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Krone KWT 1600 Original Operating Instructions Download Page 32

3

Machine description

3.1

Machine overview

32

KWT 1600

Original Operating Instructions 150000169_04_en

3

Machine description

3.1

Machine overview

KWG000-003

1

Rotor gearbox

10

Running gear

2

Rotor

11

Crank handle

3

Tine arm with tines

12

Main frame

4

Outrigger arm

13

Wheel chock

5

Document storage tube

14

Support jack

6

Main gearbox

15

Trailing arm

7

Overload protection

16

Universal shaft bracket

8

Warning panel

17

Universal shaft drive

9

Lighting

18

Three-point hitch

3.2

Identification plate

INFORMATION

The entire identification plate represents a legal document and should not be altered or
rendered illegible!

Summary of Contents for KWT 1600

Page 1: ...Original Operating Instructions Document no 150000169_04_en Status 01 08 2019 Rotary Tedder KWT 1600 From machine no 1021425 ...

Page 2: ... Straße 10 48480 Spelle Germany Telephone main office 49 0 59 77 935 0 Telefax main office 49 0 59 77 935 339 Telefax spare parts warehouse na tional territory 49 0 59 77 935 239 Telefax spare parts warehouse export 49 0 59 77 935 359 Internet www landmaschinen krone de https mediathek krone de Contact data of your dealer ...

Page 3: ...anger zones 16 2 4 11 Ensuring functionality of safety devices 18 2 4 11 1 Keeping universal shaft guard functional 18 2 4 12 Personal protective equipment 18 2 4 13 Safety markings on the machine 19 2 4 14 Road safety 19 2 4 15 Parking the machine safely 20 2 4 16 Consumables 20 2 4 17 Dangers arising from environment 21 2 4 18 Sources of danger on the machine 21 2 4 19 Dangers in connection with...

Page 4: ...ng stop cock 53 8 5 Operating the support jack 54 8 5 1 Moving support jack into transport position 54 8 5 2 Moving support jack into support position 54 8 6 Lowering machine from transport to working position 55 8 7 Deflector curtain from transport to working position 56 8 8 Field mode on slopes 57 8 9 Using the machine for work 58 8 10 Deflector curtain from working to transport position 59 8 11...

Page 5: ...1 Rotor gearbox 77 13 2 Main gearbox 77 14 Maintenance Lubrication 79 14 1 Lubricating universal shaft 79 14 2 Lubrication chart Machine 80 15 Malfunction cause and remedy 85 16 Repairs maintenance and settings by technicians 86 16 1 Car jack contact points 86 17 Waste disposal 88 18 Appendix 89 18 1 Hydraulic diagram 89 19 Index 91 20 Declaration of conformity 95 ...

Page 6: ... documents Operating instructions for universal shaft 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification refer to page 13 1 5 How to use this document 1 5 1 Directories and references Contents headers The contents and headers in this document ensure quick orientation in the chapters Index The index co...

Page 7: ...The following means of representation icons are used to present the text more clearly This arrow characterizes an action step Several arrows in a row identify a sequence of actions to be performed step by step This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions This arrow marks the intermediate result of an action step This arrow identifi...

Page 8: ...n in order to avoid injuries or death Explanation of signal words DANGER The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored WARNING The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored CAUTION The signal word CAUTION warns of a hazardous s...

Page 9: ...arated from the remaining text and marked with Information Example INFORMATION Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer 1 5 7 Conversion table The following table can be used to convert metric units into US units Size SI units metric Factor Inch pound units Unit name Abbrevi ation Unit name Abbrevi...

Page 10: ...Unit name Abbrevi ation Unit name Abbrevi ation Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre ml 0 0338 US ounce US oz Cubic centi metre cm 0 0610 Cubic inch in Weight Kilogram kg 2 2046 Pound lbs ...

Page 11: ...Information on This Document 1 How to use this document 1 5 KWT 1600 Original Operating Instructions 150000169_04_en 11 This page has been left blank deliberately ...

Page 12: ...erty Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage Intended use also comprises compliance with the terms of operation maintenance and repair specified by the manufacturer 2 2 Reasonably foreseeable misuse Any use be...

Page 13: ...ser and contain information relevant to safety Only the procedures indicated in the operating instructions are reliable If the operating instructions are not followed people may be seriously injured or killed Before using the machine for the first time read and follow all the Basic safety instructions Before working also read and observe the respective sections in the operating instructions Keep t...

Page 14: ... in danger Children are not in a position to assess dangers and behave unpredictably Thus children are particularly at risk Keep children away from the machine Keep children away from consumables Make sure that there are no children in the danger zone especially when starting and triggering machine movements 2 4 5 Connecting the machine When tractor and machine are not correctly connected there is...

Page 15: ... performed according to the chapters Maintenance and Setting Before performing any maintenance and setting work shut down and safeguard the machine refer to page 25 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed The following parts of the machine are particu...

Page 16: ...ance is not observed people may be seriously injured or killed Do not switch on the drives and engine if the minimum safety distance has not been observed If people fail to observe the minimum safety distance switch off the drives Switch the machine off in shunting and field mode The safety distance is For machine in shunting operation and field mode In front of the machine 30 m Behind the machine...

Page 17: ... the driven components Before switching on the PTO shaft Ensure that all protective devices are mounted and brought into protective position Make sure that there is no one in the danger zone of PTO shaft and universal shaft Switch off drives if they are not needed Danger zone between tractor and machine People standing between the tractor and machine may be seriously injured or killed if the tract...

Page 18: ...he overlap of universal shaft and protective cap on the machine must not be less than 50 mm This minimum overlap is also required for protective devices of wide angle universal shaft and if couplings or other components are used If the operator has to reach between the universal shaft guard and the protective cap to connect the universal shaft the clearance on one level must be at least 50 mm On a...

Page 19: ...ore driving on roads switch on the road travel lighting and ensure that it functions properly Before driving on roads close all stop cocks for the hydraulic supply to the machine between tractor and machine Before driving on roads move the tractor control units to the neutral position and lock them Danger when driving on road and field Hitched and mounted machines change the handling characteristi...

Page 20: ...n and can be set into motion or fall over in an uncontrolled manner People may be injured or killed Park the machine on a horizontal and level ground capable of bearing the load Before adjusting repairing servicing and cleaning the machine ensure that it is securely positioned Observe section Parking the Machine in chapter Driving and Transport refer to page 62 Before parking Shut down and safegua...

Page 21: ... on the ground may lead to severe electric shocks Wait for help from professional rescue teams The overhead line must be switched off If people have to leave the cabin despite the voltage flashover for example because there is an imminent threat to life due to fire Avoid simultaneous contact with machine and ground Jump away from the machine Jump into a safe standing position Do not touch the mach...

Page 22: ...ves When draining hot consumables wear personal protective equipment Before performing any repair maintenance or cleaning work allow liquids and machine parts to cool off if necessary Damaged compressor unit Damaged compressed air hoses of compressor unit may tear off Hoses that move uncontrollably may hurt people seriously If it is suspected that the compressor unit is damaged immediately contact...

Page 23: ...intenance and repair work must only be performed by qualified specialist workshop Working at or on heights of the machine There is a risk of falling when working at or on heights of the machine As a result accidents may occur and people may be seriously or fatally injured Prior to any work stop and safeguard the machine refer to page 25 Make sure you stand securely Use a suitable fall protection S...

Page 24: ...s working on wheels and tyres Improper assembly or disassembly of wheels and tyres will endanger the operational safety As a result accidents may occur and people may be seriously injured or killed The fitting of wheels and tyres requires adequate knowledge and approved mounting tools If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre servic...

Page 25: ...e on the machine 2 5 2 Securing raised machine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut down and safeguard the machine refer to page 25 Before work...

Page 26: ...5 Observe the intervals for oil level check oil and filter element changes refer to page 68 Use only the oil grades and quantities specified in the consumables table refer to page 36 Clean the area around the parts for example gearbox high pressure filter and make sure that no foreign objects get into the parts or the hydraulic system Check existing seal rings for damage and replace them if necess...

Page 27: ...Safety 2 Safety Labels on the Machine 2 6 KWT 1600 Original Operating Instructions 150000169_04_en 27 ...

Page 28: ...2 Safety 2 6 Safety Labels on the Machine 28 KWT 1600 Original Operating Instructions 150000169_04_en Position and meaning of safety labels KWG000 001 ...

Page 29: ...aulic parts may be dam aged As a result people may be seriously or fatally injured Observe the permitted PTO speed Observe the permitted operating pressure 3 Ord no 939 472 2 10x Danger from shock The swivel movement of the machine may cause danger to life Make sure that there is no one in the swivel range of the machine Keep distance to moving machine parts 4 Ord no 942 459 0 4x Danger due to cru...

Page 30: ... is used to secure the machine from unintentionally rolling away refer to page 52 The additional safety cable applies the parking brake if the machine breaks away from the tractor while it is driving In order to prevent the machine from rolling away also use the wheel chocks refer to page 53 3 Overload protection The overload protection protects the tractor and the machine from load peaks To avoid...

Page 31: ...nected to the tractor refer to page 54 6 Safety chain The safety chain is used for the additional protection of trailed machines in case they become unhitched during transport refer to page 49 The country specific regulations for using the safety chain during transportation of the machine must be observed 2 7 1 SMV emblem For the version with SMV emblem KM000 567 The SMV emblem Slow Moving Vehicle...

Page 32: ...ndle 3 Tine arm with tines 12 Main frame 4 Outrigger arm 13 Wheel chock 5 Document storage tube 14 Support jack 6 Main gearbox 15 Trailing arm 7 Overload protection 16 Universal shaft bracket 8 Warning panel 17 Universal shaft drive 9 Lighting 18 Three point hitch 3 2 Identification plate INFORMATION The entire identification plate represents a legal document and should not be altered or rendered ...

Page 33: ...mber and year of manufacture of the corresponding machine To ensure that these data are always available we recommend to enter them in the fields on the front cover page of these operating instructions 3 3 Road travel lighting 1 KWG000 027 To comply with the Road Traffic Licensing Regulations the machine is equipped as standard with three chamber lamps 1 flashing light rear light and brake light a...

Page 34: ...rotors start up If this is the case the universal shaft rotates but the rotors stop or rotate at reduced speed If the overload protection responds briefly the function of the machine is not impaired To avoid early wear of the overload protection switch the PTO shaft off if the overload protection responds for a longer period of time 1 s Shut down and safeguard the machine refer to page 25 Possible...

Page 35: ...th brake Weights Total weight of the machine 4 000 kg Axle load 2 800 kg Drawbar load 1 200 kg For the version without brake Weights Axle load 2 800 kg Drawbar load 1 200 kg Total weight of the machine 4 000 kg Acreage output Acreage output 15 ha h Technically permitted maximum speed road travel 1 Technically permitted maximum speed road travel 40 km h 1 The technically permitted maximum speed may...

Page 36: ...t Wide angle Spreading angle setting 13 19 Safety chain at least 44 kN 10 000 Ibf Airborne noise emission Emissions value sound pressure level 68 8 dB A Measurement device Bruel Kjaer Type 2236 Accuracy class 2 Measurement uncertainty according to DIN EN ISO 11201 4 dB Ambient temperature Temperature range for machine operation 5 to 45 C 4 1 Consumables NOTICE Complying with change intervals for b...

Page 37: ...ues result from oil change oil level check refer to page 77 4 1 2 Lubricating greases Designation Filling quantity Specification Manual lubrication points As required 1 Lubricating grease to DIN 51818 of NLGI class 2 Li soap with EP additives 1 Lubricate the manual lubrication point until grease escapes at the bearing position After lubricating remove the grease escaping from the bearing position ...

Page 38: ...port to headland position Single acting control unit blue 2 From working to headland position Print blue 2 Lifts the machine from working to headland position From headland to working position Float position blue 2 Lowers the machine from headland to working position 5 2 Operation panel With deflector curtain version KW000 018 The deflector curtain can be folded in and out via the operation panel ...

Page 39: ... display elements 5 Crank handle 5 3 KWT 1600 Original Operating Instructions 150000169_04_en 39 5 3 Crank handle 1 KW000 172 Designation Function 1 Crank handle Increase or reduce working height of the rotor tines ...

Page 40: ... may be injured or killed or the machine may be damaged Initial operation must only be carried out by authorised technicians Read in full and observe the Personnel qualification of technicians refer to page 14 WARNING Risk of injury due to the unsecured machine rolling away If the machine is not secured against rolling away when it has been switched off there is a risk of people being injured by t...

Page 41: ... the tractor remove the ignition key and take it with you Secure machine and tractor against rolling away Disassemble the universal shaft Attach the universal shaft half with the wide angle coupling 1 on the machine side Attach the other universal shaft half 2 on the tractor side For further procedure please refer to the operating instructions of the universal shaft manufacturer NOTICE Damage to t...

Page 42: ...x from all tines 1 6 4 Mounting tine security system For Tine security system version 2 3 4 1 KS000 209 Attach the rope 1 to the rotor tines 3 using the rope clamps 2 INFORMATION The rope 1 must be behind the rotor tine 3 with respect to the direction of rotation The nuts 4 of the rope clamps 2 must face outwards INFORMATION Additional tine security system ord no 153 479 0 ...

Page 43: ...ering must only be performed by qualified personnel refer to page 14 Loosen the counter nut 1 Adjust the steering linkage 2 If the machine is running too far to the right shorten the steering rod If the machine is running too far to the left lengthen the steering rod Tighten the counter nut 1 6 6 Set the fold in height of the outrigger arms KW000 076 In order to set the height of the outrigger arm...

Page 44: ... the lifting speed of the top link cylinder KW000 077 The extending speed of the top link cylinder is controlled by the pressure sequence valve 2 on the control block 3 Do not adjust the screw 1 by more than one turn To increase the speed turn out the screw 1 by one quarter turn To reduce the speed turn in the screw 1 by one quarter turn ...

Page 45: ...een incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvertently be actuated which may also result in serious accidents Correctly connect and secure the hoses and cables Lay the hoses cables and ropes so that they do not scrape come under tension or become...

Page 46: ...machine may collide with the tow coupling and damage the tractor and or the machine If necessary remove the tow coupling For additional information please refer to the tractor manufacturer s operating instructions ü The safety device which prevents unauthorised use has been removed refer to page 51 1 6 5 3 4 4 3 2 KW000 027 Connect the machine according to the operating instructions of the tractor...

Page 47: ...anger zone of the universal shaft is ignored persons can be seriously hurt or killed To avoid accidents observe the danger zone of the universal shaft refer to page 17 NOTICE Changing the tractor The machine could be damaged if the universal shaft length is not checked when changing the tractor In order to avoid damage to the machine check universal shaft length every time the tractor is changed a...

Page 48: ...d NOTICE Machine damage by soiled PTO shaft end If the PTO shaft end is soiled the machine may be damaged Attach the protective cap to the free PTO shaft end ü The machine is shut down and safeguarded refer to page 25 KW000 074 Mount the universal shaft on the PTO shaft end 1 for night swathing Mount the universal shaft on the PTO shaft end 2 for tedding or spreading 7 6 Connecting hydraulic hoses...

Page 49: ...so that it does not touch the tractor wheels 7 8 Mounting safety chain For the version without brake WARNING Risk of accident due to a incorrectly dimensioned safety chain When using an incorrectly dimensioned safety chain the safety chain may tear if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 44 kN 10 000 lbf...

Page 50: ...afety chain 50 KWT 1600 Original Operating Instructions 150000169_04_en I II 1 1 KS000 031 Install the safety chain 1 at a suitable position for example I or II on the tractor KWG000 011 Mount the safety chain 1 on the machine ...

Page 51: ...ant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 25 NOTICE Damage to the machine caused by reversing The machine is designed to drive forwards Never reverse while the machine is switched on and in working position Lift the machine before reversing 8 1 Removing mounting the safety device wh...

Page 52: ...t right on the main frame of the machine in the direction of travel The parking brake is used to secure the machine from unintentionally rolling away especially when the machine is disconnected from the tractor 1 1 2 2 KW000 106 Parking brake applied Parking brake released Applying the parking brake 2 Push in the key 1 and apply the parking brake 2 until the resistance has increased noticeably Rel...

Page 53: ...fety cable 1 and through the ring 2 To attach the safety cable 1 to the tractor attach the other end of the safety cable 1 to a suitable point at the back of the tractor Ensure that the safety cable 1 cannot slip or become detached 8 3 Fitting wheel chocks 1 2 KW000 162 Shut down and safeguard the machine refer to page 25 Place the wheel chocks 1 tightly up against the wheel in front of and behind...

Page 54: ...machine so that the support jack 1 can be swivelled to the rear Shut down and safeguard the machine refer to page 25 Pull the tension bar 2 swivel the support jack 1 to the rear by 90 and fix it in place in this position using the tension bar 2 8 5 2 Moving support jack into support position Shut down and safeguard the machine refer to page 25 1 1 2 2 KW000 160 Pull the tension bar 2 swivel the su...

Page 55: ...be seriously injured and the machine may be damaged Lower the machine only when you are absolutely sure that there are no persons animals or objects in the swivel range of the machine Only switch on the PTO shaft when the machine is in the working position KW000 045 Attach the outer wheels 1 under the rotors in the same position as the other wheels Remove the linch pin 3 Pull out the bolt 4 Swivel...

Page 56: ...Set the single acting control unit 2 of the tractor to the float position 8 7 Deflector curtain from transport to working position With deflector curtain version NOTICE Machine damage due to incorrect operation If the position of the toggle switch on the operation panel is ignored the machine may be damaged Before the machine is moved from transport position to headland position ensure that the to...

Page 57: ...ntrol unit 1 until the deflector curtain 3 is fully folded out To switch off the operation panel set the main switch 1 from position 1 to position 0 8 8 Field mode on slopes WARNING Risk of injury due to non observance of relevant safety notices If the relevant safety notices are not observed persons may get seriously injured or killed To avoid accidents the basic safety instructions must be read ...

Page 58: ...tion of the machine Wide spreading tedding If possible take the swaths between the rotors If the forage is heavy drive at a higher rotational speed and not too high driving speed steep spreading angle Use these as rough guidelines PTO speed approx 350 450 rpm Driving speed approx 4 6 km h Turning The drier the forage the lower the PTO speed must be selected to prevent the forage from being damaged...

Page 59: ...curtain version From working to transport position KW000 040 To switch on the operation panel set the main switch 1 from position 0 to position 1 Actuate the double acting control unit 1 until the deflector curtain 3 is fully folded in To switch off the operation panel set the main switch 1 from position 1 to position 0 8 11 Raising machine from working to transport position WARNING Risk of accide...

Page 60: ...III Transport position From working to headland position Ensure that the tractor is in straight alignment with the machine Actuate the single acting control unit 2 From headland to transport position KWG000 026 Actuate the double acting control unit 1 until the outrigger arms are positioned on the buffers 1 on both sides of the machine Close the stop cocks on the hydraulic hoses ...

Page 61: ... This may result in serious accidents To avoid that functions are triggered by mistake the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked 9 1 Preparing the machine for road travel KWG000 009 ü The machine is completely and correctly hitched to the tractor refer to page 46 ü The top links and lower links of the tractors...

Page 62: ... WARNING Risk of injury due to the unsecured machine rolling away If the machine is not secured against rolling away when it has been switched off there is a risk of people being injured by the machine rolling away in an uncontrolled manner Secure the machine against rolling using wheel chocks Park the machine on a stable horizontal and even surface Bring the machine into transport position Set th...

Page 63: ...rmitted hoists and slings with a sufficient load bearing capacity For the weights see type plate of the machine Note the information on the suspension points provided Make sure the lifting means are properly secured Never stay under the suspended machine If work has to be performed under the machine securely support the machine refer to page 25 1 2 KWG000 021 The machine is equipped with 2 suspens...

Page 64: ... not properly lashed for transportation by vehicle the machine may move in an uncontrolled manner and endanger people Before transporting the machine secure it properly to the designated lashing points using suitable lashing material 1 2 KWG000 022 The machine is equipped with 3 lashing points The lashing point 1 is located at the front on the frame The lashing points 2 are located at the rear rig...

Page 65: ... be read and observed to avoid accidents refer to page 25 10 1 Setting the spreading angle of the rotors INFORMATION The setting must be made on the running wheels of the machine ü The machine is in the working position ü The stop cocks on the hydraulic hoses are closed Shut down and safeguard the machine refer to page 25 KW000 054 The spreading angle of the rotor tines must be adjusted to the sit...

Page 66: ...heel arm 3 into the selected position between position I and position II Push the bolt 2 in and secure it with the linch pin 1 Bolt in position l steeper spreading angle Bolt in position II flatter spreading angle 10 2 Setting the working height KWG000 013 ü The machine is in working position refer to page 55 ü The machine is shut down and safeguarded refer to page 25 Switch off the tractor and se...

Page 67: ...60 ü The machine is shut down and safeguarded refer to page 25 ü The machine is in the working position The tines 2 must be aligned vertical to the ground The tine position can be changed by rotating the eccentric 3 Loosen the screw 1 Rotate the eccentric 3 one step further Tighten the screw to a tightening torque of MA 95 Nm ...

Page 68: ...n screws nuts refer to page 69 Retightening wheel nuts refer to page 74 Check tyre pressure refer to page 74 Visually inspect tyres for cuts and breaks refer to page 73 Check the hydraulic hoses for leaks and if ne cessary have them replaced by a KRONE service partner refer to page 76 Check the electrical connection cables and if necessary have them repaired or changed by a KRONE service partner C...

Page 69: ...htening wheel nuts refer to page 74 Tighten screws nuts on the machine refer to page 69 Check screws on the tines refer to page 72 11 1 4 Maintenance every 50 hours Components Check tyre pressure refer to page 74 Retightening wheel nuts refer to page 74 Tighten screws nuts on the machine refer to page 69 Check screws on the tines refer to page 72 11 1 5 Maintenance Every 1000 hours Changing oil Ma...

Page 70: ...X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 100 2 450 Metric thread screws with fine thread DV000 001 X Thread size 1 Strength class on screw head ...

Page 71: ...21 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV000 000 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 2 5 3 5 4 1 M5 4 7 7 8 M6 8 12 15 M8 20...

Page 72: ...lation breather filter made of steel Bleed valve made of brass Ventilation breather filter made of brass Steel and cast Aluminium Steel and cast Aluminium Maximum tightening torque Nm 10 M10x1 8 M12x1 5 14 G1 4 14 M14x1 5 16 M16x1 5 45 40 24 24 M18x1 5 50 45 30 30 M20x1 5 32 G1 2 32 M22x1 5 35 M24x1 5 60 G3 4 60 M33x2 80 G1 80 M42x1 5 100 G1 1 4 100 1 Always replace copper rings 11 3 Check the scr...

Page 73: ...hang of the screw Lift tines at their end and tighten the nuts to a tightening torque of MA 95 Nm KW000 057 Screws nuts Tightening torque MA Tines 1 95 Nm U bracket 2 on the guards 15 Nm Control linkage 3 20 Nm 11 4 Checking maintaining tyres ü The machine is shut down and safeguarded refer to page 25 Inspect the tyres visually Visually inspect tyres for cuts or breaks Æ If there are cuts or break...

Page 74: ... Retighten wheel nuts For the version without brake DVG000 002 Retighten the wheel nuts crosswise as shown with a torque wrench tightening torque refer to page 74 Maintanance intervals refer to page 68 Tightening torque wheel nuts Thread Key size Amount of bolts per hub Maximum tightening torque black galvanised M12x1 5 19 mm 4 5 units 95 Nm 95 Nm M14x1 5 22 mm 5 units 125 Nm 125 Nm M18x1 5 24 mm ...

Page 75: ...ng work with compressed air or with high pressure cleaner wear suitable working clothes for example eye protection NOTICE Damage to the machine due to water damages with high pressure cleaner If the water jet from a high pressure cleaner is aimed directly at bearings and electrical electronic components these parts can be damaged Do not aim the water jet from high pressure cleaner at bearings and ...

Page 76: ...iously injured or killed by damaged hydraulic hoses The date of manufacture appears on the hydraulic hoses This way the age can be ascertained quickly Replacement of the hydraulic hoses is recommended after a lifetime of six years Use original spare parts when replacing hoses NOTICE Storing and disposing of oils and used oil filters If oil and used oil filters are not stored and disposed of proper...

Page 77: ... to avoid accidents refer to page 25 13 1 Rotor gearbox The rotor gearboxes are maintenance free 13 2 Main gearbox KW000 058 Comply with the safety routine Safe execution of oil level check oil and filter element exchange refer to page 26 INFORMATION The oil level must be checked and the oil must be changed in working position and with machine in horizontal position Check oil level Unscrew the loc...

Page 78: ... is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the drain plug 2 and drain the oil Mount the drain plug 2 tightening torque refer to page 72 Refill with fresh oil up to the inspection hole 1 via the inspection hole 1 Mount the locking screw of the inspection hole 1 Anziehdrehmoment refer to page 72 ...

Page 79: ...y be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 25 NOTICE Environmental damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory pr...

Page 80: ...se at the intervals indicated in the figure 14 2 Lubrication chart Machine The information on maintenance intervals is based on average load of the machine In case of an increased load and under extreme working conditions the time periods must be reduced The types of lubrication are marked by means of icons in the lubrication chart refer to table Type of lubrication Lubricant Comment Grease Multi ...

Page 81: ...Maintenance Lubrication 14 Lubrication chart Machine 14 2 KWT 1600 Original Operating Instructions 150000169_04_en 81 RH LH RH LH RH LH RH LH 2 3 4 5 6 7 8 1 9 10 11 12 KWG000 016 ...

Page 82: ...14 Maintenance Lubrication 14 2 Lubrication chart Machine 82 KWT 1600 Original Operating Instructions 150000169_04_en Every 50 operating hours 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 83: ...Maintenance Lubrication 14 Lubrication chart Machine 14 2 KWT 1600 Original Operating Instructions 150000169_04_en 83 RH LH RH LH RH LH RH LH 14 16 17 13 19 18 20 21 21 20 19 18 15 22 KW000 102 ...

Page 84: ...14 Maintenance Lubrication 14 2 Lubrication chart Machine 84 KWT 1600 Original Operating Instructions 150000169_04_en Every 50 operating hours 13 14 15 16 17 18 19 20 21 Every 100 operating hours 22 ...

Page 85: ...read and observed refer to page 13 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 25 Malfunction The response of the overload protection lasts longer 1 s Possible cause Remedy The driving speed is too high Re...

Page 86: ...bserved refer to page 13 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 25 This chapter describes repair maintenance and adjustment work on the machine which may be performed by qualified technicians only The...

Page 87: ...ance and settings by technicians 16 Car jack contact points 16 1 KWT 1600 Original Operating Instructions 150000169_04_en 87 1 2 KWG000 020 1 Car jack contact point at rear left 2 Car jack contact point at rear right ...

Page 88: ...nd lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials All s...

Page 89: ... Hydraulic diagram Legend for the following hydraulic diagram 1 Tractor hydraulics 7 Rotor 2 LS Load Sensing 8 Transport position 3 Single acting control unit 9 Headland position 4 Double acting control unit 10 Lower link 5 Free return 11 Steering axle adjustment 6 Lighting carrier 12 Top link 2 150100783_02 90 ...

Page 90: ...en P E inklappe n R OT 1 1 5 mm 1V 1 1V 2 1V 2 1V 3 1V 3 1V 4 1V 4 1V 5 1V 5 2V 1 2V 1 2V 4 2V 4 2V 5 2V 5 2V 6 1V 1 13 L min 18 L min 161 bar 2 mm 1 5 mm 70 bar 2V 6 0 8 mm 1V 1 2V 2 2V 2 1 2 3 U2 U1 T OB OR A 0 5 mm 250 bar LS LS 18 L min 7 8 9 9 8 6 10 10 1 2 3 4 5 12 11 7 150100783_02 ...

Page 91: ...ferences 6 D Damaged compressor unit 22 Damaged hydraulic hoses 22 Danger associated with welding work 24 Danger resulting from damage to the machine 15 Danger when cornering with a machine hitched and due to the overall width 19 Danger when driving on road and field 19 Danger zone between tractor and machine 17 Danger zone due to trailing machine parts 18 Danger zone ejected objects 17 Danger zon...

Page 92: ...achine from transport to working position 55 Lubricating greases 37 Lubricating universal shaft 79 Lubrication chart Machine 80 M Machine description 32 Machine overview 32 Main gearbox 77 Maintenance After the season 68 Maintenance Before the season 68 Maintenance Every 1000 hours 69 Maintenance every 50 hours 69 Maintenance Gearbox 77 Maintenance General 68 Maintenance Hydraulic System 76 Mainte...

Page 93: ...e and machine parts 23 Raising machine from working to transport position 59 Reasonably foreseeable misuse 12 Reducing the transport width 62 Releasing applying the parking brake 52 Remove the preservation wax from the tines 41 Removing 51 Removing mounting the safety device which prevents unauthorised use 51 Re ordering 6 Repairs maintenance and settings by technicians 86 Road safety 19 Road trav...

Page 94: ...mit values 16 Technically sound state of the machine 15 Term machine 7 Tightening torque wheel nuts 74 Tightening torques 69 Tyres 37 U Unsuitable consumables 20 Using the machine for work 58 V Validity 6 W Warning signs 8 Warnings of property damage environmental damage 9 Waste disposal 88 Working at or on heights of the machine 23 ...

Page 95: ...eclare as manufacturer of the product named below under our sole responsibility that the Machine Rotary Tedder Series KWT 1600 to which this declaration refers is in compliance with the following relevant provisions of EC Directive 2006 42 EC Machinery The signing Managing Director is authorised to compile the technical documents Dr Ing Josef Horstmann Spelle 01 08 2019 Managing Director Design De...

Page 96: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 2 ...

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