16. BATTERY/CHARGING SYSTEM
DT X360
16-3
2.
SERVICE INFORMATION
GENERAL INSTRUCTIONS
2.1.
The battery can be charged and discharged repeatedly. If a discharged battery is not
used for a long time, its service life will be shortened. Generally, the capacity of a
battery will decrease after it is used for 2
~
3 years. A capacity-decreased battery will
resume its voltage after it is recharged but its voltage decreases suddenly and then
increases when a load is added.
When a battery is overcharged, some symptoms can be found. If there is a short circuit
inside the battery, no voltage is produced on the battery terminals. If the rectifier won‘t
operate, the voltage will become too high and shorten the battery service life.
If a battery is not used for a long time, it will discharge by itself and should be
recharged every 3 months.
A new battery filled with electrolyte will generate voltage within a certain time and it
should be recharged when the capacity is insufficient. Recharging a new battery will
prolong its service life.
Inspect the charging system according to the sequence specified in the
Troubleshooting.
Do not disconnect and soon reconnect the power of any electrical equipment because
the electronic parts in the regulator/rectifier will be damaged. Turn off the ignition
switch before operation.
It is not necessary to check the MF battery electrolyte or fill with distilled water.
Check the load of the whole charging system.
Do not quick charge the battery. Quick charging should only be done in an emergency.
Remove the battery from the motorcycle for charging.
When replacing the battery, do not use a traditional battery.
When charging, check the voltage with an electric tester.
The battery electrolyte (sulfuric acid) is poisonous and may seriously damage the
skin and eyes. Avoid contact with skin, eyes, or clothing. In case of contact, flush
with water and get prompt medical attention
Summary of Contents for AHG5
Page 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Page 7: ...1 Quick Reference 1 6 4 2 Engine...
Page 8: ...1 Quick Reference 1 7 4 3 Frame...
Page 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Page 15: ...1 Quick Reference 1 14...
Page 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Page 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Page 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Page 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Page 20: ...2 External components Exhaust pipe 2 0 2...
Page 21: ...2 External components Exhaust pipe 2 1...
Page 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Page 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Page 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Page 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Page 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Page 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Page 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Page 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Page 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Page 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Page 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Page 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Page 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Page 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Page 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Page 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Page 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Page 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Page 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Page 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...