KYMCO AHG5, Service Manual

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5. ENGINE
DT X360
5-2
SERVICE INFORMATION
GENERAL INSTRUCTIONS

A floor jack or other adjustable support is required to support and maneuver the engine.
Be careful not to damage the scooter body, cables and wires during engine removal.

Use shop towels to protect the scooter body during engine removal.

Drain the coolant before removing the engine.

After the engine is installed, fill the cooling system with coolant and be sure to bleed air
from the water jacket. Start the engine to check for coolant leaks.

Before removing the engine, the rear brake caliper must be removed first. Be careful not
to bend or twist the brake fluid tube.

Place the scooter on the center stand.

Remove the following external components:
-
Seat
-
Center Cover
-
Front Cover
-
Front Lower Cover
-
Foot Skirt
-
Rear Carrier
-
Body Cover
-
Under Cover

Disconnect the cables from the battery terminals. See the Battery topic for more
information.

Remove the spark plug cap. See the Spark Plug topic for more information.

Drain the coolant. See the Coolant topic for more information.

Drain the engine oil. See the Engine Oil topic for more information.

Remove the airbox. See the Airbox topic for more information.

Remove the rear brake caliper. See the Rear Brake Caliper topic for more information.

Remove the throttle body. See the Throttle Body Removal and Installation topic for more
information.

Remove the exhaust system. See the Exhaust System topic for more information.