Kodak HEALTH SCIENCES X-Omat Clinic 1 Installation Instructions Manual Download Page 61

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Checking and Adjusting the Replenishment Rates

981088 – September 1995

Figure 53

Inserting and Removing Film Under the MIDDLE FILM SENSOR

[5] Repeat Step 4 two additional times. Check that replenishment solution is pumped each time into the 500 mL

GRADUATED CYLINDER.

[6] Measure and record the volume of developer replenishment solution in the GRADUATED CYLINDER.

[7] Calculate the average measurement by dividing the volume of developer replenishment in the 500 mL

GRADUATED CYLINDER by 3.

[8] Compare your average of developer replenishment solution to the recommended volume listed in the

Replenishment Rate Sheet, Publication Number 1C0578, which is located in the front pocket of your
publications binder.

[9] Empty the GRADUATED CYLINDER.

• If you measured the correct volume of developer replenishment solution, do not make any

replenishment adjustments. Go to Step 10 on Page 62.

• If you measured less than the recommended volume of developer replenishment solution, do the

following steps to increase the rate of replenishment:

1. Insert the DEVELOPER REPLENISHMENT CHECK TUBE into the GRADUATED CYLINDER.

2. Insert and remove a small sheet of film under the RIGHT (PLUS) FILM SENSOR on the right side

of the FEED TRAY. Listen for the PROCESSOR to beep once indicating an increase of 5 mL.
To make large changes in the replenishment rate, you may insert and remove a sheet of film from the
RIGHT (PLUS) FILM SENSOR several times consecutively.

3. Again, insert and remove a small sheet of film under the MIDDLE FILM SENSOR three times.

4. Measure and record the volume of developer replenishment solution in the GRADUATED

CYLINDER.

5. Calculate the average measurement by dividing the total volume of replenishment solution by 3.

6. Empty the replenishment solution from the GRADUATED CYLINDER.

7. Again, compare your recorded average developer replenishment solution to the recommended volume

listed in the Replenishment Rate Sheet located in the front pocket of your publications binder.

8. If the volume is below the recommended volume by more than 3 mL, continue increasing the

replenishment rate as necessary.

9. Check that the DEVELOPER REPLENISHMENT CHECK TUBE is pushed down into the

DEVELOPER TANK.

10. Go to Step 11 on Page 62 to adjust the replenishment rate for the fixer.

H130_0145BA

FILM SENSOR

LEFT (MINUS)

H130_0145BCB

FILM SENSOR

RIGHT (PLUS)

MIDDLE FILM SENSOR

Summary of Contents for HEALTH SCIENCES X-Omat Clinic 1

Page 1: ...VISION Eastman Kodak Company Publication No 981088 September 1995 Supersedes 981088 October 1994 INSTALLATION INSTRUCTIONS for the Kodak X Omat M43 and M43A PROCESSORS and the Kodak X Omat Clinic 1 PROCESSOR H130_0009DA ...

Page 2: ...s and floor coverings around your Kodak X Omat Processors and associated drains clean and dry at all times Any accumulation of fluids from mixing tanks drain lines etc should be cleaned up immediately In the event of an accumulation of liquid due to backup overflow or other malfunctions of the drain associated with your Kodak X Omat Processor call a plumber or other contractor to correct any probl...

Page 3: ...PROCESSOR 47 Making the Necessary Connections 49 Checking the Electrical Supply 49 Important Information 49 Service Requirements for European Installations of the M43 PROCESSOR 49 Making the Electrical Connections 50 Connecting the DRAIN LINES and the Water Supply HOSE for the Table Top or MOUNTING STAND Installations 51 Connecting the HOSES from the REPLENISHMENT TANKS in Table Top or MOUNTING ST...

Page 4: ...INSTALLATION INSTRUCTIONS 4 September 1995 981088 ...

Page 5: ...See publication 1C7052 in the front pocket of your publications binder for a list of the items packed with your PROCESSOR model 3 Remove shipping carton from around the PROCESSOR any other packing materials TOP COVER from the PROCESSOR EVAPORATION COVERS for the DEVELOPER and FIXER RACKS 2 SIDE ACCESS PANELS and the BACK ACCESS PANEL by loosening the 2 SCREWS securing each PANEL POWER CABLE provid...

Page 6: ...ber 1995 981088 Figure 2 Removing the Tape from the DRYER AIR TUBES 4 From the DRYER RACK remove the 8 pieces of tape holding the DRYER AIR TUBES in position Non Drive End View H130_0142GA DRYER RACK H130_0142GCA tape TUBES 8 DRYER AIR ...

Page 7: ...to secure the WOOD RESTRAINT onto the FIXER RACK 8 Install the O RING provided into that hole using the SCREW and WASHER provided The O RING will be used in later procedures to enable you to secure the COVER of the ELECTRICAL BOX in the open position See the figure 9 Remove the DEVELOPER and FIXER RACKS and any protective packing material 10 Cut and remove the STRAP securing the WASH RACK in place...

Page 8: ...the 2 SCREWS on each PANEL and remove the PANEL 2 Check that the FRONT ACCESS PANEL is installed The FRONT ACCESS will protect the FILM DETECTOR ASSEMBLY from damage when moving the PROCESSOR through a narrow door opening 3 To reduce space requirements check that the LEVELING FEET are rotated up into the PROCESSOR as far as possible 4 Rotate the PROCESSOR so that the non drive side faces down See ...

Page 9: ...EWS to secure the BRACKET Installing the PROCESSOR on the MOUNTING STAND 1 Place the PROCESSOR on the MOUNTING STAND with the large holes toward the operator s work area Important If you will be securing the MOUNTING STAND with SEISMIC BRACKETS ensure that the MOUNTING STAND on its LEVELING FEET is no more than 2 5 cm 1 in above the floor 2 Install the 4 LEVELING FEET and 4 LOCK NUTS on the MOUNTI...

Page 10: ...LEVELING FEET Keep the NUTS for later installation 10 Remove and discard the LEVELING FOOT on the drive side of the PROCESSOR near the REPLENISHMENT PUMP 11 Install the 7 6 cm 31 2 in LEVELING FOOT packed with the PROCESSOR in its place See Figure 6 12 Rotate these 2 LEVELING FEET clockwise until they are fully extended Use a SOCKET or WRENCH to ensure that the LEVELING FEET are tight 13 Position ...

Page 11: ...NTING STAND 4 WASHERS provided with the MOUNTING STAND 4 NUTS removed in Step 9 20 Advance to the appropriate section as outlined below a If you are installing an M43A or Clinic 1 PROCESSOR for 60 Hz operation advance to the section PROCESSOR Setup Options on Page 35 b If you are installing an M43A PROCESSOR for 50 Hz operation advance to the section Changing the PROCESSOR to 50 or 60 Hz Operation...

Page 12: ...ported b Refer to the Site Specifications Publication Number 981087 to check that you have room to access the front of the PROCESSOR the ELECTRICAL BOX on the drive side of the PROCESSOR 3 Locate the 4 FLOOR PLATES packed with the PROCESSOR 4 Insert the 4 FLOOR PLATES under the 4 LEVELING FEET of the PROCESSOR Figure 7 Installing the FLOOR PLATES 5 Advance to the appropriate section as outlined be...

Page 13: ... If the REPLENISHMENT TANKS are to be located outside the darkroom decide whether you will locate them inside the MOUNTING STAND or outside the MOUNTING STAND main water supply VALVE main power supply CIRCUIT BREAKER which should be located outside of the darkroom within sight of the PROCESSOR and be accessible by the operators and service personnel Qty Item 1 FOAM BLOCK LIGHT LOCK 2 FOAM GASKET L...

Page 14: ...ed from the darkroom side H130_0177DA 127 0 cm 50 in 134 6 cm 53 in 89 5 cm 35 1 4 in 59 1 cm 23 1 4 in 25 4 cm 10 in 91 4 cm 36 in 7 6 cm 3 in 12 7 cm 5 in 78 7 cm 31 in 83 8 cm 33 in 66 0 cm 26 in 30 5 cm 12 in CAULK H130_0177DCB edge of the WOOD FRAME FRAME OPENING for the PROCESSOR WOOD FRAME WALL OPENING floor ...

Page 15: ... no more than 2 5 cm 1 in 4 Rotate the LEVELING FEET until the FEET extend past the MOUNTING STAND by 3 75 cm 11 2 in Important If you will be securing the MOUNTING STAND with SEISMIC BRACKETS place the 4 FLOOR PLATES provided with the SEISMIC BRACKET KIT 261413 under the 4 LEVELING FEET of the MOUNTING STAND 5 Install the 4 FLOOR PLATES under the 4 LEVELING FEET of the MOUNTING STAND Figure 9 Ins...

Page 16: ...he TOP of the MOUNTING STAND is positioned correctly to allow for the routing of the HOSES and the POWER CABLE If the REPLENISHMENT TANKS will be stored inside the MOUNTING STAND do the following steps a Remove the 9 SCREWS securing the TOP of the MOUNTING STAND b Rotate the TOP 180 so that the holes are at the closed end of the MOUNTING STAND c Check that the TOP of the MOUNTING STAND is flush wi...

Page 17: ...in the TOP of the MOUNTING STAND Figure 11 Positioning the PROCESSOR on the MOUNTING STAND 9 Check that the following parts are removed from the PROCESSOR TOP COVER BACK ACCESS PANEL FRONT ACCESS PANEL DRIVE SIDE ACCESS PANEL NON DRIVE SIDE ACCESS PANEL 10 Raise and support the non feed end of the PROCESSOR to gain access to the 2 LEVELING FEET Use a 5 x 10 cm 2 x 4 in piece of wood that is 1 m 3 ...

Page 18: ...ROCESSOR to gain access to the other 2 LEVELING FEET Use a 5 x 10 cm 2 x 4 in piece of wood that is 1 m 3 ft long to support the PROCESSOR a Position the piece of wood so that it supports the entire width of the PROCESSOR drive side to non drive side it is closer to the center of the PROCESSOR than to the front 20 Remove the NUT from each of the 2 feed end LEVELING FEET Keep the NUTS for later ins...

Page 19: ...SSOR to the bottom of the WATER INPUT SOLENOID 25 Use a standard 5 8 in NHT HOSE BIB FITTING to connect the HOSE from the main water supply to the under side of the WATER INPUT SOLENOID Note If you are routing a water supply HOSE under the PROCESSOR you will need a 90 fitting not provided at the WATER INPUT SOLENOID connection Figure 14 Connecting the DRAIN HOSES and the HOSE from the Main Water S...

Page 20: ... Position a SPACER on the TOP of the MOUNTING STAND under each of the 2 LEVELING FEET 29 Position a EYEBOLT over each SPACER See the figure for the correct orientation of the EYEBOLTS Figure 15 Installing the EYEBOLTS 30 Lower the raised end of the PROCESSOR by removing the piece of wood supporting it 31 Check that the LEVELING FEET are lowered into the SPACERS 32 Align the 2 LEVELING FEET and SPA...

Page 21: ...d the WALL OPENING on the outside of the darkroom 36 Mount the WOOD FRAME securely to the wall 37 Cut an opening in the WOOD FRAME for the PROCESSOR See the figure for the correct dimensions of the hole 38 If there is no need for connections through the WOOD FRAME go to section Installing the GASKET on the WOOD FRAME on Page 23 Figure 16 Preparing the WOOD FRAME as viewed from the darkroom side H1...

Page 22: ...stallation Figure 17 Preparing the Holes in the WOOD FRAME as viewed from the darkroom side Tanks Inside Darkroom Tanks Outside Darkroom Hole Description Diameter Quantity Diameter A DRAIN HOSES 1 in 3 1 1 8 in 3 B REPLENISHMENT HOSES 1 2 in 2 C POWER CABLE As Needed 1 As Needed 1 D WATER INPUT HOSE As Needed 1 As Needed 1 E EYEBOLTS 1 4 in 2 1 4 in 2 H130_0178HA 17 5 8 in 18 3 cm 7 3 16 in 12 7 c...

Page 23: ...r the correct location of the GASKET 43 Check that there are no gaps in the GASKET 44 Cut another piece of GASKET the dimension of the front of the PROCESSOR 45 Install the GASKET on the PROCESSOR along the bottom edge of the FRONT ACCESS PANEL Important Additional GASKETS may be necessary in some installations where the wall is not plumb if using a LIGHTTIGHT FEED TRAY Figure 18 Installing the GA...

Page 24: ...the HOSES between where they enter the MOUNTING STAND and where they pass through the wall install the REPLENISHMENT HOSES with slack in the HOSES note that the developer REPLENISHMENT HOSE has a red WIRE TIE for easy identification note that the fixer REPLENISHMENT HOSE has a blue WIRE TIE for easy identification install the DRAIN HOSES without slack in the HOSES 47 Route the following HOSES thro...

Page 25: ...EPLENISHMENT TANKS c If the REPLENISHMENT TANKS are located in the darkroom do the steps below Rotate the MOUNTING STAND so that the open end of the STAND is positioned against the darkroom wall Route the HOSES and POWER CABLE through the open end of the MOUNTING STAND and through the holes in the WOOD FRAME To prevent light leaks apply CAULK around the holes in the WOOD FRAME where the HOSES and ...

Page 26: ...R CABLE through the darkroom wall do the following Identify 3 DRAIN HOSES HOSE from the main water supply POWER CABLE If the REPLENISHMENT TANKS are located in the MOUNTING STAND route the HOSES and POWER CABLE listed above through the closed end of the MOUNTING STAND FOAM BLOCK you will need to make a hole in the FOAM BLOCK for the POWER CABLE to pass through holes in the WOOD FRAME Figure 21 Pos...

Page 27: ...VELOPER TANK WALL as shown below 56 Cut a 5 1 cm 2 in piece from the foam GASKET for each side of the DEVELOPER TANK WALL 57 Install one GASKET on the drive side of the PROCESSOR under the FILM SENSOR WIRES 58 Install the other GASKET on the non drive side 59 Advance to the appropriate section as outlined below a If you are installing an M43A PROCESSOR for 50 Hz operation advance to the section Ch...

Page 28: ...ASHERS 2 WASHERS Figure 23 Installing the FEED TRAY 64 Move the PROCESSOR and MOUNTING STAND toward the wall Position the PROCESSOR so that the EYEBOLTS align with the 2 holes cut in the WOOD FRAME 65 Slowly move the PROCESSOR and MOUNTING STAND to the wall Insert the EYEBOLTS through the 2 holes in the WOOD FRAME 66 Check that HOSES and POWER CABLE are not pinched FOAM BLOCK is compressed between...

Page 29: ... the holes cut in the WOOD FRAME 71 Check that all GASKETS are compressed no obvious light leaks exist 72 Check that the PROCESSOR is level front to back and side to side See the section Leveling the PROCESSOR on Page 47 73 Install the 2 SIDE ACCESS PANELS and the BACK ACCESS PANEL on the PROCESSOR 74 Check that the TOP COVER of the PROCESSOR can be easily installed and removed 75 If the LIGHTTIGH...

Page 30: ...e DRAIN must have a capacity of 10 litres min 1 3 gal min DRAIN service must comply with local codes Local codes must be consulted to determine which solutions if any can be drained directly into the building system The PROCESSOR provides a water gap of 5 1 cm 2 in 80 Locate the opaque DRAIN HOSES coming through the WOOD FRAME 81 Connect the parts from the THROUGH THE WALL KIT listed below to rout...

Page 31: ... Figure 25 Installing the KNOBS for the DRAIN VALVES 84 Install the DRYER TEMPERATURE CONTROL KNOB a Align the SETSCREW of the KNOB with the flat section of the STEM b Press the DRYER TEMPERATURE CONTROL KNOB onto the STEM of the DRYER TEMPERATURE CONTROL c Check that the DRYER TEMPERATURE CONTROL KNOB is not touching the FRONT ACCESS PANEL 85 Advance to Doing the Water Leak Test procedure on Page...

Page 32: ...ic 1 PROCESSORS are set up for 115 V AC 60 Hz operation only If you are installing an M43A PROCESSOR into a 50 Hz site you will need to switch the SPROCKET on the MAIN DRIVE MOTOR and switch the input CONNECTOR on the DRIVE MOTOR All Kodak X Omat M43 PROCESSORS are set up for 230 V AC 50 Hz operation If you are installing an M43 PROCESSOR into a 60 Hz site you will need to switch the SPROCKET on t...

Page 33: ...ESSOR to 50 or 60 Hz Operation Note When doing the steps below see Figure 28 above or Figure 29 on Page 34 6 Install the alternate SPROCKET onto the DRIVE MOTOR a See the figures for the correct orientation of the SPROCKET b Check that the FLAT of the SPROCKET is aligned with the FLAT of the MOTOR DRIVE SHAFT c Install the SPROCKET onto the DRIVE MOTOR using the SETSCREW removed in Step 3 Do not f...

Page 34: ...ACKET and the DRIVE CHAIN Changing the Input CONNECTOR on the DRIVE MOTOR 1 Locate the CONNECTORS labeled 50 Hz and 60 Hz on the DRIVE MOTOR behind the BRACKET Note Only one CONNECTOR will be connected If necessary for better access to the CONNECTORS remove the BRACKET from the PROCESSOR 2 Cut the WIRE TIE on the CONNECTOR that is not in use 3 Connect the appropriate CONNECTOR for 50 Hz or 60 Hz o...

Page 35: ...OCESSOR can display degrees Celsius C or degrees Fahrenheit F The PROCESSOR is factory set to display the developer temperature in degrees Celsius 3 Standby Mode or Continuous Mode The PROCESSOR is factory set for the standby mode In standby mode the drive system DRYER BLOWER and DRYER HEATER remain de energized until a film is fed Standby mode conserves both electricity and water consumption and ...

Page 36: ... PROCESSOR 2 Pull out the ELECTRICAL BOX 3 Connect your ESD protective wrist strap to the ESD JACK on the ELECTRICAL BOX 4 Open the COVER of the ELECTRICAL BOX Fasten the COVER open by placing the O RING that is on the PROCESSOR TANK around the POST on the COVER Figure 30 Pulling Out the ELECTRICAL BOX H130_0143HA BOX ELECTRICAL SUPPORT SHELF ELECTRICAL BOX JACK O RING POST COVER 100 CIRCUIT BOARD...

Page 37: ...y Units Celsius or Fahrenheit M43 and M43A Only Celsius E2 C o F Not Used E3 Water Usage Continuous or Low Continuous M43 550 and above M43A 500 and above Clinic 1 600 and above Low Remaining serial numbers E4 1 o 3 1 o 3 Standby Continuous Mode Standby E5 S o C If the position of this JUMPER is changed recalibrate the DEVELOPER TEMPERATURE DISPLAY See the Service Manual Publication No 981090 U4 U...

Page 38: ...INSTALLATION INSTRUCTIONS 38 September 1995 981088 7 Disconnect your ESD wrist strap 8 Slide the ELECTRICAL BOX and SUPPORT SHELF back into the PROCESSOR ...

Page 39: ...rted through the NOTCH in the DRYER PLENUM so that it does not prevent the DRYER PLENUM from seating correctly 4 Check that the DRYER PLENUM is seated flush against the WASH TANK DRYER COMPONENT CONNECTOR NUMBER DRYER THERMISTOR P J19 AIR VANE SWITCH P J26 DRYER HEATER P J4 DC INTERLOCK SWITCH S6 P J28 H130_0064CA H130_0064CCA P J5 P J26 P J19 P J4 notch PLENUM DRYER P J28 DC INTERLOCK SWITCH S6 T...

Page 40: ...ONS 40 September 1995 981088 Section6 Installingthe RACKS Identifying the Parts of the PROCESSOR Figure 33 Identifying the TANKS H130_0081DA WASH TANK FIXER TANK DEVELOPER TANK non drive side feed end H130_0081DCA drive side ...

Page 41: ... MANIFOLD EXIT ROLLER ASSEMBLY Caution Use care not to break off the SNAPS that hold the ENTRANCE ROLLER ASSEMBLY in position 2 Manually turn the DRIVE GEAR on the WASH RACK Check that the ROLLERS turn easily and that the GEARS engage Figure 34 Checking the Positions of the ENTRANCE ROLLER ASSEMBLY and EXIT ROLLER ASSEMBLY on the WASH RACK H130_0254BA H130_0254BCA Tab Upper Wash Tube Wash Manifold...

Page 42: ...SH RACK does not sit flat on the work surface a Loosen the 4 TIE ROD SCREWS and the 2 IDLER ROLLER SCREWS b Press down on the WASH RACK until it sits flat on the work surface c Tighten all the SCREWS 4 Install the WASH RACK in the WASH TANK non drive end first Figure 35 Checking the Squareness of the WASH RACK H130_0144BA WASH MANIFOLD work surface SCREW 2 IDLER ROLLER TIE ROD SCREW 4 H130_0144BCA...

Page 43: ...am seal of the DRYER PLENUM and holds the DRYER PLENUM in place that the DRIVE GEAR of the WASH RACK engages with the MAIN DRIVE GEAR Note To prevent film transport problems press the WASH MANIFOLD down slightly to seat the WASH MANIFOLD and the O RING correctly in the hold Figure 36 Checking the Position of the WASH MANIFOLD H130_0052BA WASH MANIFOLD hole H130_0052BCB ...

Page 44: ...the FIXER RACK into the FIXER TANK Install the DEVELOPER RACK into the DEVELOPER TANK The FIXER RACK and DEVELOPER RACK have different colored WIRE TIES for easy identification The FIXER RACK has a blue WIRE TIE The DEVELOPER RACK has a red WIRE TIE Install the FIXER RACK so that the blue WIRE TIE is on the drive side of the FIXER TANK Install the DEVELOPER RACK so that the red WIRE TIE is on the ...

Page 45: ... Manually turn the DRIVE PULLEY on the DRYER RACK Check that all ROLLERS turn correctly See Figure 39 on Page 45 4 Check the DRYER RACK for squareness by placing it on a flat work surface with the TOP COVER facing up If the DRYER RACK does not sit flat on the work surface a Loosen the SCREWS for the COVERS and the TIE RODS b Press down on the DRYER RACK until it sits flat on the work surface c Tig...

Page 46: ... SIDEPLATES of the WASH RACK are flush with the SIDEPLATES of the DRYER RACK e Check that the TABS on both sides of the WASH RACK engage the SIDEPLATES of the DRYER RACK correctly See the figure below 6 If you are installing the PROCESSOR through the darkroom wall go to section Securing the PROCESSOR on Page 28 If not continue with Page 47 Figure 39 Installing the DRYER RACK H130_0148HA SCREW DRYE...

Page 47: ... If you are installing the PROCESSOR on the MOUNTING STAND and are securing the PROCESSOR to the MOUNTING STAND do the following steps using the LEVELING FEET for the MOUNTING STAND and not the LEVELING FEET for the PROCESSOR Be sure that the PROCESSOR is in its final location before leveling it 1 Check that the DEVELOPER and FIXER RACKS are seated firmly 2 Place a LEVEL first front to back and th...

Page 48: ...ING FEET 4 Repeat the procedure as necessary to level the PROCESSOR Figure 41 Adjusting the LEVELING FEET 5 Once you have leveled the PROCESSOR and or MOUNTING STAND rotate the 4 NUTS on the LEVELING FEET of the PROCESSOR or MOUNTING STAND to secure the desired level H130_0147BA PANEL ACCESS FRONT LEVELING FOOT 4 H130_0147BCA FLOOR PLATE 4 NUT 4 ...

Page 49: ...aily voltage at your site is within the range of 207 to 253 V AC If the power authority states that the power available is within the range of 207 to 253 V AC the site does not require the use of a TRANSFORMER KIT If the voltage at your site is not within the range the TRANSFORMER KIT CAT No 171 0292 is required Table 2 Service Options Service Requirements for European Installations of the M43 PRO...

Page 50: ... CONTROL PANEL c Connect the GROUND WIRE to E1 d Tighten the STRAIN RELIEF e Connect WIRE 1 to L1 on TB1 as shown in the figure f Connect WIRE 2 to NEUTRAL on TB1 as shown in the figure Figure 42 Connecting the Wires to TB1 115 230 or 240 V AC 3 Connect the PROCESSOR to the main building electrical supply Note The service for the M43A and Clinic 1 PROCESSORS must be a dedicated line capable of car...

Page 51: ...R provides a water gap of 5 1 cm 2 in 1 Connect the 3 DRAIN HOSES to the 3 DRAIN VALVE FITTINGS a Loosely place the CLAMPS provided in the prepack onto the 3 DRAIN HOSES b Connect the 3 DRAIN HOSES to the VALVES c Move the CLAMPS up the DRAIN HOSES to their final position on the VALVES d Check that the CLAMPS are positioned so that you can access the SCREWS by inserting a SCREWDRIVER through the n...

Page 52: ...te If Low Water Usage Mode is configured the WASH WATER DRAIN VALVE must be changed A white dot on the WASH WATER VALVE STEM indicates a valve with an oraface which is used for Continuous Wash Mode only Refer to Replacing the Drain Valves Plumbing Section in the Service Manual Note If you are routing a water supply HOSE under the PROCESSOR you will need a 90 fitting not provided at the WATER INPUT...

Page 53: ...e a small HOSE CLAMP provided with M43 and M43A only The FITTING on the fixer REPLENISHMENT HOSE has a blue WIRE TIE for easy identification The FITTING on the developer REPLENISHMENT HOSE has a red WIRE TIE for easy identification Figure 45 Connecting the REPLENISHMENT HOSES 4 Connect the fixer REPLENISHMENT HOSE on the PROCESSOR to the fixer REPLENISHMENT TANK 5 Install a STRAINER ASSEMBLY in th...

Page 54: ...osed 3 Fill the FIXER and DEVELOPER TANKS with water until the level of the water is at the OVERFLOW WEIRS Water will go down the DRAIN LINES when the TANKS are full Caution To prevent spills or splashes into other TANKS or onto electrical parts Check that the SIDE ACCESS PANELS are installed Pour the water into the TANK at the non drive end of the PROCESSOR Do not pour water onto the RACKS Figure...

Page 55: ...ICAL BOX from the drive side of the PROCESSOR 7 Pull out the ELECTRICAL BOX 8 Using a FLASHLIGHT check for leaks behind the ELECTRICAL BOX Tighten HOSE CLAMPS as necessary 9 Push the SUPPORT SHELF and the ELECTRICAL BOX to their original positions 10 Turn on the main water supply to the PROCESSOR Warning Dangerous Voltage 11 Connect the main power to the PROCESSOR 12 Rotate the DRYER TEMPERATURE C...

Page 56: ... DISPLAY on an M43 or M43A PROCESSOR will not display a temperature reading until the developer temperature reaches a minimum of 24 C 75 F 18 Feed two 35 x 43 cm 14 x 17 in sheets of pre processed or cleanup film a Check that the REPLENISHMENT PUMP energizes b Check that the WATER INPUT SOLENOID opens to replenish the WASH TANK c Check that the WASH PUMP starts pumping water into the WASH TUBES wi...

Page 57: ... BREAKER CB1 to the O position 21 Disconnect the main power supply from the PROCESSOR 22 Check for leaks under the TANKS by doing Steps 6 through 11 on Page 55 23 Energize the PROCESSOR by moving the MAIN CIRCUIT BREAKER CB1 to the 1 position 24 For all installations continue with section Setting the Developer Temperature on Page 58 ...

Page 58: ...1 2 F continue with this procedure Possible damage from electrostatic discharge ESD 2 Pull out the SUPPORT SHELF for the ELECTRICAL BOX from the drive side of the PROCESSOR 3 Pull out the ELECTRICAL BOX 4 Connect your ESD protective wrist strap into the ESD JACK on the ELECTRICAL BOX 5 Open the COVER of the ELECTRICAL BOX Fasten the COVER open by placing the O RING that is on the PROCESSOR TANK ar...

Page 59: ... F 8 For the M43 and M43A PROCESSORS Only if the temperature shown on the DEVELOPER TEMPERATURE DISPLAY matches the temperature shown on the calibrated THERMOMETER then the DEVELOPER TEMPERATURE DISPLAY is calibrated correctly If the temperature shown on the DEVELOPER TEMPERATURE DISPLAY does not match the temperature shown on the THERMOMETER then you need to calibrate the DEVELOPER TEMPERATURE DI...

Page 60: ...R is energized b Check that the TOP COVER is removed from the PROCESSOR c If previously inserted remove the INTERLOCK TOOL from the AC INTERLOCK SWITCH S5 d If previously inserted remove the MAGNET from the DC INTERLOCK SWITCH S6 on the DRYER PLENUM BRACKET Note The DC INTERLOCK SWITCH S6 is only found in PROCESSORS that either have a serial number of 350 or higher or have Mod 1 installed You will...

Page 61: ...o the GRADUATED CYLINDER 2 Insert and remove a small sheet of film under the RIGHT PLUS FILM SENSOR on the right side of the FEED TRAY Listen for the PROCESSOR to beep once indicating an increase of 5 mL To make large changes in the replenishment rate you may insert and remove a sheet of film from the RIGHT PLUS FILM SENSOR several times consecutively 3 Again insert and remove a small sheet of fil...

Page 62: ...just the replenishment rate you are adjusting the replenishment volume for both the developer and fixer The replenishment rates for the developer and fixer are proportional and cannot be changed by this procedure Each time you increase or decrease the replenishment rate by inserting and removing a sheet of film under either the RIGHT PLUS FILM SENSOR or LEFT MINUS FILM SENSOR you are changing both...

Page 63: ...N CIRCUIT BREAKER CB1 to the O position Caution The PROCESSOR must be de energized before you drain the TANKS 20 Drain the water from the 3 TANKS by rotating the DRAIN VALVE STEMS 1 4 turn 21 When the TANKS are drained close the DRAIN VALVES by pushing in the DRAIN VALVE STEMS and rotating them 1 4 turn Figure 54 Closing the DRAIN VALVES 22 Dry the DEVELOPER TANK first and then the FIXER TANK by w...

Page 64: ...heck that all 3 DRAIN VALVES are closed 3 Install the 3 KNOBS a Check that you align the SETSCREW of the KNOB with the flat section of the STEM b Leave 3 mm 1 8 in gap between the FRONT ACCESS PANEL and the back of the KNOBS c Secure the KNOBS using the 2 SETSCREWS provided for each Figure 55 Installing the KNOBS for the DRAIN VALVES H130_0149AA PANEL FRONT ACCESS H130_0149ACA KNOB 3 SETSCREW 2 ST...

Page 65: ... KNOB with the flat section of the STEM b Press the DRYER TEMPERATURE CONTROL KNOB onto the STEM of the DRYER TEMPERATURE CONTROL c Check that the DRYER TEMPERATURE CONTROL KNOB is not touching the FRONT ACCESS PANEL Figure 56 Installing the DRYER TEMPERATURE CONTROL KNOB Ready Wait Service Dryer Temperature H130_0003AA DRYER TEMPERATURE CONTROL KNOB H130_0003ACB ...

Page 66: ...CCESS PANEL on the PROCESSOR 3 Install the following parts that secure the FEED TRAY onto the PROCESSOR 2 SCREWS 2 LOCK WASHERS 2 WASHERS Figure 57 Installing the FEED TRAY Section14 Installingthe LIGHTTIGHTFEED TRAY If you plan to install a LIGHTTIGHT FEED TRAY see the Installation Instructions Publication Number 1C0937 provided with the kit H130_0084BA H130_0084BCA LOCK WASHER 2 WASHER 2 FEED TR...

Page 67: ...ions follow all instructions and precautions on the labels of the chemical bottles Mix only a 2 week supply of developer replenisher 1 Following all directions provided with the chemicals mix at least 19 litres 5 gallons of replenisher 2 Before adding fresh chemicals to an empty PROCESSOR check that the developer and fixer DRAIN VALVES are fully closed The DRAIN VALVE KNOBS should be pushed in and...

Page 68: ... REPLENISHMENT TANK as recommended by the instructions packaged with the chemicals 3 Install the SPLASH GUARD 1C4019 on the wall between the FIXER TANK and the DEVELOPER TANK See the figure for the correct orientation of the SPLASH GUARD 4 Carefully pour fixer solution into the non drive side of the empty FIXER TANK until the level of the solution in the TANK is at the top of the STEP Figure 59 In...

Page 69: ...the top of the OVERFLOW WEIR If necessary add more solution See Figure 59 on Page 68 7 Install the fixer EVAPORATION COVER between the FIXER RACK and the WASH RACK Position the EVAPORATION COVER on the TIE RODS of the 2 RACKS as shown Figure 60 Installing the Fixer EVAPORATION COVER H130_0135HA WIRE TIE H130_0135HCA EVAPORATION COVER FIXER RACK ...

Page 70: ...he directions packaged with the chemicals 3 Check that the DEVELOPER TANK does not contain any spills of fixer solution If necessary rinse and dry the DEVELOPER TANK by wiping the TANK with a clean lint free cloth Figure 61 Checking the Level of the Developer Solution Important It is important to do the following steps in the correct sequence to prevent Kodak RP X Omat Developer Starter from going...

Page 71: ...ts of developer solution in the FIXER TANK will not seriously contaminate the fixer solution but will degrade it Check that the DEVELOPER RACK is seated firmly in the DEVELOPER TANK 9 Check that the DRIVE GEARS on the DEVELOPER and FIXER RACKS correctly engage the GEARS on the MAIN DRIVE SHAFT 10 Check that the level of the solution in the DEVELOPER TANK is at the top of the OVERFLOW WEIR If neces...

Page 72: ...RYER PLENUM BRACKET 14 Check that the main water supply is turned on 15 Energize the PROCESSOR by moving the MAIN CIRCUIT BREAKER CB1 to the 1 position 16 Allow the PROCESSOR to operate for at least 60 seconds to mix the developer and starter solutions Figure 63 Inserting the INTERLOCK TOOL into the INTERLOCK SWITCH H130_0027AA INTERLOCK TOOL 4740 INTERLOCK SWITCH H130_0027ACA ...

Page 73: ... points straight up Note If you are turning the DRYER TEMPERATURE CONTROL KNOB from its full counterclockwise position you will feel 5 detents as you turn the KNOB to its upright position 2 Wait for the PROCESSOR to warm up and for the READY INDICATOR to remain illuminated approximately 15 45 minutes depending on the site conditions Figure 64 Installing the DRYER TEMPERATURE CONTROL KNOB 3 Feed ei...

Page 74: ...ng point when adjusting the dryer setpoint temperature Figure 65 Locating the DRYER TEMPERATURE CONTROL KNOB To adjust the dryer setpoint temperature to the correct temperature setting for your standard film size and type follow the steps below Note Single emulsion films may require a slightly higher dryer setpoint temperature than double emulsion films Kodak T Mat Films may require a slightly low...

Page 75: ... film is damp or tacky when it exits the DRYER ASSEMBLY turn the DRYER TEMPERATURE CONTROL KNOB clockwise one detent position If the sheet of film is dry and hot when it exits the DRYER ASSEMBLY turn the DRYER TEMPERATURE CONTROL KNOB counterclockwise one detent position 4 Repeat Steps 2 and 3 to achieve the correct adjustment 5 Check film quality by running exposed test films 6 Perform operator t...

Page 76: ...ii3229_3_01sep95 doc Printed In USA HEALTH SCIENCES DIVISION EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak T Mat and X Omat are trademarks ...

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