6. CYLINDER HEAD/ VALVE
DT X360
6-20
Install the camshaft sprocket onto the camshaft so the camshaft sprocket boss fits into the
appropriate hole on the camshaft sprocket. Make sure the camshaft sprocket boss is facing
up so it is visible above the edge of the cylinder head as shown. Align the horizontal marks
on the camshaft sprocket with the top edge of the cylinder head as shown. Fit the camchain
over the camshaft sprocket.
For correct engine timing the marks on the camshaft sprocket must be even with the
cylinder head mating surface at the same time the "T" mark is lined up with the with the
index notch in the timing inspection hole. The camshaft lobes should be facing down and
their should be slack in the rocker arms.
Apply a small amount of blue Loctite (non-permanent) to the threads of the camshaft
sprocket bolts. Thread in the camshaft sprocket bolts and tighten to specification using a 5
mm Allen socket.
Item
Qty
Thread
size (mm)
Torque
kgf-m
lb-ft
Cam sprocket bolt
2
6
1.0-1.4
7.23-10.13
Summary of Contents for AHG5
Page 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Page 7: ...1 Quick Reference 1 6 4 2 Engine...
Page 8: ...1 Quick Reference 1 7 4 3 Frame...
Page 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Page 15: ...1 Quick Reference 1 14...
Page 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Page 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Page 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Page 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Page 20: ...2 External components Exhaust pipe 2 0 2...
Page 21: ...2 External components Exhaust pipe 2 1...
Page 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Page 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Page 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Page 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Page 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Page 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Page 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Page 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Page 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Page 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Page 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Page 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Page 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Page 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Page 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Page 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Page 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Page 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Page 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Page 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...