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KLS Martin CEMOR, Mounting Instructions

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KLS Martin CEMOR Mounting Instructions Download Page 8

 

Mounting Instructions 

0B

CEMOR Monitor Suspension System 

8 

Revision 1 

Terms & Acronyms 

 

Designation 

Description 

Adaption 

A possible combination with products from other manufacturers 

BrakeGuide 

A colored LED lamp optically indicates the bearing point at which a brake has 

been released 

End device 

E.g. TFT monitor or medical device on the adaption 

MOOP 

Means of Operator Protection 

MOPP 

Means of Patient Protection 

NRTL 

Nationally Recognized Testing Laboratory 

RF 

Radio Frequency 

VESA 

Video Electronics Standards Association 

 

1

 

Product Liability and Warranty 

1.1

 

General Information 

We thank you for having decided to buy one of our products. This product bears the CE-
marking, which means that it satisfies the essential requirements laid down in the EC Directive 
concerning medical devices. 
We are the manufacturer of this product: 
Gebrüder Martin GmbH & Co. KG 
A company of the KLS Martin Group 
KLS Martin Platz 1 · D-78532 Tuttlingen · Germany 
Postfach 60 · D-78501 Tuttlingen · Germany 
Tel. +49 7461 706-0 · Fax +49 7461 706-193 
[email protected] · www.klsmartin.com 

Summary of Contents for CEMOR

Page 1: ...English CEMOR Monitor Suspension System Mounting Instructions 90 040 72 10 Revision 1 Date of Release 2016 12...

Page 2: ...ring date Manufacturer Warning dangerous electric voltage Falling parts Warns against falling parts when standing under the suspension arm system while assembly disassembly work is being performed Dan...

Page 3: ...ng capacity or payload Warns against sudden falling due to exceedance of the maximum load bearing capacity or loading capacity payload The maximum value is specified in kg or Nm CE marking of conformi...

Page 4: ...his Document 18 2 2 Applicable Mounting Instructions 19 2 3 Symbols Used in this Document 20 3 Instructions for Safe Installation 21 3 1 Information on Device Identification 21 3 2 Required Installati...

Page 5: ...aring Capacity Payload on CEMOR 36 9 Adjusting the Handles on the Bottom Rear or the Side 38 10 Mounting Recommendations for VESA Brackets 39 10 1 Overview 39 10 2 Attaching the Individual VESA Mounts...

Page 6: ...1 16 2 Adjustment Options 61 16 3 Preparing the Installation 62 16 4 Mounting the TFT Screen on the VESA Mount 62 16 5 Aligning and Securing the TFT Screens 64 17 Mounting the Earthing Conductor on th...

Page 7: ...Suspension System Revision 1 7 19 2 Technical Data 77 19 2 1 General Technical Data 78 20 Permissible Third Party Adaptions 79 21 Inspection Plan 80 22 Ecological Information 82 22 1 Disposal of Pack...

Page 8: ...lly Recognized Testing Laboratory RF Radio Frequency VESA Video Electronics Standards Association 1 Product Liability and Warranty 1 1 General Information We thank you for having decided to buy one of...

Page 9: ...nsion System Revision 1 9 1 2 Scope of Delivery 1 2 1 Overview and Scope of Delivery for CEMOR 4 6 8 Fig 1 1 Scope of delivery for CEMOR 8 The figure shows the example of CEMOR 8 The scope of delivery...

Page 10: ...extension Pre assembled optional handle bottom rear with optional control buttons For adjustment work see section 9 Adjusting the Handles on the Bottom Rear or the Side page 38 Pre assembled optional...

Page 11: ...stem page 30 and section 7 Mounting CEMOR to the Console Tube page 32 Pre assembled rails Pre assembled optional handle bottom rear with optional control buttons For adjustment work see section 9 Adju...

Page 12: ...Mounting Instructions 0BCEMOR Monitor Suspension System 12 Revision 1 Configuration Example Fig 1 4 Configuration example...

Page 13: ...Installing the TFT Screens Using 1D VESA Mounts page 42 2D VESA bracket depending on the number of flat screens For mounting instructions see section 10 Mounting Recommendations for VESA Brackets pag...

Page 14: ...ets on CEMOR LS page 54 and section 15 Mounting the TFT Screen LS Using the VESA Mount for Large Screens page 57 VESA bracket rear For mounting instructions see section 14 Mounting Recommendations for...

Page 15: ...r may operate the device only if an on site functional test has previously been performed by Gebr der Martin or a person authorized by Gebr der Martin In addition a responsible person designated by th...

Page 16: ...he standard operation of the system be continued The maximum switch on time must not be exceeded as this could result in safety shut downs 1 3 3 Contraindications CEMOR must not be used in the proximi...

Page 17: ...pleteness and potential damage in transit Notice of any such damage must be given immediately 1 6 Hotline Should you have any questions on how to handle the product or use it for clinical applications...

Page 18: ...nsibility to ensure that all personnel handling the product have understood and do observe the notes and instructions in this document Every user is required to read this document completely and follo...

Page 19: ...ree separate parts and are only valid if all parts are available and complete at the site of assembly The three separate parts are as follows Fig 2 1 Ceiling mount Part 01 Ceiling mount Interface plat...

Page 20: ...ated notices is marked with the following symbols and signal words WARNING Life hazard or serious injury Indicates a situation which if not avoided could result in death or serious injury CAUTION Risk...

Page 21: ...m systems devices ceilings or walls Protective gloves Torque spanner Multimeter Standard tool kit Working platform e g platform ladder according to national occupational safety regulations 3 3 Require...

Page 22: ...case of unauthorized modifications or adjustments the manufacturer s warranty for the suspension arm system becomes void The manufacturer hereby excludes all liability for damage or injuries caused b...

Page 23: ...a technical training course conducted by Gebr der Martin The authorization is granted for a limited time period 3 5 Standards and Guidelines The device meets the safety requirements of the following...

Page 24: ...d within the patient environment must be equipped with 2 means of patient protection MOPP according to IEC 60601 1 Any accessible parts located outside of the patient environment must be equipped with...

Page 25: ...te displays the serial number of CEMOR Power supply The rating plate provides information on the power supply of CEMOR Manufacturing date The manufacturing date of the suspension arm system is specifi...

Page 26: ...llapse of the suspension arm system if the maximum load bearing capacity is exceeded Exceeding the maximum permissible load bearing capacity can cause the suspension arm system or its components to lo...

Page 27: ...ses can be simultaneously disconnected from the mains Disconnect the suspension arm system from the mains before beginning any assembly disassembly or adjustment work Disconnect all phases of the cust...

Page 28: ...that all of its phases can be simultaneously disconnected from the mains Disconnect the suspension arm system from the mains before beginning any assembly disassembly or adjustment work Disconnect al...

Page 29: ...flawless function was confirmed by the operator during initial commissioning and documented in a declaration of handover Handover The following items must be complied with for the handover to the ope...

Page 30: ...he Rating Plate page 25 See section 6 1 Example Checking CEMOR and the Suspension Arm System page 31 for an example WARNING Danger of injury due to the suspension arm system falling If CEMOR is mounte...

Page 31: ...e of a Rating Plate Refer to the Mounting Instructions of the suspension arm system for its maximum load bearing capacity Checking the maximum load bearing capacity of the suspension arm system In thi...

Page 32: ...Mounting CEMOR to the Console Tube 7 1 Overview of the Components in this Section For reasons of simplification the illustration does not show any pre assembled cables The double row carrier is mounte...

Page 33: ...mm ISO 10642 Pull out the upper cover panel from the 2 SnapLoc connectors rearward in horizontal direction Store the disassembled parts in a clean location Fig 7 2 Disassembling the cover panel Disas...

Page 34: ...mbly work For reasons of simplification the illustration does not show any pre assembled cables Safely position the supporting frame on a suitable lifting device Rotate the console tube until the limi...

Page 35: ...me to the console tube using 6 cylinder head screws WARNING Danger of injury due to the carrier falling Insufficiently tightened fastening elements can cause the carrier to fall Tighten 6 cylinder hea...

Page 36: ...8 1 Checking the payload 8 2 Checking the Maximum Load Bearing Capacity Payload on CEMOR WARNING Risk of injury from collapse of the suspension arm system if the maximum load bearing capacity is exce...

Page 37: ...ich can be mounted to CEMOR Add the weight of all the VESA brackets flat screens and further components to be mounted to CEMOR For the dead weights of the VESA brackets see section 19 2 Technical Data...

Page 38: ...rear requires 2 persons for adjustment For each clamp unscrew 4 countersunk screws by 2 turns The handles are connected to the mounting rail using flat ribbon cables Do not pull out the handle too far...

Page 39: ...ged in the clamps The handle on the bottom rear or the handle on the side must be fully secured using the 4 countersunk screws for each clamp so as not to wobble 10 Mounting Recommendations for VESA B...

Page 40: ...Mounting Instructions 0BCEMOR Monitor Suspension System 40 Revision 1 10 2 Attaching the Individual VESA Mounts Fig 10 2 Attaching the individual VESA mounts...

Page 41: ...ll the TFT screens on the 2D VESA mounts in such a way that they butt against the upper TFT screens Align the TFT screens centrally on the mounting rail at equal distances to the handles 10 2 2 CEMOR...

Page 42: ...the TFT screens the 1D VESA mount 1D VESA mount Cockpit View is equipped with rows of holes at distances of 75 mm and 100 mm The 1D VESA mount 1D VESA mount Cockpit View is suspended from and secured...

Page 43: ...of the optional handle on the bottom rear or the handle on the side see section 9 Adjusting the Handles on the Bottom Rear or the Side page 38 Fig 11 3 Preparing the installation of the 1D VESA mount...

Page 44: ...rve the information by the manufacturer of the TFT screen regarding screw lengths and tightening torque Place 1 contact washer D4 1 on each of the 4 cylinder screws Screw the 1D VESA mount 1D VESA mou...

Page 45: ...sure the locking rivets are safely in place The locking rivets must be securely pressed into the locking discs Fig 11 5 Aligning and securing the TFT screens For each 1D VESA mount 1D VESA mount Cockp...

Page 46: ...2D VESA mount in the illustration is attached to the TFT screen For height adjustment of the TFT screens the 2D VESA mount is equipped with rows of holes at distances of 75 mm and 100 mm For height ad...

Page 47: ...2D VESA mount 12 3 Preparing the Installation For height adjustment of the TFT screens the 2D VESA mount can be mounted rotated by 180 so that a different hole pattern results Place 2 slide rails on t...

Page 48: ...to the TFT screen If the length of engagement is not sufficient the TFT screen can fall down If the engagement is too deep the TFT screen can be damaged and rendered unusable Make sure the screws eng...

Page 49: ...page 39 Press 1 locking rivet each into the locking discs on the 2 ends of each mounting rail The 2 locking rivets protect the TFT screens from falling off sidewards Make sure the locking rivets are...

Page 50: ...f 75 mm and 100 mm The 3D VESA mount is subsequently suspended from and secured on the mounting rail together with the TFT screen Fig 13 1 Overview of a TFT screen with 3D VESA mount 13 2 Adjustment O...

Page 51: ...of the TFT screens can be compensated Fig 13 3 Preparing the installation of the 3D VESA mount Hang the 3D VESA mount on the mounting rail If necessary adjust the distance of the optional handle on t...

Page 52: ...Observe the information by the manufacturer of the TFT screen regarding screw lengths and tightening torque Place 1 contact washer D4 1 on each of the 4 cylinder screws Screw the 3D VESA mount onto th...

Page 53: ...ets protect the TFT screens from falling off sidewards Make sure the locking rivets are safely in place The locking rivets must be securely pressed into the locking discs Fig 13 5 Aligning and securin...

Page 54: ...unting Recommendations for VESA Brackets on CEMOR LS 14 1 Overview Fig 14 1 Overview of the VESA mounts on CEMOR LS The following mounting recommendations apply to VESA bracket for large screens VESA...

Page 55: ...t for large screens is hooked into the 2 mounting rails For height adjustment of the TFT screen the VESA mount is equipped with rows of holes at a distance of 50 mm Using the hole pattern install the...

Page 56: ...mounting rail For height adjustment of the TFT screen the VESA mount is equipped with rows of holes at a distance of 100 mm Using the hole pattern install the TFT screen in the uppermost position poss...

Page 57: ...e VESA mount for large screens and the mounting rails For the sake of simplicity no pre installed cables are displayed in the illustrations The TFT screen is not included in the scope of delivery The...

Page 58: ...y on the mounting rail Fig 15 2 Adjustment options of the VESA mount for large screens 15 3 Preparing the Installation Make sure that 2 cage nuts M6 with 2 contact washers D6 1 and 2 Allen cylinder he...

Page 59: ...from falling TFT screen The 4 fastening screws and washers included in the scope of delivery of the TFT screen manufacturer must be adjusted to the TFT screens If the length of engagement is not suff...

Page 60: ...the locking discs on the 2 ends of each mounting rail The 2 locking rivets protect the TFT screen from falling off sidewards Make sure the locking rivets are safely in place The locking rivets must be...

Page 61: ...delivery The VESA mount rear in the illustration is attached to the TFT screen For height adjustment of the TFT screens the VESA mount rear is equipped with rows of holes at a distance of 100 mm The V...

Page 62: ...l Insert the VESA mount rear into the mounting rail Fig 16 3 Preparing the installation of the VESA mount rear 16 4 Mounting the TFT Screen on the VESA Mount Hold the TFT screen against the VESA mount...

Page 63: ...screws engage at least 5 mm deep even where a deeper thread insert is used Observe the information by the manufacturer of the TFT screen regarding screw lengths and tightening torque Screw the VESA m...

Page 64: ...om falling off sidewards Make sure the locking rivets are safely in place The locking rivets must be securely pressed into the locking discs Fig 16 5 Aligning and securing the TFT screens Tighten 2 Al...

Page 65: ...pan head screw M4 x 8 mm DIN 7985 Attach the earthing shoe of the earthing cable and the second contact washer D4 1 Screw the pan head screw into the earthing point of the 2D VESA mount 3D VESA mount...

Page 66: ...e earthing shoe of the earthing cable and the third contact washer D4 1 Attach and tighten a hexagonal nut M4 Fig 17 2 Earthing the 1D VESA mount 1D VESA mount cockpit view and VESA mount rear Make su...

Page 67: ...screw Attach the earthing shoe of the earthing cable and the third contact washer D4 1 Attach and tighten a hexagonal nut M4 Make sure the earthing cable is safely in place The earthing shoe of the ea...

Page 68: ...n arm system or the CEMOR Always earth the suspension arm system The power lines and earthing cables must be unburdened from tension using the strain relief of the interface plate WARNING Risk of inju...

Page 69: ...supply 18 2 1 Connecting the CEMOR Power Supply Cables Provided by the Customer Place the strands of the power supply cables on the connections of the serial terminal Lead the power supply cables to t...

Page 70: ...t be provided by the customer according to the specifications of the TFT screens Observe the safety notes see section 18 1 Safety Notes page 68 Fig 18 2 Connecting the data cables Introduce the data c...

Page 71: ...erve the safety notes see section 18 1 Safety Notes page 68 Fig 18 3 Connecting the control cables Attach the control cable included in the scope of delivery of the support arm system to the pre insta...

Page 72: ...or Suspension System 72 Revision 1 19 Technical Specification 19 1 Dimensional Drawings Below exemplary configurations for the CEMOR product family are shown The drawings can differ from the individua...

Page 73: ...Mounting Instructions 0BCEMOR Monitor Suspension System Revision 1 73 19 1 2 CEMOR 6...

Page 74: ...Mounting Instructions 0BCEMOR Monitor Suspension System 74 Revision 1 19 1 3 CEMOR 8...

Page 75: ...Mounting Instructions 0BCEMOR Monitor Suspension System Revision 1 75 19 1 4 CEMOR LS...

Page 76: ...Mounting Instructions 0BCEMOR Monitor Suspension System 76 Revision 1 19 1 5 CEMOR on the Suspension Arm System...

Page 77: ...CEMOR is suitable and approved for the maximum load bearing capacity payload indicated on the rating plate see section 8 Reading and Checking the Approved Maximum Load Bearing capacity Payload page 3...

Page 78: ...n as per IEC 60529 IP 20 Approvals of the standard design Recognized NRTL component Ambient conditions Storage and transportation 25 C to 70 C 13 F to 158 F at 10 75 humidity relative and air pressure...

Page 79: ...oad bearing capacity payload indicated on the rating plate and the maximum loading capacity payload of the VESA bracket must be adhered to see section 19 2 Technical Data page 77 The party placing the...

Page 80: ...ers are present and positioned correctly All rating plates and labels are provided and clearly legible All the fastening screws of the canopy are provided and firmly installed Collision damage all wel...

Page 81: ...required adjustment work and safety inspection Date Name in block letters Signature Stamp Any damaged deformed or missing components should be replaced by way of precaution Please contact the suspensi...

Page 82: ...sposal of the Device In designing the device we tried to avoid using composite materials wherever possible This allows a high degree of recycling We therefore offer to take the device back for proper...

Page 83: ...Mounting Instructions 0BCEMOR Monitor Suspension System Revision 1 83...

Page 84: ...china klsmartin com Martin Nederland Marned B V 1270 AG Huizen The Netherlands Tel 31 35 523 45 38 nederland klsmartin com KLS Martin L P Jacksonville Fl 32246 USA Tel 1 904 641 77 46 usa klsmartin co...

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