GAI-Tronics ICP9000 Installation And Service Manual Download Page 1

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Pub. 43004-024H

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374

800-492-1212

Fax: 610-796-5954

ISIT WWW

GAI

TRONICS

COM FOR PRODUCT LITERATURE AND MANUALS

G A I - T R O N I C S ® C O R P O R A T I O N

A H U B B E L L C O M P A N Y

Model ICP9000

Navigator Series Console

Installation and Service Manual

Summary of Contents for ICP9000

Page 1: ...ton PA 19540 USA 610 777 1374 800 492 1212 Fax 610 796 5954 VISIT WWW GAI TRONICS COM FOR PRODUCT LITERATURE AND MANUALS G A I T R O N I C S C O R P O R A T I O N A H U B B E L L C O M P A N Y Model I...

Page 2: ...ns with respect to services exceed 100 of the total cost of services provided hereunder Limitations Exclusions The warranty on any equipment supplied hereunder is subject to Customer s use in complian...

Page 3: ...tment 15 TYPES OF BASE STATION CONTROL 16 MCU CONNECTIONS 17 Electrical Interface 17 Power Supply 3308 00124 00 18 Battery Revert Power Supply XCP0080A 18 Ground Cable 18 External Accessories Connecto...

Page 4: ...8 Firmware Version Host DSP Display CPK 48 FEATURES AND OPTIONS 49 DTMF DECODE 49 16 FREQUENCY CONTROL 49 PAGING ENCODE 49 POSITIVE MODE CONTROL SECURE 50 PRINTER INTERFACE 51 LOGGING RECORDER OUTPUT...

Page 5: ...492 1212 or www gai tronics com for repair or warranty information If the equipment is causing harm to the telephone network the telephone company may request that you disconnect the equipment until...

Page 6: ...When ordering replacement parts or requesting equipment information please include the complete identification number This applies to all components kits and chassis If the component part number is n...

Page 7: ...id carpeted areas dry environments and certain types of clothing silk nylon etc because they contribute to static build up Similarly disconnect the test probe prior to removing the ground lead 5 All e...

Page 8: ...channel 24 programmable buttons allocated as two per channel to support channel functions such as alert tone frequency change infinite or timed mute monitor and supervisor as well as one touch paging...

Page 9: ...aster is recommended with Line In jack NOTES 1 The ICP9000 Navigator operating software is not currently compatible with Windows Vista operating system 2 The use of high quality PC speakers minimum 4...

Page 10: ...in the model number indicate the number of channels available within that specific unit 04A 4 channels 08A 8 channels 12A 12 channels Factory installed options are identified in the display area of t...

Page 11: ...requires CP0050 CP0050 Supervisory Control CP0060 External Enhanced Full Duplex Phone Interface CP0070 Direct Enhanced Full Duplex Phone Interface CP0650 MDC1200 STAT ALERT Signaling Not compatible wi...

Page 12: ...foot cable 25 pair with connector XHS003C Amplified Headset requires XCC003B XCC003C Coiled Cord with PTT requires XCP0140A or XAAB002A XDM003A Desk Mic requires XAAB002A for remote MCU installations...

Page 13: ...than 50 dB below full rated power Receive Less than 55 dB below full rated power Audio distortion Less than 2 THD Compression Normalizes input variations of 30 dB Receiver Audio Input 25 dBm to 11 dB...

Page 14: ...Bm into 600 ohm load Line balance 70 dB at 1000 Hz DC Remote Control Audio out to phone line F1 Transmit 5 5 mA F2 Transmit 12 5 mA Monitor 2 5 mA Output currents are selectable via GAI Tronics CARD S...

Page 15: ...nes are categorized as high level guard tone function tone or low level guard tone These tones are generated by the console and routed to the base stations via wire line connections leased or owned dr...

Page 16: ...m various tasks The dc control currents are directly impressed upon the audio wire line connections between the console and base stations E M Remote Control E M remote control is another scheme of rem...

Page 17: ...s RF service monitor AC voltmeter with dB ranges for measuring audio levels 1 2 Phillips screwdrivers 1 8 inch flat blade screwdriver Documentation base station s tone remote adapter manual these inst...

Page 18: ...vate Circuit If leased lines from your local telephone company are used between the console and a tone remote adapter or base station the telephone company Local Exchange Carrier may request a Facilit...

Page 19: ...T LEVEL 3 Use the channel VOL Up Down buttons to select the proper input level settings The level can be changed in 3 dB increments Select the setting that is closest to but not higher than the measur...

Page 20: ...carry the control tones or dc control currents as applicable per channel and the transmitter audio from the ICP9000 Navigator to the base station This same 2 wire line is used to return the receive a...

Page 21: ...ges are also present on some component leads Care should be taken to avoid shock during installation ElectricalInterface All of the electrical connections to the console are made at the rear panel Pow...

Page 22: ...nal located on the back panel of the console This terminal must be connected to a high quality earth ground in order to obtain maximum protection NOTE This ground should be connected through a utility...

Page 23: ...al block provides connections for the Model XAAB002A Audio Accessory Box if it is not installed directly next to the MCU Use a multi pair 8 conductor cable to connect TB3 on the MCU to J1 on the Audio...

Page 24: ...erminal block provides connection from the MCU to the line in jack on the computer s sound card Cable Part No 61531 029 is provided to connect the audio to the computer This cable is provided with a 1...

Page 25: ...ositioned Table 6 MCU to PC J24 Pin No Function 1 Not connected 2 TX out 3 RX in 4 DTR in 5 Ground 6 Not connected 7 Not connected 8 CTS out 9 Not connected The RS 485 connection must be used when the...

Page 26: ...els of operation plugs into the 25 pin D connectors on the back of the console Refer to Figure 3 showing the rear view of the console The ICP9004A 4 channel console employs only one 25 pin D connector...

Page 27: ...an Electret condenser microphone install jumper JU6 to provide the operating bias and jumper JU5 to reduce the gain of the microphone pre amp Refer to Figure 8 below for the board position of JU5 and...

Page 28: ...odular connector is provided for direct connection of the XCP0500A Desktop Handset or the XDM002A Microphone The XDM002A is not recommended for console operation No jumper settings are required XDM003...

Page 29: ...and any intermediate console should have the line termination jumpers removed Table 12 CSD Slave Unit Table Channel Function Jumper No Position Condition Ch 1 5 9 4W RX Termination JU603 IN OUT 600 oh...

Page 30: ...Installation ICP9000 Navigator Installation and Service Manual 12 10 26 The Figure 9 shows the positions on the upper portion of the CSD slave board Figure 9 2 Wire 4 Wire Jumper Configuration...

Page 31: ...on is Windows 95 or newer However CARD Suite is not compatible with Windows NT It is compatible with Windows XP Home or Professional Vista and Windows 7 when used in Virtual Mode The CARD Suite Progra...

Page 32: ...CARD Suite Programming Software ICP9000 Navigator Installation and Service Manual 12 10 28...

Page 33: ...their associated programmable button labels are configurable The four alert tone button labels are configurable The toolbar buttons can be reordered or even removed per operator The assignment and or...

Page 34: ...gator Installation and Service Manual 12 10 30 Menu Functions FileOpen Opens and copies the database ICP9000Config mdb to the specified path This is used with a previously saved database The database...

Page 35: ...gure 12 The above section refers to backing up the profile database FileExit Closes the ICP9000 Navigator GUI application Setup SelectComPort This selection can be set in the operator setup and should...

Page 36: ...racters or less 2 If no label is desired on a particular button enter one or more spaces in the field for that button This includes Programmable Buttons 1 and 2 as well as the four Alert Tone buttons...

Page 37: ...displayed in the tabbed window The name of the current operator profile is displayed in the status bar at the bottom of the window To create a Setup file for another operator press the NEXT button Wh...

Page 38: ...dividual operator Control The Control portion has four different modes of operation that determine what action the display takes after a button press 1 Display Always On the operator will be unable to...

Page 39: ...a time Similarly assigned aliases can be removed from an operator by dragging and dropping to the unassigned alias window on the left The order of assigned aliases can be changed using the drag and d...

Page 40: ...The Timeout selection causes the output to turn off when the time expires The timeout can be programmed from one to 100 seconds Use the box in the upper right hand corner to program the communication...

Page 41: ...e exported from the ICP9000 using the Card Suite software creating a filename with the cst extension The Navigator GUI opens this file and extracts the paging alias information from the archived data...

Page 42: ...can be changed to group functions together by right clicking and dragging the toolbar button to a new location Pressing the ALIGN button center justifies the newly ordered Tool Option buttons preserv...

Page 43: ...rent user logged on The shortcut key combination is Ctrl S Tools ResetConsole This reboots the console s MCU Logon The Operator Log On box allows the user to login to Navigator If a profile had been s...

Page 44: ...ice Manual 12 10 40 Diagnostics Opens a window where console diagnostics can be accessed This screen is password protected and should only be accessed by authorized personnel Window Organize Allows th...

Page 45: ...ity level setting you may be prompted to enter a service password The service password is 1490 If an incorrect password is entered nothing happens and you can press the MODE key to return to the norma...

Page 46: ...set to reduce ear fatigue These tones include error beeps paging tones alert tones and talk prohibit tones When the operator elects to adjust the side tone volume the console displays the current volu...

Page 47: ...prevent distortion and clipping of voice audio Increasing the sensitivity of a microphone simply adds pre gain to the microphone so that less pronounced voices will have pre amplification applied A l...

Page 48: ...ce technician If you enter this mode press the MODE button to return to the console main diagnostic menu SERVICE DIAGNOSTICS 1 AUDIO 4 PAGE LEVEL 2 INTERNAL 5 SECURITY 3 ALERT LEVEL 1 5 TO SELECT MODE...

Page 49: ...llows increasing or decreasing the level of the tone output on that channel When the output level on each channel matches the desired level of high level guard tone usually 2 dBm press MODE to exit th...

Page 50: ...ld be taken to ensure that contact is not made with the line out connections of the MCU during or several minutes after executing this test 4 RS 232 This test allows the RS 232 printer programming por...

Page 51: ...nostic Menu and the correct password had been entered the Page Tone Level may be adjusted The page tone level is adjusted by using the scroll keys to increase or decrease the tone level The available...

Page 52: ...malfunction 80 Slave malfunction OptionsCodeDefinitions Any options that are installed are identified by the option codes in the information window They are as follows ENC Paging Encode MLS Multi Lin...

Page 53: ...mmed for each channel of the ICP9000 Navigator By default the console is configured with one active frequency To enable more frequencies the CARD Suite Software must be used Using the CARD Suite Softw...

Page 54: ...l have I O pins 8 and 15 assigned to it This continues until all four pairs of CIU I O connections have been used Any other secure channels are not assigned I O pins Refer to Table 14 for pinout infor...

Page 55: ...Signaling Console Parameters tab 2 After programming has been completed disconnect the programming cable from the RS 232 port 3 Attach a customer provided 25 pin serial interface DB25 from the printe...

Page 56: ...ling control module and the logging recorder output module are mutually exclusive If signaling control is required the logging recorder module must be removed because they both occupy the same board l...

Page 57: ...ee Figure 29 7 After the PCBAs have been properly mounted you may reassemble the MCU by reversing the disassembly procedure Verify that all CSD to main board ribbon cables are properly positioned into...

Page 58: ...c or greater differential is applied across the E lead pair Polarity of the E Lead pair is not important as the E lead is implemented using a bi directional optocoupler providing 5000 VRMS isolation E...

Page 59: ...isory control Direct Enhanced Full Duplex Phone Interface CP0070 Option Code CTI The Direct Enhanced Phone Interface option consists of an optional telephone interface board It adds a PSTN phone inter...

Page 60: ...Contact Closure 3 Handset TX Audio 4 Handset RX Audio 5 Handset RX Audio 6 Handset TX Audio 7 Ring Mute Contact Closure 8 Off Hook Sense looking into connector pin 1 is on the left To activate the off...

Page 61: ...Navigator MCU and remove all attached cables from the rear cover Remove stand offs 2 Mount the Telco Interface to the rear of the MCU Refer to Figure 30 Position the Telco Interface so that the three...

Page 62: ...it on the rear of the console Refer to Figure 31 Position the Telco Interface so that the three DB25 connector plugs line up with the DB25 connector receptacles on the rear panel 3 Secure the Telco In...

Page 63: ...36 TX 6 3 4 23 23 48 TX 12 12 13 12 12 37 RX 6 5 6 24 24 49 RX 12 24 25 Battery Revert XCP0080A The standard battery revert feature consists of several components located on the main board of the ICP...

Page 64: ...ropriately equipped mobile radio that receives a Radio Disable message specifically directed to that radio will become inoperative Radio Enable re enables a disabled mobile radio Select Call allows an...

Page 65: ...sions may be enabled or disabled on each channel and PTT ID transmissions occur on any channel in which PTT ID transmission is enabled RapidCallButtons Call Alert When the CALL ALERT button is pressed...

Page 66: ...of the 2 key will again select the first alias beginning with the letter A If however there are no aliases beginning with the letter B the second press of the 2 key will select the first alias beginn...

Page 67: ...tion However since this call type is designed to determine if a particular radio is within range group and wildcard ID s are not permitted After pressing the TRANSMIT button Radio Check behaves in the...

Page 68: ...tead of simply seeing that the call was acknowledged in the information window the addressed radio will respond with an inbound Radio Enable or Radio Disable message This inbound acknowledgement will...

Page 69: ...LL ALERT 11 04A 0 9 TO ENTER ID SCROLL UP DOWN TO SELECT ALIAS Figure 38 Select Call Display ReceivingRapidCallTransmissions PTT and Post PTT When a PTT or Post PTT ID call is received the queue posit...

Page 70: ...ll Alert is received the queue position the transmitting unit s alias name if programmed unit ID and the call time will be displayed in the queue with flashing CALL ALERT If configured a printer log e...

Page 71: ...aging tones begin 2 Tone Paging The 2 Tone paging format requires a 3 digit prefix or capcode This capcode and the selected code plan determine what paging tone frequencies are transmitted The console...

Page 72: ...digit of the prefix would be the first digit entered from the keypad If no digits were required from the operator programming the number of 2 Tone digits accepted from the user on the selected channel...

Page 73: ...2 E N A 11 22 12 21 16 66 61 26 62 F N A 11 13 33 44 31 14 41 34 43 G N A 11 13 33 31 55 15 51 35 52 H N A 11 13 33 31 16 66 61 36 63 J N A 11 14 41 44 55 15 45 54 51 K N A 11 14 41 44 16 66 61 46 64...

Page 74: ...4 810 2 855 5 903 2 5 6 1122 5 1153 4 1185 2 1217 8 1251 4 1285 8 1321 2 1357 6 1395 0 1433 4 6 A 358 9 398 1 441 6 489 8 543 3 602 6 668 3 741 3 822 2 912 0 7 B 371 5 412 1 457 1 507 0 562 3 623 7 6...

Page 75: ...nsole operator were to press the TRANSMIT button the console would send an A tone of 330 5 Hz for 1 second and then a B tone of 564 7 Hz for 2 seconds The frequencies for the A and B tones are determi...

Page 76: ...5 3rd digit tone source P5 P2 P5 P3 P5 P4 P5 P6 P1 P6 P2 P6 P3 P6 P4 P6 P5 P6 4th digit tone source P1 P5 P2 P5 P3 P5 P4 P6 P6 P1 P6 P2 P6 P3 P6 P4 P6 P5 Table 23 Plectron Tone Group Frequency Chart i...

Page 77: ...etween each burst If the 5 tone diagnostic is enabled via CARD Suite the tone burst is generated only once Note that the second 0 in the sequence is replaced with an R This is a repeat tone Since 5 to...

Page 78: ...s 2 95 2 85 2 39 2 39 3 65 3 2 1 75 2 75 Table 26 5 6 Tone Paging Tone Frequencies Hz 5 6 Tone Type Digit Motorola EIA BOS Bruchcal ZVEI Modified ZVEI CCIR 70 ms CCIR Extended 1st Tone CCIR EEA 0 600...

Page 79: ...MCU and the PC soundcard are proper Ensure that an accessory is not off hook and forcing the select speaker to be muted There is low or no mic audio Ensure the setting of the mic and its level in the...

Page 80: ...affected Contact your service representative to have the console reprogrammed Excessive noise hiss or buzz is heard on a channel while no audio is present Ensure that the input sensitivity of the chan...

Page 81: ...nce the console has no way of detecting the current PL setting of the base station the PL must be set before it will be displayed This is necessary each time the console is powered up The channel tran...

Page 82: ...10A Direct Telephone Interface PCBA Replacement Kit XCP0070A External Telephone Interface PCBA Replacement Kit XCP0060A Supervisor PCBA Replacement Kit XCP0050A ICP Lightning Protection Board CP CLP I...

Page 83: ...79 12 10 Main Circuit Board...

Page 84: ...Main Circuit Board ICP9000 Navigator Installation and Service Manual 80 Figure 39 ICP Main Board 69405 001...

Page 85: ...ICP9000 Navigator Installation and Service Manual Schematics 81 Figure 40 ICP9000 Display Extender PCBA...

Page 86: ...Main Circuit Board ICP9000 Navigator Installation and Service Manual 82 Notes...

Page 87: ...tone identifies it as belonging to the radio s user group CDCSS Continuous Digital Coded Squelch System A system analogous to CTCSS but using low speed digital signaling instead of subaudible tones D...

Page 88: ...Notes ICP9000 Navigator Installation and Service Manual 84...

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