors are disrupting the cabinet airflow patterns or acting as a source of contamination See Installation section of this manual Cabinet is out of a...

Page 172: ... 2 1 3832200 Motor Blower Assembly 3 Ft 2A 1 3832201 Motor Blower Assembly 4 Ft 2B 1 3832207 Motor Blower Assembly 5 Ft 2C 1 3832208 Motor Blower Assembly 6 Ft 3 1 3838400 Supply HEPA Filter 3 ft 3A 1 3838401 Supply HEPA Filter 4 ft 3B 1 3838402 Supply HEPA Filter 5 ft 3C 1 3838403 Supply HEPA Filter 6 ft 4 2 9721901 Lamp Fluorescent 3 ft 4A 2 9721900 Lamp Fluorescent 4 ft 4B 2 9721903 Lamp Fluore...

Page 173: ...EPA Filter 4 ft 1A 1 3438503 Exhaust HEPA Filter 6 ft 2 1 3832209 Motor Blower Assembly 4 Ft TE 2A 1 3832210 Motor Blower Assembly 6 Ft TE 3 1 3838401 Supply HEPA Filter 4 ft 3A 1 3838403 Supply HEPA Filter 6 ft 4 2 9721900 Lamp Fluorescent 4 ft 4A 2 9721903 Lamp Fluorescent 6 ft 5 1 1271300 Lamp UV models with UV light only 1 2 3 4 5 ...

Page 174: ...Product Service 1 800 522 7658 174 Dimensions ...

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