cover
5
Shift difficult
Gear shifting arm bending
The position of clutch cable is not adjusted
correctly
Variable speed drum positioning plate
spring broken or elastic not enough
Removal of right trim cover
The steps to remove the right trim cover are as follows:
1.Remove the GB/ T820-M6x22 cross-reckled
countersunk screws from the right trim cover;
2. Remove the right trim cover.
Adjustment of clutch stroke
Loosen the adjusting nut, turn the adjusting bolt
clockwise,
The clutch camshaft small end free rotation stroke
becomes larger, in the counterclockwise rotation
adjustment bolt, while the clutch camshaft small end
from
By the rotation stroke ≥5mm, (can be adjusted
according to the actual motorcycle), tighten the
adjustment nut
Removal of right crankcase cover
Remove the right crankcase cover as follows:
1. Drain the oil (remove the oil drain plug M12x1.5 on the right side, and wait until the oil in the box runs out);
2. Remove the two GB/ T5777-M6x80, 1 fastening the right cover
GB/T 5777-M6 ×65, 5 GB/T 5777-M6 ×40
Bolts, take down the right crankcase cover, right crankcase cover gasket and positioning pin φ 8×12 two;
3. Remove the M6x12 cross countersunk screw fastening the plate assembly, and remove the clutch adjusting nut
and bolt on the plate.
4. Remove the clutch camshaft and return spring, and remove the clutch push rod.
Note:
1. The clutch camshaft is equipped with 17×1.5 O-ring, please do not lose;
2. Do not drop the positioning pin into the crankcase body;
3. If the gasket on the right crankcase cover is damaged, clean the remaining gaskets on the right crankcase cover
and right crankshaft box with a scraper. Then replace with a new gasket. To prevent engine leakage after
reassembly.
Clutch disassembly
The disassembly steps of the clutch are as follows:
1. Remove the through-tubing and the through-tubing
spring;
2. Remove four M5x10 cross countersunk screws that
secure the clutch end cover;
3. Remove the clutch end cover and gasket;
4. Pry open the locked clutch stop washer, remove the
large round nut fastening the clutch, take off the
Summary of Contents for TD125
Page 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Page 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Page 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Page 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Page 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Page 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Page 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
