12. COOLING SYSTEM
DT X360
12-2
1.
SCHEMATIC DRAWING
2.
SERVICE INFORMATION
2.1.
General Instructions
The water pump must be serviced after removing the engine. Other cooling system
service can be done with the engine installed in the frame.
The engine must be cool before servicing the cooling system.
When the coolant temperature is over 100
℃
, never remove the radiator cap to release
the pressure because the boiling coolant may cause danger.
Avoid spilling coolant on painted surfaces because the coolant will corrode the painted
surfaces. Wash off any spilled coolant with fresh water as soon as possible.
After servicing the system, check for leaks with a cooling system tester.
2.2.
Special Tool
Mechanical seal driver
2.3.
Torque Values
Water pump impeller
1.2 kgf-m
Left hand threads
Water pump cover bolt
1.0 kgf-m
Summary of Contents for AHG5
Page 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Page 7: ...1 Quick Reference 1 6 4 2 Engine...
Page 8: ...1 Quick Reference 1 7 4 3 Frame...
Page 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Page 15: ...1 Quick Reference 1 14...
Page 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Page 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Page 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Page 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Page 20: ...2 External components Exhaust pipe 2 0 2...
Page 21: ...2 External components Exhaust pipe 2 1...
Page 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Page 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Page 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Page 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Page 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Page 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Page 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Page 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Page 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Page 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Page 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Page 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Page 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Page 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Page 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Page 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Page 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Page 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Page 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Page 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...