KSM-Stoker KSM-Multistoker 240 XL Instructions Manual Download | Manualshive

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Summary of Contents for KSM-Multistoker 240 XL

Page 1: ...KSM Stoker Make money by installing K S Stoker N ssundvej 440 7960 Karby DK Tlf 45 97761072 Mobil 45 40185536 www ksm karby dk Email salg ksm karby dk M K S Stoker N ssundvej 440 7960 Karby DK Tlf 45...

Page 2: ...CITY DK 7960 KARBY PHONE 45 9776 1072 FAX 45 9776 1372 Email mail ksm stoker dk WEBSITE www ksm stoker dk hereby declare that KSM Multistoker _____ 240 XL _____ series No ___________ CE nr 2006 97 56...

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Page 4: ...unctions 9 5 1 Stop Screw 9 5 2 Start Screw 9 5 3 Arrow up down 9 5 4 Menu 9 5 5 Starting Up 9 6 0 Operation 10 6 1 Main Screen 10 6 2 Changing the settings 10 6 3 Languages 10 6 4 Fuel type 10 6 5 Bo...

Page 5: ...38 Smokefan 22 6 39 Smoke fan Start 22 6 40 Electric ignition 22 6 41 OSP 23 6 42 Show screw operation pause 23 7 0 Main Switch 23 8 0 Starting Up The Stoker 24 9 0 Final Adjustments 25 10 0 Closing...

Page 6: ...ion 35 19 5 The screw does not run 35 19 6 Backfire 35 19 7 Clinker 35 19 8 Bothering smoke 36 19 9 Condensed water in flue gas outlet 36 20 0 Mounting Instructions 37 20 1 The boiler room 37 20 2 Sto...

Page 7: ...high combustion temperatures that may even reach 1200 C in a KSM Stoker are part of the reason why it is possible to achieve a complete combustion of the liberated flue gases and thus a high efficienc...

Page 8: ...in addition it burns well but grain has the unfortunate quality that it forms rather a lot of clinker during the combustion and this clinker may cause some problems in the combustion chamber But if 1...

Page 9: ...The meaning of each single button is described below All information is shown on the display in 10mm large letters that are lit from behind When the stoker is operating 4 different types of informati...

Page 10: ...tly before the Start up time has run out please see section 6 27 the plant will stop and the display will state ALARM And it is necessary to start up the fire again 4 2 ALARM ALARM O2 18 TEMP 30 C PRG...

Page 11: ...n if the output is at minimum the plant will switch to pause when the temperature has risen to more than 10o C above the set point In case of a reasonably large consumption the temperature will start...

Page 12: ...essing this button will start up the screw and if you continue to press the button the screw will turn continuously for example if you need to feed some fuel into the stoker for starting up the combus...

Page 13: ...n made press the MENU key and the new choice has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to finish 6 3 Languages A...

Page 14: ...ure and switches into the pause period fuel must be added in adequate intervals This has 2 purposes to maintain the pilot flame during the pause period and the prevent the embers from creeping backwar...

Page 15: ...has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to finish 6 9 Manual operation It is possible to manually activate a...

Page 16: ...period must always be shorter than the time needed for the moving floor to run all the way forward and all the way home otherwise the moving floor will run several times right after each other during...

Page 17: ...FF period to set the wanted intervals between starts Even if the OFF period has expired the transport screw will not start if influenced by the fuel sensor TRANSPORT SC off Press MENU TRANSPORT SC off...

Page 18: ...nning period select from 0 3 to 52sec After selection of the wanted period press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press the START UP and...

Page 19: ...has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to finish 6 21 Fan step 2 As a starting point the speed in step 2 sho...

Page 20: ...21 After selection of the wanted oxygen press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to...

Page 21: ...reduced below 14 before expiration of the STARTUP TIME the plant will stop and the word STOP will appear in the display By some fuel types it may be a little difficult to reduce the oxygen within the...

Page 22: ...lue The control needs the oxygen value to find out if the fire has gone out This is why we have the parameter OXYGEN LIMIT If the oxygen during step 2 or 3 lies above this limit for a longer period th...

Page 23: ...sh 6 33 Pause screw period When the plant stands still in the pause mode fuel is fed into the plant at adequate intervals The amount of fuel to be fed during the pause period is decided by the length...

Page 24: ...d the MENU keys at the same time to finish 6 36 Start portion 2 3 When the boiler are going from step 2 to 3 we add an adequate portion of fuel START FUEL 2 3 to enable full out put as soon as possibl...

Page 25: ...mbustion fan select a value between 1 and up to 255 After selection of the wanted speed in press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press...

Page 26: ...ggard select a value between 1 and up to 255min After selection of the wanted laggard press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press the S...

Page 27: ...the pellets and set fire Once the pellets have caught fire re start the stoker yellow button Press STOP SCREW and let it stay inactivated until the combustion is well established then press START SCR...

Page 28: ...isplay P2 to the value 1 and thus have the actual pause time shown in the display Also see item 6 15 in the section Menus and Their Adjustments For you as the enduser the typical final adjustment proc...

Page 29: ...sec Step 2 1 30 sec Step 3 2 60 sec 10 0 Closing Down The Plant When closing down the stoker plant we recommend you to follow the below procedure Set the boiler temperature at 20 C below the actual te...

Page 30: ...may be necessary to dismount the nozzles to clean them from ashes KSM recommend that they are cleaned once a year before the start of the new heating season However a more frequent cleaning may be req...

Page 31: ...y open the external screw will start running The sensor reports to the control when fuel is registered again The screw stops and the damper close slowly to allow for the damper to be completely empty...

Page 32: ...scraper goes backwards underneath the fuel and stops when it hits the back of the burn head The scraper should always only run once and stop after each operation Adjustment possibilities see section 6...

Page 33: ...re ash bin which is filled from the bottom like a molehill Adjustment possibilities see section 6 10 The ash screw runs parallel to the stoker screw use parameter ASH SCREW to set its capacity as a pe...

Page 34: ...fuel for the ignition function Normal value for the OSB is 3 minute STARTUP FAN Determines how strong the fan should run in start up mode STARTUP TIME Should it unlikely failure to get oxygen down by...

Page 35: ...oned above Cleaning your boiler also gives you the possibility to check that the combustion takes place in the correct way wood pellet ashes should preferably be a pale grey and light dust whereas ash...

Page 36: ...ding 17 2 Personal Protection The KSM Stoker is fitted with a safety switch on the silo lid this switch will cut off the electric power to the stoker if the lid is opened This is to protect you agains...

Page 37: ...ult will be a poor combustion The nozzles shall be remounted with some heat proof gun gum as described in section 12 18 4 Screw Tube As occasion requires clean this tube for clinker once or twice duri...

Page 38: ...lunch the screw by pressing the Start button 2 The motor hums The screw has stuck due to a foreign body or some moist fuel in the screw Dismount the screw and clean the screw tube 19 6 Backfire If you...

Page 39: ...to corrosion and reduce the life of both boiler and flue gas ducts Moreover it is recommended to raise the boiler temperature as this contributes to avoid the condensing The above mentioned draught st...

Page 40: ...sheets if elbows occur on flue gas outlets it is necessary to use elbows with cleaning flap If long free flue gas ducts are applied they should be insulated in order to avoid condensed water which wou...

Page 41: ...lant is not operating during wintertime it must be drained unless it is otherwise protected against the formation of ice for example by adding a sufficient amount of anti freeze solution to the water...

Page 42: ...minimum output 94 C Fluegas volume flow at nominal output using wood pellets 578 9 cbm h moisture at TFlue Fluegas volume flow at minimum output using wood pellets 272 6 cbm h moisture at TFlue Requir...

Page 43: ...40 23 0 Piping Diagramme Titel Drawing No KSM Multistoker 240 XL RD 014 All appertaining drawings appear from the following pages...

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Page 45: ...41 24 0 Power Diagram Titel Drawing No Internal connections ED 0110 Wiring diagram ED 0149 Terminal list ED 0149 All appertaining drawings appear from the following pages...

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Page 53: ...r V 1 21 Bundsnegl Bottom Feedscrew Rotor Boden F derschnecke Teller W 1 9 22 Ekstra F desnegl 2 Feedscrew Rotor 2 F derschnecke Teller U 1 23 Ekstra F desnegl 2 Feedscrew Rotor 2 F derschnecke Teller...

Page 54: ...bdasonde Hvid Oxygen sensor White Sauerstoff Sensor Weiss Kedel 66 Lambdasonde Hvid Oxygen sensor White Sauerstoff Sensor Weiss Kedel 27 67 L gekontakt F desnegle L gekontakt F desnegle Deckelschalter...

Page 55: ...0 0 0 0 0 0 Aschscrew 3 5 10 3 5 10 Moving floor ON 10 15 20 10 15 20 Moving floor OFF 60 40 20 60 40 20 Transport sc on 90 90 90 90 90 90 Transport sc off 5 0 3 5 0 3 Screw step 0 sek 0 5 1 5 1 0 5 1...

Page 56: ...fan 25 25 25 25 25 25 Oxy limit value 15 15 15 15 15 15 Pause fan 10 10 10 10 10 10 Pause fan time 10 10 10 10 10 10 Pause screw ON 4 12 8 4 12 8 Start Portion 4 12 8 4 12 8 Afterrun 0 0 0 0 0 0 Star...

Page 57: ...Moving floor ON 10 15 20 10 15 20 Moving floor OFF 60 40 20 60 40 20 Transport sc on 90 90 90 90 90 90 Transport sc off 5 0 3 5 0 3 Screw step 0 sek 0 50 1 50 1 00 0 50 1 50 1 00 Screw step 1 sek 1 50...

Page 58: ...artup fan 25 25 25 25 25 25 Oxy limit value 15 15 15 15 15 15 Pause fan 10 10 10 10 10 10 Pause fan time 10 10 10 10 10 10 Pause screw ON 8 24 16 8 24 16 Start Portion 8 24 16 4 00 12 8 Afterrun 0 0 0...

Page 59: ...nsion drawings Titel Drawing Nr KSM Multistoker 240 XL F Auto M 02900200 KSM More dimension drawings can be downloaded at https www dropbox com sh 4q2fp5a2tpjedoy AACTo6xIHdEHbFGURiVXg7l8a Dimension 2...

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