kymati KY-LOC 1D.02.01 User Manual Download

Page: 11 / 83

This document is the property of KYMATI GmbH and must not be copied or disclosed without its written authorisation.



- KYMATI GmbH – 2021

KY.MAN.0105 (6.0)

KY-LOC 1D.02.01 User Manual

Doc.- No.: KY.MAN.0105

Version:

6.0

Date:

14.12.2021

Page:

11 of 83

General Information

The purpose of this user manual is to provide the required information to install, configure and
operate the measurement system.
The user manual provides information to the following aspects:



System description including the principles of system operation



Description of the individual system parts/segments



Mechanical installation



Configuration of the measurement system



Product performance and limitations



Maintenance, repair, and troubleshooting

Please read this user manual carefully before powering up and start working
with the measurement system.

Summary of Contents for KY-LOC 1D.02.01

Page 1: ...KYMATI GmbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 1 of...

Page 2: ...f 83 Document Status Doc ID Doc No KY MAN 0105 Version 6 0 KY MAN 0105_KY LOC_1D 02 01_User_Manual Document Status Draft X Released Name Function Date Signature Document prepared by Alexandros Elefsin...

Page 3: ...nt version Doc Number Version Name Document Change Details Change Changed Chapters Description of Change No Date Version 1 24 11 2020 1 0 All First Version 2 03 02 2021 2 0 All Minor Error corrections...

Page 4: ...1 General Information 11 2 Warnings and Notices 12 2 1 General Notes 12 2 2 Signal words and their meaning 12 2 3 Declaration of Conformity 13 2 4 Compliance Statement USA 14 2 5 Compliance Statement...

Page 5: ...32 6 6 Turning off the System 32 6 7 Anti Collison 32 7 Operational Limitations 34 7 1 Fresnel Zone Clearance 34 7 2 Line of Sight Clearance 34 7 3 Simultaneous Operation 35 8 Establishing a UDP Conn...

Page 6: ...Figure 17 Single Crane Mode 33 Figure 18 Double crane Mode 33 Figure 19 First Fresnel Zone 34 Figure 20 Typical installation of multiple devices operating at the same area 35 Figure 21 Setting up the...

Page 7: ...atus Page select one of the available devices 63 Figure 50 Status Page connect to the selected device 64 Figure 51 Status page device successfully connected 65 Figure 52 Configuration Retrieve from Se...

Page 8: ...0105 Version 6 0 Date 14 12 2021 Page 8 of 83 List of Tables Table 1 List of Abbreviations and Terms 10 Table 2 Pin Definition X1 DC RS 485 connector 25 Table 3 Pin Definition X2 Ethernet Connector 25...

Page 9: ...Hardware Version Identification Number HW Hardware IC Identification number ICD Interface Control Document ID Identification IEC IEC System of Conformity Assessment Schemes for Electrotechnical Equipm...

Page 10: ...orisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 10 of 83 Acronym Definition UDP User Datagram Protocol VAC Voltage AC VDC Vol...

Page 11: ...e the required information to install configure and operate the measurement system The user manual provides information to the following aspects System description including the principles of system o...

Page 12: ...ions not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment The devices satisfy the requirements of the EU regulation Electromagnetic C...

Page 13: ...st not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 13 of 83 2 3 Declaratio...

Page 14: ...interf rences y compris celles susceptibles de provoquer un fonctionnement ind sirable de l appareil 2 6 Health and Safety Liability Statement The ultimate responsibility for health and safety in conn...

Page 15: ...or its packaging indicates that this product must not be disposed of with household waste Instead it is the user s responsibility to return it to KYMATI GmbH for proper disposal following current nati...

Page 16: ...Figure 1 shows the complete system including mounting bracket for mounting on any suitable structure For FCC and CA the system is for fixed operation only This includes installation in fixed equipment...

Page 17: ...will not be responsible for damages caused through incorrect usage Incorrect usage may be but is not limited to Any other use except of the intended application Noncompliance of the provided connector...

Page 18: ...12 2021 Page 18 of 83 4 Device Description The following chapter describes the sensor mechanics as well as the electrical interfaces in detail 4 1 Mechanical Data Colour The unit is powder coated in c...

Page 19: ...be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 19 of 83 Figure 4 Mechanical...

Page 20: ...83 Figure 6 Mechanical Drawing Left Side View Figure 7 Mechanical Drawing Bottom View 4 2 Mounting The product has 4 x M6x13 bolts at the rear for mounting purpose Use only stainless steel M6 DIN 985...

Page 21: ...e with the original KYMATI bracket KY XTRA M 01 01 more information can be found under www kymati com If there is rain or similar situations where water can fill the hole of the pressure valve it is n...

Page 22: ...ot be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 22 of 83 Figure 8 Recommend...

Page 23: ...Power RS 485 connector X1 to power the device and to communicate via RS 485 2 Ethernet X2 Ethernet connector X2 to communicate with the device and to power the device via PoE 802 3af 3 Pressure Valve...

Page 24: ...sheet The sensor is protected with a reverse polarity circuit to avoid damages In case there is a wrong polarity the power LED will not illuminate and the user must remove the power immediately 4 5 Co...

Page 25: ...g of the unit is only ensured if a connector cap default or a connector is mounted correctly X2 Ethernet connector Connector type M12 according to IEC 61076 2 101 102 109 8 pin female X coding materia...

Page 26: ...e hardware has been properly initialized Information LEDs Upper 6 left 7 bottom 8 right 9 These LEDs are used to indicate the current state of the device In future these LEDs may be used to support th...

Page 27: ...f can be provided via X2 3 or both interfaces can be used to power the device to have a redundant power supply For data communication there are two interfaces A RS 485 interface on connector X1 and an...

Page 28: ...ge Measurment AC DC DC DC AC DC Data IF RS485 Data Output Master Side only Power DC RS485 Option 1 Option 2 RADAR Sensor KY LOC 1D 02 01 Slave RADAR Sensor KY LOC 1D 02 01 Master Range Measurment Data...

Page 29: ...2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 29 of 83 5 2 Installation and Setup All installation repair and servicing work must be carried out...

Page 30: ...hapter 6 2 3 Configure the devices see chapter 09 4 Do the first measurement run see chapter 6 5 After this procedure the system is correctly installed and will start automatically measuring if both s...

Page 31: ...h of the connector Open connector sockets need to be protected with a cap Only with sealed connectors the device has its stated IP rating 6 2 Powering Up First connect all cables to the devices and th...

Page 32: ...howing if the command is taken by the radar Additionally the user may retrieve the data to make sure that the zero offset is set properly While retrieving configuration data the synchronization will b...

Page 33: ...ave sensor is mounted on the wall There are two warning zones MA1 and MA2 on the Master sensor Side A This is the zone in the direction of the Slave sensor You can define two warning zones there Addit...

Page 34: ...ters as well as the antenna distance d Distance m Max Radius of Frenzel Zone m 50 0 25 100 0 35 300 0 61 500 0 78 Table 4 Maximum radius of Fresnel zone at different distances This also implies that t...

Page 35: ...ich might affect the overall range performance and or the measurement quality 7 3 Simultaneous Operation Adjacent measurement systems must use a different channel configuration avoiding interference b...

Page 36: ...he radar units shall be in the same network The default IP address of the radar units is 192 168 75 100 Master respectively 192 168 75 101 Slave The destination IP address is 192 168 75 1 and the subn...

Page 37: ...ng command on a windows command prompt terminal In case the ping command doesn t work that means The radar is not properly connected Check the cables and if power is present on the radar by checking t...

Page 38: ...8 of 83 On the Run Window press cmd Type cmd into the box and then press Ctrl Shift Enter to run the command as an administrator Then type in the command prompt netsh advfirewall firewall add rule nam...

Page 39: ...graphs the Kymati User Interface the so called KYMATI Commander will be described It can be used to configure the device and display the measurement values 9 1 Start Window In the start window the mos...

Page 40: ...twork Settings Anticollision Settings and Download Settings In this section each step in the wizard will be defined and explained for a successful creation of a configuration file Network Settings Thi...

Page 41: ...mbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 41 of 83 Figu...

Page 42: ...mbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 42 of 83 Figu...

Page 43: ...GmbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 43 of 83 Fi...

Page 44: ...tten authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 44 of 83 Figure 29 Sensor Wizard Network settings Example Values Sen...

Page 45: ...nding out a signal that can be used for example to stop the vehicle and avoid collision or turn on an alarm For a more detailed description please have a look at Chapter 6 7 There are three options fo...

Page 46: ...not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 46 of 83 Figure 31 Sensor...

Page 47: ...H and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 47 of 83 Figure...

Page 48: ...input a collection of values to successfully setup the anticollision feature These values are chosen based on the user s preference and few values are based on the vehicle on which the sensor s is mo...

Page 49: ...d must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 49 of 83 Figure 34...

Page 50: ...ifferent minimum warning zones regardless on current speed for side B of Master sensor o min SA1 min SA2 m two different minimum warning zones regardless on current speed for side A of Slave sensor o...

Page 51: ...must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 51 of 83 Figure 36 S...

Page 52: ...must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 52 of 83 Figure 37 S...

Page 53: ...YMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 53 of 83 Switching Device KY XTRA B 10 01 Relay Box based on Siemens LOGO PLC via ModBus...

Page 54: ...ify the settings for the PLC communication For the master and the slave device an IP port and cycle time can be specified Typical values for the cycle time are down to 100 ms There should be no value...

Page 55: ...TI GmbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 55 of 83...

Page 56: ...01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 56 of 83 Figure 41 Sensor Wizard PLC Settings example values Download Settings The user will have to select a name for the files to b...

Page 57: ...GmbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 57 of 83 Fi...

Page 58: ...d must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 58 of 83 Figure 43...

Page 59: ...ssfully Figure 45 Windows folder files 9 4 Status Page The status page allows the user to connect to the devices The user shall first of all choose the right interface to connect to the radar The defa...

Page 60: ...H and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 60 of 83 Figure...

Page 61: ...and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 61 of 83 Figure 4...

Page 62: ...must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 62 of 83 Figure 48 St...

Page 63: ...d must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 63 of 83 Figure 49...

Page 64: ...and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 64 of 83 Figure 5...

Page 65: ...allowed to o Retrieve Data from the sensor The device is requested to send its latest configuration to the local machine o Upload Configuration to the sensor The user is allowed to choose a TOML file...

Page 66: ...mbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 66 of 83 Figu...

Page 67: ...MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 67 of 83 Figure 53 Configuration current configuration as stored on the sensor Upload to Sensor Browse Sel...

Page 68: ...ero Offset The user is allowed to set a zero offset to the distance currently measured distance displayed This option is helpful if the operator would like to set a zero point other than the zero dist...

Page 69: ...used i e distance and snr vs time then zoom buttons are illustrated on both y axis sides The y axis increments are used to zoom in and out on the y axis based on the steps selected by the user If the...

Page 70: ...pdate After the user has selected a local interface under the Status page he might choose the refresh button on the firmware update page to detect the available devices Please note here that the user...

Page 71: ...GmbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 71 of 83 Fig...

Page 72: ...H and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 72 of 83 Figure...

Page 73: ...MATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 73 of 83 Figure 58 Firmware Update Browse and select for firmware file Figure 59 Windows...

Page 74: ...GmbH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 74 of 83 Fi...

Page 75: ...bH and must not be copied or disclosed without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 75 of 83 Figur...

Page 76: ...oints must be considered if a device needs to be replaced The device should be mounted in the same place as the old ones to achieve the same results The new device should be configured with the same s...

Page 77: ...c Information and LED Status Figure 62 Physical Interfaces Power LED 4 If power is connected to the device this LED will illuminate If this LED does not illuminate check the power connection see Secti...

Page 78: ...es range measurements i e radars are synchronized In future these LEDs may be used to support the installation 11 2 Plug does not fit Only use connectors specified by KYMATI Do not wear gloves when ap...

Page 79: ...gs or caps Operating temperature DIN EN 600068 2 1 DIN EN 600068 2 2 40 70 C 40 158 F Vibration Shock DIN EN 600068 2 64 DIN EN 600068 2 27 Wideband noise 8h in all axis half sine shocks 25g 6ms 1 000...

Page 80: ...me period Timeout Time o Range from 1 second to 59 minutes 59 seconds Of course KY XTRA B 10 01 must be in the same ethernet network segment as the KY LOC 1D 01 02 device and Switching device ip port...

Page 81: ...bH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 81 of 83 Max Current Inductive load 3A Relay lifetime dependant on load type current 0 1 1 milli...

Page 82: ...lated Products Article Number Description Order Number KY XTRA B 10 01 Switching Relay device 100112 KY XTRA M 01 01 Adjustable Mounting Bracket 100034 KY XTRA M 03 01 Falling Protection 100102 KY XTR...

Page 83: ...without its written authorisation KYMATI GmbH 2021 KY MAN 0105 6 0 KY LOC 1D 02 01 User Manual Doc No KY MAN 0105 Version 6 0 Date 14 12 2021 Page 83 of 83 14 Contact and Responsible Party KYMATI Gmb...

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