KSB Amaprop 1200 Mounting And Installation Instructions Manual Download Page 17 | Manualshive

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Amaprop

R

17

Please note!

A bulge needs to form here! Please refer to sec-

tion 3.1!

It is imperative to observe the embedment depth (thread--free

section on the anchor bolt) and the manufacturer’s application

instructions!

Concrete quality at least C20/25 to DIN 1045 or equivalent

standard/Min. thickness of concrete 160 mm.

Allow the composite anchor bolts to cure, mount the braces and

tighten the bolts. Composite anchor bolt M16: Tighten to a

torque of 80 Nm; secure with Loctite and lock nuts!

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Summary of Contents for Amaprop 1200

Page 1: ...e operating instructions also contain fundamental information about the instal lation and operation of the mixer accessories The responsibility for ensuring compliance with all regulations in force at...

Page 2: ...er 17 7 5 Mounting the Prefabricated Bracing for Amaprop 2000 2500 with Adjustable Feet without Upper Holder 20 7 6 Mounting the Prefabricated Bracing for Amaprop 2000 2500 Standard Version without Ad...

Page 3: ...t is imperative to comply with the safety instructions contained in this operation manual the relevant national accident prevention regulations and any of the user s internal work operation and safety...

Page 4: ...ricated bracings with 2 preassembled feet each For tanks with a max floor gradient of 0 5 4 braces Rigid feet Adjustable feet Rigid feet Adjustable feet 15 LS Pump bracket Amaprop 1200 1801 15 LS Pump...

Page 5: ...Option Mounting to bridge 15 OH 90 15 OH 45 60 75 Fastened with Composite Anchor Bolts included in KSB s scope of supply or M12 bolts not supplied depending on the building design 200 15 OH 90o 100x10...

Page 6: ...sion 1 2 Spirit level hammer drill Hard metal drill bits 14 mm 18 Cut off grinder with metal cutting disc Hammer tape rule Lifting tackle Tool for cleaning out drilled hole 1 5 Bolt Tightening Torques...

Page 7: ...ty of quality and of his liability for any consequential damage Quality of concrete min C20 25 to DIN 1045 or equivalent standards required 3 1 Composite Anchor Bolts Anchor rod with external hexagon...

Page 8: ...ing times shall be doubled When applied correctly a bulge forms at the upper edge of the drilled hole If there is no bulge the concrete layer is not thick enough refer to values in fig V2 In this case...

Page 9: ...to a tightening torque of 60Nm If this is not done the lifting clamp may come off during operation and damage the unit or the installation components In this case the mixer cannot be removed from the...

Page 10: ...ction Forpowercableprotection sliptheprotectivesleeve 719 over the cable end and slide it all the way up to the stop on the cable connector Attach protective sleeve to the lifting clamp 571 using cabl...

Page 11: ...bracket retaining brackets 8 composite anchor bolts and preassembled bolts nuts and discs and Loctite in carton 15 ST V Brace chemical mortar assembly with 4 braces size 1200 1800 pre assembled with f...

Page 12: ...ee section 7 9 The guide rail should extend 0 5 metres above the water level 40 mm hole Slip the guide rail 100x100 through the pump bracketuntil ithas reached its ultimate installation position insta...

Page 13: ...ite supplied M12 bolts of suitable length not included in KSB s scope of supply The position of the required holes diameter 14mm at the bridge should be marked when the guide rail has been placed into...

Page 14: ...t diameter 18 mm bore depth 125 mm Then fit the 4 composite anchor bolts for the retaining brackets Observe the installation instructions for the composite anchor bolts see section 3 1 Drill a hole wi...

Page 15: ...bolting retainingthe feet on the braces or bracing assemblies so that the feet can be adjusted vertically Washers have to be fitted on both sides i e underthe bolt heads and under the nuts Mount the b...

Page 16: ...st The hole pattern data for the composite anchor bolts dimensions FA FB FC are for orientation only itis important thatthe feetrest fully on the floor Observe the installation instructions for the co...

Page 17: ...ection on the anchor bolt and the manufacturer s application instructions Concrete quality at least C20 25 to DIN 1045 or equivalent standard Min thickness of concrete 160 mm Allowthe composite anchor...

Page 18: ...mbled feet on the pump bracket using hex head bolts washers on both sides and lock nuts as illustrated below Amaprop 1200 1801 901 550 920 Please note Nuts with counternuts must always be fastened on...

Page 19: ...en the feetrest fully on the tank floor use slotted holes to adjust The hole pattern data for the composite anchor bolts dimensions FA FB FC are for orientation only itis important thatthe feetrest fu...

Page 20: ...s of concrete 160 mm Allowthe composite anchorbolts to cure mountthe braces and tighten the bolts Composite anchor bolt M16 Tighten to a torque of 60 Nm secure with Loctite and lock nuts Guide rail Ho...

Page 21: ...e bolts heads and under the nuts Mount the prefabricated bracing with pre assembled feet on the pump bracket using hex headbolts washerson bothsides and lock nuts as illustrated below Amaprop 2000 250...

Page 22: ...important thatthe feetrest fully on the floor Observe the installation instructions for the composite anchor bolts given in section 3 1 Note On size 2000 2500 adjustment via the slotted holes is limit...

Page 23: ...e anchor bolts M 16 tighten to a torque of 80 Nm secure with Loctite and lock nuts Guide rail Holding bracket Install the retaining brackets with chemical anchor bolts M16 tightening torque 60 Nm Secu...

Page 24: ...x70 920 Nuts M16 550 Discs 16 200 HV Amaprop 2000 2500 901 1 901 2 901 1 550 920 901 1 Hex head bolts M20x80 901 2 Hex head bolts M20x65 920 Nuts M20 550 Discs 20 200 HV Then use a crane to pull this...

Page 25: ...ufacturer s application instructions supplementary sheet The mortar can only be applied when the tank is empty and dry Do not apply if there is still some minimal water level in the tank rainfall The...

Page 26: ...s no tightfitbetween the insertsleeve and the guide rail please check whether the correct insert sleeve has been fitted Ident No 11 306 484 for cross section 100x100x3 or ident No 11 306 485 for 100x1...

Page 27: ...Preparing the Cartridge Application 1 Remove the cap 2 Screw static mixing nozzle into position 3 Place UPM44CX 150 cartridge with plunger into the applicator gun 4 Press out approx 10 cms of materia...

Page 28: ...time processing time 5 C 13 min 20 C 5 min 30 C 4 min 40 C 2 min Temperatur in anchoring material Curing time 5 C bis 0 C 24 h 0 C bis 5 C 3 h 5 C bis 10 C 90 min 10 C bis 20 C 60 min 20 C bis 30 C 4...

Page 29: ...the rope slackens a little If a lifting hook is used at the end of the hoisting rope lower the rope a little bit further until the lifting hook comes off the lifting clamp 571 and the rope can be pull...

Page 30: ...5 mm steel cable from the winch of the lifting gear in the case of transportable crane type 4 2 4 4 4 6 or 4 8 belonging to the KSB scope of supply wrap the entire length of cable around the rope ten...

Page 31: ...on for Tank Floor Irregularities up to 15 mm Tightening torque 1 M16 x 190 60 Nm 2 M12 x 45 60 Nm 3 4 M16 x 70 160 Nm 5 M16 x 160 150 Nm Size 2000 2500 Tightening torque 1 M16 x 190 60 Nm 2 M12 x 45 6...

Page 32: ...opR 32 Exploded View of Installation Part Amaprop 1200 1801 with Adjustable Feet for Tank Floor Gradients up to 1 5 Tightening torque 1 M16 x 190 60 Nm 2 M12 x 45 60 Nm 3 M16 x 70 168 Nm 4 M16 x 160 1...

Page 33: ...Installation Part Amaprop 2000 2500 with Adjustable Feet for Tank Floor Gradients up to 1 5 Tightening torque 1 M16 x 190 60 Nm 2 M12 x 45 60 Nm 3 M20 x 65 250 Nm 4 M20 x 80 250 Nm 5 M16 x 160 150 Nm...

Page 34: ...propR 34 Exploded View of Installations Parts Option Upper Guide Rail Holder Tightening torque 5 M12 x 160 40 Nm 5 5 5 5 Use metal shims if necessary Install without transmitting any stresses or strai...

Page 35: ...12 167 V 88 1600 54URG YRG SP 190 12 212 V 81 1600 44URG YRG SP 190 12 210 V 77 1600 44URG YRG SP 190 12 210 V 66 1600 34URG YRG SP 189 12 172 V 62 1600 24URG YRG SP 189 12 170 V 58 1600 24URG YRG SP...

Page 36: ...4URG YRG SP 189 11 184 V 50 2200 54URG YRG SP 190 9 228 V 46 2200 44URG YRG SP 190 9 226 V 43 2200 44URG YRG SP 190 9 226 V 39 2200 34URG YRG SP 190 10 205 V 35 2200 24URG YRG SP 190 10 203 V 32 2200...

Page 37: ...06008 Halle Saale D 06110 Halle Saale Ersatzteilabteilung Fax 49 345 48 26 4691 Tel 49 345 48 26 0 From In order to ensure the smooth processing of your spare parts inquiry we request that you let us...

Page 38: ...AmapropR...

Page 39: ...AmapropR...

Page 40: ...4 10 10 08 2006 Subject to modification without notice KSB Aktiengesellschaft P O Box 200743 06008 Halle Saale Turmstra e 92 06110 Halle Germany Tel 49 345 48 26 0 Fax 49 345 48 26 46 99 www ksb com...

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