KYMCO AHG5, Service Manual

Page: 266 / 363

14. FRONT ASSEMBLY
DT X360
14-4
2. SERVICE INFORMATION
GENERAL INSTRUCTIONS 2.1.

Remove the motorcycle frame covers before removing the front wheel, steering
handlebar, front shock absorber and front fork. Jack the motorcycle front wheel off the
ground and be careful to prevent the motorcycle from falling down.

During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS 2.2.
Unit: mm (in)
Item Standard Service Limit
Axle Shaft Runout --- 0.2
Front Wheel Rim Runout
Radial --- 2.0
Axial --- 2.0
Brake Disk Thickness 4.0 3.0
Brake Disk Runout --- 0.3
Brake Master Cylinder I.D.
12.7
～
12.74
Brake Master Cylinder Piston O.D.
12.65
～
12.68
Brake Caliper Piston O.D.
25.33
～
25.36
Brake Caliper Cylinder I.D.
25.4
～
25.45
TORQUE VALUES 2.3.
Handlebar Lock Nut
45 N•m (4.5 kgf•m)
Steering Stem Lock Nut
70 N•m (7.0kgf•m)
Steering Stem Pinch Bolt
27 N•m (2.7 kgf•m)
Front Axle
20 N•m (2.0 kgf•m)
Master cylinder reservoir
cover screw
1.6N•m (0.16 kgf•m)
Master cylinder holder bolt
12 N•m (1.2 kgf•m)
Brake lever pivot bolt
2 N•m (0.2 kgf•m)
Brake lever pivot nut
10 N•m (1 kgf•m)
Brake light switch screw
1 N•m (0.1 kgf•m)
Brake caliper mounting bolt
35 N•m (3.5 kgf•m)
ALOC bolt: replace with a
new one.
Brake caliper bleed screw
5.5N•m (0.55 kgf•m)
Brake hose oil bolt
35 N•m (3.5 kgf•m)