Krone Comprima F 125 Original Operating Manual Download Page 5

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Contents

5.7

Setting of the Bale Firmness Indicator (Medium) .................................................. V -13

5.8

Net Wrapping ........................................................................................................ V -14

5.8.1

Special Safety Instructions ................................................................................... V -14

5.8.2

Components ......................................................................................................... V -14

5.8.3

General Aspects ................................................................................................... V -14

5.8.4

Inserting the Netting Roll ...................................................................................... V -15

5.8.4.1

Feed the net ......................................................................................................... V -16

5.8.5

Setting the Net Brake ........................................................................................... V -17

5.8.6

Adjusting the Cut-off Position ............................................................................... V -19

5.8.7

Adjusting the Feed Position .................................................................................. V -19

5.8.8

Tying position ....................................................................................................... V -20

5.8.9

Setting the Number of Net Winds .......................................................................... V -20

5.9

Adjusting Belt Motion for the Rear Floor Conveyor (COMPRIMA V150 / V180) ... V -21

5.10

Bale Counter ........................................................................................................ V -22

5.11

Clamping the Floor Conveyor (COMPRIMA F125) .............................................. V -22

5.12

Adjusting soft core ................................................................................................ V -23

5.13

Central Chain Lubrication
(Special Equipment) ............................................................................................. V -25

5.13.1

Oil flow rate setting (cam pump) ........................................................................... V -26

5.13.2

"Central chain lubrication" diagram ...................................................................... V -26

KRONE ISOBUS-Terminal CCI 100 ............................................... VI -1

6.1

Installing the terminal into cabin ............................................................................ VI -2

6.2

ISOBUS short cut button ....................................................................................... VI -3

6.2.1

Connecting the terminal (on tractors with integrated ISOBUS system) .................. VI -5

6.2.2

Connecting the terminal (on tractors without ISOBUS system) .............................. VI -6

6.2.3

Switching the terminal on / off when the machine is not connected ....................... VI -7

6.2.4

Switching the terminal on / off when the machine is connected ............................. VI -8

6.3

Basic Screen ......................................................................................................... VI -9

6.3.1

Setting the target bale diameter ........................................................................... VI -13

6.4

Messages ............................................................................................................ VI -14

6.5

Menu level ........................................................................................................... VI -15

6.5.1

Short overview .................................................................................................... VI -15

6.5.2

Calling up the menu level .................................................................................... VI -16

6.6

Main menu 1 "Settings" ....................................................................................... VI -17

6.7

Menu 1-2 "Bale diameter" (only for Comprima F125/F155) ................................. VI -18

6.7.1

Menu 1-3 "Number of net winds" ......................................................................... VI -19

6.7.2

Menu 1-4 "Sensitivity of the direction display" ..................................................... VI -20

6.7.3

Menu 1-5 "Pre-signalling" .................................................................................... VI -22

6.7.4

Menu 1-6 "Filling correction" ............................................................................... VI -23

6.7.5

Menu 1-9 "Tying start delay" ................................................................................ VI -24

6.8

Main menu 2 "Counter" ....................................................................................... VI -25

6.8.1

Menu 2-1 "Customer counter" ............................................................................. VI -26

6.8.2

Menu 2-2 "Total bale counter" ............................................................................. VI -28

6.9

Main menu 3 "Manual operation" ........................................................................ VI -29

6.9.1

Menu 3-2 "Position of net motor" ......................................................................... VI -30

6.10

Main menu 4 "Service" ........................................................................................ VI -31

Summary of Contents for Comprima F 125

Page 1: ... Baler Comprima F 125 Comprima F 125 XC Comprima F 155 Comprima F 155 XC Comprima V 150 Comprima V 150 XC Comprima V 180 Comprima V 180 XC Original operating manual 150 000 126 03 en from machine no 812 098 ...

Page 2: ...clare as manufacturer of the product named below on our sole responsibility that the Machine Krone Round Baler Type Types Comprima F 125 Comprima F 125 XC Comprima F 155 Comprima F 155 XC Comprima V 150 Comprima V 150 XC Comprima V 180 Comprima V 180 XC to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006 42 EC Machinery and EC Directive 2004 108 EC E...

Page 3: ...n the Case of Non Compliance with the Safety iInstructions II 1 2 2 3 Safety Conscious Working II 1 2 2 4 Safety Instructions and Accident Prevention Regulations II 2 2 2 5 Hitched Implements II 3 2 2 6 PTO Operation II 3 2 2 7 Hydraulic System II 3 2 2 8 Tyres II 4 2 2 9 Maintenance II 4 2 2 10 Unauthorised Modifications and Spare Parts Production II 4 2 2 11 Prohibited Modes of Operation II 4 2 ...

Page 4: ...r pressing COMPRIMA V 150 V 180 IV 5 4 7 Overload Protection for Drives IV 6 4 7 1 Drive chain for wide pick up with cam type IV 6 5 Basic Settings and Operation V 1 5 1 Special Safety Instructions V 1 5 2 Pick up V 1 5 2 1 Roll type crop guard Special Equipment V 1 5 2 2 Bearing Pressure Relief of the Pick up V 2 5 3 Cutting System V 3 5 3 1 Special Safety Instructions V 3 5 3 2 General Aspects V...

Page 5: ...I 2 6 2 ISOBUS short cut button VI 3 6 2 1 Connecting the terminal on tractors with integrated ISOBUS system VI 5 6 2 2 Connecting the terminal on tractors without ISOBUS system VI 6 6 2 3 Switching the terminal on off when the machine is not connected VI 7 6 2 4 Switching the terminal on off when the machine is connected VI 8 6 3 Basic Screen VI 9 6 3 1 Setting the target bale diameter VI 13 6 4 ...

Page 6: ...de VII 6 7 6 Settings and Diagnostics VII 6 7 6 1 Automatic Blocking Time Setting VII 6 7 6 2 Motor Position Setting Net VII 7 7 6 2 1 Setting the feed position VII 7 7 6 2 2 Setting the cut off position VII 7 7 6 2 3 Approaching the Tying Position VII 8 7 6 3 Sensor Test Digital VII 8 7 6 4 Sensor Test Analog VII 9 7 6 5 Show version number VII 9 7 6 6 Acoustic Signals and their Meaning VII 10 7 ...

Page 7: ... IX 1 9 1 3 Releasing the tension on the floor conveyor COMPRIMA F 155 IX 2 9 2 Position of the Sensors right side of the machine COMPRIMA F 125 F 155 IX 3 9 2 1 Position of the Sensors Left side of the machine COMPRIMA F 125 F 155 IX 4 9 2 2 Position of the Sensors right side of the machine COMPRIMA V 150 V 180 IX 5 9 2 3 Position of the Sensors Left side of the machine COMPRIMA V 150 V 180 IX 6 ...

Page 8: ... Comprima V150 V180 IX 25 9 6 Drawbar Ring Hitch IX 26 9 7 Sharpen Cutting System Blades IX 26 9 8 Maintaining the Compressed Air Brake System Special Equipment IX 26 9 8 1 Service Line Hose Couplers Non Reversible IX 26 9 8 2 Air Filter for Piping IX 27 9 8 3 Compressed Air Reservoir IX 27 9 8 4 Drain Valve Manually Operated IX 27 9 9 Lubrication IX 28 9 9 1 Special Safety Instructions IX 28 9 9 ...

Page 9: ...1 4 3 Length Adjustment A 10 A1 5 Attaching the Hose Bracket A 11 A1 6 Lighting System A 12 A1 7 Removing generally round tensioning system A 13 A2 Electrical Circuit Diagram A 15 A2 1 Electrical Circuit Diagram Medium A 15 A2 2 Electrical Circuit Diagram Comfort A 19 B1 ISOBUS operation B 1 1 1 Attaching the ISOBUS terminal B 2 1 1 1 Connection terminal to tractor B 2 1 1 2 Connection tractor to ...

Page 10: ...Contents 8 ...

Page 11: ...MA V 180 XC 1 2 2Manufacturer s Address MaschinenfabrikBernardKroneGmbH Heinrich Krone Strasse10 D 48480Spelle Germany Telephone 49 59 77 935 0 Fax 49 59 77 935 339 Email Info ldm krone de 1 2 3 Declaration EC Declaration of Conformity corresponding to the EC Directive See reverse side of title page 1 2 4 Identification Type Year of construction Vehicle ID No The entire identification plate repres...

Page 12: ...he manufacturer The basic requirements in any case are swath form loading of the baling material and automatic lifting by the pick up 1 2 7 General Technical Data Road driving is permitted only when the bale chamber is empty and closed Permissible top speed 40 km h 30 km h For machines which have no brakes the pulling tractor s tare weight must correspond to the permitted operating specifications ...

Page 13: ...approx 1250 dimensions Width approx 1200 Power requirement approx 36 kW 50 PS Drive speed PTO shaft 540 r p m Maximum permissible operating max 200 bar pressure of hydraulic system min 150 bar Minimum oil quality Öl ISO VG 46 max oil temperature 80 C Delivery rate hydraulics min 30 l min max 60 l min el Lighting 12 Volt 7 pole connector connections Operation 12 Volt 3 pole connector DIN 9680 Twine...

Page 14: ...eter approx 1250 1500 dimensions Width approx 1200 Power requirement approx 40 kW 55 PS Drive speed PTO shaft 540 r p m Maximum permissible operating max 200 bar pressure of hydraulic system min 150 bar Minimum oil quality Öl ISO VG 46 max oil temperature 80 C Delivery rate hydraulics min 30 l min max 60 l min el connections Lighting 12 Volt 7 pole connector Operation 12 Volt 3 pole connector DIN ...

Page 15: ...yres Pick up width 2150 Bale Diameter approx 900 1500 dimensions Width approx 1200 Power requirement approx 36 kW 50 PS Drive speed PTO shaft 540 r p m Maximum permissible operating min 165 bar pressure of hydraulic system max 200 bar Minimum oil quality Öl ISO VG 46 max oil temperature 80 C Delivery rate hydraulics min 30 l min max 60 l min el connections Lighting 12 Volt 7 pole connector Operati...

Page 16: ...ck up width 2150 Bale Diameter approx 900 1800 dimensions Width approx 1200 Power requirement approx 40 kW 55 PS Drive speed PTO shaft 540 r p m Maximum permissible operating min 165 bar pressure of hydraulic system max 200 bar Minimum oil quality Öl ISO VG 46 max oil temperature 80 C Delivery rate hydraulics min 30 l min max 60 l min el connections Lighting 12 Volt 7 pole connector Operation 12 V...

Page 17: ...orised service centres only 2 2 2Dangers in the Case of Non Compliance with the Safety iInstructions Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine If the safety instructions are not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for ...

Page 18: ...oints provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered at any transport or working positions 16 Ensure that im...

Page 19: ...he PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution The flywheel will continue to rotate for some time even after the PTO shaft has been disengaged Keep clear of the implement during this time Do not do any work on the implement until the machine has come to a complete stand still and the flywheel has been secured using the parking brake 14 Cleaning lubricating or ...

Page 20: ...ng 4 When replacing working tools with cutting edges use suitable tools and gloves 5 Dispose of oils greases and filters according to regulations 6 Always disconnect the power supply before working on the electrical system 7 If protective devices and guards are subject to wear check them regularly and replace them in good time 8 When doing electrical welding on the tractor and attached implements ...

Page 21: ...uctions are provided in the form of so called warning pictograms Important information on the location of these safety signs and what they mean is given below Familiarise yourself with the meaning of these warning signs The text beside them and their location on the machine indicates the particularly hazardous areas of the machine 2 3 Introduction 1 Order No 939 471 1 1x Before putting the machine...

Page 22: ...II 6 Safety RPN00039_2 1 7 2 8 4 6 3 5 3 C O M P R I M A X C 8 3 8 4 6 7 8 RPN00040_2 3 9 3 COMPRIMA XC 942 196 1 3 3 Left hand side of the machine Right hand side of the machine ...

Page 23: ... 939 521 1 2x Do not step under the raised rear flap Before carrying out any maintenance work close the shut off tap on the cylinder The rear flap must only be operated if the baler is attached correctly to the tractor Order No 942 360 1 1x 9 3 Order No 942 196 1 6x 8x XC While parts are moving never reach into areas where there is a risk of being crushed Only for Round Pack 1250 4 Order No 939 40...

Page 24: ...PN00042_5 7 9 942 196 1 11 12 4 13 13a 13a 15 14 16 17 1 6 RPN00041_3 8 17 8 2 3 2Location of General Information Labels on the Machine COMPRIMA F 125 COMPRIMA F155 Left hand side of the machine Right hand side of the machine ...

Page 25: ... 922 0 270 039 960 1x 12 X 2 1 3 270 039 960 T 13 939 194 1 1x 27 004 223 0 1x 27 004 223 0 27 005 758 0 16 27 005 758 0 1x XC design only 13a 942 012 1 2x 942 012 1 14 939 428 2 1x QS Kontrolle frei Datum Unterschrift 939 428 2 15 Verwendungshinweise für die Hydr Bremse 942 016 1 Den Anschlußschlauch für die Hydr Bremse an einen Hydr Bremsanschluß am Traktor oder ein Steuergerät anschließen Die H...

Page 26: ...4 VPN00002_2 7 10 10 COMPRIMA XC 8 10 6 8 9 3 5 VPN00003_2 7 10 10 C O M PR IM A XC 10 7 Right hand side of the machine Left hand side of the machine 2 3 3Location of Safety Stickers on the Machine COMPRIMA V 150 COMPRIMA V 180 ...

Page 27: ...lose the shut off tap on the cylinder 1 Order No 939 471 1 1x Before puting the machine into operation read and observe the operating instructions and notes on safety 2 ThePTOshaftspeed maynotexceed The hydraulic system operating pressure may not exceed 200 bar Order No 939 100 4 1x 3 Order No 939 407 1 2x Never reach into the pick up area when the tractor engine is running and the PTO shaft is co...

Page 28: ...II 12 Safety 6 8 9 3 5 VPN00003_2 7 10 10 C O M PR IM A XC 10 7 ...

Page 29: ...ly be operated if the baler is attached correctly to the tractor Order No 942 360 3 1x 10 Order No 942 196 1 6x 8x XC While parts are moving never reach into areas where there is a risk of being crushed Only for Round Pack 1250 942 360 3 ...

Page 30: ...Safety 5 8 3 6 2 VPN00004_3 4 11 7 12 1 10 942 196 1 4 13 2 3 4Location of General Information Labels on the Machine COMPRIMA V 150 COMPRIMA V 180 Left hand side of the machine Right hand side of the machine ...

Page 31: ... 039 960 1x 13 X 2 1 3 270 039 960 T 27 004 223 0 1x 27 004 223 0 25 10 939 194 1 2x 27 005 758 0 15 27 005 758 0 1x XC design only 10a 942 012 1 2x 942 012 1 9 939 428 2 1x S ontrolle frei Datum Unterschrift 939 428 2 14 Verwendungshinweise für die Hydr Bremse 942 016 1 Den Anschlußschlauch für die Hydr Bremse an einen Hydr Bremsanschluß am Traktor oder ein Steuergerät anschließen Die Hydr Bremse...

Page 32: ...II 16 Safety ...

Page 33: ... of the round baler during operation This applies especially to the collecting mechanism of the crop Remove any clogging here only with the PTO and the engine switched off Never remain in the swivel range of the rear flap or below the unsecured rear flap In case of maintenance mounting or repair work in the bale chamber or on the rear flap always protect the rear flap against lowering by means of ...

Page 34: ...ke bolt 2 Turn the jack stand 1 to the upper position Bring support chocks 4 into transport position 3 2 1 Connecting the Hydraulic Hoses COMPRIMA F 125 F 155 Two single action control units are required on the tractor to operate the machine Single action control unit 1 red1 Raise or lower tailgate Single action control unit 2 red2 The following functions of the control unit 2 depend on the preset...

Page 35: ...ion control units and free return are required on the tractor to operate the machine Single action control unit 1 red1 Raise or lower tailgate Single action control unit 2 red2 The following functions of the control unit 2 depend on the presetting on the control unit Single action control unit 2 yellow Raise or lower pick up or Raise or lower cutter tray Action control unit 3 blue3 free return Whe...

Page 36: ...ll Load position 2 only In the half load or zero load position the braking effect can be adapted reduced e g when working on a wet meadow KR 1 044 2 If the tractor is not equipped with this connection order the socket and connecting cable from the Replacement Parts Service Part no 0303 914 0 CP102220 1 1 2 1 KR200031 1 RPN00075 3 2 5 Use Safety Chain The safety chain 1 is used as additional protec...

Page 37: ...it is advisable to install a hydraulic auxiliary brake to machines which normally do not require a separate brake for the road journey This version requires an additional single acting control unit and an additional free return line The brake is activated by actuating the control unit Pressure is adjustable using the pressure relief valve of the baler The pressure relief valve is adjusted to appro...

Page 38: ...e formed may be considered the running in period i e until the colour on the bale chamber walls is ground off Cam type cut out clutch engaging If the cam type cut out clutch engages slips through during the baling process proceed as follows Turn off the PTO Allow the PTO to run at idle until the cam type cut out clutch has engaged Allow the PTO to run at nominal speed Friction clutch engaging If t...

Page 39: ... before driving on public roads In particular check the lighting equipment and tyres make sure that the protective plates have been secured the pick up is secured in the raised position and that the bale chamber is locked Before starting ensure that you have perfect visibility on and around the tractor and the round baler Jackstand Shut off voltage supply to comfort controls Check that the jack st...

Page 40: ...ulic system before disconnecting the hydraulic hoses Remove the PTO shaft only if the motor is switched off Remove the ignition key Park the round baler on firm level ground Place two wheel chocks 1 under the wheels to prevent the baler from rolling The wheel chocks are in front on the left hand side of the machine Set the jack stand in the support position Remove stake bolt 2 bring the support pi...

Page 41: ...Use Disconnect the hydraulic hoses 1 and electrical connecting cable Store these properly in the corresponding receptacle on the twine box Disengage the hitch coupling or pull the pin Drive the tractor away slowly RPN00065 1 ...

Page 42: ...III 10 Before and After Use ...

Page 43: ...r to a stop Never let the round baler run if no operating personnel is on the tractor The round baler can be operated at a PTO speed of 540 r p m Risk of injury from the cutting system cutters When working on slopes always deposit round bales in such a way that they do not move Should the bales start to move they could cause serious accidents due to their weight and cylindricalform 4 1 Adjustments...

Page 44: ...lades protect the slots and blade holders from dirt Small flat swaths reduce PTO speed or increaseforwardspeed Straw varies greatly in structure Even if no cutting system is used it is not always possible to work at the highest possible pressure Adapt the round baler setting to prevailing conditions Very wet grass with little structure for example clover grass If the floor conveyor is slipping dri...

Page 45: ... the baling pressure indicator on the right side of the machine or on the monitor if comfort controls are used KR 1 017 a 1 1 b RPN00046_2 3 2 b a 1 1 F 125 F 155 V 150 V 180 4 3 1 Minimize the pressure on the side walls For very critical forage and extremely hard bales the bales can be given additional protection against turning as follows In order to reduce the pressure on the side panels there ...

Page 46: ... the comfort control equipment is fitted Topreventoverloadontheroundbalerwhen handlingcertaintypesofcrop e g wetsilage thebindingprocessshouldalreadybestarted at an earlier point Permanent overload can drastically reduce the service life of the round baler Distorted and thick round bales are detrimental to proper silage production In difficult operating conditions e g when handling wet silage bali...

Page 47: ...t a certain period of time In order to reach the set baling pressure again the tailgate needs to be opened opened once and needs to be closed again 4 6 1 After pressing COMPRIMA V 150 V 180 If the machine will be idle for an extended time when baling work is complete for example over the winter tension must be released on the floor conveyor To release tension on the floor conveyor Loosen the handw...

Page 48: ...s a protection against overload This coupling has been set in the works of the manufacturer and may not be adjusted without prior harmonisation with the KRONE after sales staff 4 7 1 Drive chain for wide pick up with cam type 4 7 Overload Protection for Drives 1 RPN00021 ...

Page 49: ...k up can be adjusted only after the baler has been set to the correct height see A 1 2 BasicSetting The distance between the tines and the ground should be approximately 20 30 mm Do not set the Pick up lower than necessary Raise the pick up 3 hydraulically Remove the linch pin 1 Set the perforated rail 2 in the required position Secure in place using the linch pin 1 Always adjust both sides 1 3 1 ...

Page 50: ...treme soil conditions regulate the raking height of the pick up with the chains 2 right and left hand side of the machine To do this Raise the pick up Move the guide wheels 3 up Set the desired raking height by suspending the chain 2 around the pick up Make the adjustment on both sides When used in straw the pick up should be set as high off the ground as possible Use the chain 2 to adjust the pic...

Page 51: ... the cutting system consists of the cutting roller and 17 cutters or 26 cutters Cutting helps to improve further processing of the round bales and to increase bale density Before lowering the blade base always raise the pick up The cutter tray can be lowered if there are any blockages The individual cutter safety mechanism prevents the cutters from being damaged by foreign objects The cutters can ...

Page 52: ...f the cutter turn both cutter control shafts A B to position Lower the conveyor floor hydraulically Clean the conveyor floor thoroughly especially the cutter slots Aftercleaning Set the desired chop length After the cutter control shafts A B have been adjusted the cutters automatically swivel back up into working position If they have not lightly tap any cutters that have not already swivelled up ...

Page 53: ...or to Lower 3 If necessary turn the blade off 4 Allow the machine to run While the machine is running the hydraulic of the tractor must stay on Lower Otherwise there is a risk of the cutter base to twist and of the cutters to hit the ground Blockage on the feed rotor 1 To enlarge the passage to the feed rotor raise the pick up 2 If this does not eliminate the blockage use the actuating lever 1 inc...

Page 54: ...lap Riskofaccidents Secure the open rear flap against unintentionalshutting Swivel the shut off valve 1 of the left lifting cylinder from position a to position b Before lowering the blade base always raise the pick up Lower the cutter tray 1 mechanically or hydraulically b a 1 1 a 1 1 b CPK00230_3 F 125 F 155 V 150 V 180 1 RPN00013_2 ...

Page 55: ...e the blade control shafts A B mechanically into theBlade 0 position position Turn the blade control shafts back somewhat so that the blades extend somewhat into the cutting channel and are easier to grasp RPN00003_1 B x A A B RPN00020_2 ...

Page 56: ...1 015 1 2 After the cutter control shafts have been adjusted the cutters automatically swivel back up into working position Since the cutters are pre tensioned by spring force never press the cutters into working position manually Always use a tool for example a hammer Check to make certain all the cutters have swivelled up If they have not lightly tap any cutters that have not already swivelled u...

Page 57: ... the control unit indicator lights filling are on and the horn sounds Tighten the fly nut inside the twine box RP 0 018 2 3 0 1 RP A 035 1 2 RP 99 007 Never perform the baling pressure adjustment with the system in automatic mode 5 4 1 Setting the Bale Diameter COMPRIMA F 155 The bale diameter is set on the rear on the right and left of the machine The setting is made with the tailgate closed To d...

Page 58: ...g nut 2 on the righthand side Baling diameter preset Switch on electrical controls Manually lift both baling pressure indicators 1 to the required position bale diameter e g 10 1 0 m 12 1 2 m Loosen the wing nut 2 in the twine box and move the bolt with wing nut in the slot until the Alpha control unit Medium indicator lights are lit and the horn sounds Tighten the fly nut inside the twine box Do ...

Page 59: ... adjust itself when crop is being supplied to the chamber The maximum pressure during baling must not exceed 180 bar The maximum pressure when opening the tailgate must not exceed 210 bar The minimum pressure while operating the machine must not fall below 50 bar Do not use the machine to perform work at a baling pressure of less than 50 bar Open and close the tailgate once before starting up the ...

Page 60: ...he same on both sides If the bale chamber is empty and the tailgate is closed and locked the pointer should be slightly raised from the stop 2 cable is under tension The cable length can be adjusted on the threaded piece 3 Make certain the feeder rake 4 is resting on the stop 5 If necessary release tension on floorconveyor The bale chamber must be closed and empty 1 2 3 VPN00010_1 Y Dimension X mu...

Page 61: ...The rope length can be set in the oblong hole 3 RPN00025 3 5 7 Setting of the Bale Firmness Indicator Medium COMPRIMA F125 COMPRIMA F155 Raise the tension arms on the left right 1 20 mm each from the stop 2 In this position adjust the upper baling pressure indicator to the lower baling pressure indicator with the cable adjustment 3 The cables must be tightened until the levers are raised up from t...

Page 62: ...emoving the net and when working on the bladebar 5 8 2 Components 1 Bladebar 2 Feed roller 3 Net compensation 4 Retaining plate 5 Net brake 6 Net brake spring 7 Swinging net arm 8 Deflection shaft 9 Retaining clip 10 Synthetic cloth 11 Net 12 Spreading bracket 13 Spreading roller 14 Plastic lead in 15 Fixed cross tube 5 8 3 General Aspects The arm 7 is used to lay the net on to the feed roller 2 a...

Page 63: ...ll mounting shaft as far as possible VP 2 074 2 4 3 RBV05360 1 2 Once installed the netting roll can be aligned to the right and left in the centre to the machine using the mounting lever 2 To pull the net release the brake To do this press lever 1 downwards Place the net brake buttons 3 below the netting roll 1 2 RBV00111 3 Attention Contamination of tying twine as well as the tying mechanism by ...

Page 64: ...e drawn apart to a width of about 500 mm to ensure that the feed roller drivers can receive the net wrap neatly 5 8 4 1 Feed the net Before threading in the net press the blade bar 1 back manually until the ratchet mechanism 2 engages Risk of injury on the blade in the blade bar Wear protective gloves when working on the blade bar and when threading in and removing the net 1 COM00200_1 5 2 Attenti...

Page 65: ...st be reduced To do this Remove the ring bolt 3 Shift the ring bolt by one hole to reduce brake force Pos I higher brake force with small net roll Pos II lower brake force with small net roll Pos III lowest braking force with small net roll Assemble the eye screw 3 Check dimension a 210mm and adjust if necessary 2 1 RPN00022 a 3 Pos I Pos II Pos III Setting Release net brake When the brake moves d...

Page 66: ...et in the retaining plate 4 the nut 2 on the ring bolt 1 can be used to increase the pressure of the retaining plate by means of the spring 3 The spring compression pressure of the retaining plate on the net is larger Max setting x 10 mm 1 RPN00009 4 3 2 If the net continues to hang over the retaining plate 4 for more than 200 mm after the tying process the net should be placed under the cross pip...

Page 67: ...imension A between the pivot point of the ratchet mechanism 1 and the adjusting lever 2 A 285 mm Once dimension A is reached save the supply position 5 3 5 4 RPM00014_1 A 5 1 5 2 5 8 6 Adjusting the Cut off Position The cut off position has been reached when the ratchet mechanism 1 is raised and dimension A between the ratchet mechanism 1 and the adjusting lever is 2 A 410 mm If this is not the ca...

Page 68: ...Tying position Bring up the Motor Position Sensor Test menu on the control unit in the Comfort version or Motor Position Setting in the Medium version Initiate tying position by pressing the corresponding key The engine automatically approaches the tying position Once the engine has reached the tying position the cable 1 must not be tight and the roller 2 must be resting in front of the ratchet me...

Page 69: ...ersing wheels 2 If this is not the case bring the machine to a standstill and tighten the M16 x 50 hexagonal head screw approximately10degreesagain Start the machine Visually inspect the belt motion to make certain it now runs evenly to the reversing wheels 2 If necessary repeat the process until the belt motion is adjusted evenly The M16 x 50 hexagonal head screw must only be turned while the mac...

Page 70: ...5 mm is raised up from the groove 4 of the support 3 Adjusting the floor conveyor To do this Loosen the screws 5 Raise the support 3 with the set screw 1 until dimension a about 5 mm between the tension lever 2 and the groove 4 Tighten the screws 5 The screws 5 can also be moved to position c if necessary Dimension b from the inside of one eyelet to the next must be between 480 and 490 mm when cla...

Page 71: ...r rake 4 left and right can be adjusted To do this Open the bale chamber Remove the screw 5 Move the stop 6 one borehole to the right or left see positionsbelow Install and tighten the screw 5 Close the bale chamber Make sure that the obstruction 6 is adjusted equally at the right and left machine side VPN00011 1 2 3 II VPN00012_2 X I VPN00012_3 X VPN00012 5 4 6 The inner bale core can be adjusted...

Page 72: ...e Setting of Springs for Front Floor Conveyor Tension Make the spring setting by adjusting dimensions X and Y on the right and left side of the machine to the following values Comprima V150 V180 X 130 mm ComprimaV150 Y 60 mm ComprimaV180 Y 90 mm Should the rocker arms be on the same height the springs 1 on both rocker arms must have the same tension ...

Page 73: ...owateror dust can enter the tank If the lubricant container is empty the central chain lubrication device needs to be bled Fill the reservoir with oil Remove the container hose 4 from the pump and wait until oil emerges Mount the hose on the pump again Open the venting screw 3 and actuate the pump manually until oil is flowing out of the valve block without any bubbles RBV05150 1 2 3 Use recommend...

Page 74: ...entral chain lubrication diagram When replacing the nozzles it is essential to ensure that the correct sizes are used Each difference in size will double the oil supply example MM4 will supply twice as much oil as MM3 COMPRIMA F125 XC F155 XC 2 Pick up 3 Netzwalze 4 Hauptantrieb 4 Hauptantrieb 6 Starterwalze 6 Starterwalze 6 Stirnrad 5 Schneidwerkantrieb 5 Schneidwerkantrieb 2 Pick up Antrieb 2 Pi...

Page 75: ...irnrad 5 Schneidwerkantrieb 5 Schneidwerkantrieb 2 Pick up Antrieb 2 Pick up 2 Pick up 3 Netzwalze 4 Hauptantrieb 4 Hauptantrieb 2 Pick up 3 Net roller 4 Main drive 4 Main drive 6 Floor conveyor drive 6 Starterroller 6 Starterroller 6 spur wheel 5 Cutting platform drive 5 Cutting platform drive 2 Pick updrive 2 Pick up ...

Page 76: ...V 28 Basic Settings and Operation ...

Page 77: ...connect the power supply to the control unit Overvoltage can damage the control unit RPK50610_1 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000013 3 Fig 1 The electronic equipment of the machine consists essentially of the job computer 1 the terminal 3 and the control and function elements The job computer 1 is located on the front left of the machine under the side hood Its functions are C...

Page 78: ...stalling the terminal into cabin Note Please mind the terminal operating instructions included with delivery for the installation of the terminal into the tractor cabin Betriebsanleitung Version 1 0 CC ISOBUS ISOBUS Terminal CCI 100 200 Fig 2 ...

Page 79: ...ions i e neither universal shaft functions nor hydraulic functions will be affected in any way Therefore the machine can continue to run after actuating the ISOBUS short cut button This can lead to injuries When actuating the ISOBUS short cut button 1 of the terminal which is of the pushbutton design a stop command is sent onto the ISOBUS This command will be evaluated by your connected ISOBUS mac...

Page 80: ...ctivated again the following message will appear in the display of the terminal F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000071 ISB OK 1 Fig 4 The alarm mask is exited by actuating the function key It is only now that all functions of the machine are available again ...

Page 81: ...with socket 1 CAN1 IN of the terminal Connect plug 4 of cable set 5 with socket 3 CAN1 OUT of the terminal Connect ISO plug 6 9 pole of cable set 5 with ISO socket 7 9 pole located in the tractor cabin Connection tractor to machine Note The connection of tractor to machine takes place via a provided cable set 14 article no 20 080 384 0 Connect ISO plug 9 9 pole of cable set 14 with outer ISO socke...

Page 82: ...ocket 1 CAN1 IN of the terminal Connect plug 6 7 pole of cable set 5 with socket 7 7 pole of the machine Connect connector plug 4 article no 20 081 224 0 included in scope of delivery with socket 3 CAN1 OUT of the terminal Connection tractor to machine Note The connection of tractor to machine takes place via a provided power cable 8 article no 20 080 601 0 Connect plug 9 of power cable 8 with con...

Page 83: ...hat the connections on the device are fastened right and securely By pressing and holding for approx 2 sec the key 1 ON OFF the terminal will be switched on or off Note For further information on the functioning of the ISOBUS terminal CCI refer to the terminal operating instructions included with delivery Betriebsanleitung Version 1 0 CC ISOBUS ISOBUS Terminal CCI 100 200 Fig 8 ...

Page 84: ...o first use When switching on for the first time the configuration of the specific menu of the machine is uploaded into the terminal The loading may take a few minutes The configuration will be saved on the memory of the terminal Note For further information on the functioning of the ISOBUS terminal CCI refer to the terminal operating instructions included with delivery Betriebsanleitung Version 1...

Page 85: ... F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 CC000201 Fig 11 Status line I Current states of the machine depending on how it is equipped are shown in the top line of the display Alarm message is pending Blades are swivelled in Blades are not swivelled in ...

Page 86: ...e activated setting is shown Pre select valve cutter base adjustment Pre select manual mode The activated mode is shown Pre select automatic mode Setting the customer counter The menu 2 1 Customer counter is displayed for settings see menu 2 1 Customer counter when actuating the function key Menu level of the machine By actuating the function key the menu level of the machine will be called ...

Page 87: ...g 12 Displays in the main window III depending on how the machine is equipped Customer counter Value of bale diameter bale firmness reached flashing Net is fed 4 Net tying process is active 6 Net has been cut off 3 Net has not been tied Net has not been cut off Net tying process has finished ...

Page 88: ...ow strong he must correct his direction when driving over the swath in order to achieve a constant filling of the bale chamber Only for Comprima V150 V180 Direction of travel display In case an irregular filling of the bale chamber is determined an arrow appears in the basic screen after 4 seconds pointing in the according direction Should no regular filling be achieved after another while the dis...

Page 89: ...bar display 2 shows the set target bale diameter in cm The bale diameter is given by the user in basic screen You can use the scroll wheel to select the desired value the selection box is highlighted in color Pressing the scroll wheel allows you to jump to the selection box the selection box is highlighted in color Turning the scroll wheel increases or reduces the value Pressing the scroll wheel c...

Page 90: ...appear only if the main operation display has been set The message will disappear automatically when the cause for the information message has been removed Message bale chamber has not been closed Fig 14 The softkeys in the lower line continue to be active whilst the information message is displayed ...

Page 91: ... Wicklungen Empfindlichkeit Richtungsanzeige Einstellungen Monteur Info Service Gesamtzähler 3 Hand bedienung 1 2 Fig 15 1 Settings 4 Service 1 3 Number of net winds 4 2 Manual sensor test 1 4 Sensitivity of direction display 4 4 Manual actuator test 1 5 Pre signalling 5 Info 1 6 Filling correction 6 Technician 1 9 Tying start deceleration 2 Counters 2 1 Customer counter 2 2 Total counters ...

Page 92: ... main menus main menu 1 Settings main menu 2 Counters main menu 3 Manual operation main menu 4 Service main menu 5 Info main menu 6 Technician Select the desired main menu by pressing the function key or The selected symbol is shown in reverse colours Pressing the function key brings up the menu level of the main menu that is selected Pressing the function key closes the called up menu Pressing th...

Page 93: ...the function key or The symbol is shown in reverse colours Press function key The display shows menu level 1 Settings Menu level 1 Settings is divided into up to 5 menus depending on how the machine is equipped Menu 1 2 Bale diameter Comprima F125 F155 n Menu 1 3 Number of net winds Menu 1 4 Sensitivity of direction display Menu 1 5 Central lubrication Menu 1 6 Filling correction Menu 1 9 Tying st...

Page 94: ...ey The display shows menu 1 2 Bale diameter The symbol in the upper line indicates that the displayed status is saved Setting the bale diameter You can use function key or to adjust the bale diameter mechanically set on the machine The symbol in the top line disappears Press the function key The bale diameter set is saved and the symbol appears in the upper line Pressing the function key closes th...

Page 95: ...Number of net winds The symbol in the upper line indicates that the displayed status is saved Setting the number of net winds The number of net wrappings is indicated in revolutions e g 7n Set the desired number of net winds with function key or The symbol in the top line disappears Press the function key The set status is saved and the symbol appears in the upper line Pressing the function key cl...

Page 96: ...The higher the bar the greater the sensitivity of the direction display The symbol in the upper line indicates that the displayed value is saved Setting and saving the sensitivity of direction display Comprima F125 F155 The higher the sensitivity of the direction display is set the stronger the motion indication in the form of arrows 1 Set the sensitivity with the function key or the symbol in the...

Page 97: ...sensitivity is saved and the symbol appears in the upper line Pressing the function key closes the called up menu Pressing the function key and holding it down brings up the basic screen In case an irregular filling of the bale chamber is determined an arrow appears in the basic screen after 4 seconds pointing in the according direction Should no regular filling be achieved after another while the...

Page 98: ...ing Comprima F125 F155 The time advance is indicated in percentage Comprima V150 V180 The time advance is indicated in cm Note Pre signaling indicates how far in advance it is signalized that the bale has reached the final diameter on Comprima V150 V180 or the bale density on Comprima F125 F155 Set the desired time delay with the function key or the symbol in the top line goes out Press the functi...

Page 99: ...to 10 Comprima V150 V180 Bale size 10cm to 10 cm Displaying the menu Main menu 1 Settings is displayed You can select menu 1 6 by pressing function key or The symbol is shown in reverse colours Increase or reduce the desired value via function keys or the symbol in the upper line goes out Press function key The display shows menu 1 6 Filling correction The symbol in the upper line indicates that t...

Page 100: ...e tying start delay The time delay is shown in seconds Note Tying start delay indicates how much time there is between Pressure bale diameter reached and Triggering the tying process in automatic mode Set the desired time delay with the function key or the symbol in the top line goes out Press function key The symbol in the upper line indicates that the displayed value is saved Pressing the functi...

Page 101: ...function key in the basic screen you get into the menu level of the machine You can select main menu 2 by pressing the function key or The symbol is shown in reverse colours Press function key The display shows menu level 2 Counters Menu level 2 Counters is divided into two menus menu 2 1 Customer counter menu 2 2 Total counters ...

Page 102: ...menu 2 Counters is displayed You can select menu 2 1 by pressing function key or The symbol is shown in reverse colours Press function key The display shows menu 2 1 Customer counter Meaning of the symbols Σ Total number of bales 1 active customer counter 1 20 Operating hours counter counts only when P T O shaft is running ...

Page 103: ...elect the desired customer counter the customer counter must not be activated Increase the number of bales by pressing the function key Reduce the number of bales by pressing the function key Deleting the customer counter Press function key or to select the desired customer counter the customer counter must not be activated By pressing the function key the selected customer counter is set to zero ...

Page 104: ...sum of all bales pressed They are not assigned to any customer counter Meaning of the symbols Bale counters cannot be deleted Operating hours counter counts only when P T O shaft is running 1 Season counter 1 can be deleted 2 Season counter 2 can be deleted Deleting season counter 1 or daily counter 2 Pressing the function key 1 sets season counter 1 to zero Pressing the function key 2 sets season...

Page 105: ...23 3 Fig 28 Displaying the menu By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 3 with function key or The symbol is shown in reverse colours Press function key The display shows menu level 3 Manual operation ...

Page 106: ...owing current states of the machine are shown in the display Tying position reached Feed position reached Cut off position reached Positions not defined Starting the engine Drive engine in feed position by pressing function key Drive engine in cut off position by pressing function key Drive engine in tying position by pressing function key 0 Pressing the function key closes the called up menu Pres...

Page 107: ...he function key in the basic screen you get into the menu level of the machine You can select main menu 4 with function key or The symbol is shown in reverse colours Press function key The display shows menu level 4 Service Menu level 4 Service is divided into two menus menu 4 2 Manual sensor test menu 4 4 Manual actuator test ...

Page 108: ...You can select menu 4 2 by pressing the function key or The symbol is shown in reverse colours Press the rotary potentiometer Press function key Selecting the sensor Select the sensor by pressing the function key or The selected sensor is displayed inversely and is tested Setting values The minimum and maximum setting values with the sensor alive metal in front of the sensor are shown in the upper...

Page 109: ... cable Not alive no iron Short circuit Diagnostics analogue sensors Setting values The bar must be inside the marked area of the bar display Possible analogue sensors depending on how the machine is equipped No Sensor symbol Description B3 Position of net motor B9 Bale diameter left Comprima V150 V180 Bale firmness left Comprima F125 F155 B10 Bale diameter right Comprima V150 V180 Bale firmness ri...

Page 110: ...fore you make any settings on the sensor 7 make certain the floor conveyor is adjusted correctly refer to chapter Clamping the floor conveyor To do this Loosen the sensor 7 and turn it in the oblong hole until the bar 1 is positioned inside the rectangle 2 in the bar display Note An audio signal sounds if the bar 1 is inside the rectangle 2 Tighten the sensor 7 Note Saving is only possible if the ...

Page 111: ...ft core setting is in Pos III soft inner bale core A setting may be made on the sensor 7 only in this position Soft core setting Open the bale chamber Remove the screw 5 Move stop 6 to Pos III soft inner bale core Install and tighten the screw 5 Close the bale chamber Note Make certain the feeder rake 4 is resting on the stop 6 release floor conveyor if necessary The bale chamber must be closed an...

Page 112: ...ctangle 2 Tighten the sensor 7 Note Saving is only possible if the bar 1 is inside the rectangle 2 in the bar display Save value Press function key The symbol in the upper line indicates that the displayed value is saved Press the key The position set is saved and the symbol appears in the display Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing t...

Page 113: ...n B1 U1 power supply voltage Nominal voltages 12V Ges 12 14 5 V 12V Ter 12 14 5 V SS_5V 4 5 5 5 V 8V ana 8 5 9 1 V 8V dig 8 5 9 1 V 12V P2 12 14 5 V Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the function key and holding it down brings up the basic screen ...

Page 114: ...or test The actuator test is used to test the actuators installed on the machine An actuator can only be tested if power is flowing through it In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system CAUTION Unexpected actions on the machine The P T O shaft must not be turning during the a...

Page 115: ...t the plug if necessary Press function key Possible digital actuators depending on how the machine is equipped No Sensor symbol Description Y01 Y01 Valve Pick up Y05 Y05 Valve cutter base position State Actuator on Actuator off General actuator error No power supply fuse is probably defective Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the fu...

Page 116: ...ve the engine out the function is contact only Use softkey to move the engine in the function is contact only No ensor icon Description M1 Net wrapping setting motor Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the function key and holding it down brings up the basic screen ...

Page 117: ...ssing the function key or The symbol is shown in reverse colours Press function key The display shows menu 5 Info Complete software version of the machine SW Complete software version of the machine Software of the job computer ISO ISO software version of the job computer Pressing the function key closes the called up menu The display shows menu level 5 Info Pressing the function key and holding i...

Page 118: ...052 6 054536 0000 Fig 39 By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 6 with function key or The symbol is shown in reverse colors Press function key Main menu 6 Fitter is password protected The display shows the password query ...

Page 119: ...apter entitled Alarm Messages Note All functions in the menu that is covered over are still active The softkeys that are covered by the alarm message are disabled Stop audio signal Press function key Resetting the alarm Briefly press the function key The alarm is reset and the audio signal stops If the malfunction occurs again the alarm message will appear again 6 13 1 Acoustic warnings Wrapping i...

Page 120: ...mum filling has been reached 5 Net has not been trailed 6 Net stopped 7 Net runs 8 Error while inserting the net 9 No net separation has taken place 10 Bale chamber not closed 14 Blade down 16 Slip 22 Net length sensor adjusted incorrectly 24 Filling problem left too small 25 Befüllungsproblem rechts zu klein ...

Page 121: ...tive 102 Sensor net running defective 103 Sensor position of net motor defective 105 Slip sensor defective 108 Sensor ground monitoring control defective 109 Sensor bale diameter left defective 110 Sensor bale diameter right defective 111 Sensor bale chamber closed left defective 112 Sensor bale chamber closed right defective ...

Page 122: ...signal Description A01 Fuse 2 defective job computer A02 Fuse 3 defective self repairing A03 No connection to control unit A04 EEPROM faulty A14 LOW Power supply too low A15 High Power supply too high A16 Access to protected storage cell 0 A17 Access to protected storage cells 0 ...

Page 123: ...ostics The control unit 2 communicates information to the driver and performs settings to operate the round baler This information is received and further processed by the job computer The control unit 2 has to be protected from water If the round baler will not be used for an extended period as in winter for example the control unit 2 has to be stored in a dry place For mounting and repair jobs e...

Page 124: ...in power outlet on the tractor and machine DIN 9680 7 2 Mounting Mount the control unit with its support 1 where it can be seen by the driver Direct fastening Fasten the support 1 using the drill holes 2 already present The control unit 3 is fixed by the magnetic plate 4 on the support 1 Control unit Connect the cable to the socket 3 of the control unit 2 BPM50390 1 2 BPM50420 1 3 4 1 1 RPM00013 R...

Page 125: ...er base adjustment selected 10 Pilot light Start tying 11 Bar graph display 12 Pilot light Filling Overview On Off key 2 key 2 3 key 3 4 Type of tying net key 4 5 Type of tying twine key 5 6 Automatic mode key 6 7 Manual mode key 7 8 Not assigned 8 9 Preselect pick up pilot lamp off Preselect cutter base adjustment pilot lamp on 10 Start tying key 10 A B C D E F G H Bar graph 11 A B C D E F G H 2 ...

Page 126: ...atic Blocking Time Setting runs synonymously program internally During automatic blocking time the horn is not activated for Bale chamber full 7 4 1 Setting Net Winds Use the 2 or 3 key to increase or decrease the number of net winds Read off the set value on the bar graph 11 Please refer to the following table for the assignment of bale size set level and number of net winds Level Bale size A B C...

Page 127: ...ales can then be wound Press the 10 key The tying or wrapping process runs automatically After the tying or wrapping process has ended open the tailgate with the second control valve using the tractor controls Eject bale 7 5 Baling pressure display COMPRIMA F 125 F155 or bale diameter COMPRIMA V 150 V 180 The setting is made at the machine refer to the baling pressure setting Comprima F 125 F155 o...

Page 128: ...he automatic blocking time determines the time in which the automatic release of tying is locked The automatic blocking time starts to run for the first time when the control unit is switched on After that the automatic blocking time starts each time with the end of the last tying process and ends with the preselected blocking period When switching operation on keep the 4 key pressed Pilot lamp 4 ...

Page 129: ...left LED of the filling indicator 12a lights up The 10 key stores the value Read off the set value on the bar graph 11 7 6 2 1 Setting the feed position The engine is extended up to the feed position with the 3 key i e Move the engine out over the control unit just far enough so that there is still a small gap between the feeder plate 8 and the conveyor roller 9 and dimension A between the pivot p...

Page 130: ...the sensors The engine is moved into the tying position with the 7 key The control unit switches off No further adjustments can be made to the feed and cut off position 7 6 2 3 Approaching the Tying Position The motor should not be moved to the tying position again until after the values for the supply and cut off position have been set LED bar graph Sensor A Free B Free C Free D Slip E Filling le...

Page 131: ...he 2 or 3 key moves the engine The current value of the rotary potentiometer is shown in the bar graph 11 This must change when the engine moves You can use the 6 7 key to switch back and forth between Sensor test analog and Sensor test digital A B C D E F G H 2 3 6 7 8 10 9 RPM00009 7 6 A B C D E F G H 2 3 6 7 8 10 9 RPM00050 9 11 7 6 5 Show version number Hold down key 9 while switching on Displ...

Page 132: ... Switch off the motor remove the ignition key and disconnect the 12 V supply voltage Secure the tractor and round baler against rolling Slip LED H on the bar graph flashescontinuously Bale chamber full Net is closing Wrapping complete Net not tied LED A on the bar graph flashes briefly Net stopped LED C on the bar graph flashes briefly Net not cut LED E on the bar graph flashes briefly New setting...

Page 133: ...The control unit 2 communicates information to the driver and performs settings to operate the round baler This information is received and further processed by the jobcomputer The control unit 2 has to be protected from water If the round baler will not be used for an extended period as in winter for example the control unit 2 has to be stored in a dry place For mounting and repair jobs especiall...

Page 134: ...power socket on the machine side is on the front metal cover 5 Control unit Connect the cable included with delivery to the socket 4 on the front metal cover and connect it to the socket 3 on the control unit 8 2 Attaching Mount the control unit with its support 1 where it can be seen by the driver Directfastening Fasten the support 1 using the drill holes 2 alreadypresent The control unit 3 is he...

Page 135: ...III 3 KRONE operation terminal Beta 8 3 Control Unit Overview 1 On Off button 2 Display 3 Keys 1 3 4 Menu key 4 5 key 5 6 Esc key 6 7 key 7 8 OK key 8 RPK50010_2 1 4 3 5 6 7 8 80 120 160 122 122 cm 1 2 2 ...

Page 136: ...el Key 6 You can use the key esc 6 to go to the previous screen or the menu level above the current one Holding the key down slightly longer takes you back to the main screen Key 8 The key can be used to save settings or to bring up selected menus 8 4 Operational Readiness Switching on Press the button After you have turned the unit on the connection to the job computer is established If the conne...

Page 137: ...he target filling is reached The fedding of the net can be decelerated by an adjustable amount of time adjustment see menu guidance section tying start delay In normal automatic mode a delay time for setting please refer to the chapter Menu section Tying start delay will run down before the net is fed Press key for softkey Feed net Press key 3 for softkey Preset Pick up Preset ground adjustment 80...

Page 138: ...g all signalsdisappear The following displays may appear in the display panel of the tying analysis 1 1 Value of bale diameter bale firmnessreached flashing Net is fed Net has not been tied Net tying process is active Net tying process has been stopped Net has been cut off Net has not been cut off Net tying process has finished Cutters are swiveled in Cutters are not swiveled in Displays in the ma...

Page 139: ...cally set value of 90 cm minimum to 150 cm maximum Balefirmness balediameter display of Comprima F155 The first value 1 under the bar display and the height of the bar 1 indicates the current actual bale firmness in per cent The second value 2 under the bar display and the arrows in the bar display 2 shows the setpoint bale firmness set in per cent The keys and can be used to set the setpoint bale...

Page 140: ...pear only if the main operation display has been set The message will disappear automatically when the cause for the information message has been removed Message Bale chamber has not been closed The softkeys in the lower line continue to be active whilst the information message is displayed 1 RPK50032 ...

Page 141: ...h the esc 6 key 2 RPK50013_2 1 2 2 80 120 160 122 122 cm 1 2 RPK50470 Settings Customer counter Total counter Counters Service Info Technician Contrast Manual sensor test Manual actuator test 1 2 4 5 6 1 4 1 5 1 8 2 1 2 2 4 2 4 4 Position Engine 4 7 1 3 1 2 1 1 n Bale diameter Number of nets Winds Sensitivity Direction display Presignaling Tying start position M1 3 3 Manual Operation ...

Page 142: ...ed You can use the esc 6 key to close the menu currently displayed 1 BPM50270 8 8 Main Menu 1 Settings Calling the main menu Call the main menu with the key You can select main menu 1 with the or keys The icon is shown in reverse colours Press the key The display shows menu level 1 Settings Menu level 1 Settings is divided into 7 menus depending on how the machine is equipped Menu 1 1 Contrast Men...

Page 143: ...icon in the upper line indicates that the displayed value is saved Setting and saving the contrast The higher the bar the stronger the contrast in the display You can use the or key to adjust the contrast The icon in the top line goes out Press the key The set contrast value is saved and the icon appears in the upper line The esc 6 key is used to close the menu currently displayed The display show...

Page 144: ...con in the upper line indicates that the displayed value is saved Setting the bale diameter You can use the or key to adjust the bale diameter mechanically set on the machine The icon in the top line disappears Press the key The bale diameter set is saved and the icon appears in the upper line You can use the esc 6 key to close the menu currently displayed The display shows menu level 1 Settings P...

Page 145: ...hat the displayed value is saved Setting the number of net winds The number of net winds is indicated in revolutions Use the or keys to set the requested number of net winds the symbol in the upper line will disappear Press the key The number of net winds set is saved and the icon appears in the upper line You can use the esc 6 key to close the menu currently displayed The display shows menu level...

Page 146: ...ates that the displayed value is saved Setting and saving the sensitivity of direction display ComprimaF125 155 The higher the sensitivity of direction display is set the stronger the motion indication in the form of arrows 2 You can use the or key to adjust the sensitivity The icon in the top line goes out Press the key The set sensitivity is saved and the icon appears in the upper line You can u...

Page 147: ...ignal for irregular filling sounds This time can be set between 1 and 5 seconds via the menu Sensitivity of direction display The acoustic alarm signal will be deactivated by setting 0 seconds When achieving a constant filling all signalsdisappear You can use the or key to adjust the sensitivity The icon in the top line goes out Press the key The set sensitivity is saved and the icon appears in th...

Page 148: ... is shown in cm for COMPRIMA V 150 V180 Pre signalling indicates how much in advance to signal that the bale has reached Bale firmness for Comprima F 125 F155 or the final diameter for Comprima V 150 V180 With the or keys you can set the desired time interval The icon in the upper line goes out Press the key the set time delay is saved the icon in the upper line appears You can use the esc 6 key t...

Page 149: ...icon os shown in revers colours Pres the key The display shows menu 1 6 Filling correction The icon in the upper line indicates that the displayed value is saved Use the or key to increase or decrease the desired value The symbol in the upper line goes out Press the key The modified value is saved and the symbol appears in the upper line You can use the esc 6 key to close the menu currently displa...

Page 150: ...e tying start pulses Tying start delay indicates how much time there is between Pressure bale diameter reached and Triggering the tying process in automatic mode Use the key or to set the requested number of pulses the icon in the upper line will disappear Press the key The number of pulses set is saved and the icon appears in the upper line You can use the esc 6 key to close the menu currently di...

Page 151: ...o menus n menu 2 1 Customer counters all menu 2 2 Total counters 8 9 1 Menu 2 1 Customer counters Calling the menu Main menu 2 Counters is displayed You can select menu 2 1 n with the or keys The icon is shown in reverse colours Press the key The display shows menu 2 1 Customer counters Meaning of the icons 10 Active customer counter 1 20 Total number of bales Operating hours counter counts only w...

Page 152: ...s Press the key for softkey to reduce the number of bales Press the key for softkey to increase the number of bales Deleting the customer counter You can use the or keys to bring up the desired customer counter It appears in the top line Press the key for softkey The selected customer counter is set to zero You can use the esc 6 key to close the menu currently displayed The display shows menu leve...

Page 153: ...ounters cannot be deleted Operating hours counter cannot be deleted 1 Season counter 1 can be deleted Delete season counter 1 Press the key for softkey Season counter 1 is set to zero You can use the esc 6 key to close the menu currently displayed The display shows menu level 2 Counters Pressing the esc 6 key twice brings up the basic screen 2 2 RPK50330 n all 2 2 RPK50340 165 15 0 h 1 20 COM00015...

Page 154: ...ition Press the key for Softkey The icon appears in reverse colours and the engine moves out Moving the engine to the cut off position Press the key for Softkey The icon appears in reverse colours and the engine moves in Moving the engine to the tying position Press the key for Softkey The engine first moves to the feed position and then back to the tying position You can use the esc 6 key to clos...

Page 155: ...cked for errors In addition the sensors can be correctly adjusted in the manual sensor test There is no guarantee the machine is working correctly until after the sensors have been adjusted The PTO must not be turning during the sensor test Calling the menu Main menu 4 Service is called You can select menu 4 2 with the or keys The icon is shown in reverse colours Press the key The display shows me...

Page 156: ...lue actual value is displayed under the bar display The distance from the sensor to the metal must be adjusted so that the bar lies in the upper marked area in the alive state Then check whether the bar is in the alive state in the lowermarkedarea Possible sensors depending on how the machine is equipped No Sensor icon Description B1 Net length B2 Net runs B8 Ground adjustment B5 Slip B11 Bale cha...

Page 157: ...s ComprimaF125 F155 The bale chamber must be closed and empty If the bar 1 is not inside the rectangle 2 when the bale chamber is closed and emptied the corresponding sensor 7 must be adjusted mechanically Krone F 125 only Before you make any settings on the sensor 7 make certain the floor conveyor is adjusted correctly See Chapter Clamping the Floor Conveyor To do this Loosen the sensor 7 and tur...

Page 158: ...pen the bale chamber Remove the screw 5 Move the stop 6 to Pos II or III soft inner bale core Assemble and tighten the screw 5 Close the bale chamber Make certain the feeder rake 4 is resting on the stop 6 If necessary release tension on floor conveyor The bale chamber must be closed and empty Dimension X must be 105 mm after the setting is made Storing a value Press the key the set position is sa...

Page 159: ... twice brings up the basic screen U1 BPM50490 4 2 12V Ges 13 2V 12V Ter 13 1V SS_5V 5 0V 8V ana 8 8V 8V dig 8 8V 12V P2 13 2V 12V P3 13 2V RPK50705 state 1 9V 2 2V 4 2 1 9 2 4V OK 0 1 2 L B9 Loosen the sensor 7 and turn it in the oblong hole until the bar 1 is positioned inside the rectangle 2 in the bar display An audio signal sounds if the bar 1 is inside the rectangle 2 Tighten the sensor 7 Sav...

Page 160: ...urning During the actuator test the actuators are controlled by the system This may result in the machineperformingunexpected actions Because of this the test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators Calling the menu Main menu 4 Service is called You can select menu 4 4 with the or keys The icon is shown in reverse colour...

Page 161: ...r softkey State Actuator on Actuator off Generalactuatorerror No power supply fuse is probably defective Possible motors depending on how the machine is equipped Press the key for softkey move out motor inching operation only Press the key for softkey move in motor inching operation only No Icon Description M1 Net wrapping setting motor You can use the esc 6 key to close the menu currently display...

Page 162: ... motor has moved out up to the feed position press the key and the position made is saved the icon appears in the upper line Moving the motor in and saving Press the key for softkey the icon appears in reverse colours the motor moves in When the motor has moved in up to the cut off position press the key and the position made is saved the icon appears in the upper line Approaching the tying positi...

Page 163: ... software version of the job computer You can use the esc 6 key to close the menu currently displayed The display shows main menu 5 Info Pressing the esc 6 key brings up the basic screen 8 12 1 Main Menu 6 Technician Calling the main menu Call the main menu with the key You can select main menu 6 with the or keys The icon is shown in reverse colours Press the key Main menu 6 Technician is password...

Page 164: ...ssages Net stopped Net is active Net not cut off Bale chamber not closed Blade down Slip Maximum filling volume was reched Net has not been tied 2 5 6 7 9 10 14 16 8 Error while inserting the net Net length sensor adjusted incorrectly 22 Filling problem left too small 24 Filling problem right too small 25 No Icon Acoustic signal Description ...

Page 165: ...tly 102 Sensor net length faulty 103 105 Sensor position of net engine faulty Slip sensor faulty 108 Sensor ground monitoring faulty 109 Sensor bale diameter left faulty 110 Sensor bale diameter right faulty 111 Sensor bale chamber left faulty 112 Sensor bale chamber right faulty Continuous tone Rapid interval Medium interval Long interval ...

Page 166: ...iggered Filling reached pre signal reached wrapping complete bale chamber closed A01 Fuse 2 defective job computer A02 Fuse 3 defective self repairing A03 No connection to control unit A04 EEPROM faulty A14 Power supply too low A15 Power supply too high No Icon Acoustic signal Description A16 Access to protected storage cell 0 Access to protected storage cells 0 6 A17 ...

Page 167: ...er rail is not resting against the spiral roller the clamping wedge 5 can be turned 180 The dimensions of the clamping lever from the oblong hole to the upper and lower stop edges are different The scraper rail 6 is adjusted relative to the upper spiral roller inside the bale chamber Make certain to close the shut off tap 1 on the left hand tailgate hydraulic cylinder after opening the bale chambe...

Page 168: ... F 155 Use a tensioning device in order to release the tension on the floor conveyor 1 It can be ordered under reference number 200 624 060 from the KRONE customer service or from an autorised specialist retailer Accomplish the works according to customer service information 150 348 574 ...

Page 169: ...fort Sensor type 1 Net length B1 x x Namur 10 Nm 2 Netrunning B2 x x Namur 10 Nm 3 Position of net motor B3 x x 4 Bale chamber closed right B12 x Namur 10 Nm with opened bale chamber 5 a Bale firmness right B10 x Namur 10 Nm Bale firmness left B09 5 b Bale firmness right B10 x 2 mm 2 mm 2 mm 2 mm Distance Trans mitter sensor Tightening torque Rot pot met Rot pot met ...

Page 170: ... 155 F 125 1 4 Item Sensor designation Medium Comfort Sensor type 1 Position of cutter tray B8 x Namur 10 Nm 2 Bale chamber closed left B11 x Namur 10 Nm with opened bale chamber 3 Bale firmness left B9 x 4 Slip sensor B5 x x Namur 10 Nm 2 mm 2 mm 2 mm Tightening torque Distance Trans mitter sensor Rot pot met ...

Page 171: ...Sensor type 1 Net length B1 x x Namur 10 Nm 2 Netrunning B2 x x Namur 10 Nm 3 Position of net motor B3 x x 4 Bale chamber closed right B12 x Namur 10 Nm with opened bale chamber 5 a Bale diameter right B10 x Namur 10 Nm Bale diameter left B09 5 b Bale diameter right B10 x 2 mm 2 mm 2 mm 2 mm Distance Trans mitter sensor Tightening torque Rot pot met Rot pot met ...

Page 172: ...r designation Medium comfort Sensor type 1 Position of cutter tray B8 x Namur 10 Nm 2 Bale chamber closed left B11 x Namur 10 Nm with opened bale chamber 3 Bale diameter left B9 x 4 Slip sensor B5 x x Namur 10 Nm 2 mm 2 mm 2 mm Tightening torque Distance Trans mitter sensor Rot pot met RPN00070_3 3 4 2 1 ...

Page 173: ...st be a 4 mm On sensor Net running B2 the distance must be set on 2 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 4 mm is reached Tighten the nuts again a BPXC0172 2 1 3 a BP VFS 088 1 2 1 3 COM00022 1 2 3 Sensor position cutter base B8 When setting the sensor 1 for the position of the cutter base the cutter drawer 2 must rest closely against the cutting s...

Page 174: ...pen secure it at the shut off tap to prevent it from falling After completing maintenance work reattach all protective plates and protective devices properly Avoid skin contact with oil and grease In case of injuries caused by oils seek immediate medical assistance Follow all further safety instructions to avoid accidents and injuries A thread size resistance class is visible on the head of the bo...

Page 175: ...then every 3000 bales floor conveyor x but at least once a year at the beginning of the season chain tension after approx 5 bales floor conveyor x x floor conveyor drive x x pick up drive x x chain tension roller drive x x pick up drive x x after first time use approx 30 50 operating hours then annually after every season gearbox x after the Floor conveyor tension x x first operations F 125 F 125 ...

Page 176: ...rake lever position at 6 bar Compressedair brake system Hydraulic brake single axle With approx 100 bar oil pressure the brake lever 1 should be standing in braking position approx 55 mm away from the plate 2 9 3 4 Checking the brake settings The natural limited wear of brake drums and brake pads means that the wheel brakes need to be frequently adjusted in order to keep the braking cylinder strok...

Page 177: ...amounts more than 2 3 of the maximum cylinder stroke on piston type cylinder approx 80 90 mm on membrane brake cylinders approx 35 mm the brake must be readjusted The setting is made on the readjustment hexagon 2 hexagonal head screw W F 19 mm of the linkage setter 1 With a correctly set brake the piston rod should not be manually movable more than approx 10 mm Play between plunger and membrane in...

Page 178: ...IX 12 Maintenance VP100101 1 Z 2a 9 H L 4 a1 11 12 I II 5 3 3 2b a2 H L 6 Z m in 0 2a 2b 7 7 ...

Page 179: ...nkage 2b until the brake lever path a2 is about 30 mm on activation The compensation lever 11 must be flush both in the oblong hole I and in the upper part II of the support 12 for all settings Then mount the brake linkage 2a on the brake lever 5 again note the length of the brake lever HL Activate the brake When you do this the cylinder stroke X must be between 25 mm and 50 mm If the cylinder str...

Page 180: ...f max torque moment size bolts per mm hub black galvan M 12 x 1 5 19 4 5 95 Nm 95 Nm M 14 x 1 5 22 5 125 Nm 125 Nm M 18 x 1 5 24 6 290 Nm 320 Nm M 20 x 1 5 27 30 8 380 Nm 420 Nm M 22 x 1 5 32 8 10 510 Nm 560 Nm M 22 x 2 32 10 460 Nm 505 Nm Check the tyre pressures regularly and top up if necessary The tyre pressure is dependent on the tyre size The values are shown in the table 9 3 9 Tyre air pres...

Page 181: ...e since the belt is cut laterally Check the belts on a regular basis and cut the fringes if required 9 3 13 Checking the safety rollers of single blade locking device The safety rollers 1 on the levers of the single blade locking device must turn slightly when they are turned on tensioning of safety springs with multipurpose key after blades are installed If they do not the result will be an incre...

Page 182: ...rew plug 2 Add oil 4 oil level up to hole 3 approx 1 7 litres of SAE90API GL 4 9 4 Drive Chains 9 4 1 Special Safety Instructions The drive chains are equipped with protective devices Always reattach or close the protective devices after completing work on the chains 9 4 2 GeneralInformation Central lubrication only The chain lubrication device supplies oil to all drive chains except for the drive...

Page 183: ...80 The rear floor conveyor drive 1 is located on the right side of the machine Check the chain tension Length of spring under tension a ca 495 mm V150 a ca 465 mm V180 To correct the chain tension Increase or reduce the spring tension of the tension spring 2 until distance a ca 495 mm V150 a ca 465 mm V180 is set 1 RPN00071 2 a 2 3 I Check the chain length Before shortening the chain switch on flo...

Page 184: ...is located on the right side of the machine Check the chain tension Length of spring under tension a approx 200 mm To correct the chain tension Increase or reduce the spring tension of the tension spring 2 until distance a approx 200 mm is set 1 RPN00055 2 a 2 ...

Page 185: ... up The cutting roller drive 1 is located on the right side of the machine Check the chain tension Length of spring under tension a approx 200 mm To correct the chain tension Increase or reduce the spring tension of the tension spring 2 until distance a approx 200 mm is set ...

Page 186: ...p to the ground 9 4 3 5 Main Pick up Drive Pick up Drive The main pick up drive 1 and the pick up drive 2 are located on the pick up on the right side of the machine Main Pick up Drive Check the chain tension Length of spring under tension a approx 30 mm To correct the chain tension Increase or reduce the spring tension of the compression spring 3 until distance a about 30 mm is set Pick updrive C...

Page 187: ...entionally Position a The hydraulic cylinder return is open The tailgate can be shut Always make certain to return the shut off tap to position 4 after finishing work inside the bale chamber or on the tailgate so that the tailgate can shut Position b The hydraulic cylinder return is blocked The tailgate cannot shut When working inside the bale chamber when the tailgate is open always set the shut ...

Page 188: ...se electromagnetic valves In case the comfort operation should fail fasten rear lower lying slotted bolts 1 and or knurled thumb screw until the Pick can directly be raised or lowered from the control valve on the tractor As soon as the comfort controls start to function properly tighten the slotted screw and or knurled thumb screw off the solenoid valve This is the only way to ensure pick up oper...

Page 189: ...ulator connection block 2 park position Replacing the filter element Store or dispose used oil and oil filters according to statutory provisions Relieve all pressure from the hydraulic system Screw bottom of the filter 4 off the filter head piece 1 and clean it Remove the filter element 3 and replace by a new filter element with identical characteristics Push a new filter element 3 onto the valve ...

Page 190: ... 5 5 Hydraulic Circuit Diagram Comprima F125 F155 2 2 mm 919 357 921 277 210 mm 25 mm 293 363 1 mm 921 153 919 001 165 mm 25 mm 40 mm 27 002 455 685 mm 35 mm F155 292 305 510 mm 35 mm F125 292 304 F125 F155 150 100 131 05 ...

Page 191: ... 921 277 285 mm 25 mm 45 mm 292 504 285 mm 25 mm 45 mm 20 060 036 0 bar 921 114 45 bar 0 75 l 919 997 27 000 224 45 bar 0 75 l 919 997 210 mm 25 mm 293 363 1 mm 921 153 919 001 165 mm 25 mm 40 mm 27 002 455 1 4 mm V180 920 904 920 933 A ST S MS 27 003 792 T 2bar DS P 1 mm 50 180 bar 27 004 059 V150 1 6 mm 150 100 134 05 ...

Page 192: ...line to the round baler Maintenance After disconnecting the service line hose couplers close the covers or place the hose couplers in the empty couplings provided to prevent dirt from entering Replace any damaged ring seals Check Check that the service line hose couplers engage properly and do not leak Replace defective couplers SUPPLY hose coupler red BRAKE hose coupler yellow KRS 1 061 2 1 VP 1 ...

Page 193: ...ng operation condensate may collect inside the compressed air reservoir The drain valve on the bottom of the compressed air reservoir should be actuated every day during the winter otherwise weekly or after 20 operating hours Damaged reservoirs should be replaced Check Drain the compressed air reservoir Check the drain valve for leaks 9 8 4 Drain Valve Manually Operated Use The drain valve is inst...

Page 194: ...vals for the PTO shaft are shown in the diagram at right For additional information refer to the operating instructions provided by the PTO shaft manufacturer Definition of Terms Term Lubricant Location Amount Special Notes grease all purpose grease lubrication nipple approx remove excess grease two strokes from lubrication nipple grease gun lubricate use vegetable slide face apply remove any old ...

Page 195: ...20h 7 20h F 155 Lubricationpoints Number of lubrication points 1 Parking jack 1 2 Tandem axle pendulum arm bearing right left 2 3 Floor conveyor shaft bearing right 1 4 Cutting roller left 1 5 Nipple block left Floor conveyor 1 Lowerroller 1 Upperroller 1 6 Nipple block right Cutting roller bearing lower upper 2 Intermediategearcentre 1 Intermediategearouter 1 Lowerroller 1 Upperroller 1 7 Spring ...

Page 196: ...nts Number of lubrication points 1 Parking jack 1 2 Tandem axle pendulum arm bearing right left 2 3 Floor conveyor shaft bearing right 1 4 Cutting roller left 1 5 Nipple block left Floor conveyor 1 Lowerroller 1 Upperroller 1 6 Nipple block right Cutting roller bearing lower upper 2 Intermediategearcentre 1 Intermediategearouter 1 Lowerroller 1 Upperroller 1 7 Camp for rear right 2 floor conveyor ...

Page 197: ...painted parts with anti corrosion agent Use only a suitable vehicle jack to jack up the round baler Make sure that the machine is in a secure position when jacked up Jack up the round baler to prevent damage to the tyres tyre damage may occur when the round baler is left standing in the same position for extended periods Protect the tyres against outside influences such as oil grease direct sunshi...

Page 198: ...X 2 Winter Storage ...

Page 199: ...vices properly Please observe all other specific safety instructions 11 1 General Information Before returning to service start the binding or net wrapping mechanism manually and turn the mechanism by hand Check the starter systems of the twine or net wrapping mechanism Grease all lubrication points and lubricate the chains Wipe away any grease which oozes out of the bearings Check the oil level i...

Page 200: ...he overload coupling before use Loosen the eight screws 1 to release the spring pressure from the outside washers 3 4 Turn the PTO shaft manually Tighten the screws until the covering ring 2 is lying directly against the outside washers 3 4 Do not tighten the screws 1 too tight The coupling must still be able to slip Then turn the screws 1 one sixth of a revolution back KR 0 151 3 2 1 4 ...

Page 201: ...ive slower when starting the baling process until the acquired crop is rotating inside the bale chamber Check the drawbar setting and adjust if necessary Raise machine front end adjust drawbar height to ensure even transfer from the pick up to the channel Adjust the soft core or reduce the baling pressure Set the drive shaft higher refer to chapter Setting the drive shaft higher PossibleCause Hydr...

Page 202: ...ng material separates Reduce spacing between ties on twine wrapping system for wrapping material increase number of wraps Use only twine or wrapping material which meets the specified quality Drive slower at the end of the baling process Check that the bale chamber fills evenly during baling drive slower especially at the end of the baling process Bale is shaped like a cone Possible Cause Bale cha...

Page 203: ...ber or exits slowly Twine is not being cut Cannot close tailgate Blade shaft drops again immediately after starting Roller brake is set too tightly Spring for brake is too tight Cutter bar does not drop down fully Dull blades Netting is not being braked properly during wrapping Netting has caught on the cutter blades Ratchet mechanism does not come up Hydraulic hose not connected Sides are too ful...

Page 204: ...t full stroke Adjust in accordance with the operating manual Pumpvalveclosingincorrectly Detach clean or replace Replace with recommended oil Clean or replace all measuring valves Repair or replace Drive with thicker oil Reduce pump lift Pump does not run Repair adjust or replace Main pipe is torn Repair or replace No oil in the system Bleed system see Central ChainLubricationDevice Dirt Clean sys...

Page 205: ... 180 twinebox 3 small parts twinebox 6 eye bolts twinebox 7 springs twinebox 8 springs with clamp bolts twinebox 9 rail twinebox 10 screw twinebox 11 nuts twinebox 12 safety foil twinebox 13 spray paint can twinebox 14 PTO shaft balechamber 15 PTO shaft support bracket twinebox 16 hose and cable retainer balechamber 17 fasteners twinebox 18 PTO shaft holder twinebox 19 feed slats twinebox 20 linka...

Page 206: ...ound Place two wheel chocks under the wheels to prevent the baler from rolling Take the small parts out of the twine box RBV01170 1 2 3 Depressurise the tractor hydraulics Connect hydraulic hoses 1 2 and 3 to the tractor hydraulics according to colour 1 RP A 027 ...

Page 207: ...1 of the left lifting cylinder from position a to position b Take parts 2 4 out of the bale chamber RBV0116A 2 1 Shut the tailgate Rotate the shut off tap 1 in the return of the left hand lifting cylinder into position a Switch on the tractor hydraulics Set the control valve for shut tailgate to lower RP A 029 b a 1 1 a 1 1 b CPK00230_3 F 125 F 155 V 150 V 180 ...

Page 208: ...ine and install it as described below A1 2 Assembling the Bale Ejector Loosen the screw connections 1 2 on the holding plates to the left and right of the bale chamber Press the holding plates outwards Secure the pins using the washer 3 and roll pin 4 Tighten the screw connections 1 2 on the holding plate VP700026 1 2 3 5 4 4 7 6 6 8 7 8 VP700014_1 2 1 3 4 ...

Page 209: ... Screw together the connecting rods 1 COMPRIMA 150 linkage 1 X 2266 mm COMPRIMA 180 linkage 1 X 2564 mm COM00005 COM00005 1 x Secure the linkage 2 using the washer 1 and roll pin 3 Slide linkage 1 onto the tailgate studs 2 and secure the pins using the washer 3 and roll pin 4 RBV03190 1 3 2 RBV03210 1 3 4 2 ...

Page 210: ...the eye bolt 3 to the extension spring 1 and insert it into the bore hole 2 Secure in place using the washer and linch pin 4 Tighten the nut 4 until the bale ejector swings after the placing of the bale reliably into the basic position Attach safety foil 1 at the middle of the rear transverse spar of the bale ejector 2 ...

Page 211: ...ydraulics Set the control valve for shut tailgate to lower 2 1 VP700017 Install the spacer 1 with flat round bolt washers and nuts at the bale ejector 2 COMPRIMA V 180 Tyres 11 5 80 15 3 15 055 17 19 04 45 17 500 50 17 b a 1 1 a 1 1 b CPK00230_3 F 125 F 155 V 150 V 180 With Tandem Axle Install the U plate 1 with screws and washers RPN00104 1 2 ...

Page 212: ... Tighten screw connections 3 and 4 with the required torque The toothed disks 5 must mesh Tighten the screw connections again after 10operatinghours A1 3 Adjusting Drawbar Height To ensure optimum pick up of baling material the drawbar height must be adapted to the type of tractor being used When hitched up dimension x measured between the centre of the cutting roller and the ground should be x 70...

Page 213: ...holder 1 Slide the PTO shaft 1 with overload protection feature onto the machine shaft until the safety mechanism engages or the PTO shaft can be fastened refer to the operating instructions provided by the manufacturer if the PTO shaft Secure the PTO shaft guard retaining chains 2 RBV02240 2 1 Place the PTO shaft 1 inside the PTO shaft support bracket 2 ...

Page 214: ...in sharp curves Hitch the round baler to the tractor Take up the shortest operating position for the PTO shaft A1 4 2 Attaching the guard cup for universal shaft DANGER Danger of entrainment at P T O shaft Effect Risk of injury when drawing in open long hair jewellery or baggy clothes The machine may only be operated with an attached guard cup Guard cup 1 take out of the twine box Remove the three...

Page 215: ...r using the fastener 2 RBV01080 2 1 Slide the hose bracket 5 through the slots on the drawbar 6 Fasten the hose bracket to the drawbar using clamps 4 screws 1 washers 2 and self locking nuts 3 RBV01020 2 1 Draw the hydraulic hoses 2 through the hose bracket eyelet 1 RP A 026 1 2 3 4 6 5 ...

Page 216: ...A 12 Appendix A1 6 Lighting System Install the three unit lamps 1 on the right and left rear of the round baler with the lamp facing backwards and secure the cable with the cable band 2 RPN00066 1 2 ...

Page 217: ...GER The tensioning rockers and the attached tensioning system are under pressure Effect Injuries or damage to the machine No one is permitted inside the danger zone COM00309 1 2 Fig 1 CAUTION The floor conveyor is tensioned by loosening the screws 1 Keep out of the danger zone 1 Remove the screw 2 by slightly tightening or loosening the screw 1 2 Loosen the screws 1 on left and right equally on bo...

Page 218: ...5 5 Remove connecting tube 6 and link 7 Note Dispose of all removed parts properly COM00312 9 8 Fig 4 6 Connect the plug in connection 8 of the sensor on the left side of the machine 7 Mount the supplied plate 9 on the upper deflection roller of the belt ...

Page 219: ... 6 Ein Aus Taster Folie 1 2 6 12VFU Term 2 6 GND Term 2 6 12V Versorgung 2 6 Masse Versorgung 2 6 Steuerung Schlepper Batterie 12V Steuerung Batterie Masse Steuerung Blatt Nr 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Medium D Kloepper Schwarte 1 2 3 4 5 6 7 8 16 01 2008 27 1 05 Pin Belegung KTB geändert 10 09 2003 Ers durch Ers für Datum Letzte Änderung Erstellt A Spannungsversorgung Bedienung Or...

Page 220: ...3 6 B10_SIG_Befüllung_rechts 3 6 B3_12V_ Posi_Netzmotor 3 7 B3_SIG_Posi_Netzmotor 3 7 B3_GND_Posi_Netzmotor 3 7 B5_SIG_Schlupf 3 3 B5_GND_Schlupf 3 3 12V Versorgung 1 8 Masse Versorgung 1 8 Ein Aus Taster Folie 1 1 8 12VFU Term 1 8 GND Term 1 8 LIN BUS 1 8 5 6 gn br 11 8 7 17 sw rt 1 rs 2 4 ge Platine Jobrechner 9 3 2X1 20 21 2X1 2X1 2X2 2X3 14 10 12 13 16 19 18 15 Blatt Nr 1 2 3 4 5 6 7 8 Anlage ...

Page 221: ...llung rechts 1 XB10a B10_GND_Befüllung_rechts 2 6 B3_GND_Posi_Netzmotor 2 6 1 XB3a α U 1 2 3 B3 Posi Netzmotor B3_12V_ Posi_Netzmotor 2 6 2 3 XB3a B3_SIG_Posi_Netzmotor 2 6 B2_8 ge B2_7 ws B1_10 ge B1_9 ws B5_20 ge B5_21 ws B9_12 ge B9_11 ws B10_14 ge B10_13 ws B3_17 ws B3_15 rt B3_16 ge bl bl br bl br br bl br br bl Blatt Nr 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Medium D Kloepper Schwarte 1 ...

Page 222: ...03_Messerbodenverstellung 2 6 XY03b 1 2 Y03 Messerbodenverstellung XY03b Y3_GND_Messerbodenverstellung 2 6 M1_1 ge M1_2 ge Y01_12V_3 ge Y01_GND_5 ws Y03_12V_4 ge Y03_GND_6 ws Option mit Schneidwerk Gepr 09 02 2007 Änderung Zustand 1 2 3 4 5 6 7 8 Urspr Schwarte 09 02 2007 Schwarte Bl von Anz Blatt Nr Norm Ers durch Ers für 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Medium D 4 4 Datum Datum Name Or...

Page 223: ...BT CanH 1X1 5 2 3 1 Steuerung 12V 1X1 28 2 1 1 Steuerung Masse 1X1 29 2 1 1 Steuerung 12V 1X1 28 ge 1 Steuerung Masse 1X1 29 ws 1 1 KBT SS5V 1X1 9 ge 1 KBT 12VFU 1X1 14 ge 1 KBT CanL 1X1 6 gn 1 KBT GND 1X1 27 ws 1 KBT CanH 1X1 5 bl Steuerung Deichsel Batterie 12V Steuerung Schlepper Batterie Masse ws gn br gr Steuerung ge bl rs Gepr 16 01 2008 Änderung Zustand 1 2 3 4 5 6 7 8 Urspr Kloepper 10 09 ...

Page 224: ...ND 1X1_32 3 5 32 KB1X1 1X1b 1 B9 GND 1X1_35 3 3 35 1 KBT CanH 1X1 5 1 8 5 KB1X1 1X1b 1 KBT CanL 1X1 6 1 8 6 28 KB1X2 1X2b 21 KB1X2 1X2b 17 KB1X2 1X2b 3 KB1X2 1X2b 1 2 3 15 29 30 31 16 17 32 18 4 5 19 33 34 6 7 20 35 21 8 22 36 37 9 23 10 11 24 38 39 25 12 13 26 40 41 27 14 28 42 X 2 EINGÄNGE AUSGÄNGE Versorgung 12V3FU_L GND_L 8VANA 8VANA GND_ANA GND_ANA CAN_1 H CAN_1 L Analogspannung 0 1A Analogsp...

Page 225: ... 1 2 B11 Ballenkammer zu links 2 KB1X1 XB11a 24 KB1X1 1X1b Anschl I O Modul X1_24 KMC1 X1 2 3 DIG_3 Ballenkammer zu links KMC 1 1 B12 GND 1X1_23 2 2 1 KB1X1 B12a 1 2 B12 Ballenkammer zu rechts 2 KB1X1 XB12a 22 KB1X1 1X1b Anschl I O Modul X1_22 KMC1 X1 2 3 DIG_2 Ballenkammer zu rechts KMC 1 1 B1 GND 1X1_13 ws 1 B1 SIG 1X1_12 ge 1 B9 GND 1X1_35 ws 1 B9 12V 1X2_28 ge 1 B9 SIG 1X1_33 ge 1 B10 GND 1X1_...

Page 226: ...1 2 3 PWMLA_8 Bodenverstellung 7 1X1b 1 XY03b Y03 Bodenverstellung 2 XY03 1 Y03 GND 1X1_26 2 2 2 B8 GND 1X2_13 ws 2 B8 SIG 1X2_12 ge 1 Y01 12V 1X1_36 ge 1 Y01 GND 1X1_37 ws 1 Y03 12V 1X1_7 ge 1 Y03 GND 1X1_26 ws Gepr 22 11 2006 Änderung Zustand 1 2 3 4 5 6 7 8 Urspr Bitter 07 01 2005 Schwarte Bl von Anz Blatt Nr Norm Ers durch Ers für 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Komfort D 4 5 Datum ...

Page 227: ..._3 Netzmotor ausfahren KMC 1 42 KB1X2 1X2b 1 KB1X2 XM1b hier plus ausfahren rotes Kabel an Motor M M1 Netzbindung 2 KB1X2 XM1b hier plus einfahren schwatzes Kabel an Motor 1 KB1X2 1X2b Anschl I O Modul X2_1 KMC1 X2 2 6 HBPWMSTR_4 Netzmotor einfahren KMC 1 1 B5 GND 1X1_21 ws 1 B5 SIG 1X1_20 ge 1 B2 GND 1X1_11 ws 1 B2 SIG 1X1_10 ge 2 B3 GND 1X2_24 ws 2 B3 12V 1X2_28 ge 2 B3 SIG 1X2_22 ge 2 M1_1 1X2_...

Page 228: ...A 24 Appendix ...

Page 229: ...e KRONE ISOBUS systems pass the ISOBUS COMPATIBILITY TEST DLG VDMA on a regular basis The operation of this machine requires at least implementation level 3 of the ISOBUS system DANGER When using terminals and other control units which have not been delivered by KRONE mind that the user has to take the responsibility for the use of KRONE machines when using the machine on control units terminal ot...

Page 230: ...ISOBUS terminal CCI Via the accessory unit the ISO control unit will provide information and control functions to the display of the ISO terminal Operation with an ISO terminal is analogue to the KRONE ISOBUS terminal CCI Prior to start up refer to the operating instructions for the method of operation of the KRONE ISOBUS terminal CCI A fundamental difference to the KRONE ISOBUS terminal CCI is th...

Page 231: ...ed up on the ISO terminal A setting is performed directly via the ISO terminal if applicable refer to operating instructions of the ISO terminal manufacturer If necessary acoustic signals must be enabled from the terminal refer to operating instructions of the ISO terminal manufacturer ...

Page 232: ...ISOBUS operation B 4 ...

Page 233: ......

Page 234: ...abrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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