Robinson Willey 32-170-23 Installation & Servicing Instructions Manual Download Page 1

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Installation & Servicing Instructions

PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER

The Data Badge and Serial Number are located on the left hand side of the base panel.

Cat

G20 at 20mbar convertible to G31 at 37mbar.

2H3P

For use in GB and IE.

BELVEDERE

AND

RIVIERA

G C No. 32-170-23

G C No. 32-170-24

Summary of Contents for 32-170-23

Page 1: ... THESE INSTRUCTIONS WITH THE USER The Data Badge and Serial Number are located on the left hand side of the base panel Cat II G20 at 20mbar convertible to G31 at 37mbar 2H3P For use in GB and IE BELVEDERE AND RIVIERA G C No 32 170 23 G C No 32 170 24 ...

Page 2: ... which may blow dust back into the air If a vacuum cleaner is recommended for use by your organisation you must use a HEPAfiltered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags clearly labelled as RCF waste...

Page 3: ... Directly to Surround Face GAS CONNECTION Concealed Connection TEST FOR GAS SOUNDNESS COMMISSIONING INSTALL FUEL EFFECT COMPONENTS including FIT TRIM AND FENDER CHECK GAS PRESSURE TEST FOR SPILLAGE CHECK IGNITION CHECK OPERATION OF FSD INSTRUCT USER SERVICING INSTRUCTIONS REMOVE BURNER TRAY MAIN BURNER INJECTOR GAS TAPASSEMBLY PILOT ASSEMBLY FUEL EFFECT COMPONENTS MAIN BURNER CONTROL KNOB HINTS ON...

Page 4: ...n walled or insulated Metal Pre fabricated Flues of 125mm minimum diameter and Flueboxes conforming to the constructional requirements of BS 715 They are fitted with a combined flame supervision and oxygen depletion monitoring device The fire is for hearth mounting only on a non combustible hearth If required the fire can be fitted using a rebated surround if it is to be installed in a pre cast fl...

Page 5: ...2 0 AVAILABLE FENDERS 5 5 BELVEDERE FENDER AND ASHPAN RIVIERA FENDER AND ASHPAN Both the above are available in black brass or black chrome effect ...

Page 6: ...6 6 2 1 AVAILABLE TRIMS BELVEDERE TRIM RIVIERA TRIM Available in Black with Brass or Chrome effect insert Available in Brass or Chrome effect ...

Page 7: ...ws D 4 Cable Eyelets E 4 Wall Plugs F 4 Fire Fixing Screws G 4 No 6 Self Tapping Screws H 1 Restrictor I 1 Gas Inlet Grommet J 2 Cable Tensioning Bolts The contents of the coal pack are as follows refer to Fig 2 Key Qty Description A 1 Base Coal Matrix B 1 Rear Coal C 1 Left Hand Side Cheek D 1 Right Hand Side Cheek E 7 Rectangular Coals A C D E F G I B A B C D E Fig 2 Fig 1 J H 7 7 ...

Page 8: ... heating appliance or wallpapering a room in which one is fitted soft wall coverings such as heat sensitive wallpapers may become heat damaged or discoloured especially in the area above the fire Please bear this in mind when installing or decorating 5 2 FLUESANDCHIMNEYS 5 2 1 SITE REQUIREMENTS FOR 228mm BY 228mm 9in BY 9in BRICK CHIMNEY 178mm 7in STONE OR LINED CHIMNEY AND 125MM 5in DIAMETER FLUE...

Page 9: ...ter applied directly to the surface of the wall i e wet lined because experience has shown that in some wet lined installations the lack of heat insulation provided by plaster can cause the plaster to shrink or crack and other decoration such as wallpaper to discolour or detatch from the wall 5 2 3 REBATED SURROUND INSTALLATION When fitting the fire to a pre cast flue it is possible to use a 152mm...

Page 10: ...Fig 5 Fig 6 Fig 7 4 SPIGOT SCREWS 660 0 560 5 500 0 244 0 46 5 100 0 GAS SUPPLY PIPE KNOCK OUTS 78 0 10 10 ...

Page 11: ...tional sealing material to achieve a good seal 2 The flue spigot restrictor MUST NOT be fitted Fig 9 Refer to the following i l l u s t r a t i o n s f o r configuration Cover the top rear and sides of the fire housing as shown with 100mm 4in loft insulation material as shown If the gap between the fire housing and any combustible material is less than 100mm squeeze the insulation material between...

Page 12: ...o the check list to ensure that all of the components are present and undamaged Remove the top fitment from the carton Remove the screw pack and spigot Lift the carton surround clear of the fire The closure plate is packed inside the inner sleeve Remove the coal pack Remove the trim from the fire by lifting it upwards The top of the trim is hooked over the top of the firebox and is held in place a...

Page 13: ...6 2 3 Remove the burner tray by removing the two screws Refer to Fig 12 6 2 2 Remove the fender mask by removing the two screws Refer to Fig 11 13 13 Fig 11 Fig 12 ...

Page 14: ... tensioning bolts from the rear Insert the fire into the opening so that the seal on the back of the fire is compressed against the face of the fireplace surround Any visible gaps indicate a deviation from flatness of the surround face which MUST be corrected Pull the cable taut each side of the fire and insert the cable adaptors over the ends of the cable Fig 13 While keeping the cable taut slide...

Page 15: ... appliance is fitted into the fireplace it will be necessary to extend the supply line so that it will project through the sealed opening situated at the back of the firebox to the appliance inlet elbow 6 4 1 CONCEALED CONNECTION Remove the isolation elbow from the burner assembly Fig 16 15 15 Knock out at the required position using a hammer and screwdriver to gently but firmly knock out the hole...

Page 16: ...pipe run from the supply line up to the rear opening in the firebox must be kept clear of the area which will be taken by the box when it is installed 6 5 TEST FOR GAS SOUNDNESS The gas installation including metre should be inspected and tested for gas soundness and purged Refer to B S 6891 when performing gas soundness testing C 48 0 mm 30 0 mm FACE OF SURROUND Fig 20 Fig 19 ...

Page 17: ... underside of the coal bed has grooves matching the raised ports of the burner top Fit the coal bed by placing it onto the burner Take care to avoid damage as you insert it past the pilot burner Refer to Fig 21 Ensure that it is correctly located in the burner tray by sliding it sideways and front to back 2 Insert the side cheeks by sliding them down the side of the matrix until they touch the rea...

Page 18: ...the bottom of the trim at each side onto the magnets NOTE If the magnet on either side came away with the trim on removal transfer it back to the bump on the fire before re fitting the trim Refer to Fig 26 7 Position the fender centrally and slide towards the fire until it touches the base coal Refer to Fig 27 18 18 Fig 25 Fig 27 Fig 26 TRIM MAGNET ...

Page 19: ...crew located on the injector feed pipe just left of centre on the fire Connect a pressure gauge depress the control knob and rotate to the PILOT IGNITION position until the piezo sparks Keep the knob depressed after the pilot has lit to activate the FSD and then rotate the knob to the HIGH position Check that the gas pressure is as specified in Section 1 0 Technical Data Turn off the fire and disc...

Page 20: ...s fitted turn the fire off and remove the spigot restrictor Re light the fire and repeat the above spillage test If there is still evidence of spillage then there may be a fault with the chimney or insufficient air in the room If the cause of the spillage cannot be corrected DISCONNECT THE FIRE AND SEEK EXPERT ADVICE 7 4 CHECK IGNITION Check that ignition of the pilot and the cross lighting to the...

Page 21: ...ction 9 1 above 2 Turn the tray upside down taking care not to damage the pilot burner head 3 Undo the gas connections to the gas valve 4 Release the thermocouple nut and ease out the probe 5 Disconnect the ignition lead from the spark generator 6 Remove the two screws securing the gas valve to its bracket and remove the gas valve 7 Replace with the new gas valve fsd assembly 8 Re assemble in the ...

Page 22: ...at the gas valve end and ease out the thermocouple 4 Pull off the spark lead at the pilot end 5 Remove the two screws securing the pilot assembly and insulation pad to its bracket 6 Fit the new pilot assembly 7 Re assemble in the reverse manner 9 5 FUEL EFFECT COMPONENTS The loose coals coal bed rear coal and the side cheeks simply lift out To replace the rear brick panel proceed as follows 1 Remo...

Page 23: ...due to partial blockage Clean the pilot gas supply line See also 2 c and 2 d above 4 Nuisance shut off a Inspect the pilot flame b Check the thermocouple If faulty replace the pilot assembly c Check the magnet unit in the gas tap If faulty replace the tap d Check the ventilation into the room Vitiation may be due to the lack of sufficient air supply e Check for satisfactory clearance of combustion...

Page 24: ...11 0 NOTEPAD 24 24 ...

Page 25: ...11 0 NOTEPAD 25 25 ...

Page 26: ...Ignition Lead 989576 Rear Brick Panel 989583 Coal Pack 822327 Main Burner Injector Natural Gas 822329 Main Burner Injector Propane Gas 990454 Aeration Plate Propane Gas 822328 Trim Magnet 822326 Gas Inlet Grommet 989510 Issue 3 January 2001 ROBINSON WILLEY LIMITED Mill Lane Old Swan Liverpool L13 4AJ England Telephone 0151 228 9111 Fax 0151 228 6661 www robinson willey co uk ...

Page 27: ...AMMENDMENT HISTORY 11 01 2001 Page 8 text and Fig 3 dimensions Page 9 text and Fig 4 dimensions Issue upped to 3 ...

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Robinson Willey 32-170-23, Installation & Servicing Instructions Manual

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