Kleinn Air Horns CANX3-KIT, Installation Manual

Page: 5 / 44

CANX3-KIT
Installation and Operation Manual
Go to Table of Contents PG 5/44 REV: A (9/4/2020)
1. LIST OF FIGURES
Figure 1 – Top View Showing Kit Layout (2018 X3 2 Door Shown) ......................................................................... 10
Figure 2 – Passenger Rear Fender Removal (fasteners on top of fender) .............................................................. 19
Figure 3 – Passenger Rear Fender Removal (fasteners behind door and fender) .................................................. 19
Figure 4 – Passenger Rear Fender Removal (below tail light) ................................................................................. 20
Figure 5 – Passenger Rear Fender Removal (fender resting on tire); Air Tank shown installed ............................. 20
Figure 6 – Air Tank Bracket Mounting Locations (side view) .................................................................................. 21
Figure 7 – Air Tank Bracket Mounting Locations (top view) ................................................................................... 21
Figure 8 – Front Air Tank Bracket stops at corner Gusset (Shown with Air Tank) .................................................. 22
Figure 9 – Installing Front Air Tank Brackets, Exploded View ................................................................................. 22
Figure 10 – Installing Rear Air Tank Bracket, Exploded View .................................................................................. 23
Figure 11 – Installing Rear Air Tank Bracket, Proper Bolt Orientation (partial bracket shown) ............................. 23
Figure 12 – Air Tank Fittings installed on Air Tank, Exploded View ........................................................................ 24
Figure 13 – Air Tank Fittings Orientation (from above vehicle) .............................................................................. 24
Figure 14 – Installing Air Tank onto Brackets, Exploded View ................................................................................ 25
Figure 15 – Air Compressor Leader Hose Support Bracket installed (example zip tie routing shown) .................. 26
Figure 16 - Air Compressor with Bolts and X3-102 (Shown with Air Filter and no Leader Hose) ........................... 27
Figure 17 - Air Compressor Bracket with Rubber Grommets Installed ................................................................... 28
Figure 18
– Air Compressor Bracket Mounting Locations (side view w/o fender – CARB Version shown) ............ 29
Figure 19 – Air Compressor Bracket Mounting Locations (top view) ...................................................................... 29
Figure 20 – Installing Air Compressor Bracket, Exploded View ............................................................................... 30
Figure 21 – Air Compressor positioned temporarily in place (Shown installed on CARB Vehicle) ......................... 30
Figure 22 – Air Compressor Clearance Adjustment (Shown installed on CARB Vehicle) ........................................ 31
Figure 23 – Air Compressor Bracket final installed (Shown installed on CARB Vehicle) ......................................... 31
Figure 24 – Air Tubing Route from Air Compressor to Air Tank .............................................................................. 32
Figure 25 – Installing Air Compressor onto Bracket; Exploded View (shown without Leader Hose) ..................... 33
Figure 26 – Air Compressor Filter Remote Tubing shown attached (example vehicle) .......................................... 33
Figure 27 – Disassembly of Air Horn by Separating Trumpets ................................................................................ 34
Figure 28 – Carriage Bolts temporarily taped in place on Horn Bracket ................................................................. 34
Figure 29 – X3-302 with Rubber U-Trim installed, exploded view .......................................................................... 34
Figure 30 – Sway Bar Bolts to remove and Brake Line Bolt (looking from above) .................................................. 35
Figure 31 – Air Horn Bracket Installed below Brake Lines....................................................................................... 35
Figure 32 – Installing Trumpet Support Clamp and Trumpets, Exploded View ...................................................... 36
Figure 33 – Installing Air Horn Driver with Tubing attached, Exploded View ......................................................... 37
Figure 34 – Final tightening of Air Horn Brackets and Air Horn .............................................................................. 37
Figure 35 – Final installation of 102 Air Horn (X3 Turbo R shown) ......................................................................... 38
Figure 36 – Example of Air Coupler Mounted to Bumper ....................................................................................... 38
Figure 37 – Suggested Ignition Relay Diagram for Air Horn System ....................................................................... 39
Figure 38 – Suggested Wire Routing for Horn, Air Compressor, and Pressure Switch ........................................... 40
Figure 39 – Relay and Fuse location example behind Passenger seat (2019 X3 Turbo RC Shown) ........................ 40
Figure 40 – Recommended install location for Air Horn Button ............................................................................. 41