Assembly of oil pump
The assembly steps of the oil pump are as follows:
1. First pass the oil pump shaft through the oil pump
gear, and then load the oil pump pin into the pin hole
combining the oil pump and the oil pump gear;
2. Pass the oil pump shaft through the oil pump body,
and then the oil pump pin
Load into the pin hole of the oil pump shaft, then load
into the inner rotor and outer rotor of the oil pump,
finally load on the oil pump cover, install 2 M5x12
bolts, tighten. The washer of the oil pump is loaded on
the shaft of the oil pump, and the spring washer of the
oil pump is stuck on the pump.
3. Put the positioning pins into the positioning pin holes
of the oil pump in the box, combine the oil pump with
the sealing gasket and place them in the corresponding
positions of the box, align the threaded holes, install two
M6x30 cross pan head screws and one M6x35 cross pan
head screws into the corresponding threaded holes and
tighten them.
Note: after the assembly of the cover plate, ensure that
the oil pump shaft rotates flexibly without clamping and
the tooth surface is not damaged.
Assembly of driving and driven teeth
The assembly steps of the driving and driven teeth are as follows:
1. In the right crank into the driving gear ring, driving gear sleeve and driving teeth (18 teeth);
2. Load the driven gear (67 teeth) on the spindle, and then clamp the rear-ring of the driven gear.
Clutch assembly
The assembly steps of the clutch are as follows:
1. The clutch 4 springs into the clutch cover, in the clutch drive plate, in turn into the friction plate, clutch plate,
friction plate, clutch plate. Use special equipment to put the clutch driving plate into the clutch elastic retaining
ring, in the installation of 4 shock absorption spring;
2. Load the clutch driving gear jacket.
Note: two friction plate teeth should be aligned after clutch assembly.
Installation of clutch
The installation steps of the clutch are as follows:
1. Put the clutch into the driving tooth on the right
crank;
2. The clutch stop washer stop position and clutch
keyway alignment into the butterfly washer convex
surface into the stop washer, the large round nut into the
stop washer and tighten;
3. Lock the lock plate of the lock washer into the key
slot of the large round nut;
Align the screw hole on the clutch end cover with the
screw hole on the clutch after combining the clutch end
Summary of Contents for TD125
Page 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Page 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Page 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Page 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Page 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Page 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Page 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
