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ZCV-TLK    

 

 

Tile Lip Kit 

 

Contents of Kit:

 Qty. [4] 

Tile Lip pieces 45-

1/16” 

long, Qty. [12] screws. 
 

Instructions:

 Refer to the 

charts below to find your 
installation choice.  
-Cut [2] tile lip pieces to 
height of sides, and [2] to 
length of top & bottom.  
-Install onto face of fireplace 
so that screwing flange will 
be beneath facing materials.  

NOTE:

 Pay close attention 

to minimum clearance from 
fireplace opening

.  

ZCV39 

Fireplace Facing Choice 

Height of 
Side Pieces 

Side Clearance 
from Opening 

Length of Top & 
Bottom Pieces 

Top Clearance 
from Opening 

Bottom Clearance 
from Opening 

Screen Only 

31-

9/16” 

1” 

35” 

1-

3/16” 

1” 

ZCV39S2PF Surround  
-

with 1/2” thick facing 

material behind 

31-

9/16” 

1” 

35” 

1-

3/16” 

1” 

ZCV39S2PF Surround  
-Facing Materials Up to 
Edge of Surround 

33-

1/16” 

1-

3/4” 

36-

1/2” 

1-

15/16” 

1-

3/4” 

ZCV39S1 Hearth Mount 
Surround 

35-

7/16” 

4” 

41”  

(

Top Only 

Required)

 

4-

1/16” 

No Bottom piece 

required 

ZCV39S1PF 4” Picture 
Frame Surround 

37-

7/16” 

4” 

41” 

4-

1/16” 

4” 

ZCV39DD Designer Door 

34-

1/2” 

2-

5/8” 

38-

1/4” 

3-

1/8” 

2” 

(No Bottom piece 

required if installed at 

hearth level) 

 

ZCV42 / MCVST42 
Fireplace Facing Choice 

Height of 
Side Pieces 

Side Clearance 
from Opening 

Length of Top & 
Bottom Pieces 

Top Clearance 
from Opening 

Bottom Clearance 
from Opening 

Screen Only 

34-

11/16” 

1” 

39-

1/16” 

1-

3/16” 

1” 

ZCV42S2PF Surround  
-

with 1/2” thick facing 

material behind 

34-

11/16” 

1” 

39-

1/16” 

1-

3/16” 

1” 

ZCV42S2PF Surround  
-Facing Materials Up to 
Edge of Surround 

36-

3/16” 

1-

3/4” 

40-

9/16” 

1-

15/16” 

1-

3/4” 

ZCV42S1 Hearth Mount 
Surround 

38-

9/16” 

4” 

45-

1/16” 

(Top Only 
Required) 

4-

1/16” 

No Bottom piece 

required 

ZCV42S1PF 4” Picture 
Frame Surround 

40-

9/16” 

4” 

45-

1/16” 

4-

1/16” 

4” 

ZCV42DD Designer Door 

37-

5/8” 

2-

9/16” 

42-

1/4” 

3-

1/8” 

2” 

(No Bottom piece 

required if installed at 

hearth level) 

 

23

Summary of Contents for MCVST42LP

Page 1: ...of R Co Inc 2340 Logan Ave Winnipeg Manitoba Canada R2R 2V3 Ph 204 632 1962 Printed in Canada September 5 2019 Part 42MCVST MAN17 For Propane Horizontal installations the venting must be an additiona...

Page 2: ...tibles 25 ACCESSORIES MCVST42Child Safety Screen Installation 26 Surround Installations 27 MQZCV42DD Designer Door Installations 28 MST42PL Porcelain Liner Installation 29 MST42RL Brick Liner Installa...

Page 3: ...63 Electronic Ignition Lighting Instructions 64 PROFLAME 2 Proflame 2 Parts List Basic System Configuration GTMFL 65 Proflame 2 Module and Remote Control 66 Cold Climates CPI Setting Proflame 2 Remote...

Page 4: ...e sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can...

Page 5: ...frequent cleaning may be required due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance b...

Page 6: ...ication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight f...

Page 7: ...n National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to in...

Page 8: ...r to the indoor gas fireplace being installed A Minimum sheltering cover overhang of 1 2 the distance from the base of the fireplace to the ceiling base of roofline is required EXAMPLE The bottom of t...

Page 9: ...with metal studs minimum 20 gauge Notice DurockR Brand Cement Board The manufacturer recommends CGC SheetrockR Brand DurabondR 90 Setting Type Drywall Compound rather than a ready mix product for fini...

Page 10: ...of Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 4 Nailing Tabs are located on each side of the fireplace Nailing Tab Framing Stud Drywall No...

Page 11: ...ff locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vertical Venting in C...

Page 12: ...VST42 Locating Your Appliance See Mantel Leg Clearances Instruction for the proper placement of fireplace MCVST42 Fireplace Dimensions ISLAND ALL UNITS MAY BE VENTED VERTICALLY PENINSULA SEE THROUGH 1...

Page 13: ...IEW For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal Framed fireplace opening 58 1 2 MIN for NG 70 1...

Page 14: ...d OPTIONAL IF COVERING FIREPLACE FACE with concrete board Recommended Coverage is 44 x 52 3 4 Screwed to Framing OPTIONAL Recessed Combustible Wall is allowed above framing header See Basic Finishing...

Page 15: ...be applied over fireplace face to conceal border IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the screen you MUST Leave 1 of the face exposed aroun...

Page 16: ...fireplace IMPORTANT NOTE If installing tile brick or other material around the perimeter of the surround You MUST Leave 4 of the face exposed around the fireplace opening on the Sides 4 at the Bottom...

Page 17: ...Fireplace Opening Required Clearance S1PF Surround 17...

Page 18: ...also Step 3 Concrete Board with optional Tile Lip shown below IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the S2PF2 Surround Maintain clearances s...

Page 19: ...conceal border IMPORTANT NOTE If installing stone brick or other non combustible material around the perimeter of the surround you MUST Leave 1 3 4 of the face exposed around the fireplace opening on...

Page 20: ...over fireplace face to conceal border IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 1 of the face exposed around the fir...

Page 21: ...n clearances from fireplace opening below IMPORTANT NOTE When installing stone brick or other material around the perimeter of the surround You MUST Leave 2 9 16 of the fireplace face exposed around t...

Page 22: ...22...

Page 23: ...36 1 2 1 15 16 1 3 4 ZCV39S1 Hearth Mount Surround 35 7 16 4 41 Top Only Required 4 1 16 No Bottom piece required ZCV39S1PF 4 Picture Frame Surround 37 7 16 4 41 4 1 16 4 ZCV39DD Designer Door 34 1 2...

Page 24: ...aterial s that will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage of a Non Combustible Mantel is that it can begin...

Page 25: ...liance must be used Carpet may extend 1 inch above the floor of the appliance Minimum Ceiling Height from bottom of fireplace 67 Top from Stand offs 0 Top of 90 Bend in minimum Enclosure of 67 73 Z58W...

Page 26: ...fore touching glass or attempting to install or remove Child Safety Screen Screen is locked in place Contents of Kit 2 Child Safety Screens Ready to Install Assembly Instructions Attach screen to fire...

Page 27: ...f protruding facing materials i e concrete board brick or tile are to be used refer to Facing Material Dimension Requirements section A Tile Lip Kit is available ZCV TLK Follow instructions included w...

Page 28: ...llow instructions included with kit to use Back frame can be installed and used as tile lip also To Assemble Designer Door 1 Slide Screen into Front Frame 2 Set Hinge Sockets on Front Frame onto Hinge...

Page 29: ...ass Units Do not remove Glass Heat Deflectors to install Porcelain Liners WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved wit...

Page 30: ...tors MCVST42 Tempered Glass Units Refer to Baffle Removal Deflector Removal sections of manual 2 Orient tabs in upper firebox as shown 3 Insert Liners into Firebox 4 Bend Tabs down over Brick Liners 5...

Page 31: ...ledge at top of firebox Replace end screw first Replace 4 remaining screws ZCV42MCVST Deflector Removal MCVST42 Tempered Glass Units To Remove Deflectors Remove 2 DT Screws holding each Deflector in...

Page 32: ...TE Pilot Area Must Not Be Covered as delayed ignition can occur Pilot Area Must Not Be Covered Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure Replac...

Page 33: ...ate to end of burner tray with screws To Remove 1 Remove screws holding Grate Assemblies in place 2 Remove screws holding Grate Plate in place 3 Remove from firebox Contents of Kit 1 2 Log Grates 2 2...

Page 34: ...GT Glass Tray 2 3 4 5 6 8 7 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damag...

Page 35: ...or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 2 5 6 8 1 3 4 7 PILOT Place 350 Embers from M42LG in Burner Tray Place Insulati...

Page 36: ...GT Glass Tray 2 3 4 5 6 7 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage o...

Page 37: ...ailure to use only parts specifically approved with this appliance may result in property damage or personal injury 1 3 1 4 2 7 5 6 PILOT Place 350 Embers from M42LG in Burner Tray Place Insulation Wo...

Page 38: ...ith GT Glass Tray 2 3 4 5 6 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage...

Page 39: ...s specifically approved with this appliance may result in property damage or personal injury 1 8 PILOT Place 350 Embers from M42LG in Burner Tray Place Insulation Wool from M42LG in Burner Tray Place...

Page 40: ...51 UHS Box must be used Batteries for Remote Receiver can be changed by lifting 51 UHS up through opening 51 UHS can be inserted removed from beneath fireplace through access panel opening Remove glas...

Page 41: ...black and red wires at transformer or plug black and red transformer wires together if 120V receptacle will be switch controlled REFER TO COMPONENT LOCATIONS SECTION OF MANUAL FOR TRANSFORMER PLACEME...

Page 42: ...e flue side of fireplace Slide Z46FK Fan Kit into opening Set fan onto Mount Tabs inside fireplace Thermodisc is located in track under firebox WARNING Electrical Grounding Instructions This appliance...

Page 43: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Page 44: ...bjects MQ Glass can be placed directly on Burner and on Glass Tray MQ Ember can be placed directly on Burner Only Lava Rock Supplied with Base Unit CANNOT be placed on Burner Place Lava Rock in channe...

Page 45: ...ce Maximum amount 10lbs on Burner Tube and Burner Tray 15lbs on Glass Tray 25lbs Max total MQG5W Decorative Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass Black...

Page 46: ...be used on some installations If sooting occurs change position of or remove affected objects MQEMBER To be placed directly on Burner and Burner Ports Place these glowing ember chunks randomly May be...

Page 47: ...door in lower latches at an angle of between 15 and 30 degrees 3 Swing door up and pull top latches over door lip at each corner 4 Replace Access Cover below Glass Door 30 15 WARNING Wait until unit...

Page 48: ...Let the silicone dry for approximately 15 20minutes Use caution when removing broken glass Wear gloves Removal of Glass Doors 1 Remove the door by unlatching the 2 top latches Simply place 2 fingers i...

Page 49: ...est pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply pip...

Page 50: ...ly the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then conti...

Page 51: ...ition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure res...

Page 52: ...e main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the...

Page 53: ...e To adjust the Primary Air setting loosen screw on the side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure Retighten screw 2 Remove the Main Orifice using a wr...

Page 54: ...njector near the top Propane injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sh...

Page 55: ...Gas Conversion for Modulator PART C 55...

Page 56: ...hen refer to Burner Removal instructions above to remove burner Remove fourteen 14 screws around edge of Burner Pan Carefully work the burner pan loose lift the assembly upward to remove it from the f...

Page 57: ...ck This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that in the case of a power failure the applia...

Page 58: ...splay on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set...

Page 59: ...or 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62...

Page 60: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 60...

Page 61: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 61...

Page 62: ...er Adapter P N 1002 P850si The Remote Receiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the...

Page 63: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 63...

Page 64: ...clockwise to off Located behind the access panel 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above...

Page 65: ...13 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 14 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 15 1001 P168SI TC Orifice Pilot LP 977 168 35 IPI 16 1001 P280SI TC Tubing W Fittings 1 8 2 1...

Page 66: ...must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on off...

Page 67: ...ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON OFF Key 2 Press the Mode Key Dis...

Page 68: ...Proflame 2 Remote Control 68...

Page 69: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode 69...

Page 70: ...70...

Page 71: ...u h 3 kW and 50 000 Btu h 15 kW 12 in 30 cm for appliances 50 000 Btu h 15 kW K Clearance to a mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally L Clearance abo...

Page 72: ...eplace to center of vent see the Framing Your Gas Fireplace section Cut a hole through the wall allowing for a 12 x 12 inside diameter in combustible walls for wall thimble or a 9 diameter hole in a n...

Page 73: ...f the system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical r...

Page 74: ...te comes in two sizes In the future Wall Thimble mount plate will be smaller than Termination Plate as a running change has been implemented Wall Thimble may need to be trimmed on outside mount plate...

Page 75: ...Thimble Wall Thimble Wall Thimble 15 3 4 13 5 16 1 3 16 Termination New Wall Thimble Old Termination 13 3 4 13 5 16 3 16 New Wall Thimble New Termination Wall Thimble 13 3 4 New Termination Old Wall...

Page 76: ...a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides and the lower edge l...

Page 77: ...ough roof support configuration B Flex bend configuration C Termination mounting A B C 24 Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For...

Page 78: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 79: ...s are permitted however Cold Climate Switch Standing Pilot Mode must NOT be used Seven 90 elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft Refer...

Page 80: ...panded 5 Expanded Z58FK8 Flex Kit 5 8 Dia x 4 Unexpanded 8 Expanded Z58FK20 Flex Kit 5 8 Dia x 10 Unexpanded 20 Expanded Kits are complete with spring stand offs silicone ZDV5FC Flex Connector 5 Diame...

Page 81: ...3927ZDV P601 Transformer MET60 1 MCVST42 Options MQ Dealer Only MQ42DD1BL Heavy Iron Door 42 W x 37 1 2 Black MQ42DD2BL Heavy Iron Door 42 W x 37 1 2 Black MQ42DD3BL Heavy Iron Door 42 W x 37 1 2 Blac...

Page 82: ...H Battery Pack 1002 P912si Wiring Harness 1001 P166si Orifice Pilot NG 1001 P168si Orifice Pilot LP 1002 P013si Stepper Motor NG 1002 P012si Stepper Motor LP 1002 P016si Hi Lo Regulator NG 1002 P014si...

Page 83: ...illeuse pilot et l interrupteur mural Off Remplacez le g n rateur si la mesure est inf rieure au minimum sp cifi Orifice du br leur obstru V rifiez et d gagez l orifice Op rateur automatique de valve...

Page 84: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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